Milltronics PL-573 Instruction Manual
AIRANGER SPL
Instruction Manual PL-573 March 2001
33455730
Rev. 1.2
Safety Guidelines
Warning notices must be observed to ensure personal safety as well as that of others, and to protect the product and the connected equipment.
These warning notices are accompanied by a clarification of the level of caution to be observed.
Qualified Personnel
This device/system may only be set up and operated in conjunction with this manual. Qualified personnel are only authorized to install and
operate this equipment in accordance with established safety practices and standards.
This product can only function properly and safely if it is correctly transported, stored, installed, set up, operated, and maintained.
Warning
Note
:
:
Always use product in accordance with specifications.
Copyright Siemens Milltronics Process
Disclaimer of Liability
Instruments Inc. 2000. All Rights Reserved
This document is available in bound version and in
electronic version. We encourage users to purchase
authorized bound manuals, or to view electronic versions as
designed and authored by Siemens Milltronics Process
Instruments Inc. Siemens Milltronics Process Instruments
Inc. will not be responsible for the contents of partial or
whole reproductions of either bound or electronic versions.
MILLTRONICS®is a registered trademark of Siemens Milltronics Process Instruments Inc.
While we have verified the contents of this
manual for agreement with the instrumentation
described, variations remain possible. Thus we
cannot guarantee full agreement. The contents of
this manual are regularly reviewed and
corrections are included in subsequent editions.
We welcome all suggestions for improvement.
Technical data subject to change.
Contact SMPI Technical Publications at the following address:
Technical Publications
Siemens Milltronics Process Instruments Inc.
1954 Technology Drive, P.O. Box 4225
Peterborough, Ontario, Canada, K9J 7B1
Email: techpubs@milltronics.com
For the library of SMPI instruction manuals, visit our Web site:
© Siemens Milltronics Process Instruments Inc. 2001
www.milltronics.com
Table of Contents
Specifications.............................................................................................................5
Electronics.......................................................................................................5
Programmer ....................................................................................................6
Transducer......................................................................................................6
Options............................................................................................................6
Cable...............................................................................................................7
Introduction ................................................................................................................9
About this Manual............................................................................................9
About the AiRanger SPL...............................................................................10
Important AiRanger SPL Features................................................................13
Installation ................................................................................................................15
AiRanger SPL................................................................................................15
Mounting........................................................................................................16
Interconnection..............................................................................................17
Optional Smartlinx
System Diagram............................................................................................18
Communication .............................................................................................20
SmartLinx
Level System Synchronization......................................................................22
Power............................................................................................................22
Programming............................................................................................................25
Display...........................................................................................................25
Keypad..........................................................................................................26
Program Mode Entry.....................................................................................27
Parameter Value Alteration...........................................................................27
Parameter Reset Features............................................................................27
Special Parameters.......................................................................................28
Programming Security...................................................................................28
Quick Start Parameters ...........................................................................................29
Operation ..................................................................................................................31
Display...........................................................................................................31
Keypad..........................................................................................................32
System Performance Evaluation................................................................... 33
Performance Test Results.............................................................................34
Application Parameters...........................................................................................35
Volume Parameters (P050 to P055) .............................................................35
Failsafe Parameters (P070 to P072).............................................................39
Relay Parameters (P100 to P104, P110 to P113, P129)..............................41
mA Output Parameters (P200 to P203, P210 to P215, P219)......................48
Enhancement Parameters.......................................................................................51
