OPERATOR'S MANUAL
MANUEL de L'UTILISATEUR
MANUAL del OPERADOR
HEAVY-DUTY, REVERSING, 1/2" D-HANDLE DRILL
EXTRA ROBUSTE PERCEUSES 13 mm (1/2") ROTATION
RÉVERSIBLE, POIGÉE EN ÉNTRIER
HEAVY-DUTY, REVERSIBLES, TALADRO DE 13 mm (1/2") CON
EMPUNADURA EN “D”
3102-1
3102-6
3002-1
3107-1
3107-6
48-06-2871
48-06-2860
TO REDUCE THE RISK OF INJURY, USER MUST READ OPERATOR'S MANUAL.
AFIN DE RÉDUIRE LE RISQUE DE BLESSURES, L'UTILISATEUR DOIT LIRE LE
MANUEL DE L'UTILISATEUR.
PARA REDUCIR EL RIESGO DE LESIONES, EL USUARIO DEBE LEER EL MANUAL
DEL OPERADOR.
HEA VY-DUTY, RIGHT ANGLE, REVERSING 1/2" D-HANDLE DRILL
EXTRA ROBUSTE PERCEUSES, COUDÉ-AD 13 mm (1/2")
ROTATION RÉVERSIBLE, POIGÉE EN ÉNTRIER
HEAVY-DUTY, REVERSIBLES, TALADROS EN ANGULOS
RECTOS, DE 13 mm (1/2") CON EMPUNADURA EN “D”
RIGHT ANGLE DRIVE UNIT
UNITÉ COUDÉE ANGLE DROIT
CABEZAL PARA TRANSMISSION DE POTENCIA EN ANGULO
RECTO
33° ANGLE DRIVE UNIT
RENVOI D’ANGLE DE 33°
UNIDAD IMPULSORA DE ANGULO DE 33°
GENERAL SAFETY RULES — FOR ALL POWER TOOLS
POWER TOOL USE AND CARE
SPECIFIC SAFETY RULES
WARNING
READ ALL INSTRUCTIONS
Failure to follow all instructions listed below may result in electric shock, fi re and/or
serious injury. The term "power tool" in all of the warnings listed below refers to your
mains-operated (corded) power tool or battery-operated (cordless) power tool.
SAVE THESE INSTRUCTIONS
WORK AREA SAFETY
1. Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
2. Do not operate power tools in ex-
plosive atmospheres, such as in the
presence of fl ammable liquids, gases
or dust. Power tools create sparks which
may ignite the dust or fumes.
3. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
ELECTRICAL SAFETY
4. Power tool plugs must match the
outlet. Never modify the plug in any
way. Do not use any adapter plugs
with earthed (grounded) power tools.
Unmodifi ed plugs and matching outlets
will reduce risk of electric shock.
5. Avoid body contact with earthed or
grounded surfaces such as pipes,
radiators, ranges and refrigerators.
There is an increased risk of electric shock
if your body is earthed or grounded.
6. Do not expose power tools to rain or wet conditions. Water entering a power
tool will increase the risk of electric
shock.
7. Do not abuse the cord. Never use the
cord for carrying, pulling or unplugging the power tool. Keep cord away
from heat, oil, sharp edges or moving
parts. Damaged or entangled cords
increase the risk of electric shock.
8. When operating a power tool out-
doors, use an extension cord suitable
for outdoor use. Use of a cord suitable
for outdoor use reduces the risk of electric shock.
PERSONAL SAFETY
9. Stay alert, watch what you are do-
ing and use common sense when
operating a power tool. Do not use
a power tool while you are tired or
under the infl uence of drugs, alcohol
or medication. A moment of inattention
while operating power tools may result
in serious personal injury.
10. Use safety equipment. Always wear eye protection. Safety equipment such
as dust mask, non-skid safety shoes,
hard hat, or hearing protection used
for appropriate conditions will reduce
personal injuries.
11. Avoid accidental starting. Ensure the
switch is in the off-position before
plugging in. Carrying power tools with
your fi nger on the switch or plugging in
power tools that have the switch on invites
accidents.
