Milwaukee 0881-20, 0883-20 Operator's Manual

OPERATOR'S MANUAL MANUEL de L'UTILISATEUR MANUAL del OPERADOR
TO REDUCE THE RISK OF INJURY, USER MUST READ OPERATOR'S MANUAL. AFIN DE RÉDUIRE LE RISQUE DE BLESSURES, L'UTILISATEUR DOIT LIRE LE MANUEL DE
L'UTILISATEUR. PARA REDUCIR EL RIESGO DE LESIONES, EL USUARIO DEBE LEER EL MANUAL DEL
OPERADOR.
Cat. No.
No de cat.
0881-20 0883-20
2
3
PERSONAL SAFETY
GENERAL POWER TOOL SAFETY WARNINGS
WORK AREA SAFETY
ELECTRICAL SAFETY
• Keep work area clean and well lit. Cluttered or dark areas invite accidents.
• Do not operate power tools in explosive atmo­spheres, such as in the presence of fl ammable liquids, gases or dust. Power tools create
sparks which may ignite the dust or fumes.
• Keep children and bystanders away while operating a power tool. Distractions can cause
you to lose control.
• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodi ed plugs and matching outlets will
reduce risk of electric shock.
• Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of elec-
tric shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet con­ditions. W ater entering a power tool will increase
the risk of electric shock.
• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords
increase the risk of electric shock.
• When operating a power tool outdoors, use an extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces the risk of electric shock.
• If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces
the risk of electric shock.
WARNING READ ALL SAFETY WARNINGS AND INSTRUCTIONS.
Failure to follow the warnings and instructions may result in electric shock, fi re and/or serious injury.
Save all warnings and instructions for future reference
The term "power tool" in all of the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
POWER TOOL USE AND CARE
• Do not force the power tool. Use the correct
power tool for your application. The correct
power tool will do the job better and safer at the rate for which it was designed.
• Do not use the power tool if the switch does
not turn it on and off. Any power tool that cannot
be controlled with the switch is dangerous and must be repaired.
• Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such
preventive safety measures reduce the risk of starting the power tool accidentally.
cation. A moment of inattention while operating power tools may result in serious personal injury.
• Use personal protective equipment. Always wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
• Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools
with your fi nger on the switch or energising power tools that have the switch on invites accidents.
• Remove any adjusting key or wrench before turning the power tool on. A wrench or a key
left attached to a rotating part of the power tool may result in personal injury.
• Do not overreach. Keep proper footing and balance at all times. This enables better control
of the power tool in unexpected situations.
• Dress properly. Do not wear loose clothing or jewellery. Keep your hair , clothing and gloves away from moving parts. Loose clothes, jewel- lery or long hair can be caught in moving parts.
• If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of
these devices can reduce dust-related hazards.
• Store idle power tools out of the reach of chil­dren and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the
hands of untrained users.
• Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool operation. If damaged, have the power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
• Use the power tool, accessories and tool bits etc., in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power
tool for operations different from those intended could result in a hazardous situation.
BATTER Y T OOL USE AND CARE
SERVICE
• Have your power tool serviced by a qualifi ed repair person using only identical replacement parts. This will ensure that the safety of the power
tool is maintained.
• Recharge only with the charger specifi ed by the manufacturer. A charger that is suitable for
one type of battery pack may create a risk of fi re when used with another battery pack.
• Use power tools only with specifi cally desig- nated battery packs. Use of any other battery
packs may create a risk of injury and fi re.
• When battery pack is not in use, keep it away from other metal objects like paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another. Shorting the battery termi-
nals together may cause burns or a fi re.
• Under abusive conditions, liquid may be eject­ed from the battery, avoid contact. If contact accidentally occurs, fl ush with water. If liquid contacts eyes, additionally seek medical help.
Liquid ejected from the battery may cause irrita­tion or burns.
SPECIFIC SAFETY RULES
Hold power tools by insulated gripping sur-
faces when performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact with a “live” wire will
make exposed metal parts of the tool “live” and shock the operator.
Wear ear protectors with impact drills. Expo­sure to noise can cause hearing loss.
Use only sockets and other accessories spe-
cifi cally designed for use on impact wrenches and drivers. Other sockets and accessories might
shatter or break causing injury.
Maintain labels and nameplates. These carry important information. If unreadable or missing, contact a MILWAUKEE service facility for a free replacement.
WARNING: Some dust created by power sand­ing, sawing, grinding, drilling, and other construc­tion activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• lead from lead-based paint
• crystalline silica from bricks and cement and
other masonry products, and
• arsenic and chromium from chemically-treated
lumber.
Your risk from these exposures varies, depend-
ing on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to fi lter out microscopic particles.
Symbology
Direct Current Impacts per Minute Under
Load (IPM) No Load Revolutions per
Minute (RPM) Underwriters Laboratories, Inc.
United States and Canada
• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the infl uence of drugs, alcohol or medi-
Cat. No. Type Volts DC RPM Drive Shank IPM 0881-20 Impact Driver 18 0-2 600 1/4" Hex 0-3 200 0883-20 Impact Wrench 18 0-2 600 1/2" Square 0-3 200
Specifi cations
4
5
Functional Description
1
2
4
5
3
ASSEMBLY
WARNING Recharge only with the char-
ger specifi ed for the battery. For specifi c charg- ing instructions, read the operator’s manual supplied with your charger and battery.