Data Logging Parameters (P300 and P302).................................................52
Profile Records (P330 to P337).....................................................................53
Installation Records (P340 to P342)..............................................................56
Range Calibration Parameters (P650 to P654).............................................56
Temperature Compensation Parameters (P660 to P664).............................59
Rate Parameters (P700 to P707)..................................................................60
Measurement Verification Parameters (P710 to P713).................................62
®
Module...........................................................................18
®
.....................................................................................................21
PL-573 AiRanger SPL Page 3
Scanning Parameters (P725 to P729) ..........................................................64
Display Parameters (P730 to P733, P740) ...................................................65
Peri p h eral C o m m u n i c a t i o n S u p p ort P a r a m e t e r s (P740 to P749).....................67
SmartLinx
®
Parameters (P750 to P792).......................................................68
Echo Processing Parameters (P800 to P807) ..............................................69
Advanced Echo Processing (P810,P816-P825,P830-P835,P840-P845,P850-
P852).............................................................................................................72
Test Parameters (P900 to P913)...................................................................80
Measurement Parameters (P920 to P923)....................................................83
Master Reset (P999).....................................................................................85
Technical Reference ................................................................................................87
Transmit Pulse ..............................................................................................87
Echo Processing ...........................................................................................87
Distance Calculation......................................................................................88
Sound Velocity ..............................................................................................88
Volume Calculation .......................................................................................89
Measurement Response...............................................................................90
Application Examples....................................................................................91
Communication Support................................................................................98
Maintenance ........................................................................................................... 101
Troubleshooting Guide..........................................................................................103
Measurement Difficulties.............................................................................104
Flashing “LOE” Display ...............................................................................104
Fixed Reading.............................................................................................105
Wrong Reading ...........................................................................................106
Programming Charts .............................................................................................109
Page 4 AiRanger SPL PL-573
Specifications
Electronics
Power: ac: 100/115/200/230 V ac ±15%, 50/60 Hz, 31 VA
Specifications
Environmental:
Scan Points:
Range:
Accuracy:
Resolution:
Memory:
Programming:
Display:
location indoor / outdoor
altitude 2000 m max
ambient temperature –20 to 50°C (–5 to 122 °F)
relative humidity suitable for outdoor (Type 4X / NEMA 4X / IP65
enclosure)
installation category II
pollution degree: 4
1 point per AiRanger SPL max.
frequency independent
Level Measurement: 0.3 m (1 ft) to 60 m (200 ft) max.
0.25% of range or 6 mm (0.24"), whichever is greater
0.1% of program range
EEPROM (non-volatile) no back-up battery required
via removable programmer or optional Dolphin Plus
Custom Graphics backlit LCD with 51 mm (2 in) x 127 mm (5 in) viewing
or 2 mm (0.08"), whichever is greater
*
area
Temperature Compensation:
–50 to 150 °C (–58 to 302 °F)
integral transducer sensor
TS-3 temperature sensor
programmable fixed temperature
Temperature Error:
Outputs:
*
with compensation: 0.09% of range
fixed temperature: 0.17% / °C deviation from programmed temperature.
transducer drive: 150 to 315 V peak (transducer model dependent)
relays: 4 alarm/control relays
1 form "C" SPDT contact per relay,
rated 5 A at 250 V ac, non-inductive
analog: 1 output max.
0.1% resolution
0-20 or 4-20 mA, scalable
750 Ω, isolated, 30V rms
program range is defined as the empty distance to the face of the transducer
(P006) plus any range extension (P801).
PL-573 AiRanger SPL Page 5
Communications: SmartLinx® compatible
(see Options)
RS-232 / 485 port
Dolphin compatible
proprietary bipolar current loop for BIC-2 communication
Specifications
Programmer
Enclosure:
Weight:
Approvals:
Type 4X / NEMA 4X / IP65
285 mm W x 209 mm H x 92 mm D (11.2" W x 8.2" H x 3.6" D)
polycarbonate
2.7 kg (6 lb)
See device nameplate.
Power: 9 V (ANSI/NEDA 1604, PP3 or equivalent)
Ambient Temperature:
Keypad:
Interface:
Enclosure:
–20 to 50°C (–5 to 122°F)
20 keys with tactile feedback
non-invasive, digital, infra-red
general purpose
67 mm W x 100 mm H x 25 mm D (2.6" W x 4" H x 1" D)
ABS plastic
Weight:
150 g (0.3 lb)
Transducer
Compatible Models: ST Ultrason® , LR, STH and Echomax® series
Refer to the associated instruction manual.
Options
Temperature Sensor: TS-3
Buffered Interface Converter:
BIC-II, SPL bipolar communication current loop to remote RS232 or RS422
port
SmartLinx
Dolphin Plus:
®
Modules
protocol specific modules for interface with popular industrial communication
systems. Refer to associated product documentation.
Milltronics Windows
®
-compatible interface and infrared ComVerter link
Refer to associated product documentation.
Page 6 AiRanger SPL PL-573
Cable
Transducer: RG-62 A/U (or equivalent), 365m (1,200 ft) max.
