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I N S T R U C T I O N M A N U A L
B E A M O P E R A T E D P L U N G E R
LINC82 Series Chemical Metering Pump
Beam Operated Plunger
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M E T E R I N G P U M P S
B E A M O P E R A T E D P L U N G E R
To Order, Call 800.455.LINC
Or FAX your order anytime to
215.293.0498
For the Nearest Authorized
Representative:
By Telephone: 800.455.LINC for
the US & Canada, 215.293.0465 or
215.441.0800 for International
customers
By Fax: 215.293.0498
E-mail:
LINCORDERS@MILTONROY.com
Technical Support
By Telephone: 800.455.LINC or
215.293.0498
By E-mail:
INFO@LINCPUMPS.com
Convenient Hours
Our phone lines are open Monday
– Friday 8:00 AM – 4:45 PM (EST)
LINC Warranty
Three year limited warranty on all our
products against defects in materials.
LINC Technical Support
Technical service and support
begins with an easy toll-free call.
Many times, our experienced
customer service reps can isolate
and resolve problems over the
phone or provide a referral to our
authorized representatives nationwide. We also offer factory repair
services with facilities in Ivyland,
PA. if a warranty issue that cannot
be resolved locally.
Purchase Orders
All mail-in purchase orders must
be signed by an authorized
person. When ordering please list:
• Quantity
• Description of Items
• Shipping Address
• Billing Address
• Purchase Order Number
Request for Quotation – RFQs
Please send RFQs to:
By Mail:
Linc Milton Roy
Attn: Customer Service
201 Ivyland Road
Ivyland, PA 18974
USA
By Fax:
1.215.293.0498
By E-mail:
Lincorders@miltonroy.com
Freight Charges
All shipments are F.O.B., Ivyland,
PA, USA. Shipping and handling
are included on the invoice,
prepay and add.
Terms
With credit approval, net 30 days.
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M E T E R I N G P U M P S
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Contents 82 Pump Manual ............................................................................................................... Page
General Specifications ........................................................................................................................ 4
Selection Chart ................................................................................................................................... 4
Ordering Chart .................................................................................................................................... 4
Scope Of This Manual ........................................................................................................................ 5
Installation ........................................................................................................................................... 5
Start Up ............................................................................................................................................... 5
Maintenance........................................................................................................................................ 5
Suction Check Valve ........................................................................................................................... 5
Discharge Check Valve ....................................................................................................................... 6
Plunger and Plunger Seal .................................................................................................................. 6
Plunger and Plunger Seal Lubricant ................................................................................................. 6
Assembly Drawings & Parts Lists
Figure 1, 82 Assembly Drawing ........................................................................................................ 7
Pump Assembly Parts List: 82 ......................................................................................................... 8
Mounting Kit Parts List ...................................................................................................................... 8
Figure 2, Disharge Check Valve Assembly Drawing & Parts List .................................................. 9
Figure 3, Suction Check Valve Assembly Drawing .......................................................................... 9
Plunger Seal Assembly Selection Chart .......................................................................................... 9
Suction Check Valves Parts Lists .................................................................................................... 10
Figure 4, Capacity for 1/4" Plunger Pump ........................................................................................ 11
Figure 5, Capacity for 1/2" Plunger Pump ........................................................................................ 11
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General Specifications: 82 Series Beam-Operated Plunger Pumps
Wetted Parts:
Pump Body: 316 Stainless Steel
Plunger: 17-4 PH Stainless Steel
Plunger Seal: Refer to Ordering Chart
Check Valves :
Body: 316 Stainless Steel
Ball: 316 Stainless Steel
Spring - Discharge: 316 Stainless Steel
Seat: TFE, Standard
The LINC 82 Series: Beam-Operated Plunger Pump Selection Chart
Model Plunger Maximum Maximum Minimum Minimum Maximum Maximum Volume Stroke
Number Diameter Rate Rate Rate Rate Pressure Pressure Per Length
Gal/24Hr Liter/24Hr Gal/24Hr Liter/24Hr PSI Bar Stroke
82-11 1/4" 5.00 19.0 0.25 1.0 3,000 207 0.8 cc 1"
82-12 1/2" 20.0 76.0 1.00 4.0 1,500 103 3.2 cc 1"
Plunger Sizes: 1/4" & 1/2" plunger diameters
Pressure: To 3,000 psi, maximum
Optional Materials: 316 Stainless Steel, Hastelloy,
Monel, & Titanium
Notes:
1. Pump rate is dependent on beam actuation frequency.
2. One beam turnbuckle is included as standard 82 Series equipment.
Ordering Chart: LINC 82 Series
Beam Operated Plunger Pump
Series:
82 - Pneumatic, plunger-type metering pump
Plunger:
11 - 1/4" plunger diameter
12 - 1/2" plunger diameter
Seal Materials:
4 - Packing mechanical seal - TFE/Graphite, wetted o-rings - TFE
5 - Specify your requirements
6 - Packing mechanical seal - Ultra High Molecular Weight
7 - O-rings packing seal - Fluorocarbon, wetted o-rings -
8 - O-rings packing seal - Nitrile, wetted o-rings - Nitrile
9 - O-rings packing seal - Kalrez, wetted o-rings - Kalrez
Option Number:
0 - Standard unit
5 - Specify your requirements
6 - 316 ss wetted parts
7 - Mounting Kit
Polyethylene, wetted o-rings - TFE
Fluorocarbon
LINC ____- _____-_____ ( )
Example: LINC 82-11-40 Beam-Operated Injection Pump
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Scope Of This Manual:
This manual describes the
LINC82 Chemical Metering Pump,
which is a beam-operated plunger
pump.
Installation:
This pump requires a flooded
suction and must be located lower
than the chemical supply tank.
Vertical installation of the pump
body is required.
1. Bolt or weld the pump
mounting bracket from the
mounting kit to the steel
base of the pumping unit. It
is recommended that the
chemical pump is mounted
so that the cable (wire rope)
is as close to vertical as
possible.
2. Attach the cable assembly
from the mounting kit to the
walking beam near the
fulcrum point of the pumping unit with the beam
clamp provided. Ensure
that the cable does not
interfere with the walking
beam supports. Refer to
Figures 4 or 5 of this manual
for desired stroke length.
3. Attach the cable to the
turnbuckle of the chemical
pump using the cable clamp
provided (fig. 1, item 23).
4. Adjust the cable length to
obtain desired approximate
plunger stroke length. Final
adjustment of the stroke may
be obtained with the turnbuckle.
5. Secure the turnbuckle
position with locknuts (fig. 1,
items 22 & 24).
Caution: Care must be exercised
to assure that the cable is of sufficient length and is attached to the
walking beam at a point so that the
plunger stroke does not exceed 1".
6. Connect the suction line from
the chemical drum through a
filter or strainer to the suction
check valve (fig. 1, item 14).
7. Connect the discharge line
from the discharge check
valve to the desired location
(fig. 1, item 15).
Note: An inline check valve at
the point of injection is recommended to prevent back flow to the
pump during shutdown or servicing.
Start-Up:
1. To prime the pump, loosen
the bleed screw to vent the
trapped air allowing the liquid
(chemical) to flow into the
pump chamber (fig. 1, item
12). Tighten the bleed screw.
2. Start the pump and run for a
minimum of one minute.
Then, open the bleed screw
again to evacuate all the
remaining air or gas from the
pump chamber.
Refer to Figures 4 or 5 for desired
injection rate. Determine the stroke
length by adjusting the cable and
turnbuckle. Stroke length must be
adjusted when changes are made to
the pumping unit cycles per minute
to maintain a fixed rate of flow.
If a drum gauge has been installed, depress test level on drum
gauge to cause the pump suction
to be drawn from the gauge glass.
With a stop watch, note the change
of liquid level on drum gauge glass
for one minute. Most drum gauge
scales are calibrated directly in
quarts per day for one minute of
operation. The liquid level remaining in the drum is displayed on the
gauge with the test level released.
