Milltronics HydroRanger I Instruction Manual

HYDRORANGER I
PROGRAMMABLE LEVEL SYSTEM
Instruction Manual
PL-399
May 1993
33453990
PROCESS MEASUREMENTS
Table of Contents
Important 1 – 1 HydroRanger I 1 – 1
II SPECIFICATIONS
HydroRanger I 2 – 1 Programmer 2 – 2 Transducer 2 – 2 Alternate Temperature Sensor 2 – 3 Current Output Isolator 2 – 3 Cabling 2 – 3
III INSTALLATION
HydroRanger I 3 – 1 Transducer 3 – 1 Programmer 3 – 1 Current Output Isolator 3 – 2 Interconnection 3 – 2 Synchronization 3 – 2 Internal Checks 3 – 3
IV START-UP
General 4 – 1 Programmer Keypad Summary 4 – 2 Parameter Entry 4 – 3 Display Messages 4 – 6
V FUNCTIONAL
Transceiver 5 – 1 Transducer 5 – 1 Damping and Process Rate 5 – 1 Temperature Compensation 5 – 2 Sound Velocity 5 – 3 Blanking 5 – 3 Agitator Discrimination 5 – 4 Relays 5 – 5 Analog Output 5 – 10
VI APPLICATIONS
Simple Level Application 6 – 3
Example 1
Pump Control Application 6 – 7
Example 2
i
Pump Run-on 6 – 10 Pump Totalizer Application 6 – 13
Example 3
Volume Application 6 – 17
Example 4
Differential Level Application 6 – 25
Example 5
OCM Application 6 – 29
Example 6a
Other 6 – 41
Example 6b
Applications with Standpipes 6 – 44
Example 7
VII PARAMETER DESCRIPTION
Parameters 7 – 1
VIII TROUBLESHOOTING
Oscilloscope 8 – 1 Troubleshooting guide 8 – 4
IX MAINTENANCE AND SPARE PARTS
Maintenance 9 – 1
X APPENDICES
Sound Velocities 10 – 1 Glossary 10 – 2 Alphabetical Parameter Listing 10 – 4
Illustrations
Fig. 1 HydroRanger I Outline and Mounting Diagram Fig. 2 Circuit Board Layout
ii
SECTION I
GENERAL INFORMATION
IMPORTANT
First and foremost, it is essential that this manual be read and understood before installation and start-up of the HydroRanger I.
Section VI, Applications, provides a general description of the common applications found in industry and illustrates them with examples. It is suggested that you refer to the sub-section which most suits your application. The calibration may be further optimized by referring to Section VII, Parameter Description or Appendix III, Parameter Listing.
The HydroRanger I
The Milltronics HydroRanger I is a multi-purpose level monitoring system consisting of a HydroRanger I in a watertight enclosure, a programmer and a transducer.
The HydroRanger I emits an ultrasonic pulse via the transducer. The echo is reflected from the material and received by the transducer. The echo is processed by the HydroRanger I and the time at which the ultrasonic pulse hits the level or target is extracted and compared to the time at which it was sent. This time differential is then converted into distance, material level, volume flow or differential level as a basis for display, relay control, analog output and totalizing.
As well as simple level measurement, the HydroRanger I was designed to handle specific applications such as: pump control, pumped volume totaling, differential level and open channel flow measurement.
PL-399 1 – 1
SECTION II
SPECIFICATIONS
HydroRanger I
Power » 100/115/200/230 V ±15%, stab selectable
» 50/60 Hz, 15 VA
» optional : » 12 V DC model, 10 to 18 V DC
» 24 V DC model, 18 to 36 V DC
Fuse » 1/4 amp MDL Slo-Blo or equivalent
Range » 0.3 to 10 m (1 to 33 ft.)
Accuracy » 0.25% of range or 6 mm (0.24"),
whichever is greater
Resolution » 0.1% of range or 2 mm (0.08"),
whichever is greater
Memory » EEPROM (non-volatile) no back-up
battery required
Display » Liquid Crystal Display
4 digits - 18 mm (0.7") high
Operating Temp. » -20 to 60 °C (range in which electronics will (-5 to 140 °F) operate within specs, includes temperature rise above ambient due to operation in enclosure.)
Ambient Temp. » -20 to 50 °C (range outside of (-5 to 122 °F) HydroRanger I enclosure)
OUTPUTS:
transducer drive » 41 KHz, 400 V peak pulses of 1 mSec. max.
duration at a max. repetition rate of 300 mSec.
analog » 0 - 20 or 4 - 20 mA
» max. loading: 350 ohms, return to ground
750 ohms, return to -12 V
» resolution: 0.1% of range
» optional mA isolator
PL-399 2 – 1
relays » 5 multi-purpose relays (for alarms, pump control, ...)