See transducer instructions for short ex tensions
(in grounded metal conduit, separate from other wiring)
mA Output: Belden 8760, shielded / twisted pair, 18 AWG (0.75 mm
maximum separation 1,500 m (5,000 ft)
Synchronisation: Belden 8760, shielded / twisted pair, 18 AWG (0.75 mm
Relays: No shielded cable necessary
2
) or equivalent
2
) or equivalent
Specifications
Bipolar current loop: Belden 8760, shielded / twisted pair, 18 AWG (0.75 mm
maximum separation 1,500 m (5,000 ft)
Temperature Sensor: Belden 8760 shielded / twisted pair, 18 AWG (0.75 mm
365 m (1200 ft) per TS-3 maximum
RJ11 Link: No shielded cable necessary
maximum length 3 m (10 ft)
RS-232 Link: Belden 8770, 3 conductor/shielded, 18 AWG (0.75mm
maximum separation 15m (50ft)
RS-485 Link: Belden 8770, 3 conductor/shielded, 18 AWG (0.75mm
maximum separation 1200m (4000ft)
Smartlinx
®
module: refer to the associated instruction manual.
2
) or equivalent
2
) or equivalent
2
) or equivalent
2
) or equivalent
PL-573 AiRanger SPL Page 7
Specifications
Page 8 AiRanger SPL PL-573
Introduction
About this Manual
This instruction manual provides information specific to the AiRanger SPL (Single
Point Level) monitor.
When references are made to other Milltronics products associated with an AiRanger
SPL based level measurement system, refer to the associated product instruction
manuals, if necessary.
After reading this Introduction and completing the physical Installation, first time
system installers may wish to use the AiRanger SPL Quick Start Guide, PL-431 for
step by step start up instructions.
Introduction
Specifications
Introduction
Installation
Programming
Quick Start Parameters
Operation
Application Parameters
Enhancement Parameters
Technical Reference
Troubleshooting Guide
Programming
Chart provides a convenient space to record all programming
lists the environmental, physical, and operational
characteristics associated with the SPL.
introduces installers and operators to the SPL, with brief
descriptions of key features.
provides a step by step procedure to install and
interconnect a SPL based level measurement system.
defines program mode display and keypad functions,
and general programming information.
details the minimum recommended programming
required to prepare the SPL for RUN mode operation.
defines RUN mode display and keypad functions,
including the RUN mode entry procedure and
performance evaluation recommendations.
details the programmable features which may be used to
alter Run mode display, failsafe, relay, and mA output
operation.
defines the programmable features used to enhance
RUN mode operation. (Typically used as directed by the
Troubleshooting Guide).
provides detailed information for complex features and
details 2 specific application examples.
provides a quick reference to installation modification
and programming remedies to overcome challenging
operating conditions.
for future reference.
REMEMBER!
"Programming is not complete until the Programming Chart is completed".
PL-573 AiRanger SPL Page 9
Introduction
About the AiRanger SPL
Note:
The AiRanger SPL is to be used only in the manner outlined in this instruction
manual.
This microprocessor based level monitor is designed specifically for bulk solids and
liquid level measurement applications. A SPL level monitor, utilizing a single
Milltronics ultrasonic transducer (ordered separately), accurately monitors vessel
material level without material contact.
The
SPL
transmits electronic pulses to the ultrasonic transducer. The transducer
converts the electronic pulses to ultrasonic pulses which are emitted from the
transducer face in a narrow beam. The SPL measures the time from the pulse
emission, to receiving the reflection (echo) from the material. Using the time
measured, the SPL calculates the distance from the transducer face to the material.
The distance calculation is dependent upon the sound velocity within the vessel.
When a Milltronics ultrasonic/temperature transducer is used, variable air
temperatures are automatically compensated. For superior air temperature
compensation, a Milltronics TS-3 temperature sensor may be used. A simple
calibration feature compensates for
atmospheres other than air.
homogeneous
(consistent composition)
The SPL is capable of monitoring wheat in 60 m (200 ft) high silo's, acetone in 45
gallon barrels, or almost anything in between.
This material and measurement range versatility is accomplished by utilizing
Milltronics patented Sonic Intelligence
measurement reliability, regardless of changing conditions within the vessel
monitored.
Page 10 AiRanger SPL PL-573
TM
. Sonic Intelligence provides high
By utilizing ultrasonic echo ranging principles with Sonic Intelligence and velocity
compensation, the SPL provides outstanding measurement accuracy, usually within
0.25% of range.
The distance calculation may be converted to space, material level, material volume,
or remaining vessel capacity. The Reading chosen (and operating data) is displayed
on the
Liquid Crystal Display
(LCD).
