Milnor K36 0005, K28 0010, K36 0005R User Manual
Published Manual Number/ECN: H28 0010/2001074N
• Publishing System: TPAS
• Access date: 2/14/01
• Document ECN's: Latest Available
Kit Instruction—
K28 0010
K36 0005
K36 0005R
PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.
Please Read
About the Manual Identifying Information on the Cover
The front cover displays pertinent identifying information for this manual. Most important, are
the published manual number (part number) /ECN (date code). Generally, when a replacement
manual is furnished, it will have the same published manual number, but the latest available ECN.
This provides the user with the latest information applicable to his machine. Similarly all
documents comprising the manual will be the latest available as of the date the manual was
printed, even though older ECN dates for those documents may be listed in the table of
contents.
When communicating with the Milnor factory regarding this manual, please also provide the
other identifying information shown on the cover, including the publishing system, access date,
and whether the document ECN’s are the latest available or exact.
References to Yellow Troubleshooting Pages
This manual may contain references to “yellow pages.” Although the pages containing
troubleshooting procedures are no longer printed on yellow paper, troubleshooting instructions, if
any, will be contained in the easily located “Troubleshooting” chapter or section. See the table of
contents.
Trademarks of Pellerin Milnor Corporation
The following, some of which may be used in this manual, are trademarks of Pellerin Milnor
Corporation:
®
Ampsaver
Autolint
®
Auto-Purge
Autovac E-P OneTouch® Mildata
®
CBW
Dye-Extractor® Gear Guardian
Dyextractor® Hands-Off
®
E-P Express® Hydro-Cushion
E-P Plus
®
®
®
®
®
®
Milnet
Milnor
®
Staph-Guard
System 4
Miltrac System 7
Miltron Totaltrol
®
®
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®
Comments and Suggestions
Help us to improve this manual by sending your comments to:
Pellerin Milnor Corporation
Attn: Technical Publications
P. O. Box 400
Kenner, LA 70063-0400
Fax: (504) 469-1849
1
MN
2
Initial
Initial
Belt
Initial
Initial
Tension
(lbs.) (ref.)
Tension
(lbs.) (ref.)
(IN)
Deflect
Tension
(lbs.) (ref.)
Tension
Initial
Tension
7.4 – 10.0
(lbs.) (ref.)
MP3
Initial
Tension
6.6 – 9.2 KP3 5.1 – 7.1 KN
11/64
Belt
Initial
(lbs.) (ref.)
(IN)
Deflect
(ref.)
Tension (lbs.)
11/32 9.6 – 13.0
EP2 2.4 – 3.4 EN
2.8 – 4.0
MP3 7.4 – 10.0 MN
1/4
6.6 – 9.2
Final Tension
(lbs.) (ref.)
Initial Tension
(lbs.) (ref.)
Ï42026QHE, QTG, QTH
Initial
Tension
Belt Defl.
19/64 9.62 – 13.0 MP3 7.4 – 10.0 MN
(inches)
19/64 8.0 – 11.0 LP 3 6.2 – 8.5 LN
4. If the reading on the tension tester is less than the range shown in the table, the belt is too loose and must be
tightened. If the reading is greater than the range shown in the table, the belt is too tight and must be loos-
(lbs.) (ref.)
Belt
Deflect.
(inches)
Ï30016BWE 36021BWE
50C 5/16 6.6 – 9.2 KP3 5.1 – 7.1 KN 13/32 2.4 – 2.8 DP2 2 – 2.4 DN
60C 11/32 2.4 – 2.84 DP2 2.0 – 2.4 DN 13/32 2.4 – 2.8 DP2 2 – 2.4 DN
60C 11/32 2.8 – 4.0 EP2 2.4 – 3.37 EN 13/ 32 2.8 – 4.0 EP2 2.4 – 3.4 EN
50C 25/64 10.5 – 14.3 NP3 8.1 – 11.0 NN 27/64 10.5 – 14.3 NP3 8.1 – 11.0 NN
60C 25/64 8.0 – 11.0 LP3 6.2 – 8.5 LN 27/64 9.6 – 13.0 MP3 7.4 – 10.0 MN
50C 11/64
9.0 – 13.0 MP3 7.4 – 10.0 MN
60C 5/32 11/64
Ï36026QWE 42026QWE
(lbs.) (ref.)
