Milwaukee 0756-20 User Manual

Cat. No.
No de cat.
0756-20
OPERATOR'S MANUAL MANUEL de L'UTILISATEUR MANUAL del OPERADOR
28 VOLT
ROTARY HAMMER MARTEAU ROTATIF 28 V ROTOMARITILLOS DE 28V
TO REDUCE THE RISK OF INJURY, USER MUST READ AND UNDERSTAND OPERATOR'S MANUAL.
AFIN DE RÉDUIRE LE RISQUE DE BLESSURES, L'UTILISATEUR DOIT LIRE ET BIEN COMPRENDRE LE MANUEL DE L'UTILISATEUR.
PARA REDUCIR EL RIESGO DE LESIONES, EL USUARIO DEBE LEER Y ENTENDER EL MANUAL DEL OPERADOR.
GENERAL POWER TOOL SAFETY WARNINGS
WARNING READ ALL SAFETY WARNINGS AND ALL INSTRUCTIONS.
Failure to follow the warnings and instructions may result in electric shock, fi re and/or serious injury. Save all warnings and instructions for future reference.
The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
• Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
• Do not operate power tools in explosive at­mospheres, such as in the presence of fl am- mable liquids, gases or dust. Power tools create
sparks which may ignite the dust or fumes.
• Keep children and bystanders away while operating a power tool. Distractions can cause
you to lose control.
ELECTRICAL SAFETY
WORK AREA SAFETY
• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodi ed plugs and matching outlets will
reduce risk of electric shock.
• Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet condi­tions. Water entering a power tool will increase
the risk of electric shock.
• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords
increase the risk of electric shock.
• When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use
of a cord suitable for outdoor use reduces the risk of electric shock.
• If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces
the risk of electric shock.
PERSONAL SAFETY
• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the infl uence of drugs, alcohol or medication. A
moment of inattention while operating power tools may result in serious personal injury.
• Use personal protective equipment. Always wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
• Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with
your fi nger on the switch or energising power tools that have the switch on invites accidents.
• Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may result in personal injury.
• Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
• Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewel- lery or long hair can be caught in moving parts.
• If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
POWER TOOL USE AND CARE
• Do not force the power tool. Use the correct power tool for your application. The correct
power tool will do the job better and safer at the rate for which it was designed.
• Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be
controlled with the switch is dangerous and must be repaired.
• Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such
preventive safety measures reduce the risk of starting the power tool accidentally.
• Store idle power tools out of the reach of chil­dren and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the
hands of untrained users.
• Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
• Use the power tool, accessories and tool bits etc., in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool
for operations different from those intended could result in a hazardous situation.
BA TTER Y T OOL USE AND CARE
• Recharge only with the charger specifi ed by the manufacturer. A charger that is suitable for
one type of battery pack may create a risk of fi re when used with another battery pack.
• Use power tools only with specifi cally desig- nated battery packs. Use of any other battery
packs may create a risk of injury and fi re.
2
• When battery pack is not in use, keep it away from other metal objects like paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another. Shorting the battery termi-
nals together may cause burns or a fi re.
• Under abusive conditions, liquid may be eject­ed from the battery; avoid contact. If contact accidentally occurs, fl ush with water. If liquid contacts eyes, additionally seek medical help.
Liquid ejected from the battery may cause irritation or burns.
SERVICE
• Have your power tool serviced by a qualifi ed repair person using only identical replacement parts. This will ensure that the safety of the power
tool is maintained.
BPM
SYMBOLOGY
Direct Current
Underwriters Laboratories, Inc. United States and Canada
No Load Revolutions per Minute (RPM)
Blows per Minute (BPM)
SPECIFIC SAFETY RULES
• Wear ear protectors. Exposure to noise can cause hearing loss.
• Use auxiliary handle(s), if supplied with the tool. Loss of control can cause personal injury.