The relays and mA output may be used as preset (or programmed as desired) to
activate alarms and/or operate remote monitoring equipment and/or process control
equipment.
plant-wide
control system
network
Introduction
SmartLinx
0/4—20mA
(PLC or DCS)
or
bipolar
current loop
(remote)
RS-232 or 485
(local)
RS-232 or 422
As well, the SPL may be connected to a Milltronics
®
or
BIC-II
(Buffered Interface
Converter) to provide RS-232C and/or RS-422 communications for host computers,
Distributed Control Systems, and
special
(capable of operating as a host device)
Programmable Logic Controllers.
With the addition of a Milltronics Smartlinx
module, the SPL is compatible with popular industrial control system standards.
Programming can be done locally using the portable programmer keypad, or
remotely through optional Dolphin Plus software or SmartLinx
PL-573 AiRanger SPL Page 11
®
protocol specific ‘plug-in’ communications
®
.
Introduction
The programmer transmits the keypad entries via infrared link to the SPL, and can be
•
removed when not in use.
Dolphin allows programming either through the portable ComVerter and infrared link
•
or hardwired via the RS-232/485 communication port.
SmartLinx
•
®
provides protocol specific hardware and software for interface with
popular industrial communication systems.
While the SPL is typically used to monitor material level in open or closed vessels,
any process which requires a distance measurement (within the system range) is a
candidate for SPL application.
Refer to Technical Reference / Application Examples for detailed descriptions of a
small sample of process measurement requirements to which the SPL may be
applied.
Throughout this manual (unless stated otherwise) references to material level also
apply to any material or object surface to be monitored by the SPL.
Page 12 AiRanger SPL PL-573
Important AiRanger SPL Features
Fixed Features
Enclosure:
Backlit LCD:
Programmer:
Communications:
Speed:
Reliability:
Chemical resistant, light weight, dust tight, liquid tight,
easy to work with.
Large digits for Reading and programming value
displays.
Illuminated LCD insures readability under all lighting
conditions.
Custom Graphic Symbols for continuous indication of
operating conditions.
20 tactile feedback keys for easy access to programming
and operating functions.
Magnetic mounting and infrared interface permit removal
on programming completion.
SmartLinx® Compatible
Communications ready when equipped with an
appropriate Milltronics SmartLinx module.
Milltronics Peripherals
The communication port provides connection for RS232, RS-485 or Milltronics bipolar current loop. The
current loop provides remote communication via
Milltronics BIC II to the peripheral device. The BIC II
converts the current loop to RS-232 or RS-422
signal
Dolphin Compatible Communications
Dolphin Plus is Milltronics’ Windows95
®
-compatible
software. It offers local interface through the infrared
ComVerter, or remote connection through the RS232 or RS-485 port. The software provides an easy
means for programming, uploading, or downloading
parameters.
Fast 16/32 bit microprocessor at 16.7 MHz clock speed.
1 vessel (point) per second scanning speed capability.
Surface Mount Technology (SMT), also provides for full
features in a compact design. Sonic Intelligence
TM
ensures all measurements are accurate and reliable.
Immune to power interruptions. All programming is
stored indefinitely. Dynamic operating data is retained
for one hour and updated immediately on power
resumption.
Introduction
PL-573 AiRanger SPL Page 13
Programmable Features
Typically, a very small percentage of the programmable features require operator
alteration. However, for demanding measurement requirements any operator
programmable feature may be adjusted as desired.
Following is a list of some of the features that make the SPL easy to program, yet
versatile enough to handle complex level measurement requirements.
General Features
Introduction
Direct Access:
Scroll Access:
Operation:
Material:
Response:
Units:
Additional Features (use as desired)
Volume:
Failsafe:
Relays:
mA Output:
Any operator programmable feature may be accessed
directly.
Single button "scroll forward", single button "scroll back",
to key features.
Select "level", "space", "distance", "difference",
"average", or "tripper" operation.
Liquid or Solid; automatically adjusts echo processing
with one entry.
Slow, medium, fast, surge, or immediate response to
material level changes, one entry.
Display Readings in m, cm, mm, ft, in, %, or any other
units desired.
8 pre-programmed tank shape options.
2 universal tank shape programming methods
Numerous failsafe options for process control equipment
activation.
8 functions including level, rate of change, pump control,
temperature and more.