12. Remove any adjusting key or wrench before turning the power tool on. A
wrench or a key left attached to a rotating part of the power tool may result in
personal injury.
13. Do not overreach. Keep proper foot-ing and balance at all times. This
enables better control of the power tool
in unexpected situations.
14. Dress properly. Do not wear loose
clothing or jewellery. Keep your hair,
clothing and gloves away from moving
parts. Loose clothes, jewellery or long hair
can be caught in moving parts.
15. If devices are provided for the connec-
tion of dust extraction and collection
facilities, ensure these are connected
and properly used. Use of these de-
vices can reduce dust-related hazards.
16. Do not force the power tool. Use the
correct power tool for your application. The correct power tool will do the
job better and safer at the rate for which
it was designed.
17. Do not use the power tool if the switch does not turn it on and off. Any power tool
that cannot be controlled with the switch is
dangerous and must be repaired.
18. Disconnect the plug from the power
source and/or the battery pack from
the power tool before making any
adjustments, changing accessories,
or storing power tools. Such preven-
tive safety measures reduce the risk of
starting the power tool accidentally.
19. Store idle power tools out of the
reach of children and do not allow
persons unfamiliar with the power
tool or these instructions to operate
the power tool. Power tools are danger-
ous in the hands of untrained users.
20. Maintain power tools. Check for
misalignment or binding of moving
parts, breakage of parts and any
other condition that may affect the
power tool's operation. If damaged,
have the power tool repaired before
use. Many accidents are caused by
poorly maintained power tools.
21. Keep cutting tools sharp and clean.
Properly maintained cutting tools with
sharp cutting edges are less likely to
bind and are easier to control.
22. Use the power tool, accessories and
tool bits etc., in accordance with
these instructions and in the manner
intended for the particular type of
power tool, taking into account the
working conditions and the work to
be performed. Use of the power tool for
operations different from those intended
could result in a hazardous situation.
SERVICE
23. Have your power tool serviced by a
qualifi ed repair person using only
identical replacement parts. This will
ensure that the safety of the power tool
is maintained.
1. Hold tools by insulated gripping sur-
faces when performing an operation
where the cutting tool may contact
hidden wiring or its own cord. Con-
tact with a “live” wire will make exposed
metal parts of the tool “live” and shock
the operator.
2. Use auxiliary handles supplied with the tool. Loss of control can cause
personal injury.
3. Wear ear protectors with impact drills. Exposure to noise can cause
hearing loss.
4. Keep hands away from all cutting edges and moving parts.
5. Maintain labels and nameplates.
These carry important information.
If unreadable or missing, contact a
MILWAUKEE Service facility for a free
replacement.
6. WARNING: Some dust created by
power sanding, sawing, grinding, drilling, and other construction activities
contains chemicals known to cause
cancer, birth defects or other reproductive harm. Some examples of these
chemicals are:
• lead from lead-based paint
• crystalline silica from bricks and cement
and other masonry products, and
• arsenic and chromium from chemicallytreated lumber.
Your risk from these exposures varies,
depending on how often you do this
type of work. To reduce your exposure
to these chemicals: work in a well ventilated area, and work with approved
safety equipment, such as those dust
masks that are specially designed to
fi lter out microscopic particles.
23
Specifi cations
Capacities
Cat. No.
(RAD KIT)
1001-1
(3002-1)
1007-1
(***)
1101-1
(3102-1)
1107-1
(3107-1)
1107-6
(3107-6)
1250-1
(***)
* The Right Angle Drill Kit can be purchased with some drills, or as an accessory.
** The 33° Angle Drill Kit is available as an accessory only (Cat. No. 48-06-2860).
*** RAD available as an accessory only (Cat. No. 48-06-2871).
Underwriters Laboratories, Inc.,
United States and Canada
Mexican Approvals Marking
Volts Alternating Current
No Load Revolutions per
Minute (RPM)
Amperes
45
GROUNDING
EXTENSION CORDS
WARNING
Improperly connecting the grounding
wire can result in the risk of electric
shock. Check with a qualifi ed electri-
cian if you are in doubt as to whether
the outlet is properly grounded. Do
not modify the plug provided with
the tool. Never remove the grounding
prong from the plug. Do not use the
tool if the cord or plug is damaged.
