Milwaukee 0602-20, 0612-20 Operator's Manual
OPERATOR'S MANUAL
MANUEL de L'UTILISATEUR
MANUAL del OPERADOR
TO REDUCE THE RISK OF INJURY, USER MUST READ AND UNDERSTAND OPERATOR'S
MANUAL.
AFIN DE RÉDUIRE LE RISQUE DE BLESSURES, L'UTILISATEUR DOIT LIRE ET BIEN
COMPRENDRE LE MANUEL DE L'UTILISATEUR.
PARA REDUCIR EL RIESGO DE LESIONES, EL USUARIO DEBE LEER Y ENTENDER EL
MANUAL DEL OPERADOR.
Cat. No.
No de Cat.
0602-20
0612-20
12 AND 14.4 V DRIVER DRILLS
PERCEUSE ÉLECTRIQUE DE 12 ET 14,4 V
TALADRO DE 12 Y 14,4 V
2
3
PERSONAL SAFETY
GENERAL POWER TOOL SAFETY WARNINGS
WORK AREA SAFETY
ELECTRICAL SAFETY
• Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
• Do not operate power tools in explosive atmospheres, such as in the presence of fl ammable
liquids, gases or dust. Power tools create
sparks which may ignite the dust or fumes.
• Keep children and bystanders away while
operating a power tool. Distractions can cause
you to lose control.
• Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power
tools. Unmodifi ed plugs and matching outlets will
reduce risk of electric shock.
• Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of elec-
tric shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet conditions. W ater entering a power tool will increase
the risk of electric shock.
• Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges
or moving parts. Damaged or entangled cords
increase the risk of electric shock.
• When operating a power tool outdoors, use
an extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces
the risk of electric shock.
• If operating a power tool in a damp location
is unavoidable, use a residual current device
(RCD) protected supply. Use of an RCD reduces
the risk of electric shock.
under the infl uence of drugs, alcohol or medi-
cation. A moment of inattention while operating
power tools may result in serious personal injury.
• Use personal protective equipment. Always
wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or
hearing protection used for appropriate conditions
will reduce personal injuries.
• Prevent unintentional starting. Ensure the
switch is in the off-position before connecting
to power source and/or battery pack, picking
up or carrying the tool. Carrying power tools
with your fi nger on the switch or energising power
tools that have the switch on invites accidents.
• Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key
left attached to a rotating part of the power tool
may result in personal injury.
• Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
• Dress properly. Do not wear loose clothing or
jewellery. Keep your hair , clothing and gloves
away from moving parts. Loose clothes, jewel-
lery or long hair can be caught in moving parts.
• If devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
WARNING READ ALL SAFETY WARNINGS AND INSTRUCTIONS.
Failure to follow the warnings and instructions may result in electric shock, fi re and/or
serious injury.
Save all warnings and instructions for future reference
The term "power tool" in the warnings refers to your mains-operated (corded) power tool
or battery-operated (cordless) power tool.
POWER TOOL USE AND CARE
• Do not force the power tool. Use the correct
power tool for your application. The correct
power tool will do the job better and safer at the
rate for which it was designed.
• Do not use the power tool if the switch does
not turn it on and off. Any power tool that cannot
be controlled with the switch is dangerous and
must be repaired.
• Disconnect the plug from the power source
and/or the battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools. Such
• Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired or
preventive safety measures reduce the risk of
starting the power tool accidentally.
• Store idle power tools out of the reach of children and do not allow persons unfamiliar with
the power tool or these instructions to operate
the power tool. Power tools are dangerous in the
hands of untrained users.
• Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts
and any other condition that may affect the
power tool’s operation. If damaged, have the
power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
• Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
• Use the power tool, accessories and tool bits
etc., in accordance with these instructions,
taking into account the working conditions
and the work to be performed. Use of the power
tool for operations different from those intended
could result in a hazardous situation.
BATTER Y T OOL USE AND CARE
SERVICE
• Have your power tool serviced by a qualifi ed
repair person using only identical replacement
parts. This will ensure that the safety of the power
tool is maintained.
• Recharge only with the charger specifi ed by
the manufacturer. A charger that is suitable for
one type of battery pack may create a risk of fi re
when used with another battery pack.
• Use power tools only with specifi cally desig-
nated battery packs. Use of any other battery
packs may create a risk of injury and fi re.