Fixed or independent on/off setpoints
Based on level, space, distance, or volume
4 range selections, 0-20, 4-20, 20-0, or 20-4 mA
Adjustable range and over-range limits
Page 14 AiRanger SPL PL-573
Installation
Note:
Installation shall only be performed by qualified personnel, and in
accordance with local governing regulations.
The following procedure applies to all SPL level monitor installations. See Application
Examples for additional installation requirements. Also, refer to the instruction
manuals of all other equipment connected to the SPL for additional installation
instructions.
AiRanger SPL
Location
Inspect all potential mounting locations. Choose a location suited to the SPL
polycarbonate enclosure and the following location recommendations.
The ideal SPL mounting location:
• is conformant to the units specifications
• provides clearance to swing open the front cover and perform the required wiring
connections
• provides access for viewing
• is vibration free
Installation
Avoid a location that is:
• exposed to continuous direct sunlight. (Otherwise, provide a sun shield.)
• close to high voltage or current runs, contactors, or SCR control drives
Cable/Conduit Entry Requirements
Determine the number of enclosure cable/conduit entries required for:
• Transducer
• TS-3 temperature sensor (if used)
• mA output (if used)
• Relays (if used)
• Synchronization (see Interconnection/Level System Synchronization)
• Power
• Communications: Smartlinx
Note:
Transducer cable must be run in a grounded metal conduit, separate from other
wiring, (except TS-3 temperature sensor wiring, if applicable).
®
, RS-485, RS-232, bipolar.
PL-573 AiRanger SPL Page 15
Mounting
Inspect all cartons and packaging for possible damage during shipment, before
removing the SPL and associated equipment.
1. Loosen the 6 enclosure lid (captivated) screws and swing the lid open.
2. Remove the 4 Board B mounting screws (outer corners) and remove the circuit board
assembly.
3. Drill sufficient holes in the enclosure bottom to meet enclosure cable/conduit entry
requirements.
4. Attach the enclosure to the selected mounting surface. (4 predrilled screw holes provided.)
5. Attach the conduits/cable hubs to the enclosure. (Do not apply undue force.)
6. Reinstall the circuit board assembly.
Installation
209 mm
(8.2”)
172 mm
(6.8”)
285 mm
(11.2”)
267 mm
(10.5”)
Suitable location for conduit entrances.
Use water tight conduit hubs to maintain the enclosure rating.
lid screw
(6 places)
programmer
(hinged)
mounting hole, 4.3 mm (0.17”)
diameter, access under lid
Warnings:
•
Non metallic enclosure does not provide grounding between
connections. Use grounding type bushings and jumpers.
•
This product is susceptable to electrostatic shock. Follow proper
grounding procedures.
106 mm
(4.2”)
lid
customer
mounting screws
(4 places).
Transducer Mounting
Objects near the transducer face cannot be reliably detected. Mount the transducer
above the highest material level (away from the nearest monitored object) by the
following
Nearest Distance Transducer Types
0.45m (1.5ft) XCT-8, XCT-12
0.3m(1 ft) ST-H, ST-25, XRS-5, XKS-6, XPS-10, XPS-15, ST-50
0.6m (2 ft) XPS-30, XPS-40
0.9m (3 ft) ST-100, LR-21, XLT-30, XLS-30
1.2m.(4 ft) LR-13
1.8m (6 ft) XLT-60, XLS-60
Page 16 AiRanger SPL PL-573
Nearest Distance
.
Interconnection
Before interconnecting system components to the SPL terminals, verify all
components have been installed in accordance with the associated product
instruction manuals.
Connect all associated equipment cable shields to the SPL shield connections. To
avoid differential ground potentials, do not connect cable shields to ground (earth)
elsewhere. Insulate (tape) cable shields at all shield junctions to prevent ground
loops.
display
scope
connections
optional
SmartLinx
module
board A
EPROM
Installation
voltage
select
communication
mode LED
terminal block
board B
Warnings:
•
All field wiring must have insulation suitable for at least 250V.
•
Hazardous voltage present on transducer terminals during operation
•
Relay contact terminals are for use with equipment having no accessible
live parts and wiring having insulation suitable for at least 250V.
PL-573 AiRanger SPL Page 17
Optional Smartlinx® Module
The SPL is software/hardware ready to accept an optional Milltronics Smartlinx
communications module that provides an interface to one of several popular
industrial communications systems.
Installation
Your SPL may be shipped to you without a SmartLinx
later date.
If you are ready to install you SmartLinx
procedure as outlined on page 21.
