Milwaukee 0779-22, 0779-20 User Manual

Cat. No.
No de cat.
0779-20 0799-20
OPERATOR'S MANUAL MANUEL de L'UTILISATEUR MANUAL del OPERADOR
28 VOLT IMPACT WRENCH
CLÉ À PERCUSSION LLAVE DE IMPACTO DE
TO REDUCE THE RISK OF INJURY, USER MUST READ AND UNDERSTAND OPERATOR'S MANUAL.
AFIN DE RÉDUIRE LE RISQUE DE BLESSURES, L'UTILISATEUR DOIT LIRE ET BIEN COMPRENDRE LE MANUEL DE L'UTILISATEUR.
PARA REDUCIR EL RIESGO DE LESIONES, EL USUARIO DEBE LEER Y ENTENDER EL MANUAL DEL OPERADOR.
28 V
28V
GENERAL POWER TOOL SAFETY WARNINGS
WARNING READ ALL SAFETY WARNINGS AND ALL INSTRUCTIONS.
Failure to follow the warnings and instructions may result in electric shock, fi re and/or serious injury. Save all warnings and instructions for future reference.
The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
• Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
• Do not operate power tools in explosive at­mospheres, such as in the presence of fl am- mable liquids, gases or dust. Power tools create
sparks which may ignite the dust or fumes.
• Keep children and bystanders away while operating a power tool. Distractions can cause
you to lose control.
ELECTRICAL SAFETY
WORK AREA SAFETY
• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodi ed plugs and matching outlets will
reduce risk of electric shock.
• Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet condi­tions. Water entering a power tool will increase
the risk of electric shock.
• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords
increase the risk of electric shock.
• When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use
of a cord suitable for outdoor use reduces the risk of electric shock.
• If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces
the risk of electric shock.
PERSONAL SAFETY
• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the infl uence of drugs, alcohol or medication. A
moment of inattention while operating power tools may result in serious personal injury.
• Use personal protective equipment. Always wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
• Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with
your fi nger on the switch or energising power tools that have the switch on invites accidents.
• Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may result in personal injury.
• Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
• Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewel- lery or long hair can be caught in moving parts.
• If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
POWER TOOL USE AND CARE
• Do not force the power tool. Use the correct power tool for your application. The correct
power tool will do the job better and safer at the rate for which it was designed.
• Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be
controlled with the switch is dangerous and must be repaired.
• Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such
preventive safety measures reduce the risk of starting the power tool accidentally.
• Store idle power tools out of the reach of chil­dren and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the
hands of untrained users.
• Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
• Use the power tool, accessories and tool bits etc., in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool
for operations different from those intended could result in a hazardous situation.
BA TTER Y T OOL USE AND CARE
• Recharge only with the charger specifi ed by the manufacturer. A charger that is suitable for
one type of battery pack may create a risk of fi re when used with another battery pack.
• Use power tools only with specifi cally desig- nated battery packs. Use of any other battery
packs may create a risk of injury and fi re.
2
• When battery pack is not in use, keep it away from other metal objects like paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another. Shorting the battery termi-
nals together may cause burns or a fi re.
• Under abusive conditions, liquid may be eject­ed from the battery; avoid contact. If contact accidentally occurs, fl ush with water. If liquid contacts eyes, additionally seek medical help.
Liquid ejected from the battery may cause irritation or burns.
SERVICE
• Have your power tool serviced by a qualifi ed repair person using only identical replacement parts. This will ensure that the safety of the power
tool is maintained.
SPECIFIC SAFETY RULES
Hold power tool by insulated gripping sur-
faces, when performing an operation where the fastener may contact hidden wiring or its own cord. Fasteners contacting a “live” wire may
make exposed metal parts of the power tool “live” and could give the operator an electric shock.
• Maintain labels and nameplates. These carry important information. If unreadable or missing, contact a MILWAUKEE service facility for a free replacement.
• WARNING Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• lead from lead-based paint
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber.
Y our risk from these exposures varies, depending
on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are spe­cially designed to fi lter out microscopic particles.
SPECIFICATIONS
Cat. No. 0779-20 0799-202828
* Output rated at full speed
Use only MILWAUKEE M28™ or V28® battery packs.
