Milwaukee 0822-20, 0824-20 Operator's Manual

page 1
OPERATOR’S MANUAL MANUAL D’UTILISATION MANUAL DEL OPERADOR
18 V 1/2" HAMMER-DRILL & DRIVER DRILL PERCEUSE À PERCUSSION ET PERCEUSE-VISSEUSE DE 18 V 13 mm (1/2") TALADRO DE PERCUSIÓN Y
TALADRO ATORNILLADOR DE 13 mm (1/2") 18 V
MANUEL DE L'UTILISATEUR. PARA REDUCIR EL RIESGO DE LESIONES, EL USUARIO DEBE LEER EL MANUAL
DEL OPERADOR.
Cat. No.
No de cat.
Cat. No.
0822-20 Driver Drill 0824-20 Hammer-Drill
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ELECTRICAL SAFETY
GENERAL SAFETY RULES FOR ALL BATTERY OPERATED TOOLS
WARNING
WORK AREA SAFETY
1. Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
2. Do not operate power tools in explosive
atmospheres, such as in the presence of fl ammable liquids, gases, or dust.
Power tools create sparks which may ignite the dust or fumes.
3. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
PERSONAL SAFETY
4. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools.
Unmodifi ed plugs and matching outlets will reduce risk of electric shock.
5. Avoid body contact with earthed or
grounded surfaces such as pipes, radiators, ranges and refrigerators.
There is an increased risk of electric shock if your body is earthed or grounded.
6. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
7. Do not abuse the cord. Never use the
cord for carrying, pulling, or unplugging the power tool. Keep cord away from heat, oil, sharp edges, or moving parts.
Damaged or entangled cords increase the risk of electric shock.
8. When operating a power tool
outdoors, use an extension cord suitable for outdoor use. Use of a cord
suitable for outdoor use reduces the risk of electric shock.
READ ALL INSTRUCTIONS
Failure to follow all instructions listed below may result in electric shock, fi re and/or serious injury. The term “power tool” in all of the warnings listed below refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
SAVE THESE INSTRUCTIONS
a power tool while you are tired or under the infl uence of drugs, alcohol or medication. A moment of inattention
while operating power tools may result in serious personal injury.
10. Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
11. Avoid accidental starting. Ensure the
switch is in the off-position before plugging in. Carrying tools with your fi nger
on the switch or plugging in power tools that have the switch on invites accidents.
12. Remove any adjusting key or wrench
before turning the power tool on.
A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
13. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
14. Dress properly. Do not wear loose
clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery, or long
hair can be caught in moving parts.
15. If devices are provided for the
connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of
these devices can reduce dust-related hazards.
9. Stay alert, watch what you are
doing and use common sense when operating a power tool. Do not use
POWER TOOL USE
AND CARE
16. Do not force the power tool. Use the correct power tool for your application. The correct power tool will
do the job better and safer at the rate for which it was designed.
BATTERY TOOL USE
AND CARE
SERVICE
17. Do not use the power tool if the switch does not turn it on and off. Any power tool
that cannot be controlled with the switch is dangerous and must be repaired.
18. Disconnect the plug from the power
source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive
safety measures reduce the risk of starting the tool accidentally.
19. Store idle power tools out of the reach
of children and do not allow persons unfamiliar with the power tools or these instructions to operate power tools. Power tools are dangerous in the
hands of untrained users.
20. Maintain power tools. Check for
misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool's operation. If damaged, have the power tool repaired before use.
Many accidents are caused by poorly maintained power tools.
21. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
22. Use the power tool, accessories and
tool bits etc., in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed. Use of the power tool for
operations different from those intended could result in a hazardous situation.
make a connection from one terminal to another. Shorting the battery terminals
together may cause burns or a fi re.
27. Under abusive conditions, liquid
may be ejected from the battery, avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the
battery may cause irritation or burns.
28. Have your power tool serviced by
a qualifi ed repair person using only identical replacement parts. This will
ensure that the safety of the power tool is maintained.
1. Use auxiliary handles supplied with the tool. Loss of control can cause personal injury.
2. Wear ear protectors with impact drills. Exposure to noise can cause hearing loss.
3. Hold tools by insulated gripping
surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord.