System Diagram
AiRanger
SPL
optional
SmartLinx
®
module, for installation at a
®
module, or want to change it, follow the
1
Milltronics transducer
®
1
4
1
mA output
relay output
see Specifications
Milltronics temperature sensor
customer device
customer alarm, pump or
control device
point to point communication
fieldbus communication
Milltronics BIC-2,
Dolphin, or customer
device
industry control system
such as PLC or DCS,
SCADA, etc.
Note:
Maximum system capability. Not all components or their maximum quantity may be
required.
Page 18 AiRanger SPL PL-573
Transducer
to transducer
Temperature Sensor
Notes:
Transducer cable must be run in a grounded
•
metal conduit separate from other wiring
(except TS-3 temperature sensor wiring, if
applicable).
•
Hazardous voltage present on transducer
terminals during operation.
Relays
to TS-3
All relays are certified for use
in equipment where the short
circuit capacity of the circuits
in which they are connected is
limited by fuses having ratings
not exceeding the rating of the
relays.
Note:
Relays are shown in deenergized state.
Note:
Use TS-3 temperature sensors only. Don't jumper
the terminals if TS-3's are not used.
Installation
See Specifications for ratings.
PL-573 AiRanger SPL Page 19
to customer’s equipment
mA Output
0/4-20mA isolated ouput to
Communication
Notes
•
via LED on the motherboard.
•
750Ω max
The communication protocol is automatically detected by the
Ground shield at one end only.
and shown
SPL
Installation
Serial
RS-232 RS-485
to customer device,
RS-232 port
15m (50 ft) max
to customer device,
RS-485 port
1200m (4,000 ft) max
Page 20 AiRanger SPL PL-573
Bipolar Current
Connect the Milltronics BIC-II (if required) to the Peripheral Communications terminals as
below.
refer to BIC-II instruction manual
SmartLinx
®
Refer to the appropriate SmartLinx® manual for installation and wiring.
Installation Procedure
With power off and SPL lid opened:
1. Remove the 4 LCD card screws and the card itself.
2. Remove the one dummy card screw and the card itself.
3. Mount the card by mating the connectors and secure the card in place using the two
screws provided.
Note:
Refer to the Smartlinx® module documentation for any required hardware settings
prior to replacing the LCD card or closing the SPL lid.
Belden 8760 (or equivalent), 18
AWG, 2 wire, shielded/twisted,
1500 (5000 ft) max.
to RS-232 or RS-422 host
device, 15 m (50 ft), or 1200m
(4,000 ft) max respectively.
Installation
4. Replace the LCD card and secure in place using the screws removed in Step 1.
PL-573 AiRanger SPL Page 21
LCD card
SmartLinx® module
dummy card
board A
Installation
Level System Synchronization
Avoid mounting the SPL near another ultrasonic level monitor. Likewise, when more
than one monitor is installed within a single plant/facility, ensure the transducer
cables of each system are run in separate grounded metal conduits. If this system
separation is impractical, or despite separation efforts measurement difficulties are
encountered, system synchronization may be required.
To synchronize the SPL with another SPL…
1. Mount the level monitors together in one cabinet.
2. Ensure the level monitors share a common power (mains) supply, and ground
(earth).
3. Interconnect the SYNC terminals of the level monitors to be synchronized.
Note:
To synchronize the SPL with other Milltronics ultrasonic level monitors, contact
Milltronics or your local distributor.
Power
Note:
Before making the power connection, ensure proper voltage selection.
AC Supply Wiring
Voltage switch shown in the
Notes:
• The equipment must be protected by a 15 A fuse or circuit breaker in the
• A circuit breaker or switch in the building installation, marked as the disconnect
• Never operate the SPL with the enclosure lid open, or with the ground (earth)
• Ensure that any associated alarm or control equipment is disconnected until
‘OFF’ position. Select
appropriate voltage.
building installation.
switch, shall be in close proximity to the equipment and within easy reach of
the operator.
wire disconnected.
satisfactory operation is verified.
100/115/200/230 V
50/60 Hz
Select voltage via switch.
Page 22 AiRanger SPL PL-573
Programmer
Dolphin ComVerter
The hand programmer fits into the docking bay
and is kept there by a magnet.
Use the hand programmer to change individual
parameters.
The ComVerter fits into the docking bay
similarly to the hand programmer and provides
communications with a PC running Dolphin
Plus (available separately).