If damaged, have it repaired by a
MILWAUKEE service facility before
use. If the plug will not fi t the outlet,
have a proper outlet installed by a
qualifi ed electrician.
Grounded Tools:
Tools with Three Prong Plugs
Tools marked “Grounding Required” have a
three wire cord and three prong grounding
plug. The plug must be connected to a properly grounded outlet (See Figure A). If the
tool should electrically malfunction or break
down, grounding provides a low resistance
path to carry electricity away from the user,
reducing the risk of electric shock.
The grounding prong in the plug is connected
through the green wire inside the cord to
the grounding system in the tool. The green
wire in the cord must be the only wire connected to the tool's grounding system and
must never be attached to an electrically
“live” terminal.
Your tool must be plugged into an appropriate outlet, properly installed and grounded in
accordance with all codes and ordinances.
The plug and outlet should look like those
in Figure A.
Double Insulated Tools:
Tools with Two Prong Plugs
Tools marked “Double Insulated” do not
require grounding. They have a special
double insulation system which satisfies
OSHA requirements and complies with
the applicable standards of Underwriters
Laboratories, Inc., the Canadian Standard
Association and the National Electrical
Code. Double Insulated tools may be used
in either of the 120 volt outlets shown in
Figures B and C.
Grounded tools require a three wire extension cord. Double insulated tools can use
either a two or three wire extension cord.
As the distance from the supply outlet
increases, you must use a heavier gauge
extension cord. Using extension cords with
inadequately sized wire causes a serious
drop in voltage, resulting in loss of power
and possible tool damage. Refer to the table
shown to determine the required minimum
wire size.
The smaller the gauge number of the wire,
the greater the capacity of the cord. For example, a 14 gauge cord can carry a higher
current than a 16 gauge cord. When using
more than one extension cord to make up
the total length, be sure each cord contains
at least the minimum wire size required. If
you are using one extension cord for more
than one tool, add the nameplate amperes
and use the sum to determine the required
minimum wire size.
Guidelines for Using Extension Cords
• If you are using an extension cord outdoors, be sure it is marked with the suffi x
“W-A” (“W” in Canada) to indicate that it
is acceptable for outdoor use.
• Be sure your extension cord is properly wired and in good electrical
condition. Always replace a damaged
extension cord or have it repaired by a
qualifi ed person before using it.
• Protect your extension cords from sharp
objects, excessive heat and
damp or wet areas.
Recommended Minimum Wire Gauge
Nameplate
* Based on limiting the line voltage drop to
fi ve volts at 150% of the rated amperes.
for Extension Cords*
Amperes
0 - 2.0
2.1 - 3.4
3.5 - 5.0
5.1 - 7.0
7.1 - 12.0
12.1 - 16.0
16.1 - 20.0
Extension Cord Length
25'
18
18
18
18
16
14
12
READ AND SAVE ALL INSTRUCTIONS FOR FUTURE USE.
50'
18
18
18
16
14
12
10
75'
18
18
16
14
12
10
100'
18
16
14
12
10
150'
16
14
12
12
Fig. A
Fig. B
67
Fig. C
TOOL ASSEMBLY
WARNING
To reduce the risk of injury,
always unplug tool before attaching
or removing accessories or making
adjustments. Use only specifi cally
recommended accessories. Others
may be hazardous.
Removing and Replacing Quik-Lok®
Cords
MILWAUKEE's exclusive Quik-Lok® Cords
provide instant fi eld replacement or sub-
stitution.
Fig. 1
1. To remove the Quik-Lok® Cord, turn the
cord nut 1/4 turn to the left and pull it
out.
2. To replace the Quik-Lok® Cord, align
the connector keyways and push the
connector in as far as it will go. Turn the
cord nut 1/4 turn to the right to lock.
Installing Side Handle
WARNING
To reduce the risk of injury, always
use a side handle when using this
tool. This tool operates with high
torque. Always brace or hold the
tool securely.