2.4 – 2.84 DP2 2.0 – 2.4 DN
Belt
Deflect.
(inches)
60C 13/32 23/64
50C 13/32
60C 13/32 2.8 – 4.0 EP2 2.4 – 3.34 EN 23/ 64 10. 5 – 14.3
ened. Adjust the belt until the reading falls within the acceptable range in the table.
WASH/ 2
SPEED WASH
DRAIN 50C 5/16 9.6 – 13.0 MP3 7.4 – 10.0 MN 25/ 64 9.6 – 13.0 MP3 7.4 – 10.0 MN
Deflection
Force Scale
HIGH
SPEED
EXTRACT
(Read Down)
Deflection Dis-
tance Scale
LOW
SPEED
(Read Up)
EXTRACT
WASH/ 2
DRAIN 50C 25/64 9.6 – 13.0 MP3 7.4 – 10.0 MN 23/64
SPEED WASH
50C 7/16 9.6 – 13.0 MP3 7.4 – 10.0 MN 7/16 9. 6 – 13 .0 NP3 8.1 – 11.0 NN
60C 7/16 8.0 – 11.0 LP3 6.2 – 8.5 LN 7/16 9.6 – 13.0 MP3 7.4 – 10.0 MN
HIGH
SPEED
9.6 – 13.0 MP3 7.4 – 10.0 MN
WASH/
2 SPEED WASH
DRAIN 5/32 10.5 – 14.3 8.1 – 11.0
50C 3/16
60C 3/16 1/4 KP3 5.1 – 7.1 KN
EXTRACT
LOW
SPEED
EXTRACT
60C 15/32
MAIN 50C 31/64 10.5 – 14.3 NP3 8.1 – 11.0 NN
OPTIONAL LOW
SPEED EXRACT
MSSM0204AE/8332BV (1 of 1)
Upper
o-ring
Lower
part number 30T001) and a straight
®
o-ring
(MSSM0204AE)
ÎFIGURE 1
ÎTension Tester Scales
Straight
Edge
Lower
o-ring
(MSSM0204AE)
Tension Tester
ÎFIGURE 2
ÎTaking Measurements with the
This instruction is to be used for adjus ting the belt tens ion on the followi ng
ÈV-BELT TENSION ADJUSTMENTS FOR 30" AND 36" B-TYPE
MACHINES AND 42" Q-TYPE MACHINES
30016BWE 42026QHE
machine modes:
36021BWE 42026QTG
42026QWE
360326QWE 42026QTH
A belt tension testing device (Milnor
edge are required when using these instructions.
ÊTension Settings
Set the o-rings on the tension testing device (see FIGURE 1) as follows:
edge of the cap.
1. Move the upper o-ring to the topmost position, resting against the bottom
2. Find the proper belt deflection setting (by machine model and belt function) in the appropriate table below.
3. Move the lower o-ring on the tension tester to this deflection setting on the inches scale.
NOTE 1: The tension testing device is marked on the one side in inches and pounds and on the other side in cen-
timeters and kilograms. All values in the tables are marked.
NOTE 2: The instruction sheet provided with the tension testing device should not be used. Use only the instruc-
tions provided herein.
NOTE 3: The reference (ref.) codes shown in the tables are for factory use
only.
it spans both pulleys. Place the tension tester in the center of the belt
and press and down on the cap until the lower o-ring is in line with
the straight edge, as shown.
ËBelt Tension Measurements
1. Place a straight edge along the top edge of the belt to be tested so that
tester.
2. Read the setting of the upper o-ring on the LBS scale of the tension
3. Compare this value with the acceptable range in the appropriate table.
If the belt is brand new (has never been run), use the range in the In-
itial Tension column. If the belt is not brand new, locate the accept-
able range in the Final Tension column.
MSSM0301AE/9126BV
3
ÈV-BELT TENSION ADJUSTMENTS
This instruction is to be used for adjusting the belt tension on the following machine models:
42031WE2 42031SG2 42031WE3 42031SG3
42044WE2 42044SG2 42044WE3 42044SG3
A belt tension testing device (Milnor® part number 30T001) and a straight edge are required when using these
instructions.
ÊTension Settings
Set the o-rings on the tension testing device (FIGURE 1) as follows:
1. Move the upper o-ring to the topmost position, resting against the
bottom edge of the cap.
2. Find the proper Belt Deflection setting (by machine model and belt
function) in the appropriate table in this section.