WARNING Always remove battery
pack before changing or removing acces­sories. Only use accessories specifically recommended for this tool. Others may be hazardous.
WARNING Use only sockets and other
accessories specifi cally designed for use on impact wrenches and drivers. Other sockets and accessories might shatter or break caus­ing injury.
OPERATION
WARNING T o reduce the risk of injury ,
wear safety goggles or glasses with side shields.
WARNING Always remove battery
pack before changing or removing acces­sories. Only use accessories specifically recommended for this tool. Others may be hazardous.
6
Cat. No. 0883-20
Cat. No. 0881-20
1. Drive Shank
2. Forward/reverse switch
3. Trigger
4. Hex drive chuck
5. 1/2" square drive shank
6. LED
Removing Battery Pack from Tool
Push in the release buttons and remove the bat­tery pack.
Inserting Battery Pack into Tool
Battery pack can be inserted into the tool in two ways.
1. For working in restricted spaces.
Insert the battery pack from the front by pressing
in the release buttons and sliding battery pack into the body of the tool. Insert the battery pack until clamp engages.
2. For optimum weight distribution and balance.
Insert the battery pack from the back by press-
ing in the release buttons and sliding the battery pack into the body of the tool. Insert the battery pack until clamp engages.
Attaching and Removing Accessories Cat. No. 0883-20
These impact wrenches are intended only for use with sockets designed for impact wrenches that have a 1/2" square drive. Other sockets could shatter or break, causing injury.
1. To attach a socket or other accessory, align the accessory with the drive shank and push it fi rmly over the retaining ring.
2. To remove the accessory , pull the accessory of f the drive shank.
Cat. No. 0881-20
This impact driver is intended for use with drill and driver bits.
1. To attach an accessory, pull the ring out and insert the accessory shank. Release the ring. It may be necessary to pull the bit out slightly to engage the holding mechanism.
2. To remove the accessory, pull out the ring and remove the accessory. Release the ring.
Using the Forward/Reverse Switch
The forward/reverse switch may be set to three po­sitions: forward, reverse and lock. Due to a lockout mechanism, the forward/reverse switch can only be adjusted when the trigger is not pressed. Always allow the motor to come to a complete stop before using the forward/reverse switch.
1. For forward (clockwise) rotation, push the forward/reverse switch in the direction shown. Check the direction of rotation before use.
2. For reverse (counterclockwise) rotation, push the forward/reverse switch in the direction shown. Check the direction of rotation before use.
3. To lock the trigger, push the forward/reverse switch to the center position. The trigger will not work when the forward/reverse switch is in the locked position. Always remove the battery pack before performing maintenance, chang­ing accessories, storing the tool and any time the tool is not in use.
Forward
Reverse
Fig. 2
Starting, Stopping and Controlling Speed
These tools may be operated at any speed from 0 to full speed.
1. To start the tool, pull the trigger. NOTE: An LED is turned on when the trigger
is pulled.
2. To vary the driving speed, simply increase or decrease pressure on the trigger. The further the trigger is pulled, the greater the speed.
3. To stop the tool, release the trigger and the electric brake stops the tool instantly.
Impacting Techniques
The longer a bolt, screw, or nut is impacted, the tighter it will become. T o help prevent damaging the fasteners or workpieces, avoid excessive impact­ing. Be particularly careful when impacting smaller fasteners because they require less impacting to reach optimum torque.
Practice with various fasteners, noting the length of time required to reach the desired torque. Check the tightness with a hand-torque wrench. If the fasteners are too tight, reduce the impacting time. If they are not tight enough, increase the impact­ing time.
Impacting for two seconds is generally suffi cient for a 3/8" bolt and one second for a 5/16" bolt. How­ever, oil, dirt, rust or other matter on the threads or under the head of the fastener affects the degree of tightness.
The torque required to loosen a fastener averages 75% to 80% of the tightening torque, depending on the condition of the contacting surfaces.
On light gasket jobs, run each fastener down to a relatively light torque and use a hand torque wrench for fi nal tightening.
Fig. 1
6
7
Cleaning
Clean dust and debris from charger and tool vents. Keep tool handles clean, dry and free of oil or grease. Use only mild soap and a damp cloth to clean the tool, battery pack and charger since certain cleaning agents and solvents are harmful to plastics and other insulated parts. Some of these include gasoline, turpentine, lacquer thinner, paint thinner, chlorinated cleaning solvents, ammonia and household detergents containing ammonia. Never use flammable or combustible solvents around tools.
Repairs
For repairs, return the tool, battery pack and char­ger to the nearest service center listed on the back cover of this operator's manual.
Maintaining Tool
Keep your tool, battery pack and charger in good repair by adopting a regular maintenance program. After six months to one year, depending on use, return the tool, battery pack and charger to A MILWAUKEE service facility for:
• Lubrication
• Mechanical inspection and cleaning (gears, spindles, bearings, housing, etc.)