Volts DCNo Load
RPM
0 - 1450 0 - 1450
Impacts
Per Minute
0 - 2450 0 - 2450
Drive
Shank
7/16" Hex
SYMBOLOGY
Direct Current
Underwriters Laboratories, Inc. United States and Canada
Impacts per Minute Under Load (IPM)
FUNCTIONAL DESCRIPTION
5
1
2
3
1. 1/2" drive shank
2. Forward/Reverse switch
3. Trigger
4. Tool hanger
5. Tool hanger ring
6. 7/16" hex quick-change chuck
1/2"
Average
Torque
Output *
325 ft-lbs.* 325 ft-lbs.*
3
Quick Change
Auger Bits
4
Cat. No. 0779-20
6
Cat. No. 0799-20
Capacities
Selfeed Bits
1-1/2" 1-1/2"
2-9/16" 2-9/16"
ASSEMBLY
OPERATION
WARNING Recharge only with the char-
ger specifi ed for the battery. For specifi c charg- ing instructions, read the operator’s manual supplied with your charger and battery.
WARNING Always remove battery
pack before changing or removing acces­sories. Only use accessories specifically recommended for this tool. Others may be hazardous.
Removing Battery Pack from Tool
Push in the release buttons and pull the battery pack away from the tool.
Inserting Battery Pack into Tool
To insert the battery pack onto the tool, slide the pack onto the body of the tool. Make sure it latches securely into place.
1. For working in restricted spaces. Insert the battery pack from the front by pressing in the release buttons and sliding battery pack into the body of the tool. Insert the battery pack until clamp engages.
2. For optimum weight distribution and balance. Insert the battery pack from the back by press­ing in the release buttons and sliding the battery pack into the body of the tool. Insert the battery pack until clamp engages.
Attaching and Removing the Tool Hanger
1. To attach, remove the two top gear case screws.
2. Place the ring through the tool hanger.
3. Position the tool hanger on the tool over the two gear case screw holes.
4. Replace the two gear case screws. Hand tighten the screws.
5. To remove, reverse the procedure.
WARNING Use only sockets and other
accessories specifi cally designed for use on impact wrenches and drivers. Other sockets and accessories might shatter or break caus­ing injury.
Attaching and Removing Accessories
(Cat. No. 0779-20) This impact wrench is intended only for use with sockets designed for impact wrenches and that have a 1/2" square drive. Other sockets could shat­ter or break, causing injury.
1. To attach a socket or other ac­cessory, align the hole in the accessory with the detent pin on the drive shank. Hold the detent pin in while pushing the socket onto the drive shank. The detent pin will snap into place in the hole to secure the socket.
2. To remove the accessory , insert a nail or other thin object into the hole in the accessory and press the detent pin in. Pull the accessory off the drive shank.
Attaching and Removing Accessories
(Cat. No. 0799-20, or other Impact Wrenches us­ing the Quick Change 1/2” Square Drive to 7/16” Hex Adapter) Cat. No. 0799-20 is intended for use with drill bits and adapters with a 7/16” Hex Quick. The Quick Change shank has a ball-retainer groove. It is not intended for use with Hex Shank Bit Extensions.
1. To attach an accessory, pull the chuck collar forward and insert the accessory shank. Release the collar. It may be necessary to pull the bit out slightly to engage the holding mechanism.
2. To remove the accessory, pull the chuck collar forward and remove the accessory. Release the collar.
Fig. 1
Ball retainer groove
Open (Release)
Closed (Locked)
Detent pin
Drive shank
WARNING Always remove battery
pack before changing or removing acces­sories. Only use accessories specifically recommended for this tool. Others may be hazardous.
WARNING T o reduce the risk of injury ,
keep hands away from the bit and all moving parts. Always wear safety goggles or glasses with side shields.
Using the Forward/Reverse Switch
The forward/reverse switch may be set to three positions: forward, reverse and lock. Due to a lockout mechanism, the forward/reverse switch can only be adjusted when the trigger is not pulled. Always allow the motor to come to a complete stop before using the forward/reverse switch.
Fig. 2
Reverse
1. For forward (clockwise) rotation, push the forward/reverse switch in the direction shown. Check the direction of rotation before use.
2. For reverse (counterclockwise) rotation, push the forward/reverse switch in the direction shown. Check the direction of rotation before use.
3. To lock the trigger, push the forward/reverse switch to the center position. The trigger will not work when the forward/reverse switch is in the locked position. Always lock the trigger or remove the battery pack before performing maintenance, changing accessories, storing the tool and any time the tool is not in use.
Starting, Stopping and Controlling Speed
This impact wrench may be operated at any speed from 0 to full speed.
1. To start the tool, grasp the handle fi rmly and pull the trigger.
2. To vary the speed, increase or decrease the pressure on the trigger. The further the trigger is pulled, the greater the speed.
