Milwaukee 0721-20 User Manual

Cat. No.
No de cat.
0721-20
OPERATOR'S MANUAL MANUEL de L'UTILISATEUR MANUAL del OPERADOR
1/2" RIGHT ANGLE DRILL 13 mm (1/2") POIGNÉE COUDEE ANGLE DROIT TALADROS EN ANGULOS RECTOS, DE 13 mm (1/2") CON EMPUNADURA
EN "D" DE
TO REDUCE THE RISK OF INJURY, USER MUST READ OPERATOR'S MANUAL. AFIN DE RÉDUIRE LE RISQUE DE BLESSURES, L'UTILISATEUR DOIT LIRE LE
MANUEL DE L'UTILISATEUR. PARA REDUCIR EL RIESGO DE LESIONES, EL USUARIO DEBE LEER EL MANUAL
DEL OPERADOR.
GENERAL SAFETY RULES-FOR ALL BATTERY OPERATED TOOLS
WARNING
Failure to follow all instructions listed below may result in electric shock, fi re and/or serious injury. The term "power tool" in all of the warnings listed below refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
SAVE THESE INSTRUCTIONS
READ ALL INSTRUCTIONS
WORK AREA SAFETY
1. Keep work area clean and well lit. Cluttered or dark areas invite acci­dents.
2. Do not operate power tools in ex-
plosive atmospheres, such as in the presence of fl ammable liquids, gases or dust. Power tools create sparks which
may ignite the dust or fumes.
3. Keep children and bystanders away while operating a power tool. Distrac­tions can cause you to lose control.
ELECTRICAL SAFETY
4. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools.
Unmodifi ed plugs and matching outlets will reduce risk of electric shock.
5. Avoid body contact with earthed or
grounded surfaces such as pipes, radiators, ranges and refrigerators.
There is an increased risk of electric shock if your body is earthed or grounded.
6. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
7. Do not abuse the cord. Never use the
cord for carrying, pulling or unplug­ging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords
increase the risk of electric shock.
8. When operating a power tool out-
doors, use an extension cord suitable for outdoor use. Use of a cord suitable
for outdoor use reduces the risk of elec­tric shock.
PERSONAL SAFETY
9. Stay alert, watch what you are do-
ing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the infl uence of drugs, alcohol or medication. A moment of inattention
while operating power tools may result in serious personal injury.
10. Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
11. Avoid accidental starting. Ensure the
switch is in the off-position before plugging in. Carrying power tools with
your fi nger on the switch or plugging in power tools that have the switch on invites accidents.
12. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotat­ing part of the power tool may result in personal injury.
13. Do not overreach. Keep proper foot- ing and balance at all times. This enables better control of the power tool in unexpected situations.
14. Dress properly. Do not wear loose
clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair
can be caught in moving parts.
15. If devices are provided for the connec-
tion of dust extraction and collection facilities, ensure these are connected and properly used. Use of these de-
vices can reduce dust-related hazards.
2 3
POWER TOOL USE AND CARE
16. Do not force the power tool. Use the
correct power tool for your applica­tion. The correct power tool will do the
job better and safer at the rate for which it was designed.
17. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
18. Disconnect the plug from the power
source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preven-
tive safety measures reduce the risk of starting the power tool accidentally.
19. Store idle power tools out of the
reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are danger-
ous in the hands of untrained users.
20. Maintain power tools. Check for
misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool's operation. If damaged, have the power tool repaired before use. Many accidents are caused by
poorly maintained power tools.
21. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
22. Use the power tool, accessories and
tool bits etc., in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed. Use of the power tool for
operations different from those intended could result in a hazardous situation.
BA TTER Y T OOL USE AND CARE
23. Ensure the switch is in the off posi­tion before inserting battery pack.
Inserting the battery pack into power tools that have the switch on invites accidents.
24. Recharge only with the charger speci- ed by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fi re when used with another battery pack.
25. Use power tools only with speci cally designated battery packs. Use of any other battery packs may create a risk of injury and fi re.