• When battery pack is not in use, keep it away
from other metal objects like paper clips,
coins, keys, nails, screws, or other small metal
objects that can make a connection from one
terminal to another. Shorting the battery termi-
nals together may cause burns or a fi re.
• Under abusive conditions, liquid may be ejected from the battery, avoid contact. If contact
accidentally occurs, fl ush with water. If liquid
contacts eyes, additionally seek medical help.
Liquid ejected from the battery may cause irritation or burns.
SPECIFIC SAFETY RULES
FUNCTIONAL DESCRIPTION
• Use auxiliary handles supplied with the tool.
Loss of control can cause personal injury.
• Hold power tools by insulated gripping sur-
faces when performing an operation where
the cutting tool may contact hidden wiring
or its own cord. Contact with a “live” wire will
make exposed metal parts of the tool “live” and
shock the operator.
• Keep hands away from all cutting edges and
moving parts.
• Maintain labels and nameplates. These carry
important information. If unreadable or missing,
contact a MILWAUKEE service facility for a free
replacement.
• WARNING: Some dust created by power sand-
ing, sawing, grinding, drilling, and other construction activities contains chemicals known to cause
cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
• lead from lead-based paint
• crystalline silica from bricks and cement and
other masonry products, and
• arsenic and chromium from chemically-treated
lumber.
Your risk from these exposures varies, depending
on how often you do this type of work. To reduce
your exposure to these chemicals: work in a well
ventilated area, and work with approved safety
equipment, such as those dust masks that are specially designed to fi lter out microscopic particles.
• Wear ear protectors with impact drills. Exposure to noise can cause hearing loss.
1. Speed selector
2. Tool holder
3. Trigger
4. Control switch
5. Keyless chuck
6. Torque selector collar
1
2
4
5
3
6
4
5
OPERATION
WARNING T o reduce the risk of injury ,
wear safety goggles or glasses with side
shields.
WARNING Always remove battery
pack before changing or removing accessories. Only use accessories specifically
recommended for this tool. Others may be
hazardous.
WARNING Recharge only with the
charger specifi ed for the battery. For specifi c
charging instructions, read the operator’s
manual supplied with your charger and
battery.
Symbology
Direct Current
No Load Revolutions per
Minute (RPM)
Underwriters Laboratories, Inc.
United States and Canada
WARNING Always lock trigger or
remove battery pack before changing or removing accessories. Only use accessories
specifi cally recommended for this tool. Others
may be hazardous.
Capacities
Steel
3/8"
1/2"
High Speed
Flat Bit in
Wood
7/8"
1"
Auger Bit
in Wood
1"
1-1/8"
Hole Saw
in Wood
1-1/4"
1-3/4"
Screws (dia.)
in Wood
1/4"
1/4"
Pathfi nder
Bit
7/8"
1-1/4"
Cat. No.
0602-20
0612-20
Low Speed
Steel
3/8"
1/2"
Specifi cations
Cat. No.
0602-20
0612-20
Volts DC
12
14.4
No Load RPM
Low 0 - 400
High 0 - 1400
Low 0 - 400
High 0 - 1400
Inserting Battery Pack onto Tool
Battery pack can be inserted onto the tool in two
ways.
1. For working in restricted spaces, insert the battery pack from the front by sliding battery pack
onto the body of the tool. Insert the battery pack
until the battery latches lock.
2. For optimum weight distribution and balance,
insert the battery pack from the back by sliding
the battery pack onto the body of the tool. Insert
the battery pack until the battery latches lock.
3. To remove the battery pack, press in both bat-
tery latches and slide the battery pack off of the
tool.
Clip-Lok
TM
System
The Clip-Lok system consists of three pieces; the
belt clip, the tool holder, and the bit holder. The
system is shipped assembled for right-handed use.
To change the assembly for left-handed use:
Bit
holder
Fig. 1
Belt clip
Tool release lever
Stud
Pin
Clamp
Clamp
release
Tool
holder
Front tangs
ASSEMBLY
1. Remove battery pack.
2. Remove screws holding the tool holder and the
bit holder.
3. Lift the holders at the narrow end and pull the
front tangs out of their slots.
4. Replace the pieces onto the desired side by sliding the tangs into the slots. Tighten the screws
securely.
Attaching the Belt Clip
The belt clip can be mounted to tool belts, bags,
buckets, etc. To mount the belt clip:
1. Pull up the clamp release. The clamp will pop
out.