• Hold power tools by insulated gripping sur­faces, when performing an operation where the cutting tool may contact hidden wiring or its own cord. Cutting accessory contacting a "live"
wire may make exposed metal parts of the power tool "live" and could give the operator an electric shock.
• Keep hands away from all cutting edges and moving parts.
• Maintain labels and nameplates. These carry
important information. If unreadable or missing, contact a MILWAUKEE service facility for a free replacement.
• WARNING Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• lead from lead-based paint
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber.
Y our risk from these exposures varies, depending
on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are spe­cially designed to fi lter out microscopic particles.
FUNCTIONAL DESCRIPTION
5
4
3
2
1
1. Side handle
2. Clamp
3. Depth gauge rod
4. SDS Plus bit holder
6
5. Release collar
6. Mode selector
7. Control switch
8. Trigger
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SPECIFICATIONS
Cat. No. Volts DC 0756-20 28 0 - 1400 0 - 4700 1/2" 1-1/8" 3/16" - 1" 2-1/2"
Use only MILWAUKEE M28™ or V28® battery packs.
No Load
RPM
No Load
Blows per
Minute
Drill Only Rotary Hammer (concrete)
Steel Wood
3
Capacities
Carbide Tipped
Percussion Bit
Thin Wall
Core Bit
8
ASSEMBLY
WARNING Recharge only with the
charger specifi ed for the battery. For spe- cifi c charging instructions, read the operator’s manual supplied with your charger and battery.
WARNING Always remove battery
pack before changing or removing ac­cessories. Only use accessories specifi cally recommended for this tool. Others may be hazardous.
Removing Battery Pack from Tool
Push in the release buttons and pull the battery pack away from the tool.
Inserting Battery Pack into Tool
To insert the battery pack onto the tool, slide the pack onto the body of the tool. Make sure it latches securely into place.
Adjusting the Side Handle Position
1. Loosen the side handle by unscrewing the side handle grip until the side handle rotates freely.
2. Rotate the side handle to the desired position.
3. Tighten the side handle grip securely.
Setting the Depth Gauge
1. Press in the clamping lever.
2. Slide the depth gauge rod backward or forward until it is set for the desired depth.
NOTE: The drilling depth is the distance between
the tip of the bit and the tip of the depth gauge rod.
3. Release the clamping lever.
Fig. 1
Installing Drill Bits and Chisels NOTE: Only use accessories with SDS or SDS
Plus shanks. Be sure that the shank of the bit is clean. Dirt par­ticles may cause the bit to line up improperly. Do not use bits larger than the maximum recommended capacity of the drill because gear damage or mo­tor overloading may result. For best performance, be sure that the bit is properly sharpened and the shank is lightly greased before use.
1. Insert the bit or chisel into the nose of the tool.
2. Rotate bit slowly until it aligns with the locking mechanism.
3. Push bit into tool until it locks.
4. Check that the bit is locked properly; it should be possible to pull the bit back and forth slightly (about 1/4”).
5. T o remove bits and chisels, pull bit holder release collar toward the rear of tool and remove bit. NOTE: Use caution when handling hot bits and chisels.
Drilling
Depth
OPERATION
WARNING Always remove battery
pack before changing or removing ac­cessories. Only use accessories specifi cally recommended for this tool. Others may be hazardous.
WARNING T o reduce the risk of injury ,
keep hands away from the bit and all moving parts. Always wear safety goggles or glasses with side shields.
Selecting Action
MILWAUKEE Rotary Hammers have three settings: drill only, rotary hammer, and hammer only.
1. For drilling, turn the se­lector lever so the arrow on the lever points to the twist drill symbol
2. For rotary hammering, turn the selector lever so the arrow points to the hammer and twist drill symbol .
3. For hammering only, turn the selector lever so the arrow points to the hammer symbol .
4. To freely rotate the bit to the desired angle for chiseling only, turn the selector lever so the arrow points to the symbol 0. Then, follow step 3.