3. To stop the tool, release the trigger.
Forward
WARNING To reduce the risk of
explosion, electric shock and property damage, always check the work area for hid­den pipes and wires before drilling.
WARNING To re-
duce the risk of injury, only grasp tool by handle and red insulated sur­faces. Do not hold gray gear case when impact­ing or drilling.
Electric Brake
The electric brake engages when the trigger is released, causing the socket to stop and allow­ing you to proceed with your work. Generally, the socket stops within two seconds. However, there may be a delay between the time you re­lease the trigger and when the brake engages. Occasionally the brake may miss completely. If the brake misses frequently, the impact wrench needs servicing by an authorized MILWAUKEE service facility.
Impacting Techniques
The longer a bolt, screw, or nut is impacted, the tighter it will become. T o help prevent damaging the fasteners or workpieces, avoid excessive impact­ing. Be particularly careful when impacting smaller fasteners because they require less impacting to reach optimum torque. Practice with various fasteners, noting the length of time required to reach the desired torque. Check the tightness with a hand-torque wrench. If the fasteners are too tight, reduce the impacting time. If they are not tight enough, increase the impact­ing time. Impacting for two seconds is generally suffi cient for a 3/8" bolt and one second for a 5/16" bolt. How­ever, oil, dirt, rust or other matter on the threads or under the head of the fastener affects the degree of tightness. The torque required to loosen a fastener averages 75% to 80% of the tightening torque, depending on the condition of the contacting surfaces. However, if rust or corrosion causes seizing, more torque may be required. On light gasket jobs, run each fastener down to a relatively light torque and use a hand torque wrench for fi nal tightening.
4
5
MAINTENANCE
WARNING T o reduce the risk of injury ,
always unplug the charger and remove the battery pack from the charger or tool before performing any maintenance. Never disas­semble the tool, battery pack or charger. Contact a MILWAUKEE service facility for ALL repairs.
Maintaining Tool
Keep your tool, battery pack and charger in good repair by adopting a regular maintenance program. After six months to one year, depending on use, return the tool, battery pack and charger to A MILWAUKEE service facility for:
• Lubrication
• Mechanical inspection and cleaning (gears, spindles, bearings, housing, etc.)
• Electrical inspection (battery pack, charger, motor)
• Testing to assure proper mechanical and electrical operation
If the tool does not start or operate at full power with a fully charged battery pack, clean the contacts on the battery pack. If the tool still does not work properly, return the tool, charger and battery pack, to a MILWAUKEE service facility for repairs.
WARNING To reduce the risk of per-
sonal injury and damage, never immerse your tool, battery pack or charger in liquid or allow a liquid to fl ow inside them.
Cleaning
Clean dust and debris from charger and tool vents. Keep tool handles clean, dry and free of oil or grease. Use only mild soap and a damp cloth to clean the tool, battery pack and charger since certain cleaning agents and solvents are harmful to plastics and other insulated parts. Some of these include gasoline, turpentine, lacquer thinner, paint thinner, chlorinated cleaning solvents, ammonia and household detergents containing ammonia. Never use flammable or combustible solvents around tools.
Repairs
For repairs, return the tool, battery pack and char­ger to the nearest service center.
ACCESSORIES
WARNING Always remove battery pack
before changing or removing accessories. Only use accessories specifi cally recommended for this tool. Others may be hazardous.
For a complete listing of accessories refer to your MILWAUKEE Electric Tool catalog or go online
to www.milwaukeetool.com. To obtain a catalog, contact your local distributor or service center.