Maintenance:
Pump parts are subject to normal
wear and must be inspected and replaced as necessary. Inspection and
maintenance frequency depends on
severity of service conditions. Instructions are given in this section
for maintaining the pump as units;
i.e. suction check valve, discharge
check valve and plunger packing.
Suction Check Valve,
Figure 1, item 14 & Figure 3:
1. Assure that the pump is
isolated from the rest of the
system.
2. Disconnect the piping from
the check valve.
3. Unscrew the check valve
body (fig. 3, item 1) from the
pump lower housing (fig. 1,
item 13).
4. Remove and discard the
o-rings (fig. 3, items 3 & 4).
5. Inspect the ball for damage
(fig. 3, item 2). Replace if
necessary. Reassemble the
check valve using new o-rings.
If the seat o-ring is Teflon,
install it into the check valve
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body (fig. 3, item 1) and "peen"
the ball onto the seat to
ensure proper sealing.
6. Install the repaired suction
check valve into the pump
body. Tighten securely.
7. Reconnect the suction piping.
Discharge Check Valve,
Figure 1, item 15 & Figure 2:
1. Assure that the pump is
isolated from the rest of the
system.
2. Disconnect the piping from
the check valve.
3. Unscrew the check valve
body (fig. 2, item 1) from the
pump lower housing (fig. 1,
item 13).
4. Remove and discard the
o-rings (fig. 2, items 4 & 5).
5. Inspect the ball and spring
(fig. 2, items 2 & 3) for damage. Replace if necessary.
Reassemble the check valve
using new o-rings. If the seat
o-ring is Teflon, install in into
the pump lower housing (fig.
1, item 13) and "peen" the
ball onto the seat to ensure
proper sealing.
6. Install the repaired discharge
check valve into the pump
lower housing. Place the ball
on the o-ring seat followed by
the spring (small end of the
spring toward the ball) and
screw the discharge check
valve body into the pump
lower housing. Tighten
securely.
7. Reconnect the discharge
piping.
Plunger and Plunger Seal,
Figure 1, item 6 & 16:
1. Assure that the pump is
isolated from the rest of the
system.
2. Remove the pin retainer and
pins separating the plunger
assembly from the beam (fig.
1, items 4 & 5). Remove the
retaining ring and loosen the
set screw and separate the
swivel ring (fig. 1, items 7, 9
& 8) from the packing block.
3. Grasp the plunger assembly
(fig. 1, item 6) and pull up out
of the packing block (fig. 1,
item 11) to remove. Inspect
the plunger for wear, especially longitudinal grooves.
Replace the plunger assembly
if necessary.
4. With a pipe or strap wrench
separate the packing block
(fig. 1, item 11) from the lower
housing (fig. 1, item 13).
5. Remove the plunger seal and
seal back-ups, where used,
from the lower housing (fig.
1, items 16 & 13). Carefully
remove the seal back-up and
seal. Inspect for wear or
deterioration from being
attacked by the chemical the
pump is pumping.
6. Replace the plunger seal and
plunger seal back-ups if
needed (see parts lists on
page 9). If the plunger seal
is the o-ring type, it should
be installed with a plunger
seal back-up on each side of
the o-ring. If the plunger seal
is of the Uniseal type, it
should be installed with the
expander ring down toward
the lower housing. Extreme
care should be taken not to
scratch or distort these parts.
7. After the seal has been
replaced, lubricate with a light
oil to protect against possible
damage during assembly.
8. Screw the packing block onto
the lower housing and tighten
securely. Slide the plunger
assembly into the packing
block and down into place.
Install the swivel ring with the
retaining ring and beam with
the pin and pin retainer. See
step 2 above under this section.
9. If the bleed screw has been
removed, install and tighten
securely.
Plunger and Plunger Seal
Lubrication:
1. Remove the plug from the
pump body (fig. 1, item 10).
