Milwaukee 1-1-1854, 1-1-2404 User Manual
OPERATOR'S MANUAL
MANUEL de L'UTILISATEUR
MANUAL del OPERADOR
Catalog No.
No de Cat.
Catálogo No.
1854-1
2404-1
SUPER HOLE SHOOTERS
PERCEUSES HAUTE PERFORMANCE
PERFORADORAS SUPER
TO REDUCE THE RISK OF INJURY, USER MUST READ AND UNDERSTAND OPERATOR'S MANUAL.
AFIN DE RÉDUIRE LE RISQUE DE BLESSURES, L'UTILISATEUR DOIT LIRE ET BIEN COMPRENDRE LE
MANUEL DE L'UTILISATEUR.
PARA REDUCIR EL RIESGO DE LESIONES, EL USUARIO DEBE LEER Y ENTENDER EL MANUAL DEL
OPERADOR.
GENERAL SAFETY RULES
WARNING!
READ AND UNDERSTAND ALL INSTRUCTIONS.
Failure to follow all instructions listed below, may result in
electric shock, fire and/or serious personal injury.
SAVE THESE INSTRUCTIONS.
WORK AREA
1. Keep your work area clean and well lit. Cluttered benches and
dark areas invite accidents.
2. Do not operate power tools in explosive atmospheres, such
as in the presence of flammable liquids, gases, or dust.
Power tools create sparks which may ignite the dust or fumes.
3. Keep bystanders, children, and visitors away while operat-
ing a power tool. Distractions can cause you to lose control.
Protect others in the work area from debris such as chips and
sparks. Provide barriers or shields as needed.
ELECTRICAL SAFETY
4. Grounded tools must be plugged into an outlet properly
installed and grounded in accordance with all codes and
ordinances. Never remove the grounding prong or modify
the plug in any way. Do not use any adaptor plugs. Check
with a qualified electrician if you are in doubt as to whether
the outlet is properly grounded. If the tools should electrically
malfunction or break down, grounding provides a low resistance
path to carry electricity away from the user.
5. Double Insulated tools are equipped with a polarized plug
(one blade is wider than the other). This plug will fit in a
polarized outlet only one way. If the plug does not fit fully in
the outlet, reverse the plug. If it still does not fit, contact a
qualified electrician to install a polarized outlet. Do not change
the plug in any way. Double insulation eliminates the need for
the three wire grounded power cord and grounded power supply
system.
6. Avoid body contact with grounded surfaces such as pipes,
radiators, ranges and refrigerators. There is an increased risk
of electric shock if your body is grounded.
7. Do not expose power tools to rain or wet conditions. Water
entering a power tool will increase the risk of electric shock.
8. Do not abuse the cord. Never use the cord to carry the tools
or pull the plug from an outlet. Keep cord away from heat,
oil, sharp edges or moving parts. Replace damaged cords
immediately. Damaged cords increase the risk of electric shock.
9. When operating a power tool outside, use an outdoor
extension cord marked “W-A” or “W”. These cords are rated
for outdoor use and reduce the risk of electric shock.
PERSONAL SAFETY
10. Stay alert, watch what you are doing, and use common sense
when operating a power tool. Do not use tool while tired or
under the influence of drugs, alcohol, or medication. A
moment of inattention while operating power tools may result in
serious personal injury.
11. Dress properly. Do not wear loose clothing or jewelry.
Contain long hair. Keep your hair, clothing, and gloves away
from moving parts. Loose clothes, jewelry, or long hair can be
caught in moving parts.
12. Avoid accidental starting. Be sure switch is off before
plugging in. Carrying tools with your finger on the switch or
plugging in tools with the switch on invites accidents.
13. Remove adjusting keys or wrenches before turning on the
tool. A wrench or a key that is left attached to a rotating part of the
tool may result in personal injury.
14. Do not overreach. Keep proper footing and balance at all
times. Proper footing and balance enables better control of the tool
in unexpected situations.
15. Use safety equipment. Always wear eye protection. Dust
mask, non-skid safety shoes, hard hat, or hearing protection must
be used for appropriate conditions.