MILWAUKEE D-Handle Drills are supplied
with a side handle that can be installed on
either side of the tool for right or left handed
use. To install the side handle, attach the
side handle to the extension. Thread it into
the socket on the desired side of the tool
and tighten it securely. Because of the high
torque of this drill, the side handle must always be used when operating the drill.
Installing Bits into Keyed Chucks
WARNING
WARNING
When using the D-handle drill without the right angle drive unit, do not
clamp the ring clamp with attached
side handle to the front of the gear
case; use the side handle instead.
Do not use the extension when using the ring clamp.
Ring Clamp, Extension, and Side Handle
for Right Angle Drive Unit
For D-handle drill with Right Angle Drive
Unit:
A ring clamp, extension, and side handle
are supplied with the Right Angle Drive Unit.
When using a right angle drive unit, attach
the side handle to the ring clamp. Do not use
the extension when using the ring clamp. The
ring clamp with attached side handle clamps
onto the right angle drive unit and can swivel
360° and locked tight in any position.
For D-handle drill without Right Angle Drive
Unit:
When using the D-handle drill without the
right angle drive unit, remove the ring clamp
with attached side handle, then remove the
side handle from the ring clamp. Attach
the side handle to the extension. The side
handle can be installed on either side of the
tool for right or left handed use. To install
the extension with attached side handle,
thread it into the socket on the desired side
of the tool (for right or left-handed use) and
tighten securely.
NOTE: If you have an extra ring clamp
with attached side handle and extension
with attached side handle, do not use the
extension with attached side handle when
using the right angle drive unit. Remove it
from the tool.
89
To prevent personal injury, always
remove the chuck key from the
chuck after each use.
Be sure that the shank of the bit and the
chuck jaws are clean. Dirt particles may
cause the bit to line up improperly. Do not
use bits larger than the maximum recommended capacity of the drill because gear
damage or motor overloading may result.
For best performance, be sure that the bits
are properly sharpened before use.
Fig. 2
Chuck jaws
Chuck key hole
1. Unplug the tool.
2. Open the chuck jaws wide enough to
insert a bit. Allow the bit to strike the
bottom of the chuck. Center the bit in
the chuck jaws and tighten the jaws by
hand to align the bit.
3. Place the chuck key into each of the
three holes in the chuck, turning it clockwise to tighten the chuck securely.
NOTE: Never use a wrench or means
other than a chuck key to tighten or
loosen the chuck.
4. To remove the bit, insert the chuck key
into one of the holes in the chuck and
turn it counterclockwise.
Removing the Chuck from the Drill
Fig. 3
1. To remove the left-hand screw inside the
chuck, unplug the tool and open the chuck
jaws. Insert a T-handle hex key into the
screw inside the chuck. Turn the T -handle
hex key and remove the screw. Save the
screw for installing your new chuck.
2. To remove chuck; tighten a large hex
key into the chuck. Place the chuck on a
workbench as shown. Strike the hex key
with a soft-headed mallet to loosen the
chuck. Remove the chuck by hand.
Attaching Right Angle Drive to Drill
1. Remove the chuck from the drill (see
“Removing the Chuck From the Drill”).
Slip the double hex coupling over the
hex on the drill spindle.
Loosen the clamping screws on the
clamping sleeve and slip the sleeve onto
the drill collar.
Installing 30"Extension Tube
Fig. 4
Drive shaft
30" Extension
tube
Hex
drive
Auxiliary side
handle
Clamp
Collar
The 30" extension tube MUST be used when
attaching the 33° Angle Drive. The extension
tube can optionally be used with the Right
Angle Drive.
1. Remove the chuck from the drill (see
“Removing the Chuck From the Drill”).
2. Slide extension tube over drill collar and
tighten clamp securely.
3. Slide auxiliary side handle onto 30"
extension tube and secure.
4. Insert drive shaft through 30" extension
tube.