26. When battery pack is not in use, keep
it away from other metal objects like paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another. Shorting the battery terminals
together may cause burns or a fi re.
27. Under abusive conditions, liquid may
be ejected from the battery, avoid contact. If contact accidentally oc­curs, fl ush with water. If liquid con- tacts eyes, additionally seek medical help. Liquid ejected from the battery
may cause irritation or burns.
SERVICE
28. Have your power tool serviced by a qualifi ed repair person using only identical replacement parts. This will
ensure that the safety of the power tool is maintained.
6. WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
lead from lead-based paint
crystalline silica from bricks and cement and other masonry products, and
arsenic and chromium from chemically-treated lumber.
Y our risk from these exposures varies, depending on how often you do this type of work.
To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to fi lter out microscopic particles.
Symbology
Volts Direct Current
No Load Revolutions per Minute (RPM)
Specifi cations
SPECIFIC SAFETY RULES
1. Hold tools by insulated gripping sur-
faces when performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact
with a "live" wire will make exposed metal parts of the tool "live" and shock the operator.
2. Wear ear protectors with impact drills. Exposure to noise can cause hearing loss.
3. Use auxiliary handles supplied with the tool. Loss of control can cause personal injury.
4. Keep hands away from all cutting edges and moving parts.
5. Maintain labels and nameplates. These carry important information. If unreadable or missing, contact a MILWAUKEE service facility for a free replacement.
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Cat. No.
0721-20
1. Handle
2. Forward/Reverse/Trigger lock switch
3. Trigger
4. Right angle drive unit
5. Side handle
Volts
DC
28
5
6
RAD
No load
RPM
Hi 0 - 1000
Lo 0 - 400
FUNCTIONAL DESCRIPTION
4
Flat
Boring
Bits
1-1/2" 1-1/2"
7
Underwriters Laboratories, Inc., United States and Canada
Properly Recycle Lithium-Ion Batteries
Wood
Bit
3/4"
3
Ship
Auger
Bit
1"
1-1/2"
Selfeed
Bit
1"
2-9/16"
2
Auger
Hole Saw
3-1/2" 4-1/2"
6. Chuck
7. Ring clamp
8. Battery pack
9. Battery pack release buttons
1-1/2"
1
9
8
WARNING
TOOL ASSEMBLY
WARNING
Attaching Right Angle Drive to a Drill
Fig. 2
Removing the Chuck from the RAD
Fig. 3
To reduce the risk of injury, always lock trigger or remove battery pack before changing or removing acces­sories. Only use accessories spe­cifi cally recommended for this tool. Others may be hazardous.
Fig. 1
Inserting a battery pack
Removing Battery Pack from Tool
Push in the release buttons and pull the battery pack away from the tool.
Inserting Battery Pack into Tool
T o insert the battery pack onto the tool, slide the pack onto the body of the tool. Make sure it latches securely into place.
Removing a battery pack
To reduce the risk of injury, always use a side handle when using this tool. This tool operates with high torque. Always brace or hold the tool securely.
WARNING
When using the D-handle drill with­out the right angle drive unit, do not clamp the ring clamp with attached side handle to the front of the gear case; use the side handle instead.
Do not use the extension when using the ring clamp.
Ring Clamp, Extension, and Side Handle for Right Angle Drive (RAD)
For D-handle drill with RAD: A ring clamp, extension, and side handle
are supplied with the Right Angle Drive Unit. When using a right angle drive unit, attach the side handle to the ring clamp. Do not use the extension when using the ring clamp. The ring clamp with attached side handle clamps onto the right angle drive unit and can swivel 360° and locked tight in any position.
For D-handle drill without RAD: When using the D-handle drill without the
right angle drive unit, remove the ring clamp with attached side handle from the RAD, then remove the side handle from the ring clamp. Attach the side handle to the extension. The side handle can be installed on either side of the tool for right or left handed use. T o install the extension with attached side handle, thread it into the socket on the desired side of the tool (for right or left-handed use) and tighten securely.