TOOL USE AND CARE
16. Use clamps or other practical way to secure and support
the workpiece to a stable platform. Holding the work by hand
or against your body is unstable and may lead to loss of control.
17. Do not force tool. Use the correct tool for your application.
The correct tool will do the job better and safer at the rate for which
it is designed.
18. Do not use tool if switch does not turn it on or off. Any tool
that cannot be controlled with the switch is dangerous and must be
repaired.
19. Disconnect the plug from the power source before making
any adjustments, changing accessories, or storing the tool.
Such preventive safety measures reduce the risk of starting the tool
accidentally.
20. Store idle tools out of reach of children and other untrained
persons. Tools are dangerous in the hands of untrained users.
21. Maintain tools with care. Keep cutting tools sharp and clean.
Properly maintained tools with sharp cutting edge are less likely to
bind and are easier to control. Do not use a damaged tool. Tag
damaged tools “Do not use” until repaired.
22. Check for misalignment or binding of moving parts, break-
age of parts, and any other condition that may affect the
tool’s operation. If damaged, have the tool serviced before
using. Many accidents are caused by poorly maintained tools.
23. Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for
one tool, may become hazardous when used on another tool.
SERVICE
24. Tool service must be performed only by qualified repair
personnel. Service or maintenance performed by unqualified per-
sonnel could result in a risk of injury.
25. When servicing a tool, use only identical replacement parts.
Follow instructions in the Maintenance section of this
manual. Use of unauthorized parts or failure to follow Maintenance
Instructions may create a risk of electric shock or injury.
page 2
SPECIFIC SAFETY RULES
1. Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its
own cord. Contact with a “live” wire will make exposed metal parts of tool “live” and shock the operator.
2. Maintain labels and nameplates. These carry important information. If unreadable or missing, contact a
replacement.
3. WARNING! Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause
cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• lead from lead-based paint
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in
a well ventilated area, and work with approved safety equipment, such as those dust masks that are specifically designed to filter out
microscopic particles.
MILWAUKEE
service facility for a free
Symbology
Underwriters Laboratories Inc.
Canadian Standards Association
Mexican Approvals Marking
Volts Direct Current or
Alternating Current
No Load Revolutions Per Minute
Amperes
10
Specifications
Steel
Steel
Bits
3/4"
1-1/4"
Hole
Saws
6"
6"
Wood
Auger
Bits
1-1/2"
1-1/2"
Ship
Auger
Bits
1-1/2"
1-1/2"
Selfeed
4-5/8"
4-5/8"
Tool
Flat
No
Cat. No.
1854-1
2404-1*
* To adapt a 3/4" capacity chuck to Cat. No. 2404-1 drill with No. 3 Internal Morse
Taper Socket specify Chuck Kit No. 49-22-1550. Kit consists of Chuck No.
48-66-2000 and Arbor No. 48-07-0100.
Volts
AC/DC
120
120
Load
RPM
350
250
Boring
Bits
1-1/2"
1-1/2"
FUNCTIONAL DESCRIPTION
Bit
Masonry
Carbide
Tip Bit
1-1/2"
1-1/2"
10
10
1. Pipe handle
9
7
10
6
1
3
4
5
2. Chuck
(Cat. No. 1854-1)
3. Morse Taper Socket
(Cat. No. 2404-1)
4. Reversing switch
5. Trigger switch
6. Switch handle
7. Motor housing
8. Nameplate
9. Spade handle
10. Insulated gripping surfaces
9
8
10
7
10
6
1
2
8
5
4
page 3
GROUNDING EXTENSION CORDS
WARNING!
Improperly connecting the grounding wire can
result in the risk of electric shock. Check with a
qualified electrician if you are in doubt as to
whether the outlet is properly grounded. Do not
modify the plug provided with the tool. Never
remove the grounding prong from the plug. Do
not use the tool if the cord or plug is damaged. If
damaged, have it repaired by a
service facility before use. If the plug will not fit
the outlet, have a proper outlet installed by a
qualified electrician.
