Milwaukee 2410-20 User Manual

SERVICE PARTS LIST
SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS
Cordless M12™ 3/8" Driver Drill
EXAMPLE:
00
Component Parts (Small #)
0
Are Included When Ordering The Assembly (Large #).
= Part number change from previous service
parts list.
8
24
25
26
53
52
42
42 47
49
52 53
FIG. PART NO. DESCRIPTION OF PART NO. REQ.
1 05-88-1680 Chuck Screw (1) 2 42-66-0825 Chuck (1) 3 --------------- M3 x 10 Screw (4) 4 --------------- Spring plate Holder (1) 5 --------------- Clutch Ring Cap (1) 6 --------------- Clutch Ring Cup (1) 7 --------------- Sleeve (1) 8 --------------- Spring (6) 9 --------------- Clutch Washer (1) 10 --------------- Pin (6) 11 --------------- Ball (6) 12 06-82-7336 Gearcase Screw (4) 13 --------------- Output Shaft (1) 14 --------------- Ball Bearing (2) 15 --------------- Stamping (2) 16 --------------- Front Gearcase Housing (1) 17 --------------- Retaining Ring (1) 18 --------------- Outer Bracket (1) 19 --------------- Locking Pin (6) 20 --------------- Cam Plate (1)
CATALOG NO. 2410-20
4
5
6
7
15
20
21
22
19
23
41
43
47
48
40
44
46
See detail
37 38 39
*
3
14
16
17
18
35
37
39
45
2
14
34
BULLETIN NO.
54-06-2411
REVISED BULLETIN
54-06-2410
STARTING SERIAL NO.
12
13
31
32
36
38
FIG. PART NO. DESCRIPTION OF PART NO. REQ. 21 --------------- Carrier (1) 22 --------------- Ball Holder Plate (1) 23 --------------- Rear Gearcase Housing (1) 24 44-10-0720 Speed Selector Wire Link (1) 25 05-81-0535 Shift Lever Screw (2) 26 --------------- M3 x 12 Screw (4) 27 --------------- 3rd Stage Ring Gear (1) 28 --------------- 3rd Stage Planet Gear (5) 29 --------------- Washer (1) 30 --------------- 3rd Stage Sun Gear (1) 31 --------------- 2nd Stage Planet Gear (5) 32 --------------- 2nd Stage Ring Gear (1) 33 --------------- 2nd Stage Sun Gear (1) 34 --------------- 1st Stage Ring Gear (1) 35 --------------- 1st Stage Planet Gear (4) 36 --------------- Washer (1) 37 --------------- M3 x 6 Screw (2) 38 --------------- Motor Mount Plate (1) 39 --------------- Motor Pinion (1) 40 23-30-0590 Motor Assembly (1) 41 45-24-0875 Hi/Low Speed Slide (1) 42 --------------- Left Housing (1) 43 45-24-0890 Forward/Reverse Lever (1) 44 23-66-2736 Switch Assembly (1) 45 31-15-1575 LED Cover (1)
46 42-70-0055 Housing Connection Clip (1) 47 --------------- Right Housing (1) 48 06-82-6350 M3 T-10 Housing Screw (5) 49 31-44-1240 Housing Kit (1) 50 14-30-1000 Gearcase Assembly (1) 51 42-55-2410 Carrying Case, Optional (1) 52 --------------- Fuel Gauge (1) 53 --------------- Fuel Gauge Label (1) 12-20-1850 Service Nameplate (Not Shown) (1) 10-20-2697 Warning Label (Not Shown) (1)
FIG. NOTES:
C10B
1
10
11
27
28
3 4 5 6 7 8 9 10 11 13 14 15 16 17 18 19 20
50
Original
33
*
Design 42-70-0055
M12™ tools utilize two different Housing Connection Clip designs depending on the Handle Set . See page two for details.
WIRING INSTRUCTION
SEE PAGE 3
9
29 30
38,40,50 Service replacement gearcase assembly (50) comes with a
motor mount plate (38) that must be removed and discarded when servicing. A motor mount plate already exists on the motor assembly (40).
MILWAUKEE ELECTRIC TOOL CORPORATION
13135 W. Lisbon Road, Brookfi eld, WI 53005
Feb. 2014
42-70-0058
Improved
DATE
51
Design
Drwg. 5
Slots
Early M12™ Handle Sets utilize Housing Connection Clip No. 42-70-0055. Install this clip design by aligning the side rails of the clip with the two slots in the handle set. Gently push into place with the aid of a small flat blade screwdriver or a similar instrument. Be sure that the clip is properly seated in both slots and that the clip is flush to sub-flush to the end of the handle set. To remove the clip, use the same small flat blade screwdriver or a similar instrument and push the clip out of the handle set. If the clip is loose or will not stay in place, a needle nose pliers can be used to gently bend/pinch the side rails of the clip. If the clip is damaged do not use, replace with a new 42-70-0055 housing clip.
Recess in early handle sets may only have the slots to accommodate a housing clip. Use 42-70-0055 only in this situation.
Slots
Dimples
Recess in this handle set design has slots and dimples to secure a housing clip. The 42-70-0055 can be used but the 42-70-0058 is preferred in this situation.
42-70-0055
Updated M12™ Handle Sets utilize Housing Connection Clips No. 42-70-0055 and 42-70-
0058. (The 42-70-0058 is a preferred upgrade).
Install this clip design by aligning the side rails of the clip with the two slots in the handle set. Gently push into place with the aid of a small flat blade screwdriver or a similar instrument. Be sure that the clip is properly seated in both slots and that the tab of the clip snaps down in the round dimpled cavity of the handle set. Be sure that the clip is flush to sub-flush to the end of the handle set. To remove the clip, use the same small flat blade screwdriver or a similar instrument and lift up on the clip tab while pushing the clip out of the handle set. Use a needle nose pliers to gently rebend the clip tab if necessary. If the tab on the clip is damaged during this process and is loose or will not stay in place, replace with a new 42-70-0058 clip.
42-70-0058
Slots Dimple Tab Cavity Recess in newer handle
sets have two slots, a dimple and a tab cavity to accommodate the newer housing clip design.
Newer M12™ Handle Sets utilize Housing Connection Clip No. 42-70-0058. Install this clip design by aligning the side rails of the clip with the two slots in the handle set. Gently push into place with the aid of a small flat blade screwdriver or a similar instrument. Be sure that the clip is properly seated in both slots and that the tab of the clip snaps down in the rectangular cavity of the handle set. Be sure that the clip is flush to sub-flush to the end of the handle set. To remove the clip, use the same small flat blade screwdriver or a similar instrument and lift the clip tab out of the cavity while pushing the clip out of the handle set. Use a needle nose pliers to gently rebend the clip tab if necessary. If the tab on the clip is damaged during this process and is loose or will not stay in place, replace with a new 42-70-0058 clip.
42-70-0058
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