NOTE: If you have an extra ring clamp with attached side handle and extension with attached side handle, do not use the extension with attached side handle when using the right angle drive unit. Remove it from the tool.
1
3
2
1. Remove the chuck from the drill fol­lowing instructions (see “Removing the Chuck from the Drill”). Slip the double hex coupling (1) over the hex on the drill spindle.
Loosen the clamping screws on the
clamping sleeve (2) and slip the sleeve onto the drill collar.
2. Slide the right angle drill head (3) into the other side of the sleeve and turn the drive head slightly in either direction so the hexagonal hole in the coupling engages the hexagonal portion of the spindle.
NOTE: Attaching the drill chuck to the
side designated “low” reduces the speed by 1/3, or 33%. Attaching the drill chuck to the opposite side of the right angle drill head increases the speed by 1/2, or 50%.
3. When assembled, turn the right angle head to the desired position and tighten the clamping screws to secure the unit. Thread the chuck onto the right angle drive spindle and install the chuck screw.
The chuck can be removed from the right angle drive unit in the same manner it is removed from the drill; however, ALWAYS REMOVE RIGHT ANGLE DRIVE FROM THE DRILL BEFORE ATTEMPTING TO LOOSEN THE CHUCK. This will prevent damaging the drill's gearing. Use the open end wrench provided to hold the right angle drive spindle before attempting to loosen
Removing the Chuck from the Drill
Fig. 4
1. To remove the left-hand screw inside the chuck, remove the battery pack from the tool and open the chuck jaws. Insert a T-handle hex key into the screw inside the chuck. Turn the T-handle hex key and remove the screw. Save the screw for installing your new chuck.
2. To remove chuck: Tighten a large hex key into the chuck. Place the chuck on a workbench as shown. Strike the hex key with a soft-headed mallet to loosen the chuck. Remove the chuck by hand.
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OPERATION
WARNING
To reduce the risk of injury, keep hands away from the bit and all mov­ing parts. Always wear safety goggles or glasses with side shields. Always remove the chuck key from the chuck after each use.
Installing Bits into Keyed Chuck
Fig. 5
Tighten
Loosen
1. Open the chuck jaws wide enough to insert the bit. Be sure the bit shank and chuck jaws are clean. Dirt particles may prevent the bit from lining up properly.
2. When using drill bits, insert the bit into the chuck. Center the bit in the chuck jaws and lift it about 1/16" off of the bot­tom. Tighten the chuck jaws by hand to align the bit.
When using screwdriver bits, insert the
bit far enough for the chuck jaws to grip the bit shank. Tighten the chuck jaws by hand to align the bit.
3. Place the chuck key in each of the three holes in the chuck, turning it clockwise as shown. Tighten securely.
4. To remove the bit, insert the chuck key into one of the holes in the chuck and turn it counterclockwise.
Forward/Reverse/Trigger Lock Switch
To set the direction of bit rotation or lock the trigger, move the forward/reverse/trigger lock switch to the following positions (Fig. 6):
Fig. 6
For forward rotation (clockwise):Move the switch to the right." " will be displayed above the switch. To vary the speed in forward rotation, increase or decrease pressure on the trigger.
For reverse rotation (counter-clockwise): Move the switch to the left. " " will be dis­played above the switch. To vary the speed in reverse rotation, increase or decrease pressure on the trigger.
To lock the trigger: Move the switch to the center. " " will be displayed above the switch. The trigger will not work while the switch is in the locked position. Always lock the trigger and remove the battery pack before perform­ing maintenance and changing accessories. Lock the trigger when storing the tool and when the tool is not in use.
Starting, Stopping and Controlling Speed
1. To start the tool, grasp the handle fi rmly and pull the trigger.
2. To vary the speed, increase or decrease the pressure on the trigger. The further the trigger is pulled, the greater the speed.