Installation
PL-573 AiRanger SPL Page 23
Installation
Page 24 AiRanger SPL PL-573
Programming
Operator programmable features are identified by a Point Number and Parameter
Number. The Point Number refers to the Relay Number as identified by the Point
Type indicators. Parameter Numbers have a preset Parameter Value for each Point
Number.
Programming is accomplished by altering the preset Parameter Values as required to
obtain the RUN mode operation desired. All operator programmable features are
defined in the Quick Start Parameters, Application Parameters, and Enhancement
Parameters sections of this instruction manual.
Display
In the program mode, the Point Type, Point Number, Parameter Number, and
Parameter Value (as well as a variety of other programming information) may be
viewed.
Note that many indicators are specific to certain programming conditions and
therefore, all indicators are not displayed at any given time.
auxiliary
function
scroll
access
tag
point type
transducer
relay
analog output
TS-3
index
relay in
service
point number
program
mode
parameter value units
parameter
number
invalid
entry
Display Segment Description
Parameter Number the programmable feature the Parameter Value pertains to.
Point Type the Point Number refers to a Relay, mA Output, or TS-3.
Point Number the Relay or Index number the Parameter Value pertains to.
Parameter Value the current value of the Parameter Number for the Point
Number displayed.
Percent indicates the Parameter Value is displayed in percent.
Invalid Entry indicates the value entered is questionable (are you sure?).
Auxiliary Function indicates Auxiliary Function access (applies to only some
Parameter Numbers).
Scroll Access Tag indicates the Parameter Value may be scroll accessed.
Program Mode indicates the program mode is accessed.
Programming
PL-573 AiRanger SPL Page 25
Keypad
In the program mode, use the SPL programmer keys to perform the identified
functions.
numeric
key values
function keys
Programming
Key Description
shift access to Point Number, Parameter Number, or Parameter Value
display.
-
input the numeric value into the accessed display.
input a Parameter Value decimal point (moves Profile and TVT Pointers
left).
input a negative Parameter Value (moves Profile and TVT Pointers right).
delete the current Parameter Value display (initiate a parameter reset).
store the current Parameter Value in memory (complete a parameter
reset).
switch the Parameter Value to % or Units (access Auxiliary Parameter
Function).
increase the accessed display value.
decrease the accessed display value.
take an ultrasonic measurement.
enter the RUN mode.
Page 26 AiRanger SPL PL-573
Program Mode Entry
Upon initial power application, the SPL displays "OFF".
To enter the program mode...
1. Ensure the enclosure lid is secured by the 6 captivated screws.
2. Place the infrared programmer in the enclosure lid recess (no wiring or fastening
required).
3. Press
When the program mode is entered after RUN mode operation, all operating data is
retained in memory. Relay status and mA output values are "held" at "last known"
values (unless affected by a parameter alteration or
mode is re-entered. The RUN mode is automatically re-entered if the SPL is left
unattended in the program mode for an extended period.
Parameter Value Alteration
In the program mode...
1. Press
a. Key in the desired Parameter Number,
b. Press
(As preset, Quick Start Parameters, and previously altered parameters may be scroll
accessed ).
2. Press
a. Key in the desired Point Number,
as required to underline the Parameter Number display field and...
or as required
as required to underline the Point Number display field and...
direct access
(
(scroll access)
direct access
(
is pressed) until the RUN
or...
)
.
Programming
or...
)
b. Press
To alter the Parameter Value for all Point Numbers at once, select Point Number 00.
3. With the desired Parameter Number and Point Number displayed...
Key in the desired Parameter Value and press
Notes:
• Record each Parameter Value alteration on the appropriate Programming Chart
for future reference, (especially should complete reprogramming be required).
• If Parameter Value alteration is not permitted, access the Lock parameter
(P000) and enter the security code (See Programming Security).
or as required
(scroll access)
.
.
Parameter Reset Features
On initial power up, all parameters are at "original" values. In many cases, when a
Parameter Value is altered, associated Parameter Values are automatically altered
accordingly. When a Parameter Number is accessed, if the preset Parameter Value
displayed is acceptable, no entry is required.
PL-573 AiRanger SPL Page 27
To return an operator adjusted Parameter Value to the preset value, with the
appropriate Point Number and Parameter Number displayed press
To reset all parameters to preset values, refer to Master Reset (P999).
Note:
Perform a Master Reset (P999) if the SPL was "bench tested" using arbitrary
Parameter Values before system installation, following an EPROM replacement, or
whenever complete reprogramming is required.