5. Engage hex nut with hex drive on drill.
Attaching 33° Angle Drive
Fig. 5
Chuck
Locking screw
1. Attach 33° angle drive by inserting hex
2. Thread the chuck onto the 33° angle
Attaching Right Angle Drive to Drill
Fig. 6
Double
hex coupling
1. Remove the chuck from the drill (see
Loosen the clamping screws on the
2. Slide the Right Angle Drive head into
NOTE: Attaching the drill chuck to the
3. When assembled, turn the Right Angle
Spindle
drive into hex socket in extension drive
shaft. Secure with clamp.
drive spindle. INSTALL CHUCK LOCKING SCREW.
Clamping
sleeve
“Removing the Chuck From the Drill”).
Slip the double hex coupling over the
hex on the drill spindle.
clamping sleeve and slip the sleeve onto
the drill collar.
the other side of the sleeve and turn
the drive head slightly in either direction
so the hexagonal hole in the coupling
engages the hexagonal portion of the
spindle.
side marked “LOW” reduces the speed
by 1/3, or 33%. Attaching the drill chuck
to the opposite side increases the speed
by 50%.
Drive head to the desired position and
tighten the clamping screws to secure
the unit. Thread the chuck onto the Right
Angle Drive spindle. INSTALL CHUCK
LOCKING SCREW.
Hex drive
Clamp
Spindle
hexagon
Right Angle
Drive Spindle
Hex
socket
Drill
head
Attaching Right Angle Drive to 30" Extension Tube
1. Attach right angle drive by inserting
spindle hexagon into hex socket in extension drive shaft. Secure with clamp.
2. Thread the chuck onto the right angle
drive spindle. INSTALL CHUCK LOCKING SCREW.
Removing Chuck From Angle Drive Units
Fig. 7
The chuck can be removed from the angle
drive unit in the same manner it is removed
from the drill; however, ALWAYS REMOVE
ANGLE DRIVE FROM THE DRILL BEFORE
ATTEMPTING TO LOOSEN THE CHUCK.
This will prevent damaging the drill's gearing.
Use the open end wrench provided to hold
the angle drive spindle before attempting to
loosen the chuck.
OPERATION
WARNING
To reduce the risk of injury, wear
safety goggles or glasses with side
shields. Unplug the tool before
changing accessories or making
adjustments.
Using Forward/Reverse Switch
Fig. 8
forwardreverse
1. For forward (clockwise) rotation, push
the forward/reverse switch to FWD as
shown.
Check the direction of rotation before
use.
2. For reverse (counterclockwise) rotation,
push the forward/reverse switch to REV
as shown.
Check the direction of rotation before
use.
Although an interlock prevents reversing
the tool while the motor is running, allow
the motor to come to a full stop before
reversing.
WARNING
To reduce the risk of injury, keep
hands and cord away from the bit
and all moving parts.
Starting, Stopping and Controlling
Speed
1. To start the tool, pull trigger.
2. To stop the tool, release the trigger.
3. T o vary the speed, increase or decrease
pressure to the trigger. The further the
trigger is pulled, the greater the speed.
WARNING
To reduce the risk of explosion, electric shock and property damage, always check the work area for hidden
pipes and wires before drilling.
Drilling
1. Before drilling, be sure the workpiece is
clamped securely. Use backing material
to prevent damage to the workpiece
during breakthrough.
2. When starting a hole, place the drill
bit on the work surface and apply fi rm
pressure. Begin drilling at a slow speed,
gradually increasing the speed as you
drill.
3. Always apply pressure in line with the bit.
Use enough pressure to keep the drill
biting, but do not push hard enough to
stall the motor.
4. Reduce pressure and ease the bit
through the last part of the hole. While
the tool is still running, pull the bit out of
the hole to prevent jamming.
Stalling
If the tool seems as if it is about to stall, maintain a fi rm grip and reduce pressure slightly
to allow the bit to regain speed. If the tool
does stall, release the trigger immediately.
Reverse the motor, remove the bit from the
work and start again. Do not pull the trigger
on and off in an attempt to start a stalled drill.
This can damage the drill.
1011
WARNING
To reduce the risk of personal injury ,
hold the tool securely. Brace tools
with side handles as shown (Fig. 9,
10 & 11). If the bit binds, the tool will
be forced in the opposite direction.