2. Add silicone base lubricant
(Dow Corning DC-7, part
#10354) or equal into the port
where the plug was removed.
Approximately 0.5cc will be
required for each refill.
Replace the plug.
Note: Do not use a grease gun
or any metal tool to insert the lubricant into the pump to prevent damage to the plunger or plunger seal.
3. Silicone lubricant should be
added every 4 - 6 weeks
depending upon operation
conditions.
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24
Figure 1, LINC82 Series Pump
E
D
F
1
2
3
5
4
C
9
10
11
6
7
8
60°
17
16
15
20
1918
23
22
21
12
13
14
H
B
Model 82-11 82-12
A ............................ 2 1/8" ..................... 2 1/4"
B ............................ 3" ........................... 3 3/4"
C ........................... 12 3/4" ................... 13 1/2"
D ........................... 13/16" .................... 13/16"
E ............................ 9" ........................... 9"
G
A
F ............................ 10 3/8" ................... 10 3/8"
GSuction ................ 1/4" NPTM ............. 1/2" NPTM
H Discharge ........... 1/4" NPTF .............. 1/4" NPTF
MODEL 82 -12-70
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LINC82 Series Parts List
82 Pump Assembly
Model 82-11 82-12
Plunger Size 1/4" 1/2"
Item Part# Part# Description Material Qty
1 ......................... 21891 .......... 21891 .......... Pin ................................................................. 303 ss .............................. 1
2 ......................... 10915 .......... 10915 .......... Pin Retainer .................................................. 15-7 PH ............................ 1
3 ......................... 21895 .......... 21895 .......... Connecting Rod ............................................ 303 ss .............................. 1
4 ......................... 21891 .......... 21891 .......... Pin ................................................................. 303 ss .............................. 1
5 ......................... 10915 .......... 10915 .......... Pin Retainer .................................................. 15-7 PH ............................ 1
6 ......................... 23307 .......... 21979 .......... Plunger Assembly ......................................... 17-4 PH ............................ 1
7 ......................... 10916 .......... 10916 .......... Retaining Ring............................................... 15-7 PH ............................ 1
8 ......................... 23465 .......... 23465 .......... Swivel Ring ................................................... 303 ss .............................. 1
9 ......................... 11461 ...........11461 .......... Set Screw ...................................................... 18-8 ss ............................. 1
10 ....................... 10278 .......... 10278 .......... Plug ............................................................... 304 ss .............................. 1
11 ....................... 30999 .......... 31021 .......... Packing Block ............................................... 304 ss .............................. 1
12 ....................... 20460 .......... 20460 .......... Bleed Screw .................................................. 316 ss .............................. 1
13 ....................... 30811 ............30820 ........... Lower Housing ................................................ 316 ss ............................... 1
14 ....................... See page 10 .................... Suction Check Valve Assembly ................... 316 ss ..............................
15 ....................... See page 9 ...................... Discharge Check Valve Assembly ............... 316 ss ..............................
16 ....................... See page 9 ...................... Seal Assembly .........................................................................................