Special Parameters
Some Parameter Values are for display purposes only and cannot be operator
altered. These are referred to as
this instruction manual, View Only parameters are identified by a "(V)" beside the
Parameter Number.
Some Parameter Values must be common for all Point Numbers. These are referred
to as
global
display automatically switches to Point Number 00, and returns to the Point Number
previously selected when a non-global parameter is accessed. In the parameters
sections of this manual, Global parameters are identified by a "(G)" beside the
Parameter Number.
, .
view only
parameters. When a global parameter is accessed, the Point Number
parameters. In the parameters sections of
Programming
Programming Security
All operator programming is retained in non-volatile memory, immune to power
interruptions. When programming is complete, the programmer may be removed and
locked away to prevent inadvertent programming alteration. As well the Lock (P000)
parameter may be used.
Security Parameter
P000 (G) Lock
Use this feature (if desired) to secure all programming from inadvertent alteration.
Direct access (cannot be scroll accessed) this parameter after all programming is
complete and enter any value (other than 1954) to activate the programming Lock.
When Lock is activated, the SPL may be switched from the RUN mode to the
program mode and the value of any parameter may be viewed but not altered. To
unLock, direct access this parameter and enter the value "1954".
This parameter cannot be reset by pressing
Values:
1954 = off (Parameter Value alteration permitted)
-1 = control relays active during simulation
other = activated (programming secured)
.
Page 28 AiRanger SPL PL-573
Quick Start Parameters
Alter the Quick Start Parameters as required to suit installation requirements.
Note:
If the Quick Start Guide (PL-431) was used, proceed to Application Parameters
Refer to Technical Reference Application Examples for assistance, if required.
P001 Operation
Enter the type of RUN mode operation desired.
Select:
"level", display Empty (P006) to material level distance .
"space", display Span (P007) to material level distance.
"distance", display transducer face to material level distance.
"out-of-service"the transducer is not fired, alarm relay(s) energize, pump relay(s) de-
energize, and mA output(s) go to the Empty vessel value.
Values:
0 = out-of-service
1 = level
2 = space
3 = distance (preset)
P002 Material
Enter the type of material to be monitored.
If the material presents a flat surface perpendicular to the transducer beam, select
liquid.
Values:
1 = liquid or flat surface (preset)
2 = solid
P003 Measurement Response
Enter how quickly the SPL is to respond to changing measurements.
Note:
Slower Measurement Response improves stability and reliability.
Values:
1 = slow ( 0.1 m / min )
2 = medium ( 1 m / min ) (preset)
3 = fast ( 10 m / min )
4 = surge ( 1.7 m / sec )
5 = immediate ( 17 m / sec )
Quick Start Param.
PL-573 AiRanger SPL Page 29
P004 Transducer
Enter the type of transducer connected to the SPL.
Values:
0 = not entered 100 = ST-H 106 = XPS-40
1 = ST-25 101 = XCT-8 107 = XLT-30
2 = ST-50 102 = XPS-10 108 = XLT-60
3 = ST-100 103 = XCT-12 109 = XLS-30
4 = LR-21 104 = XPS-15 110 = XLS-60
5 = LR-13 105 = XPS-30 111 = XKS-6
P005 (G) Units
Enter the units of measure desired for programming Empty (P006) and Span (P007).
Values:
1 = metres (m) (preset)
2 = centimetres (cm)
3 = millimetres (mm)
4 = feet (ft)
5 = inches (in)
112 = XRS-5
Quick Start Param.
P006 Empty
P007 Span
Enter the
maximum distance
(transducer face to vessel bottom) to be measured, in Units.
This value is preset to 5.000 m (or equivalent Units programmed).
The value entered automatically sets Span (P007) to the maximum recommended
value.
Values:
0.000 to 9999
Enter the maximum surface distance from Empty (P006).
Span is automatically preset to 1.1 x the blanking value (P800) less than the Empty
value (P006), unless it is altered manually.
For "distance" Operation (P001 = 3), Span is preset to the Empty value (P006).
Enter a lower value if desired. If the automatic setting is not high enough, mount the
transducer higher (see Installation Transducer Mounting) and enter the new Empty
(P006) distance.
Values:
0.000 to 9999
Note:
With the Quick Start Parameters altered as required, proceed to Operation to
identify / verify basic system performance.
Page 30 AiRanger SPL PL-573
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