2. Slide the clamp over the tool belt, bag, bucket,
etc.
3. Press in the clamp to tighten.
Using the Clip-Lok Tool Holder
1. To attach the tool to the belt clip, slide the tool
holder over the stud on the belt clip until it is
held in place by the protruding pin.
2. To release the tool from the belt clip, grasp the
tool handle, push down on the tool release lever
with your thumb, and pull up on the tool.
Using the Clip-Lok Bit Holder
The bit holder holds two standard 1/4" hex shank
bits up to two inches long.
1. Insert the bit by pressing it into the clip.
2. Remove the bit by lifting the tip of the bit and
pulling it out of the clip.
Using Keyless Chucks
Your cordless tool is equipped with a spindle lock
that allows the chuck to be tightened with one
hand.
Always remove the battery pack or lock the trigger
before inserting or removing bits.
1. To open the chuck jaws,
turn the sleeve in the
"OPEN" direction indicated on the chuck.
When using drill bits,
allow the bit to strike
the bottom of the chuck.
Center the bit in the chuck jaws and lift it about
1/16" off of the bottom. When using screwdriver
bits, insert the bit far enough for the chuck jaws
to grip the hex of the bit.
2. To close the chuck jaws, turn the sleeve in the
"CLOSE" direction indicated on the chuck. The
bit is secure when the chuck makes a ratcheting
sound and the sleeve can not be rotated any
further.
NOTE: A ratcheting sound may be heard when the
chuck is opened or closed. This noise is part of the
locking feature, and does not indicate a problem
with the chuck's operation.
Fig. 2
Sleeve
Open
Close
The torque specifi cations shown here are approximate
values obtained with a fully charged battery pack.
Using Clutch
This tool has an adjustable clutch for driving different types of screws into different materials. When
properly adjusted, the clutch will slip at a preset
torque to prevent driving the screw too deep and
to prevent damage to the screw or tool.
T o adjust the clutch, turn the torque selector collar
to one of the twenty positions shown on the collar.
The number must line up with the arrow on top of
the tool.
Fig. 3
Torque selector
collar
Position numbers
NOTE: Because the above settings are only a
guide, use a piece of scrap material to test the different clutch positions before driving screws into
the workpiece.
Positions
1 - 5
6 - 10
11 - 15
16 - 20
Drill
Low
High
0 - 10 in. lbs.
12 - 21 in. lbs.
24 - 32 in. lbs.
35 - 44 in. lbs.
280 in. lbs.
80 in. lbs.
0602-20
0 - 10 in. lbs.
12 - 21 in. lbs.
24 - 32 in. lbs.
35 - 44 in. lbs.
390 in. lbs
100 in. lbs.
0612-20
Torque
Torque
6
7
APPLICATIONS
WARNING To reduce the risk of elec-
tric shock, check work area for hidden pipes
and wires before drilling or driving screws.
MAINTENANCE
WARNING To reduce the risk of per-
sonal injury and damage, never immerse your
tool, battery pack or charger in liquid or allow
a liquid to fl ow inside them.
WARNING T o reduce the risk of injury ,
always unplug the charger and remove the
battery pack from the charger or tool before
performing any maintenance. Never disassemble the tool, battery pack or charger.
Contact a MILWAUKEE service facility for
ALL repairs.
Maintaining Tool
Keep your tool, battery pack and charger in good
repair by adopting a regular maintenance program.
After six months to one year, depending on use,
return the tool, battery pack and charger to A
MILWAUKEE service facility for:
• Lubrication
• Mechanical inspection and cleaning (gears,
spindles, bearings, housing, etc.)
• Electrical inspection (battery pack, charger,
motor)
• Testing to assure proper mechanical and
electrical operation
If the tool does not start or operate at full power
with a fully charged battery pack, clean the contacts
on the battery pack. If the tool still does not work
properly, return the tool, charger and battery pack,
to a MILWAUKEE service facility for repairs.
Fig. 5
Push for
Forward
Push for
Reverse
PUSH TO CENTER TO LOCK
Cleaning
Clean dust and debris from charger and tool
vents. Keep tool handles clean, dry and free of oil
or grease. Use only mild soap and a damp cloth
to clean the tool, battery pack and charger since
certain cleaning agents and solvents are harmful to
plastics and other insulated parts. Some of these
include gasoline, turpentine, lacquer thinner, paint
thinner, chlorinated cleaning solvents, ammonia
and household detergents containing ammonia.