17 ....................... 10655 .......... 10655 .......... Roll Pin .......................................................... 15-7 PH ............................ 1
18 ....................... 10941 .......... 10941 .......... Name Plate ................................................... 18-8 ss ............................. 1
19 ....................... 10324 .......... 10324 .......... Drive Screw ................................................... 18-8 ss ............................. 2
20 ....................... 31000 .......... 31000 .......... Beam............................................................. 304 ss .............................. 1
21 ....................... 10940 .......... 10940 .......... Shackle ......................................................... Galvanized ....................... 1
22 ....................... 10934 .......... 10934 .......... Jam Nut (Left Handed).................................. Plated ............................... 1
23 ....................... 10936 .......... 10936 .......... Turnbuckle ..................................................... Aluminum ......................... 1
24 ....................... 10555 .......... 10555 .......... Jam Nut (Right Handed) ............................... Plated ............................... 1
24 .............................................22201 .......... Beam Weight (Not Shown) ........................... Steel ................................. 1
24 .............................................11167 .......... Set Screw (Not Shown) ................................ 18-8 ss ............................. 2
Model 82-11 82-12
Assembly 23423 23607 Mounting Kit
Item Part# Part# Description Material Qty
1 ......................... 10846.......... 10486 ......... Beam Clamp ................................................. Steel ................................. 1
2 ......................... 10928 .......... 10928 .......... Eye-Bolt ........................................................ Galvanized ....................... 1
3 ......................... 10926 .......... 11607 .......... Pump U-Bolts ................................................ Galvanized ....................... 1
4 ......................... 10938 .......... 10938 .......... Wire Rope (1/3") ........................................... Galvanized ....................... 1
5 ......................... 10937 .......... 10937 .......... Rope Clips ..................................................... Galvanized ....................... 1
6 ......................... 21981 .......... 21981 .......... Bracket .......................................................... Steel ................................. 1
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P N E U M A T I C B E L L O W S
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Figure 2, Discharge Check Valve
Reference fig. 1, item 15
Part # See Below
Figure 3, Suction Check Valve,
Reference fig. 1, item 14
Part # See Next Page
Assembly 22624 22625 22626 Discharge Check Valve Port Size 1/4" NPTF
One Piece Body
Item Part # Part # Part # Description Material Qty
1 .................. 20570 .......... 20570 .......... 20570 ................. Body .......................... 316 ss ............................... 1
2 .................. 10283 .......... 10283 .......... 10283 ................. Ball............................. Carbide ............................. 1
3 .................. 10068 .......... 10068 .......... 10068 ................. Spring ........................ 316 ss ............................... 1
4 .................. 10312 ............................................................. Seat ........................... Fluorocarbon .................... 1
......................................... 10328 ....................................... Seat ........................... Nitrile ................................ 1
............................................................... 10317 ................. Seat ........................... TFE ................................... 1
5 .................. 10482 ............................................................. Seal ........................... Fluorocarbon .................... 1
......................................... 10124 ....................................... Seal ........................... Nitrile ................................ 1
............................................................... 10481 ................. Seal ........................... TFE................................... 1
Seal Assembly
Model 82-11 82-12
Item # Part # Part # Material
16 ................ 23350 .......... 23351 .......... Fluorocarbon
16 ................ 23391 .......... 23392 .......... Nitrile
16 ................ 23390 .......... 23393 .......... Kalrez
16 ................ 11821 .......... 11822 .......... TFE/Graphite
16 ................ 13007 .......... 13008 .......... UHMWPE
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Suction Check Valves - One Piece Body
Part Number 24773 Port Size 1/4" NPTM
Item Description Part # Material Qty
1 ....................................... Inlet Body .......................... 24789 .........................316 ss ........................................ 1
2 ....................................... Ball ....................................10283 ......................... Carbide ...................................... 1
3 ....................................... Seat ..................................10365 .........................TFE ............................................ 1
4 ....................................... Seal ................................... 10280 ......................... Fluorocarbon .............................. 1
Part Number 24774 Port Size 1/4" NPTM
Item Description Part # Material Qty
1 ....................................... Inlet Body .......................... 24789 .........................316 ss ........................................ 1
2 ....................................... Ball ....................................10283 ......................... Carbide ...................................... 1
3 ....................................... Seat ..................................10282 .........................Fluorocarbon .............................. 1
4 ....................................... Seal ................................... 10280 ......................... Fluorocarbon .............................. 1