MILWAUKEE
Grounded tools require a three wire extension cord. Double insulated
tools can use either a two or three wire extension cord. As the distance
from the supply outlet increases, you must use a heavier gauge extension cord. Using extension cords with inadequately sized wire causes a
serious drop in voltage, resulting in loss of power and possible tool
damage. Refer to the table shown to determine the required minimum
wire size.
The smaller the gauge number of the wire, the greater the capacity of the
cord. For example, a 14 gauge cord can carry a higher current than a 16
gauge cord. When using more than one extension cord to make up the
total length, be sure each cord contains at least the minimum wire size
required. If you are using one extension cord for more than one tool, add
the nameplate amperes and use the sum to determine the required minimum wire size.
Grounded Tools:
Tools with Three Prong Plugs
Tools marked “Grounding Required”
have a three wire cord and three
prong grounding plug. The plug must
be connected to a properly grounded
outlet (See Figure A). If the tool should
electrically malfunction or break
down, grounding provides a low resistance path to carry electricity
away from the user, reducing the risk
of electric shock.
The grounding prong in the plug is connected through the green wire
inside the cord to the grounding system in the tool. The green wire in the
cord must be the only wire connected to the tool's grounding system and
must never be attached to an electrically “live” terminal.
Your tool must be plugged into an appropriate outlet, properly installed
and grounded in accordance with all codes and ordinances. The plug
and outlet should look like those in Figure A.
Double Insulated Tools:
Tools with Two Prong Plugs
Tools marked “Double Insulated” do
not require grounding. They have a
special double insulation system
which satisfies OSHA requirements
and complies with the applicable
standards of Underwriters Laboratories, Inc., the Canadian Standard
Association and the National Electrical Code. Double Insulated tools may
be used in either of the 120 volt outlets shown in Figures B and C.
Fig. A
Fig. B
Fig. C
Guidelines for Using Extension Cords
• If you are using an extension cord outdoors, be sure it is marked
with the suffix “W-A” (“W” in Canada) to indicate that it is acceptable
for outdoor use.
• Be sure your extension cord is properly wired and in good electrical
condition. Always replace a damaged extension cord or have it
repaired by a qualified person before using it.
• Protect your extension cords from sharp objects, excessive heat
and damp or wet areas.
Recommended Minimum Wire Gauge
Nameplate
Amperes
8.1 - 12
12.1 - 15
15.1 - 20
* Based on limiting the line voltage drop to five
volts at 150% of the rated amperes.
for Extension Cords*
25'
0 - 5
5.1 - 8
16
16
14
12
10
Extension Cord Length
100'
50'
16
16
14
12
10
75'
16
14
12
10
10
14
12
10
10
150'
12
10
--
--
--
--
200'
12
--
--
--
--
READ AND SAVE ALL INSTRUCTIONS
FOR FUTURE USE.
page 4
TOOL ASSEMBLY
OPERATION
WARNING!
To reduce the risk of injury, always unplug
tool before attaching or removing accessories
or making adjustments. Use only specifically
recommended accessories. Others may be
hazardous.
Installing Bits into Keyed Chucks (Fig. 1)
Fig. 1
1. Unplug tool.
2. Open the chuck jaws wide enough to insert the bit. Be sure the bit
shank and chuck jaws are clean. Dirt particles may prevent the bit
from lining up properly.
3. Insert the bit into the chuck. Center the bit in the chuck jaws and lift
it about 1/16" off of the bottom. Then, tighten the chuck jaws by
hand to align the bit.
4. Place the chuck key in each of the three holes in the chuck, turning
it clockwise as shown. Tighten securely.
5. To remove the bit, insert the chuck key into one of the holes in the
chuck and turn it counterclockwise.
Installing Bits into Morse Taper Sockets (Fig. 2)
Fig. 2
WARNING!
To reduce the risk of injury, wear safety goggles
or glasses with side shields. Unplug the tool
before changing accessories or making adjustments.
WARNING!
To reduce the risk of personal injury when
drilling, always hold tool by the insulated gripping surfaces when performing an operation
where the cutting tool may contact hidden wiring
or its own cord. Contact with a "live" wire will
make exposed metal parts of the tool "live" and
shock the operator.
WARNING!
When drilling, always brace the drill against a
solid fixed object (such as a stud) in preparation
for a sudden reaction.