NOTE: To engage the hammering mechanism, maintain pressure on the bit. When pressure on the bit is released, the hammering action will stop.
Using the Control Switch
The control switch may be set to three positions: forward, reverse and lock. Due to a lockout mecha­nism, the control switch can only be adjusted when the trigger is not pulled. Always allow the motor to come to a complete stop before using the control switch. For forward (clockwise) rotation, push in the con­trol switch from the left side of the tool. Check the direction of rotation before use. For reverse (counterclockwise) rotation, push in the control switch from the right side of the tool. Check direction of rotation before use. To lock the trigger, push the control switch to the center position. The trigger will not work while the control switch is in the center locked position. Always lock the trigger or remove the battery pack before performing maintenance, changing accessories, storing the tool and any time the tool is not in use.
Starting, Stopping and Controlling Speed
1. To start the tool, grasp the handle fi rmly and pull the trigger.
2. To vary the speed, increase or decrease the pressure on the trigger. The further the trigger is pulled, the greater the speed.
3. To stop the tool, release the trigger. Make sure the tool comes to a complete stop before laying the tool down.
.
Operating
Position the tool, grasp the handles fi rmly and pull the trigger. Always hold the tool securely using both handles to maintain control. This tool has been designed to achieve top performance with only moderate pressure. Let the tool do the work. If the speed begins to drop off when drilling large or deep holes, pull the bit partially out of the hole while the tool is running to help clear dust. Do not use water to settle the dust since it will clog the bit utes and tend to make the bit bind in the hole. If the bit should bind, a built-in, non-adjustable slip clutch prevents the bit from turning. If this occurs, stop the tool, free the bit and begin again.
Using Core Bits
Core bits are useful for drilling large holes for conduit and pipe. MILWAUKEE Heavy-Duty Thin Wall Core Bits have heat treated steel bodies with durable carbide tips. They are specially designed for fast, accurate drilling with combined hammering and rotary action.
1. Clean and lubricate the threads on the adapter and core bit as indicated to make later removal easier. Screw the threaded end of the adapter into the rear of the core bit.
2. Push the guide plate onto the pointed end of the center pin. Insert the center pin with guide plate a ssembly into to the core bit. Be sure the small end of the center pin is se­curely placed into the hole in the center of the adapter.
3. Insert the adapter into the bit holder of the tool as described in “Inserting Drill Bit or Chisel”. Set the rotary hammer/drill lever to rotary hammer.
4. Press the center pin fi rmly against your center mark, hold the tool fi rmly and pull the trigger.
5. After drilling to about the depth of the core bit teeth, remove the center pin and guide plate from the core bit. Resume drilling.
6. After you have finished drilling the hole, hold the tool upwards, pointing it away from your body, and run it briefl y in forward to loosen the core bit from the adapter.
MILWAUKEE Heavy-Duty Thin Wall Core Bits drill holes up to 3" deep. To make deeper holes, remove the bit, break and remove the core. Resume drilling.
Adapter
Clean and lubricate threads
Core Bit
Center Pin
Guide Plate
APPLICATIONS
Selecting Bits
When selecting a bit, use the right type for your job. For best performance, always use sharp bits.
Drilling
1. Before drilling, be sure the workpiece is clamped securely. Use backing material to prevent dam­age to the workpiece during breakthrough.
2. When starting a hole, place the drill bit on the work surface and apply fi rm pressure. Begin drilling at a slow speed, gradually increasing the speed as you drill.
3. Always apply pressure in line with the bit. Use enough pressure to keep the drill biting, but do not push hard enough to stall the motor.
4. Reduce pressure and ease the bit through the last part of the hole. While the tool is still running, pull the bit out of the hole to prevent jamming.