3. Move the lower o-ring on the tension tester to this deflection setting
on the inches scale.
NOTE 1: The tension testing device is marked on one side in inches
and pounds and on the other side in centimeters and kilograms. All
values in the tables are in inches (in) and pounds (lbs).
NOTE 2: The instruction sheet provided with the tension testing
device should not be used. Use only the instructions provided herein.
NOTE 3: The reference (ref) codes shown in the tables are for factory
use only.
Upper o-ring
Deflection
force scale
(read down)
Lower o-ring
Deflection
distance scale
(read up)
ÎFIGURE 1 (MSSM0301AE)
ÎTension Tester Scales
ÊBelt Tension Measurements
4
1. Place a straight edge along the top edge of the belt to be
tested so that it spans both pulleys. Place the tension
tester in the center of the belt and press down on the cap
until the lower o-ring is in line with the straight edge, as
shown.
2. Read the setting of the upper o-ring on the lbs scale of the
tension tester.
3. Compare this value with the acceptable range in the ap-
propriate table. If the belt is brand new (has never been
run), use the range in the Initial Tension column. If the
belt is not brand new, locate the acceptable range in the
Final Tension column.
4. If the reading on the tension tester is less than the range
shown in the table, the belt is too loose and must be tightened. If the reading is greater than the range shown
in the table, the belt is too tight and must be loosened. Adjust the belt until the reading falls within the acceptable range in the table.
Straight edge
Lower o-ring
ÎFIGURE 2 (MSSM0301AE)
ÎTaking Measurements with
the Tension Tester
Ï42031WE2/WE3 and 42044WE2/WE3 Belt Tension Measurements
Belt Deflection
(inches)
Wash/2-Speed Wash 11/64 9.6-13.0 MP3 7.4-10.0 MN
Drain 3/8 8.0-11.0 LP3 6.2-8.5 LN
50Hz 9/16
Main
60Hz 37/64
10.5-14.3 NP3 8.1-11.0 NN
Initial Tension Final Tension
(LBS) (REF) (LBS) (REF)
Wash/2-Speed Wash 11/64 9.6-13.0 MP3 7.4-10.0 MN
Upper Jackshaft
Lower Jackshaft
Ï42031SG2/SG3 and 42044SG2/SG3 Belt Tension Measurements
Belt Deflection
(inches)
Drain 3/8 8.0-11.0 LP3 6.2-8.5 LN
E1 (optional) 11/32 9.6-13.0 MP3 7.4-10.0 MN
50Hz 13/16
to
60Hz 13/16
10.5-14.3 NP3 8.1-11.0 NN
Initial Tension Final Tension
(LBS) (REF) (LBS) (REF)
MSSMA405AE/8737BV
5
ÈV-BELT TENSION ADJUSTMENTS
FOR 48", 52", 60" AND 72" WASHER-EXTRACTORS
This instruction is to be used for adjusting the belt tension on the following machine models:
48032BHE 48032BTG 48032BTH 48036QHE 48036QTG 48036QTH
52038WE1 52038WTF 52038WTB 52038WTG 52038WTH
60036WE2 60036WE3 60036SG2 60036SG3 60044WE2 60044WE3 60044SG2 60044SG3
72044SG2 72044SG3 72044WE2 72044WE3 72044WTB 72044WTG 72044WTH
A belt tension testing device (Milnor® part number 30T001) and a straight edge are required when tensioning
unbanded belts.
ÊTension Settings—Unbanded Belts
Set the o-rings on the tension testing device (see FIGURE 1) as follows:
1. Move the upper o-ring to the topmost position, resting against the bottom edge
of the cap.
2. Find the proper belt deflection setting (by machine model and belt function) in
the appropriate table below.
3. Move the lower o-ring on the tension tester to this deflection setting on the in-
ches scale.
NOTE 1: The tension testing device is marked on one side in inches and pounds
and on the other side in centimeters and kilograms. All values in the tables are in
inches (in.) and pounds (lbs.).
NOTE 2: The instruction sheet provided with the tension testing device should
not be used. Use only the instructions provided herein.
NOTE 3: The reference (ref.) code shown in the tables are for factory use only.
Upper o-ring
Deflection
force scale
(read down)
Deflection
distance
scale
(read up)
Lower o-ring
ÎFIGURE 1 (MSSMA405AE)
ÎTension Settings
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