» 1 Form ’C’ SPDT contact per relay, rated 5 A at 220 V AC non-inductive
» adjustable deadband
NOTE: All relays are certified for use in equipment where the short circuit capacity of the circuits in which they are connected is limited by fuses having ratings not exceeding the rating of the relays.
Enclosure » CSA type 4 (NEMA 4/ IP 65 style)
» 160 mm W x 240 mm H x 82 mm D (6.3" W x 9.5" H x 3.2" D)
» polycarbonate
Weight » 1.8 Kg (4 lb)
Programmer
Enclosure » general purpose
» 67 mm W x 100 mm H x 25 mm D (2.6" W x 4" H x 1" D)
» ABS plastic
Operating Temp. » -20 to 50 °C
(-5 to 122 °F)
Battery » 9 V (ANSI/NEDA 1604, PP3 or equivalent)
Transducer
Model » ST-H with integral temperature sensor
Construction » 1" NPT conduit thread with standard 10 m (33 ft)
of neoprene jacketed cable.
» 2" NPT, 2" BSP or PF2 mounting thread
®
» Tefzel
Operating Temperature » -40 to 73 °C (-40 to 165 °F)
Pressure (vessel) » 200 kPa (2 bar or 30 psi) max.
encapsulated
Beam Angle » 12°
PL-399 2 – 2
Options » Flange Adapter Kit. Refer to PL-397.
» Submergence Coupling. Refer to PL-403
Temperature Sensor
(Optional)
Model: » TS-3
Refer to associated Temperature Sensor Manual, PL-401.
Current Output Isolator
(Optional)
Model: » LIs-1 loop isolator
Refer to associated Current Output Isolator manual, PL-293.
Cabling
(Optional)
Transducer » RG-62U coax
» max. distance to electronics: 336 m (1200 ft.) » must be run in grounded metal conduit
Temp. Sensor » Belden 8760, 2 wire shielded
» max. distance to electronics: 336 m (1200 ft.) » can be run with transducer cable.
TEFZEL
Tefzel is a fluoropolymer inert to most chemicals. For exposure to specific environments, check with chemical compatibility charts before installing and operating the HydroRanger I in your application.
Tefzel
is a registered trade mark of Dupont.
PL-399 2 – 3
SECTION III
INSTALLATION
HydroRanger I
The HydroRanger I should be mounted in an area that is within the unit’s ambient temperature range and is suitable for the specified enclosure. The front cover should be accessible for calibrating and viewing.
It is advisable to keep the HydroRanger I away from high voltage or current runs, contactors and SCR control drives.
DO NOT MOUNT THE HydroRanger I
IN DIRECT SUNLIGHT
WITHOUT THE USE OF A SUN SHIELD
Refer to Figure 1 for outline and mounting dimensions.
Transducer
NOTE: Wiring of transducer cable must be done in conjunction with approved
conduit, boxes and fittings and to procedures in accordance with all governing regulations. All transducer cabling must be run in grounded metal conduit for optimum noise rejection. Refer to Figure 4 for outline and wiring.
1. Mount the transducer above the highest anticipated material level by at least 30 cm (1 ft).
2. Install the transducer so that it can have a clear sound path perpendicular to the liquid surface.
3. To avoid false echoes, install the transducer such that the sound path will not intersect vessel fill spouts, rough vessel walls, ladders ... etc. Where possible, the transducer should be mounted 0.3 m (1 ft) from the closest vessel wall for every 3 m (10 ft) of depth.
Example: if the vessel is 10 m deep, the transducer should be mounted
at least 0.3 m/3 m x 10 m = 1.0 m from the closest vessel wall.
Programmer
In order to calibrate the HydroRanger I, a programmer must be set into the recess on the HydroRanger I front cover. It can be removed when operating in the RUN mode. (Note: since a programmer need not be ordered with each unit, check your order if you think that the programmer is missing).
PL-399 3 – 1
Current Output Isolator
The isolator is mounted onto the upper left hand corner of the motherboard using the two long machine screws provided. It is then interconnected from its input terminals to the motherboard output terminals, TB-1, using twisted pair maximum 16 ga. wire. Refer to Figure 2 and 3.
Proper shielding and grounding are required in order to minimize noise levels that could otherwise affect weak receiver signals by introducing false echoes.
The isolator enclosure is grounded by the mounting bolts to the motherboard. This can be checked with an ohmmeter if a poor connection is suspected.