Drilling in Wood, Composition Materials and Plastic
When drilling in wood, composition materials and plastic, start the drill slowly, gradually increasing speed as you drill. When drilling into wood, use wood augers or twist drill bits. Always use sharp bits. When using twist drill bits, pull the bit out of the hole frequently to clear chips from the bit fl utes. To reduce the chance of splintering, back work with a piece of scrap wood. Select low speeds for plastics with a low melting point.
4
5
MAINTENANCE
WARNING T o reduce the risk of injury ,
always unplug the charger and remove the battery pack from the charger or tool before performing any maintenance. Never disas­semble the tool, battery pack or charger. Contact a MILWAUKEE service facility for ALL repairs.
Maintaining Tool
Keep your tool, battery pack and charger in good repair by adopting a regular maintenance program. After six months to one year, depending on use, return the tool, battery pack and charger to A MILWAUKEE service facility for:
• Lubrication
• Mechanical inspection and cleaning (gears, spindles, bearings, housing, etc.)
• Electrical inspection (battery pack, charger, motor)
• Testing to assure proper mechanical and electrical operation
If the tool does not start or operate at full power with a fully charged battery pack, clean the contacts on the battery pack. If the tool still does not work properly, return the tool, charger and battery pack, to a MILWAUKEE service facility for repairs.
WARNING To reduce the risk of per-
sonal injury and damage, never immerse your tool, battery pack or charger in liquid or allow a liquid to fl ow inside them.
Cleaning
Clean dust and debris from charger and tool vents. Keep tool handles clean, dry and free of oil or grease. Use only mild soap and a damp cloth to clean the tool, battery pack and charger since certain cleaning agents and solvents are harmful to plastics and other insulated parts. Some of these include gasoline, turpentine, lacquer thinner, paint thinner, chlorinated cleaning solvents, ammonia and household detergents containing ammonia. Never use flammable or combustible solvents around tools.
Repairs
For repairs, return the tool, battery pack and char­ger to the nearest service center.
ACCESSORIES
WARNING Always remove battery pack
before changing or removing accessories. Only use accessories specifi cally recommended for this tool. Others may be hazardous.
For a complete listing of accessories refer to your MILWAUKEE Electric Tool catalog or go online
to www.milwaukeetool.com. To obtain a catalog, contact your local distributor or service center.
6
LIMITED WARRANTY - USA AND CANADA
Every MILWAUKEE power tool (including cordless product – tool, battery pack(s) - see separate & distinct CORDLESS BA TTERY PACK LIMITED WARRANTY statements & battery charger and Work Lights*) is warranted to the original purchaser only to
be free from defects in material and workmanship. Subject to certain exceptions, MILWAUKEE will repair or replace any part on an electric power tool which, after examination, is determined by MILWAUKEE to be defective in material or workmanship for a period of fi ve (5) years* after the date of purchase unless otherwise noted. Return of the power tool to a MILWAUKEE factory Service Center location or MILWAUKEE Authorized Service Station, freight prepaid and insured, is required. A copy of the proof of purchase should be included with the return product. This warranty does not apply to damage that MILWAUKEE determines to be from repairs made or attempted by anyone other than MILWAUKEE authorized personnel, misuse, alterations, abuse, normal wear and tear, lack of maintenance, or accidents. *The warranty period for, Job Site Radios, M12™ Power Port and T rade T itan™ Industrial W ork Carts is one (1) year from the date of purchase. The warranty period for a LED Work Light and LED Upgrade Bulb is a limited LIFETIME warranty to the original purchaser only, if during normal