3. To stop the tool, release the trigger. Make sure the tool comes to a complete stop before laying the tool down.
WARNING
To reduce the risk of personal injury, hold the tool securely. Brace tools with side handles as shown (Fig. 7, 8 & 9). If the bit binds, the tool will be forced in the opposite direction. Bits may bind if they are misaligned or when breaking through a hole. Wood boring bits can also bind if they run into nails or knots.
Fig. 7
Fig. 8
Forward rotation
Fig. 9
Reaction
Reverse
rotation
Bracing against a stud
Bracing against your leg
Reaction
Bracing against the fl oor
Reaction
Forward rotation
Reaction
Forward rotation
Electric Brake
The electric brake engages when the trigger is released, causing the bit to stop and allow­ing you to proceed with your work. Generally, the bit stops within two seconds. However, there may be a delay between the time you release the trigger and when the brake engages. Occasionally the brake may miss completely. If the brake misses frequently, the tool needs servicing by an authorized MILWAUKEE service facility.
Cold Weather Operation
The V28 Lithium-Ion battery pack can be used in temperatures down to -4°F. When the battery pack is very cold, it may pulse for the fi rst minute of use to warm itself up. Put the battery pack on a tool and use the tool in a light application. After about a minute, the pack will have warmed itself up and operate normally.
APPLICATIONS
Selecting Bits
When selecting a bit, use the right type for your job. For best performance, always use sharp bits.
Drilling
1. Before drilling, be sure the workpiece is clamped securely. Use backing material to prevent damage to the workpiece dur­ing breakthrough.
2. When starting a hole, place the drill bit on the work surface and apply fi rm pressure. Begin drilling at a slow speed, gradually increasing the speed as you drill.
3. Always apply pressure in line with the bit. Use enough pressure to keep the drill biting, but do not push hard enough to stall the motor.
4. Reduce pressure and ease the bit through the last part of the hole. While the tool is still running, pull the bit out of the hole to prevent jamming.
8 9
Drilling in Wood, Composition Materials and Plastic
When drilling in wood, composition materials and plastic, start the drill slowly, gradually increasing speed as you drill. When drilling into wood, use wood augers or twist drill bits. Always use sharp bits. When using twist drill
MAINTENANCE
WARNING
To reduce the risk of injury, always unplug the charger and remove the battery pack from the charger or tool before performing any maintenance. Never disassem­ble the tool, battery pack or charger. Contact a MILWAUKEE service facil- ity for ALL repairs.
Keep your tool, battery pack and char­ger in good repair by adopting a regular maintenance program. After six months to one year, depending on use, return the tool, battery pack and charger to a MILWAUKEE service facility for:
• Lubrication
• Mechanical inspection and cleaning (gears, spindles, bearings, housing, etc.)
• Electrical inspection (battery pack, charger, motor)
T esting to assure proper mechanical and electrical operation
Maintaining Tool
If the tool does not start or operate at full pow­er with a fully charged battery pack, clean the contacts on the battery pack. If the tool still does not work properly, return the tool, charger and battery pack, to a MILWAUKEE service facility for repairs.
bits, pull the bit out of the hole frequently to clear chips from the bit fl utes. To reduce the chance of splintering, back work with a piece of scrap wood. Select low speeds for plastics with a low melting point.
WARNING
To reduce the risk of personal injury and damage, never immerse your tool, battery pack or charger in liquid or allow a liquid to fl ow inside them.
Cleaning
Clean dust and debris from charger and tool vents. Keep tool handles clean, dry and free of oil or grease. Use only mild soap and a damp cloth to clean the tool, battery pack and charger since certain cleaning agents and solvents are harmful to plastics and other insulated parts. Some of these include gaso­line, turpentine, lacquer thinner, paint thinner , chlorinated cleaning solvents, ammonia and household detergents containing ammonia. Never use fl ammable or combustible sol- vents around tools.
Repairs
For repairs, return the tool, battery pack and charger to the nearest service center listed on the back cover of this operator's manual.
ACCESSORIES
WARNING
Always remove battery pack before changing or removing accessories. Only use accessories specifi cally recommended for this tool. Others may be hazardous.