THE ISOLATOR OUTPUT WIRING MUST BE A SHIELDED TWISTED PAIR. THE SHIELD MUST BE INTACT UP TO THE ISOLATOR AND THE SHIELD GROUNDED AT THE ISOLATOR MOUNTING SCREW ONLY. DO NOT GROUND SHIELD AT ANY OTHER POINT AS THIS WILL VOID ISOLATION.
Interconnection
NOTE: All wiring must be done in conjunction with approved conduit, boxes and
fittings and to procedures in accordance with all governing regulations.
Refer to Figure 2 for wiring of power, analog output, transducer and temperature sensor to the main electronics.
Synchronization
In applications where more than one HydroRanger I, up to a maximum of 8, are going to be used or where their transducers will be sharing a common conduit, synchronization is required. When synchronized no HydroRanger I(s) will transmit within 180 mSec. of the prior one(s).
To synchronize HydroRanger I’s, interconnect the SYNC terminals TB1-4 of all motherboards and ensure that there is a common hydro ground interconnecting all units.
To synchronize HydroRanger Is and MultiRanger Plus’s interconnect the SYNC terminals TB1-4 of all motherboards and ensure that there is a common ground interconnecting all units.
To synchronize HydroRanger I’s and MultiRangers, interconnect the SYNC terminal TB1-4 of the HydroRanger I to the SYNC terminal TB1-9 of the MultiRanger.
To synchronize more than 8 MultiRangers or MultiRangers with other Milltronics
ultrasonic level detection models (e.g. MicroRanger, AiRanger, etc. ...), consult
Milltronics or your distributor.
Refer to Figure 3 for details on synchronization wiring.
PL-399 3 – 2
Internal Checks
If the integral ST-H temperature sensor is not used, jumper ‘J2’ must be set to ‘TS/P65’.
Make sure that voltage stab connector, ‘J9’, is properly set for either 100, 115, 200 or 230 V AC operation.
One fuse, 1/4 Amp, must be installed.
Make power connection. Be sure that wires are securely fastened and to proper terminals,
do not operate with grounding (earthing) wire disconnected.
PL-399 3 – 3
SECTION IV
START-UP
General
The HydroRanger I has two modes of operation: RUN and CALIBRATE. When the unit is powered up, after installation procedures have been completed, it is factory set to start-up in the run mode, to detect the distance from the transducer face to the target in meters. This is the normal mode of operation, which can be programmed to display level, volume, totals or flow readings and yield corresponding mA output and relay closures for alarms, pump controls, etc.
The CALIBRATE mode is selected by pressing the RUN/CAL keypad switch. This mode will enable the user to calibrate the HydroRanger I to suit his preferences and to the particular application to which the HydroRanger I is being be applied.
NOTE
The first step when calibrating is to reset all parameters to their
factory setting by using the master reset P-99.
After having entered all the required parameters, the HydroRanger I can be made to simulate its operation within the particular application giving display, relay operation and analog output. Refer to parameters P-76 through P-78.
When calibration has been completed, the HydroRanger I can be put into normal operation by pressing the RUN/CAL keypad switch.
Unsatisfactory response in the run mode, after calibrating, may indicate that the transducer aiming requires adjustment.
PL-399 4 – 1
Programmer Keypad Summary
1 9
.
Calibrate mode: numeric entries
Run mode: 1 = H.TOT; press to view high total, P-2 = 4 or 5 (P-55)
press to view level at DLD transducer #1, P-2 =3 2 = L.TOT; press to view low total, P-2 = 4 or 5 (P-54)
press to view level at DLD transducter #2, P-2 =3 3 = HEAD; press to view head reading, P-2 = 5 4 = FLOW; press to view flow rate, P-2 = 5 5 = mA; press to view mA output 6 = TEMP; press to view temperature (P-65) 7 = RATE; press to view rate of level change (P-70) 8 = CONF; press to view echo confidence (P-80) 9 = HRS 1; press to view pump 1 running time (P-24) 0 = HRS 2; press to view pump 2 running time (P-25)
Calibrate mode: decimal point entry
Run mode: HRS 3; press to view pump 3 running time (P-26)
Calibrate mode: negative entry
Run mode: HRS 4; press to view pump 4 running time (P-27)
CLR
*
RUN CAL
MEAS
Calibrate mode: clears display
Run mode: HRS 5; press to view pump 5 running time (P-28)
Calibrate mode: used to initiate parameter display after having entered
the calibrate mode or used to calibrate for percent reading
Run mode: READ; press to view reading (P-76)
Alternates operating modes
Calibrate mode: press to take a measurement
Run mode: press to view distance (P-78)
advance to next parameter
go back to previous parameter
PL-399 4 – 2
ALT
DSP
alternates display to show either the parameter number or parameter contents
ENTER
enters display as contents of selected parameter
Parameter Entry
Initial Start-Up
NOTE All entries are made via the calibrator keypad. All calibrators are
interchangeable, thus any calibrator can be used in conjunction with any HydroRanger I. The term “key” refers to any keypad switch of the calibrator.