Bits may bind if they are misaligned
or when breaking through a hole.
Wood boring bits can also bind if
they run into nails or knots.
Fig. 9
reverse rotation
Bracing against a stud
Fig. 10
Bracing against your leg
Fig. 11
Bracing against the fl oor
reaction
forward
rotation
reaction
reaction
forward rotation
reaction
forward
rotation
APPLICATIONS
Selecting Bits
When selecting a bit, use the right type for
your job. For best performance, always use
sharp bits.
Drilling in Wood, Composition Materials
and Plastic
When drilling in wood, composition materials
and plastic, start the drill slowly, gradually increasing speed as you drill. Use low speeds
for plastics with a low melting point.
NOTE: Keep the speed low enough to prevent burning the bit.
Drilling in Metal
When drilling in metal, use high speed steel
twist drills or hole saws. Use a center punch
to start the hole. Lubricate drill bits with cutting oil when drilling in iron or steel. Use a
coolant when drilling in nonferrous metals
such as copper, brass or aluminum. Back
the material to prevent binding and distortion
on breakthrough.
Drilling in Masonry
When drilling in masonry, use high speed
carbide-tipped bits. Drilling soft masonry
materials such as cinder block requires
little pressure. Hard materials like concrete
require more pressure. A smooth, even fl ow
of dust indicates the proper drilling rate. Do
not let the bit spin in the hole without cutting. Do not use water to settle dust or to
cool bit. Do not attempt to drill through steel
reinforcing rods. Both actions will damage
the carbide.
1213
To reduce the risk of injury, always
unplug your tool before performing
any maintenance. Never disassemble
the tool or try to do any rewiring on
the tool's electrical system. Contact a
MILWAUKEE service facility for ALL
repairs.
Maintaining Tools
Keep your tool in good repair by adopting a
regular maintenance program. Before use,
examine the general condition of your tool.
Inspect guards, switches, tool cord set and
extension cord for damage. Check for loose
screws, misalignment, binding of moving
parts, improper mounting, broken parts and
any other condition that may affect its safe
operation. If abnormal noise or vibration occurs, turn the tool off immediately and have
the problem corrected before further use.
Do not use a damaged tool. Tag damaged
tools “DO NOT USE” until repaired (see
“Repairs”).
Under normal conditions, relubrication is not
necessary until the motor brushes need to
be replaced. After six months to one year,
depending on use, return your tool to the
nearest MILWAUKEE service facility for the
following:
• Lubrication
• Brush inspection and replacement
• Mechanical inspection and cleaning
(gears, spindles, bearings, housing,
etc.)
• T esting to assure proper mechanical and
electrical operation
WARNING
MAINTENANCE
WARNING
To reduce the risk of injury, electric
shock and damage to the tool, never
immerse your tool in liquid or allow a
liquid to fl ow inside the tool.
Cleaning
Clean dust and debris from vents. Keep
the tool handles clean, dry and free of oil
or grease. Use only mild soap and a damp
cloth to clean your tool since certain cleaning
agents and solvents are harmful to plastics
and other insulated parts. Some of these
include: gasoline, turpentine, lacquer thinner,
paint thinner, chlorinated cleaning solvents,
ammonia and household detergents containing ammonia. Never use fl ammable or
combustible solvents around tools.
Repairs
If your tool is damaged, return the entire tool
to the nearest service center.
ACCESSORIES
WARNING
To reduce the risk of injury, always
unplug the tool before attaching or
removing accessories. Use only specifi cally recommended accessories.
Others may be hazardous.
For a complete listing of accessories refer to
your MILWAUKEE Electric Tool catalog or go
on-line to www.milwaukeetool.com. To obtain
a catalog, contact your local distributor or a
service center.
Quik-Lok® cord sets
Cat. No. 48-76-4008
Plastic Carrying Case
Cat. No. 48-55-0802
Ring Clamp Side Handle (for RAD units)
Cat. No. 49-15-0200
Side Handle (for aluminum gear case)
Cat. No. 49-15-0151
Chuck Key
Cat. No. 48-66-3280
Chuck Key Holder
Cat. No. 48-66-4040
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