Contact with a “live” wire will make exposed metal parts of the tool “live” and shock the operator.
4. Keep hands away from all cutting
edges and moving parts.
5. Maintain labels and nameplates. These carry important information. If unreadable or missing, contact a MILWAUKEE service facility for a free replacement.
6. WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• lead from lead-based paint
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically­treated lumber.
Your risk from these exposures varies,
depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to fi lter out microscopic particles.
23. Ensure the switch is in the off position before inserting battery pack. Inserting the battery pack into power tools that have the switch on invites accidents.
24. Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fi re when used with another battery pack.
25. Use power tools only with specifi cally designated battery packs. Use of any other battery packs may create a risk of injury and fi re.
26. When battery pack is not in use, keep
it away from other metal objects like paper clips, coins, keys, nails, screws, or other small metal objects that can
SPECIFIC SAFETY RULES
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FUNCTIONAL DESCRIPTION
Capacities
Wood
Steel
Flat
Bit
Auger
Bit
Twist
Bit
Hole Saw
Screws
(dia.)
Masonry
0824-20
1/2" 1-1/2" 1-1/8" 1/2" 2-9/16" 1/4" 1/2"
0822-20
1/2" 1-1/2" 1-1/8" 1/2" 2-9/16" 1/4" N/A
1. Trigger
2. Control switch
3. Application selector collar
4. Keyless chuck
5. Side handle
6. Torque selector collar
7. Speed selector
4
5
1
2
3
6
7
ASSEMBLY
Installing the Side Handle
1. To install the side handle, loosen the
side handle grip until the ring is large enough to slide over the selector collars. Rotate the handle to the desired position and tighten the side handle until it is secure.
2. To remove the side handle, loosen the
side handle grip until the ring is large enough to slide off the tool.
Recharge only with the charger specifi ed for the battery pack. For specifi c charging instructions, read the operator’s manual supplied with your charger and battery pack.
WARNING
Always lock trigger or remove battery pack before changing or removing accessories. Only use accessories specifically recommended for this tool. Others may be hazardous.
WARNING
To reduce the risk of injury, always use a side handle when using this tool. Always brace or hold se­curely.
WARNING
Removing Battery Pack from Tool
Push in the release buttons and pull the battery pack away from the tool.
Inserting Battery Pack into Tool
The battery pack can be inserted into the tool in two ways. To insert the battery pack onto the tool, slide the pack onto the body of the tool. Make sure it latches securely into place.
For working in restricted spaces, insert the battery pack from the front of the tool.
For optimum weight distribution and balance, insert the battery pack from the back of the tool.
Specifi cations
Symbology
Direct Current
Underwriters Laboratories, Inc., United States and Canada
No Load Revolutions per Minute (RPM)
Cat. No. Volts DC No Load RPM
No Load Blows per
Minute
0824-20 18 0 - 450 / 0 - 1700 0 - 7200 / 0 - 27,200
0822-20 18 0 - 450 / 0 - 1700 N/A
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OPERATION
Selecting Speed
The speed selector is on top of the motor housing. Allow the tool to come to a com­plete stop before changing speeds. See “Applications” for recommended speeds under various conditions.
1. For Low speed (up to 450 RPM), push
the speed selector back, to display “1”.
2. For High speed (up to 1700 RPM), push
the speed selector forward, to display “2”.
Selecting Hammer, Drill or Drive Action
MILWAUKEE Hammer-Drills are designed for three operating modes: drilling with hammering action, drilling only, and driving screws. To set the operating mode, rotate the application selector collar and torque selector collar to the desired symbols.
1. To use the hammer-drilling mode,
rotate the application selector collar until the hammer symbol appears in line with the arrow. Apply pressure to the bit to engage the hammering mechanism.
NOTE: The number selected on the torque collar has no effect on operation of the drill in hammer mode.
Using Keyless Chucks
Your cordless tool is equipped with a spindle lock. The chuck can be tightened with one hand, creating higher grip strengths on the bit.
Always remove the battery pack or lock the trigger before inserting or removing bits.
1. To open the chuck jaws, turn the sleeve in the counterclockwise direction.
When using drill bits, allow the bit to
strike the bottom of the chuck. Center the bit in the chuck jaws and lift it about 1/16" off of the bottom.