1)Apply power to the HydroRanger I and place the calibrator in its front cover recess
run will be momentarily displayed and then a distance reading corresponding to
the parameter factory settings will appear. This is a space or distance reading of up to approximately 12 m.
If ’CAbL’/’LOE’ is alternately displayed, an open, short circuited or reversed polarity transducer connection is being indicated.
If LOE is displayed rather than a continuous numeric reading the actual material distance may be beyond 12 m. Proceed with the calibration and if LOE persists, consult the troubleshooting guide, Section VIII.
2)press
RUN CAL
CAL will be displayed
3)press
*
P-1 will appear
NOTE: the CAL display will revert to the run mode if is not pressed within a
*
minute and a half of initially pressing the CAL switch.
The user may now program the HydroRanger I.
PL-399 4 – 3
Parameters are entered as follows:
With ’P-#’ displayed, the user may increment or decrement the displayed parameter until the desired parameter is obtained or access the desired parameter directly by pressing the appropriate numbers on the keypad.
e.g.’P-1’ is displayed, P-27 is desired.
Press and then .
2 7
P-27 will be displayed.
If the wrong switch is depressed, press to clear the parameter display and the
CLR
desired numbers again selected.
Setting Parameters:
Once the desired parameter has been obtained on the display,
Press
ALT
DSP
this will cause the display to show the contents of the selected parameter. The contents may be changed to a new value or code by pressing the de-
sired numbers and then .
ENTER
NOTE: after a minute and a half, the contents display will revert to the parameter
ALT
number if the keypad is not further used. Press again if desired to
DSP
return to display of contents.
e.g. P-1, units, is displaying a value of ’2’ (cm); 1-% (% meters) is desired
press
1 *
and then
1P will be displayed
press
ENTER
1P will momentarily flash off to indicate that it has been entered.
PL-399 4 – 4
To set the next parameter:
press
the next parameter will be displayed momentarily, followed by a display of its contents. The contents may be changed as previously described.
To directly access a parameter:
press
ALT
DSP
P-#
will be displayed
enter desired parameter number
press
ALT
DSP
the contents of this parameter are now displayed and may be changed as previously described.
To reset a parameter to its factory value:
select the desired parameter
press
ALT
DSP
present contents will be displayed
press
CLR
display will go blank
press
ENTER
factory setting of selected parameter is displayed and automatically entered.
PL-399 4 – 5
Display Messages
Display Message Comment
CAbL LOE
CAL
C.ALL
EEEE
LOE
#P
P-#
run
cable loss of echo » messages CAbL and LOE
will alternately flash, indicating open, short circuited or reversed transducer connection
have entered calibrate mode
clear all parameters -
» appears after pressing
“RUN/CAL” switch
»P-99
return factory setting
overflow » reading is larger than display
capabilities
loss of echo » displayed in run mode to
indicate loss of echo
percent » appears when calibrating units
of measurement in percent
parameter number » indicates which parameter is
being displayed
have entered run mode » appears after pressing
“RUN/CAL” switch
- - - - -
no value » contents of parameter empty
or no reading display
invalid request » application does not yield
requested reading option or spare parameter
PL-399 4 – 6
SECTION V
FUNCTIONAL
Transceiver
The HydroRanger I transceiver will transmit a set of long and/or short pulses per measurement. The number and duration of the pulses is dependent upon P-88.
A short pulse has a maximum measurement range of 2 m (6.6 ft) from the transducer face and the CABLE LOE message does not work.
A long pulse has a measurement range of 2 m (6.6 ft) from the transducer face out to its maximum setting (P-3, empty distance to transducer plus P-87, range extension). Submergence detection (P-23) does not work with a long pulse.
Transducer
The HydroRanger I is designed to work in conjunction with the ST-H series of transducers with integral temperature sensor.
The transducer converts the electrical energy of the transmit pulse from the transceiver into acoustical energy and converts the acoustical energy of the echo back into electrical energy for the transceiver receive period.