use the LED bulb fails the Work Light or Upgrade Bulb will be replaced free of charge. *This warranty does not cover Air Nailers & Stapler, Airless Paint Sprayer, Cordless Battery Packs, Gasoline Driven Portable Power Generators, Hand T ools, Hoist – Electric, Lever & Hand Chain, M12™ Heated Jackets, Reconditioned product and Test & Measurement products. There are separate and distinct warranties available for these products. Warranty Registration is not necessary to obtain the applicable warranty on a MILWAUKEE power tool product. The manu- facturing date of the product will be used to determine the warranty period if no proof of purchase is provided at the time warranty service is requested. ACCEPTANCE OF THE EXCLUSIVE REP AIR AND REPLACEMENT REMEDIES DESCRIBED HEREIN IS A CONDITION OF THE CONTRACT FOR THE PURCHASE OF EVERY MILWAUKEE PRODUCT. IF YOU DO NOT AGREE TO THIS CONDITION, YOU SHOULD NOT PURCHASE THE PRODUCT. IN NO EVENT SHALL MILWAUKEE BE LIABLE FOR ANY INCIDENTAL, SPECIAL, CONSEQUENTIAL OR PUNITIVE DAMAGES, OR FOR ANY COSTS, ATTORNEY FEES, EXPENSES, LOSSES OR DELAYS ALLEGED T O BE AS A CONSEQUENCE OF ANY DAMAGE TO, FAILURE OF , OR DEFECT IN ANY PRODUCT INCLUDING, BUT NOT LIMITED TO, ANY CLAIMS FOR LOSS OF PROFITS. SOME ST A TES DO NOT ALLOW THE EXCLU­SION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITA TION OR EXCLUSION MAY NOT APPLY TO YOU. THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS WARRANTIES, WRITTEN OR ORAL. TO THE EXTENT PERMITTED BY LAW, MILWAUKEE DISCLAIMS ANY IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITA TION ANY IMPLIED W ARRANTY OF MERCHANT ABILITY OR FITNESS FOR A P ARTICULAR USE OR PURPOSE; TO THE EXTENT SUCH DISCLAIMER IS NOT PERMITTED BY LAW, SUCH IMPLIED WARRANTIES ARE LIMITED TO THE DURA TION OF THE APPLICABLE EXPRESS WARRANTY AS DESCRIBED ABOVE. SOME ST A TES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITA TION MAY NOT APPLY T O YOU, THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE. This warranty applies to product sold in the U.S.A. and Canada only. Please consult the ‘Service Center Search’ in the Parts & Service section of MILWAUKEE’s website www .milwaukeetool.com or call 1.800.SAWDUST (1.800.729.3878) to locate your nearest MILWAUKEE factory Service Center location.
LIMITED WARRANTY - MEXICO, CENTRAL AMERICA AND CARIBBEAN
TECHTRONIC INDUSTRIES' warranty is for 5 year since the original purchase date. This warranty card covers any defect in material and workmanship on this Power Tool. To make this warranty valid, present this warranty card, sealed/stamped by the distributor or store where you purchased the product, to the Authorized Service Center (ASC). Or, if this card has not been sealed/stamped, present the original proof of purchase to the ASC. Call toll-free 1 800 832 1949 to fi nd the nearest ASC, for service, parts, accessories or components.
Procedure to make this warranty valid
T ake the product to the ASC, along with the warranty card sealed/stamped by the distributor or store where you purchased the product, and there any faulty piece or component will be replaced without cost for you. We will cover all freight costs relative with this warranty process.
Exceptions
This warranty is not valid in the following situations: a) When the product is used in a different manners from the end-user guide or instruction manual. b) When the conditions of use are not normal. c) When the product was modifi ed or repaired by people not authorized by TECHTRONIC INDUSTRIES. Note: If cord set is damaged, it should be replaced by an Authorized Service Center to avoid electric risks.
SERVICE AND ATTENTION CENTER
Model:
Rafael Buelna No.1. Col. Tezozomoc Mexico, Azcapotzalco D.F.
Date of Purchase:
Ph. 01 800 832 1949
Distributor or Store Stamp:
IMPORTED AND COMMERCIALIZED BY: TECHTRONIC INDUSTRIES MEXICO, .S.A. DE C.V. Av. Santa Fe 481 piso 6, Col. Curz Manca. CP 05349, Cuajimalpa, D.F.
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