When using screwdriver bits, insert the
bit far enough for the chuck jaws to grip the hex of the bit.
2. To close the chuck jaws, turn the sleeve in the clockwise direction. The bit is secure when the chuck makes a ratcheting sound and the sleeve can not be rotated any further.
3. To remove the bit, turn the sleeve in the counterclockwise direction.
NOTE: A ratcheting sound may be heard when the chuck is opened or closed. This noise is part of the locking feature, and does not indicate a problem with the chuck’s operation.
Fig. 1
Sleeve
Fig. 3
To Hammer
Fig. 2
NOTE: When using carbide bits, do not
use water to settle dust. Do not attempt to drill through steel reinforcing rods. This will damage the carbide bits.
To reduce the risk of injury, wear safety goggles or glasses with side shields.
WARNING
Fig. 5
To Drive Screws
2. To use the drilling only mode, rotate
the application selector collar until the drill symbol
appears in line with the
arrow. NOTE: The number selected on the
torque collar has no effect on operation of the drill in drilling mode.
The torque specifi cations shown here are approximate values.
NOTE: Because the above settings are only
a guide, use a piece of scrap material to test the different clutch positions before driving screws into the workpiece.
3. To use the driving screws mode rotate
the application selector collar until the drive symbol
appears in line with the arrow. Then rotate the torque selector collar until the desired clutch setting appears in line with the arrow.
The adjustable clutch, when properly adjusted, will slip at a preset torque to prevent driving the screw too deep into different materials and to prevent damage to the screw or tool.
Torque
selector
collar
setting
0824-20 Torque
0822-20
Torque
1 - 5
0 - 6 in. lbs. 0 - 6 in. lbs.
6 - 10
7 - 12 in. lbs. 7 - 12 in. lbs.
11 - 15
13 - 17
in. lbs.
13 - 17
in. lbs.
16 - 20
19 - 33
in. lbs.
19 - 33
in. lbs.
21 - 24
39 - 60
in. lbs.
39 - 60
in. lbs.
Drill
1 Low 2 High
550 in. lbs. 235 in. lbs.
550 in. lbs. 235 in. lbs.
Fig. 4
To Drill
12
10
16
18
14
12
10
16
18
14
12
10
16
18
12
10
16
18
14
12
10
16
18
page 8 page 9
Fig. 6
Using Control Switch
The control switch may be set to three positions: forward, reverse and lock. Due to a lockout mechanism, the control switch can only be adjusted when the ON/OFF switch is not depressed. Always allow the motor to come to a complete stop before using the control switch.
For forward (clockwise) rotation, push in the control switch from the right side of the tool. Check the direction of rotation
before use.
Fig. 7
Fig. 8
Push to center
position to lock
trigger
Starting, Stopping and Controlling Speed
1. To start the tool, grasp the handle fi rmly
and pull the trigger.
2. To vary the speed, increase or decrease
the pressure on the trigger. The further the trigger is pulled, the greater the speed.
3. To stop the tool, release the trigger.
Make sure the bit comes to a complete stop before laying the tool down.
Drilling
Place the bit on the work surface and apply firm pressure before starting. Too much pressure will slow the bit and reduce drilling effi ciency. Too little pressure will cause the bit to slide over the work area and dull the point of the bit.
If the tool begins to stall, reduce pressure slightly to allow the bit to regain speed. If the bit binds, reverse the motor to free the bit from the workpiece.
For reverse (counterclockwise) rotation, push in the control switch from the left side of the tool. Check direction of rotation
before use.
To lock the trigger, push the control switch to the center position. The trigger will not work while the control switch is in the center locked position. Always lock the trigger or remove the battery pack before performing maintenance, changing accessories, storing the tool and any time the tool is not in use.
Push in
for FORWARD
Push in
for REVERSE
Drilling in Wood, Composition Materials and Plastic
When drilling in wood, composition materials and plastic, start the drill slowly, gradually increasing speed as you drill. When drilling into wood, use wood augers or twist drill bits. Always use sharp bits. When using twist drill bits, pull the bit out of the hole frequently to clear chips from the bit fl utes. To reduce the chance of splintering, back work with a piece of scrap wood. Select low speeds for plastics with a low melting point.