FIVE YEAR TOOL LIMITED WARRANTY
Every MILWAUKEE electric power tool (including battery charger) is warranted to the original purchaser only to be free from defects in material and workmanship. Subject to certain excep­tions, MILWAUKEE will repair or replace any part on a electric power tool which, after examina- tion, is determined by MILWAUKEE to be defective in material or workmanship for a period of ve (5) years* after the date of purchase. Return the electric power tool and a copy of proof of purchase to a MILWAUKEE factory Service/Sales Support Branch location or MILWAUKEE Authorized Service Station, freight prepaid and insured, are requested for this warranty to be effective. This warranty does not apply to damage that MILWAUKEE determines to be from repairs made or attempted by anyone other than MILWAUKEE authorized personnel, misuse, alterations, abuse, normal wear and tear, lack of maintenance, or accidents.
* The warranty period for Hoists (lever, hand chain, & electric chain hoists), all Ni-CD battery packs, Work Lights (cordless fl ashlights), Job Site Radios, and Trade Titan™ Industrial W ork Carts is one (1) year from the date of purchase. *The warranty period for Li-Ion battery packs that do not contain V™-technology – 4.0 volts through 18.0 volts - is two (2) years from the date of purchase.
*There is a separate warranty for V™-technology Li-Ion Battery Packs V™18 volts and above that accompany V™-technology cordless power tools:
*Every MILWAUKEE V™-technology Li-Ion Battery Pack 18 volts or above is covered by an initial 1000 Charges/2 Years free replacement warranty. This means that for the earlier of the fi rst 1000 charges or two (2) years from the date of purchase/fi rst charge, a replacement battery will be provided to the customer for any defective battery free of charge. Thereafter, customers will also receive an additional warranty on a pro rata basis up to the earlier of the rst 2000 charges or fi ve (5) Years from the date of purchase/fi rst charge. This means that every customer gets an additional 1000 charges or three (3) years of pro rata warranty on the V™-technology Li-Ion Battery Pack 18 volts or above depending upon the amount of use. During this additional warranty period, the customer pays for only the useable service received over and above the fi rst 1000 Charges/2 years, based on the date of fi rst charge and number of charges found on the battery pack via Milwaukee’s V™-technology Service Reader.
Warranty Registration is not necessary to obtain the applicable warranty on a MILWAUKEE product. However, proof of purchase in the form of a sales receipt or other information deemed suffi cient by MILWAUKEE, is requested.
ACCEPTANCE OF THE EXCLUSIVE REPAIR AND REPLACEMENT REMEDIES DE­SCRIBED HEREIN IS A CONDITION OF THE CONTRACT FOR THE PURCHASE OF EVERY MILWAUKEE PRODUCT. IF YOU DO NOT AGREE TO THIS CONDITION, YOU SHOULD NOT PURCHASE THE PRODUCT. IN NO EVENT SHALL MILWAUKEE BE LI­ABLE FOR ANY INCIDENTAL, SPECIAL, CONSEQUENTIAL OR PUNITIVE DAMAGES, OR FOR ANY COSTS, ATTORNEY FEES, EXPENSES, LOSSES OR DELAYS ALLEGED TO BE AS A CONSEQUENCE OF ANY DAMAGE TO, FAILURE OF, OR DEFECT IN ANY PRODUCT INCLUDING, BUT NOT LIMITED TO, ANY CLAIMS FOR LOSS OF PROFITS. THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES OR CON­DITIONS, WRITTEN OR ORAL, EXPRESSED OR IMPLIED. WITHOUT LIMITING THE GENERALITY OF THE FOREGOING, MILWAUKEE DISCLAIMS ANY IMPLIED W ARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR USE OR PURPOSE, AND ALL OTHER WARRANTIES.
This warranty applies to product sold in the U.S.A., Canada and Mexico only.
For a complete listing of accessories refer to your MILWAUKEE Electric Tool catalog or go on-line to www.milwaukeetool.com. To obtain a catalog, contact your local distributor or a service center listed on the back cover of this operator’s manual.
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