When drilling, never use your body to brace drill.
Never put your hands (or other body parts)
between the part of the drill being braced and the
object it is being braced against. Hands (or other
body parts) that are in the path of the reaction can
be pinched, crushed or broken.
Bit binding (Fig. 3)
Fig. 3
A No. 3 Morse Taper Socket is furnished as standard equipment on
Super Hole-Shooter Cat. No. 2404-1. Before inserting the drill bit, be
sure its taper matches the socket taper. To insert drill bit, push the shank
of the bit firmly into the socket. This is all that is necessary to properly
seat the bit for drilling. Always keep the taper shanks clean, free of
nicks and coated with a film of oil.
To remove the bit from the socket, unscrew the knurled taper socket
cap and pull out the bit and the socket. Once removed, the bit can be
gently knocked free with a soft metal mallet. Replace the socket and the
knurled cap.
Bit Selection
• Use sharp bits. Sharp bits are less likely to bind when drilling.
• Use the proper bit for the job. There are many types of bits designed
for specific purposes. Check the information on the bit's packaging
for proper usage.
• Do not use bits larger than the rated capacity of the drill. Gear
damage or motor overload may result (see "Specifications").
Pipe Handle
Thread pipe handle into the threaded hole in the motor housing.
B
A
If the bit binds, the drill will suddenly react in the opposite direction of the
rotation of the bit. Figure 3 shows the path of reaction, (B) if the drill bit
binds while being driven in forward (A).The operator should reduce the
chances of a sudden reaction by following the instructions listed below.
The operator should also prepare for a sudden reaction by holding
securely using the pipe handle or bracing against a solid fixed object.
page 5
To reduce the chance of bit binding:
• Use sharp bits. Sharp bits are less likely to bind when drilling.
• Use the proper bit for the job. There are many types of bits designed
for specific purposes.
• Avoid drilling warped, wet, knotty, and or pitchy material if possible.
• Avoid drilling in material that you suspect contains hidden nails or
other things that may cause the bit to bind.
The direction of reaction is always opposite of the direction of bit rotation.
Reaction is even more likely to occur when enlarging already existing
holes and at the point when the bit breaks through the other side of the
material.
Bracing for forward rotation (Fig. 4)
Fig. 4
Bracing for reverse rotation (Fig. 5)
Fig. 5
B
C
A
C
B
A
When drilling in forward, the bit will rotate in a clockwise direction. If the
bit binds in the hole, the bit will come to a sudden stop and drill will
suddenly react in a counterclockwise direction.
Figure 4 shows an example of a Super Hole-Shooter properly braced for
forward rotation.
A. Forward (clockwise) rotation
B. Reaction
C. Brace drill with pipe handle here
If the bit binds, the pipe handle or the motor housing braced against the
stud will hold the drill in position.
When drilling in reverse, the bit will rotate in a counterclockwise direction. If the bit binds in the hole, the bit will come to a sudden stop and the
drill will suddenly react in a clockwise direction.
Figure 5 shows an example of the Super Hole-Shooter properly braced
for reverse rotation.
A. Reverse (counterclockwise) rotation
B. Reaction
C. Brace drill with pipe handle here
If the bit binds, the pipe handle or the motor housing braced against the
stud will hold the drill in position.
Reversing (Fig. 6)
Fig. 6
A reversing switch is located below the trigger switch for removal of
bits from holes. Permit the motor to come to a complete stop before
reversing. Reversing the tool with the gears in motion may cause severe
damage. When removing selfeed bits from partially drilled holes, a flick of
the trigger switch will free the threaded pilot screw. When the threads
are loose, lift the bit from the workpiece with the motor stopped.
page 6
Drilling
Before drilling, clamp the material down securely. A poorly secured piece
of material may result in personal injury or inaccurate drilling. When
drilling in light gauge metal or wood, use a wooden block to back up the
material to prevent damage to the workpiece.
Mark the center of the hole to be drilled with a center punch to give the bit
a start and to prevent it from "walking." Lubricate the drill bit with cutting
oil when drilling iron or steel. Use a coolant when drilling nonferrous
metals such as copper, brass or aluminum.
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