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LIMITED WARRANTY - USA AND CANADA
Every MILWAUKEE power tool (including cordless product – tool, battery pack(s) - see separate & distinct CORDLESS BA TTERY PACK LIMITED WARRANTY statements & battery charger and Work Lights*) is warranted to the original purchaser only to
be free from defects in material and workmanship. Subject to certain exceptions, MILWAUKEE will repair or replace any part on an electric power tool which, after examination, is determined by MILWAUKEE to be defective in material or workmanship for a period of fi ve (5) years* after the date of purchase unless otherwise noted. Return of the power tool to a MILWAUKEE factory Service Center location or MILWAUKEE Authorized Service Station, freight prepaid and insured, is required. A copy of the proof of purchase should be included with the return product. This warranty does not apply to damage that MILWAUKEE determines to be from repairs made or attempted by anyone other than MILWAUKEE authorized personnel, misuse, alterations, abuse, normal wear and tear, lack of maintenance, or accidents. *The warranty period for, Job Site Radios, M12™ Power Port and T rade T itan™ Industrial W ork Carts is one (1) year from the date of purchase. The warranty period for a LED Work Light and LED Upgrade Bulb is a limited LIFETIME warranty to the original purchaser only, if during normal use the LED bulb fails the Work Light or Upgrade Bulb will be replaced free of charge. *This warranty does not cover Air Nailers & Stapler, Airless Paint Sprayer, Cordless Battery Packs, Gasoline Driven Portable Power Generators, Hand T ools, Hoist – Electric, Lever & Hand Chain, M12™ Heated Jackets, Reconditioned product and Test & Measurement products. There are separate and distinct warranties available for these products. Warranty Registration is not necessary to obtain the applicable warranty on a MILWAUKEE power tool product. The manu- facturing date of the product will be used to determine the warranty period if no proof of purchase is provided at the time warranty service is requested. ACCEPTANCE OF THE EXCLUSIVE REP AIR AND REPLACEMENT REMEDIES DESCRIBED HEREIN IS A CONDITION OF THE CONTRACT FOR THE PURCHASE OF EVERY MILWAUKEE PRODUCT. IF YOU DO NOT AGREE TO THIS CONDITION, YOU SHOULD NOT PURCHASE THE PRODUCT. IN NO EVENT SHALL MILWAUKEE BE LIABLE FOR ANY INCIDENTAL, SPECIAL, CONSEQUENTIAL OR PUNITIVE DAMAGES, OR FOR ANY COSTS, ATTORNEY FEES, EXPENSES, LOSSES OR DELAYS ALLEGED T O BE AS A CONSEQUENCE OF ANY DAMAGE TO, FAILURE OF , OR DEFECT IN ANY PRODUCT INCLUDING, BUT NOT LIMITED TO, ANY CLAIMS FOR LOSS OF PROFITS. SOME ST A TES DO NOT ALLOW THE EXCLU­SION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITA TION OR EXCLUSION MAY NOT APPLY TO YOU. THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS WARRANTIES, WRITTEN OR ORAL. TO THE EXTENT PERMITTED BY LAW, MILWAUKEE DISCLAIMS ANY IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITA TION ANY IMPLIED W ARRANTY OF MERCHANT ABILITY OR FITNESS FOR A P ARTICULAR USE OR PURPOSE; TO THE EXTENT SUCH DISCLAIMER IS NOT PERMITTED BY LAW, SUCH IMPLIED WARRANTIES ARE LIMITED TO THE DURA TION OF THE APPLICABLE EXPRESS WARRANTY AS DESCRIBED ABOVE. SOME ST A TES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITA TION MAY NOT APPLY T O YOU, THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE. This warranty applies to product sold in the U.S.A. and Canada only. Please consult the ‘Service Center Search’ in the Parts & Service section of MILWAUKEE’s website www .milwaukeetool.com or call 1.800.SAWDUST (1.800.729.3878) to locate your nearest MILWAUKEE factory Service Center location.
LIMITED WARRANTY - MEXICO, CENTRAL AMERICA AND CARIBBEAN
TECHTRONIC INDUSTRIES' warranty is for 5 year since the original purchase date. This warranty card covers any defect in material and workmanship on this Power Tool. To make this warranty valid, present this warranty card, sealed/stamped by the distributor or store where you purchased the product, to the Authorized Service Center (ASC). Or, if this card has not been sealed/stamped, present the original proof of purchase to the ASC. Call toll-free 1 800 832 1949 to fi nd the nearest ASC, for service, parts, accessories or components.
Procedure to make this warranty valid
T ake the product to the ASC, along with the warranty card sealed/stamped by the distributor or store where you purchased the product, and there any faulty piece or component will be replaced without cost for you. We will cover all freight costs relative with this warranty process.
Exceptions
This warranty is not valid in the following situations: a) When the product is used in a different manners from the end-user guide or instruction manual. b) When the conditions of use are not normal. c) When the product was modifi ed or repaired by people not authorized by TECHTRONIC INDUSTRIES. Note: If cord set is damaged, it should be replaced by an Authorized Service Center to avoid electric risks.
SERVICE AND ATTENTION CENTER
Model:
Rafael Buelna No.1. Col. Tezozomoc Mexico, Azcapotzalco D.F.
Date of Purchase:
Ph. 01 800 832 1949
Distributor or Store Stamp:
IMPORTED AND COMMERCIALIZED BY: TECHTRONIC INDUSTRIES MEXICO, .S.A. DE C.V. Av. Santa Fe 481 piso 6, Col. Curz Manca. CP 05349, Cuajimalpa, D.F.
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