Part Number 24775 Port Size 1/4" NPTM
Item Description Part # Material Qty
1 ....................................... Inlet Body .......................... 24789 .........................316 ss ........................................ 1
2 ....................................... Ball ....................................10283 ......................... Carbide ...................................... 1
3 ....................................... Seat ..................................10365 .........................TFE ............................................ 1
4 ....................................... Seal ................................... 10122 ......................... Nitrile ......................................... 1
Part Number 24776 Port Size 1/4" NPTM
Item Description Part # Material Qty
1 ....................................... Inlet Body .......................... 24789 .........................316 ss ........................................ 1
2 ....................................... Ball ....................................10283 ......................... Carbide ...................................... 1
3 ....................................... Seat .................................. 10110 ......................... Nitrile ......................................... 1
4 ....................................... Seal ................................... 10122 ......................... Nitrile ......................................... 1
Part Number 24778 Port Size 1/2" NPTM
Item Description Part # Material Qty
1 ....................................... Inlet Body .......................... 24787 .........................316 ss ........................................ 1
2 ....................................... Ball ....................................10529 ......................... Carbide ...................................... 1
3 ....................................... Seat ..................................10469 .........................TFE ............................................ 1
4 ....................................... Seal ................................... 10467 ......................... TFE ............................................1
Part Number 24779 Port Size 1/2" NPTM
Item Description Part # Material Qty
1 ....................................... Inlet Body .......................... 24787 .........................316 ss ........................................ 1
2 ....................................... Ball ....................................10529 ......................... Carbide ...................................... 1
3 ....................................... Seat ..................................10337 .........................Fluorocarbon .............................. 1
4 ....................................... Seal ................................... 10466 ......................... Fluorocarbon .............................. 1
Part Number 24780 Port Size 1/2" NPTM
Item Description Part # Material Qty
1 ....................................... Inlet Body .......................... 24787 .........................316 ss ........................................ 1
2 ....................................... Ball ....................................10529 ......................... Carbide ...................................... 1
3 ....................................... Seat ..................................10121 .........................Nitrile ......................................... 1
4 ....................................... Seal ................................... 10468 ......................... Nitrile ......................................... 1
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Figure 4
20
1/4" 1/2" 3/4" 1"
15
10
STROKES/MINUTE
5
0 5 10 15 20 25
Strokes vs. Quarts at Various Stroke Lengths
20
15
10
STROKES/MINUTE
5
0 20 40 60 80 100
QUARTS / DAY
1/4" Plunger
Figure 5
1/4" 1/2" 3/4" 1"
QUARTS / DAY
Strokes vs. Quarts at Various Stroke Lengths
1/2" Plunger
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M E T E R I N G P U M P S
N O T E S
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M E T E R I N G P U M P S
N O T E S
LINC MILTON ROY 201 IVYLAND ROAD IVYLAND PA, 18974 USA TEL. 215.441.0800
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LINC Milton Roy. represents and warrants that for a period of 3 years from receipt of the product: (1) the product will be free from defects in materials and workmanship; and (2)
the product will perform substantially in accordance with product manuals, literature, or documentation. Any written or oral information or advice given by LINC Milton Roy
representatives, agents, or employees will in no way increase the scope of this warranty. If the product fails to comply with the warranty set forth herein, LINC Milton Roy's entire
liability and the customer's exclusive remedy will be replacement of the product(s) or, at LINC Milton Roy's option, LINC Milton Roy's reasonable effort to make the product meet the
warranty set forth herein.
purpose, with respect to the product. This limited warranty gives you specific legal rights. You may have others, which vary from state to state. These remedies are not available outside
of the United States and Canada. In no event shall LINC Milton Roy or its suppliers be liable for any damages whatsoever (including, without limitation, damages for loss of profits,
business interruption, loss of information, or other pecuniary loss) arising out of the use of or inability to use the product, even if LINC Milton Roy has been advised of the possibility
of such damages. Information contained in this document is subject to change without notice and does not represent a commitment on the part of LINC Milton Roy. All prices quoted
are in U.S. dollars, F.O.B. Ivyland, PA. LINC, LINC Chemical Pumps, and LINC Level & Flow Switches are trademarks of LINC Milton Roy. All other product names and/or registered
trademarks are the property of their respective holders. LINC Milton Roy support services are subject to LINC Milton Roy's then-current prices, terms, and conditions, which are
subject to change without notice. All prices and specifications, if published, are subject to change without notice.
LINC Milton Roy disclaims all other warranties, either expressed or implied, including but not limited to, implied warranties or merchantability and fitness for a particular
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