Never use flammable or combustible solvents
around tools.
Repairs
For repairs, return the tool, battery pack and charger to the nearest service center listed on the back
cover of this operator's manual.
ACCESSORIES
For a complete listing of accessories refer to your
MILWAUKEE Electric Tool catalog or go online to
www.milwaukeetool.com. To obtain a catalog, contact your local distributor or a service center listed
on the back cover of this operator’s manual.
WARNING Always remove battery
pack before changing or removing accessories. Only use accessories specifically
recommended for this tool. Others may be
hazardous.
Selecting Speed
Fig. 4
High Low
The speed selector is on top of the motor housing.
Allow the tool to come to a complete stop before
changing speeds. See “Applications” for recommended speeds under various conditions.
1. For Low speed (up to 400 RPM), push the speed
selector back, displaying the "1" for low.
2. For High speed (up to 1400 RPM), push the
speed selector forward, displaying the "2" for
high.
Using Control Switch
The control switch may be set to three positions:
forward, reverse and lock. Due to a lockout mechanism, the control switch can only be adjusted when
the ON/OFF switch is not depressed. Always allow
the motor to come to a complete stop before using
the control switch.
For forward (clockwise) rotation, push in the control
switch from the right side of the tool. Check the
direction of rotation before use.
For reverse (counterclockwise) rotation, push in the
control switch from the left side of the tool. Check
direction of rotation before use.
To lock the trigger, push the control switch to the
center position. The trigger will not work while
the control switch is in the center locked position.
Always lock the trigger or remove the battery
pack before performing maintenance, changing
accessories, storing the tool and any time the tool
is not in use.
Starting, Stopping & Controlling Speed
1. To start the tool, pull the trigger.
2. To stop the tool, release the trigger and an
electric brake stops the tool instantly.
All models feature variable speed control. To vary
the speed, increase or decrease pressure on the
trigger. The further the trigger is pulled, the greater
the speed.
Drilling
Set the torque selector collar to the drill position
Place the bit on the work surface and apply fi rm
pressure before starting. Too much pressure will
slow the bit and reduce drilling effi ciency. T oo little
pressure will cause the bit to slide over the work
area and dull the point of the bit.
If the tool begins to stall, reduce pressure slightly to
allow the bit to regain speed. If the bit binds, reverse
the motor to free the bit from the workpiece.
Drilling in Wood, Composition Materials and
Plastic
When drilling in wood, composition materials and
plastic, start the drill slowly, gradually increasing
speed as you drill. When drilling into wood, use
wood augers or twist drill bits. Always use sharp
bits. When using twist drill bits, pull the bit out of the
hole frequently to clear chips from the bit fl utes. To
reduce the chance of splintering, back work with a
piece of scrap wood. Select low speeds for plastics
with a low melting point.
Drilling in Metal
When drilling in metal, use high speed steel twist
drills or hole saws. Use a center punch to start the
hole. Lubricate drill bits with cutting oil when drilling
in iron or steel. Use a coolant when drilling in nonferrous metals such as copper, brass or aluminum.
Back the material to prevent binding and distortion
on breakthrough.
Driving Screws and Nut Running
Drill a pilot hole when driving screws into thick or
hard materials. Set the torque selector collar to the
proper position and set the speed to low. Use the
proper style and size screwdriver bit for the type
of screw you are using.
With the screwdriver bit in the screw, place the tip of
the screw on the workpiece and apply fi rm pressure
before pulling the trigger. Screws can be removed
by reversing the motor.
Overloading
Continuous overloading may cause permanent
damage to tool or battery pack.
WARNING High rotational force. To
reduce the risk of injury, always hold or brace
securely.
Bit Binding
A high rotational force occurs when a bit binds. If
the bit binds, the tool will be forced in the opposite
direction of the bit rotation. Bits may bind if they
are misaligned or when they are breaking through
a hole. Wood boring bits can also bind if they run
into nails or knots. Be prepared for bit binding
situations.
To reduce the chance of bit binding:
• Use sharp bits. Sharp bits are less likely to
bind when drilling.
• Use the proper bit for the job. There
are bits that are designed for specific
purposes.
• Use caution when drilling pitchy, knotty, wet
or warped material or when drilling in material
that may contain nails, screws, staples, etc.
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