• Electrical inspection (battery pack, charger, motor)
• Testing to assure proper mechanical and electrical operation
If the tool does not start or operate at full power with a fully charged battery pack, clean the contacts on the battery pack. If the tool still does not work properly, return the tool, charger and battery pack, to a MILWAUKEE service facility for repairs.
MAINTENANCE
WARNING To reduce the risk of per-
sonal injury and damage, never immerse your tool, battery pack or charger in liquid or allow a liquid to fl ow inside them.
WARNING T o reduce the risk of injury ,
always unplug the charger and remove the battery pack from the charger or tool before performing any maintenance. Never disas­semble the tool, battery pack or charger. Contact a MILWAUKEE service facility for ALL repairs.
ACCESSORIES
WARNING Always remove battery
pack before changing or removing acces­sories. Only use accessories specifically recommended for this tool. Others may be hazardous.
For a complete listing of accessories refer to your MILWAUKEE Electric Tool catalog or go online to
www.milwaukeetool.com. To obtain a catalog, con­tact your local distributor or a service center listed on the back cover of this operator’s manual.
FIVE YEAR TOOL LIMITED WARRANTY
Every MILWAUKEE electric power tool (including battery charger) is warranted to the original purchaser only to be free from defects in material and workmanship. Subject to certain exceptions, MILWAUKEE will repair or replace any part on a electric power tool which, after examination, is determined by MILWAUKEE to be defective in material or workmanship for a period of fi ve (5) years* after the date of purchase. Return the electric power tool and a copy of proof of purchase to a MILWAUKEE factory Service/Sales Support Branch location or MILWAUKEE Authorized Service Station, freight prepaid and insured, are requested for this warranty to be effective. This warranty does not apply to damage that MILWAUKEE determines to be from repairs made or attempted by anyone other than MILWAUKEE authorized personnel, misuse, alterations, abuse, normal wear and tear, lack of maintenance, or accidents.
* The warranty period for Hoists (lever, hand chain, & electric chain hoists), all Ni-CD battery packs, Work Lights (cordless fl ashlights), Job Site Radios, and Trade Titan™ Industrial Work Carts is one (1) year from the date of purchase. *The warranty period for Li-Ion battery packs that do not contain V™­technology – 4.0 volts through 18.0 volts - is two (2) years from the date of purchase.
*There is a separate warranty for V™-technology Li-Ion Battery Packs V™18 volts and above that ac­company V™-technology cordless power tools:
*Every MILW AUKEE V™-technology Li-Ion Battery Pack 18 volts or above is covered by an initial 1000 Charges/2 Years free replacement warranty. This means that for the earlier of the fi rst 1000 charges or two (2) years from the date of purchase/fi rst charge, a replacement battery will be provided to the customer for any defective battery free of charge. Thereafter, customers will also receive an additional warranty on a pro rata basis up to the earlier of the fi rst 2000 charges or fi ve (5) Years from the date of purchase/fi rst charge. This means that every customer gets an additional 1000 charges or three (3) years of pro rata warranty on the V™-technology Li-Ion Battery Pack 18 volts or above depending upon the amount of use. During this additional warranty period, the customer pays for only the useable service received over and above the fi rst 1000 Charges/2 years, based on the date of fi rst charge and number of charges found on the battery pack via Milwaukee’s V™-technology Service Reader.
Warranty Registration is not necessary to obtain the applicable warranty on a MILWAUKEE product. The manufacturing date of the product will be used to determine the warranty period if no proof of purchase is provided at the time warranty service is requested.
ACCEPTANCE OF THE EXCLUSIVE REP AIR AND REPLACEMENT REMEDIES DESCRIBED HEREIN IS A CONDITION OF THE CONTRACT FOR THE PURCHASE OF EVERY MILWAUKEE PRODUCT. IF YOU DO NOT AGREE TO THIS CONDITION, YOU SHOULD NOT PURCHASE THE PRODUCT. IN NO EVENT SHALL MILW AUKEE BE LIABLE FOR ANY INCIDENT AL, SPECIAL, CONSEQUENTIAL OR PUNITIVE DAMAGES, OR FOR ANY COSTS, ATTORNEY FEES, EXPENSES, LOSSES OR DELAYS ALLEGED TO BE AS A CONSEQUENCE OF ANY DAMAGE TO, FAILURE OF, OR DEFECT IN ANY PRODUCT INCLUDING, BUT NOT LIMITED TO, ANY CLAIMS FOR LOSS OF PROFITS. THIS W AR­RANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER W ARRANTIES OR CONDITIONS, WRITTEN OR ORAL, EXPRESSED OR IMPLIED. WITHOUT LIMITING THE GENERALITY OF THE FOREGOING, MILWAUKEE DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR USE OR PURPOSE, AND ALL OTHER WARRANTIES.
This warranty applies to product sold in the U.S.A., Canada and Mexico only. Please consult the ‘Service Center Search’ in the Parts & Service section of MILWAUKEE’s web-site
www.milwaukeetool.com or call 1.800.SAWDUST (1.800.729.3878) to locate your nearest service facility for warranty and non-warranty service on a MILWAUKEE electric power tool.
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