Drilling in Metal
When drilling in metal, use high speed steel twist drills or hole saws. Use a center punch to start the hole. Lubricate drill bits with cutting oil when drilling in iron or steel. Use a coolant when drilling in nonferrous metals such as copper, brass or aluminum. Back the material to prevent binding and distortion on breakthrough.
Drilling in Masonry
When drilling in masonry, select the hammer-drill operating mode. Use high speed carbide-tipped bits. Drilling soft masonry materials such as cinder block requires little pressure. Hard materials like concrete require more pressure. A smooth, even fl ow of dust indicates the proper drilling rate. Do not let the bit spin in the hole without cutting. Do not use water to settle dust or to cool bit. Both actions will damage the carbide.
Driving Screws and Nut Running
Drill a pilot hole when driving screws into thick or hard materials. Set the torque selector collar to the proper position and set the speed to low. Use the proper style and size screwdriver bit for the type of screw you are using.
With the screwdriver bit in the screw, place the tip of the screw on the workpiece and apply fi rm pressure before pulling the trigger. Screws can be removed by reversing the motor.
Overloading
Continuous overloading may cause perma­nent damage to tool or battery pack.
APPLICATIONS
To reduce the risk of electric shock, check work area for hidden pipes and wires before drilling or driving screws.
WARNING
page 10 page 11
Bit Binding
A high rotational force occurs when a bit binds. If the bit binds, the tool will be forced in the opposite direction of the bit rotation. Bits may bind if they are misaligned or when they are breaking through a hole. Wood boring bits can also bind if they run into nails or knots. Be prepared for bit binding situations.
To reduce the chance of bit binding:
• Use sharp bits. Sharp bits are less likely to bind when drilling.
• Use the proper bit for the job. There are bits that are designed for specific purposes.
• Use caution when drilling pitchy, knotty, wet or warped material or when drilling in material that may contain nails.
Fig. 9
Reaction
Reverse rotation Forward rotation
Bracing against your leg
Fig. 10
Forward
rotation
Reaction
Forward
rotation
Bracing against the fl oor
Typical Bracing Methods
Fig. 11
Bracing against a stud
High rotational force. To reduce the risk of injury, always hold or brace securely. Always use side handle on tools.
WARNING
Reaction
Keep your tool, battery pack and charger in good repair by adopting a regular maintenance program. After six months to one year, depending on use, return thetool, battery pack and charger to A MILWAUKEE service facility for:
• Lubrication
• Mechanical inspection and cleaning (gears, spindles, bearings, housing, etc.)
• Electrical inspection (battery pack, charger, motor)
• Testing to assure proper mechanical and electrical operation
Maintaining Tool
If the tool does not start or operate at full power with a fully charged battery pack, clean the contacts on the battery pack. If the tool still does not work properly, return the tool, charger and battery pack, to a MILWAUKEE service facility for repairs.
MAINTENANCE
To reduce the risk of injury, always unplug the charger and remove the battery pack from the charger or tool before performing any mainte­nance. Never disassemble the tool, battery pack or charger. Contact a MILWAUKEE service facility for ALL repairs.
WARNING
ACCESSORIES
For a complete listing of accessories refer to your MILWAUKEE Electric Tool catalog or go online to www.milwaukeetool.com. To obtain a catalog, contact your local distributor or a service center listed on the back cover of this operator’s manual.
Cleaning
Clean dust and debris from charger and tool vents. Keep tool handles clean, dry and free of oil or grease. Use only mild soap and a damp cloth to clean the tool, battery pack and charger since certain cleaning agents and solvents are harmful to plastics and other insulated parts. Some of these include gasoline, turpentine, lacquer thinner, paint thinner, chlorinated cleaning solvents, ammonia and household detergents containing ammonia. Never use fl ammable or combustible solvents around tools.
Repairs
For repairs, return the tool, battery pack and charger to the nearest service center listed on the back cover of this operator's manual.
To reduce the risk of personal injury and damage, never immerse your tool, battery pack or charger in liquid or allow a liquid to fl ow inside them.
WARNING
Always remove battery pack before changing or removing accessories. Only use accessories specifi cally recommended for this tool. Others may be hazardous.
WARNING
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