The effective acoustical energy is generated from the face of the transducer and is radiated outward, decreasing in amplitude at a rate inversely proportional to the square of the distance. Maximum power is radiated axially (perpendicular) from the transducer face in a line referred to as the axis of transmission. Where power is reduced by half (-3 dB), a conical boundary defining the sound beam, centered about the axis of transmission is established. The diametric measurement of the cone in degrees defines the beam angle and varies according to the transducer type.
Impedance matching is used to optimize the transfer of power from the transducer into air and from the air back into the transducer.
Damping and Process Rate
The HydroRanger I provides damping to control the maximum rate of change of the displayed material level, volume or flowrate and of the mA output signal. As most relay functions respond to the dampened level reading, they indirectly fall under the control of the damping function. Damping may be set within the range of 0.001 to 9999 in units selected per minute (e.g. if P-1 = 3 and P-68 = 15, then the fill damping rate is 15 ft/min). P-68 is set to provide damping specifically for filling conditions while P-69 is set to provide damping specifically for emptying conditions.
The required damping may be estimated by filling and emptying the vessel at its normal rate. The rate of material level change can be viewed via process rate display
PL-399 5 – 1
parameter, P-70 or by pressing the “7" calibrator key while in the RUN mode. The amount of P-68 and P-69 damping should be equal to or greater than the rates of level change encountered in P-70. The process rate averaging parameter P-71 selects the method of averaging used to determine the process rate display, however it has no bearing on the damping function.
Damping is often used to slow down the rate of response of the display especially where liquid surfaces are in agitation or material falls into the sound path during filling.
When in the calibrate mode, the damping is automatically overridden to give fast response when “MEAS” is pressed. In the RUN mode, the response can be further increased by turning the fuzz filter (P-72) and agitator discriminator (P-73) OFF - ONLY if they are not required.
If the transducer aiming is being adjusted while in the run mode, it is suggested that damping be at its factory setting of 10 to start. The damping can later be changed to suit prevailing conditions.
Upon a loss of echo condition and after the fail-safe timer (P-75) expires, the display will go to fail-safe high at the fill damping rate if P-74 = 1 or to fail-safe low at the empty damping rate if P-74 = 2.
Temperature Compensation
In order to provide compensation for uniform temperature variances of the sound medium, temperature compensation is provided. Temperature compensation consists of on board circuitry in the HydroRanger I and the integral ST-H temperature sensor. The integral temperature sensor uses the transducer’s wiring and input terminals (TB1 ­8/9) to interface with the on board circuitry. Note: jumper ‘J2’ must be set to ‘TRANS’.
Optionally, the alternate TS-3 Temperature Sensor can be used to provide a temperature input, rather than by using the integral temperature sensor. In order to do this:
» set jumper ‘J2’ to ‘TS/P65’
» optional TS-3 Temperature Sensor must be connected to TB1 - 5/6/7
If the temperature of the sound medium is to remain constant, compensation may be programmed into the HydroRanger I instead of using the remote sensor input by one of the following methods:
1. » set jumper ‘J2’ to ‘TS/P65’
» insure that the temperature sensor input TB1 - 5/6 is left open/unconnected
» select P - 65
» enter temperature in °C
2. » set jumper ‘J2’ to ‘TS/P65’
» insure that the temperature sensor input TB1 - 5/6 is left open/unconnected
PL-399 5 – 2
» select P - 61
» perform an empty calibration
The following temperature functions (in °C) can be viewed:
P-65 air temperature: » present temperature at sensor
or
» preset temperature, if sensor not used
P-66 max. air temperature: » highest temperature encountered
during operation
P-67 min. air temperature: » lowest temperature encountered
during operation
Sound Velocity
The HydroRanger I can be calibrated to compensate for transducer operation in homogenous vapours with sound velocities other than that of air.
The basis is to physically measure the level (measuring tape or sight glass) and enter this value via P-61. The HydroRanger I then calculates the sound velocity by comparing the entered physical measurement to its own ultrasonic measurement (empty calibration, P-61).
P-63, velocity at 20°C, can be used to enter the known velocity at 20°C of sound in a particular gas or vapour or to view the resultant velocity of a sound velocity compensation, normalized to 20°C.
P-64, velocity at P-65, can be used to enter the known velocity at the temperature of P-65 of sound in a particular gas or vapour or to view the resultant velocity of a sound velocity compensation, at the temperature of P-65.
Refer to Appendix I, for typical sound velocities in various gases and vapours.
Blanking
Near blanking (P-5) is used to ignore the zone in front of the transducer where ringing or other false echo is at a level that interferes with the processing of the true echo.
Ringing is the inherent nature of the transducer mass to continue vibrating after the transmit pulse has ceased. The amount of ringing varies with the type of transducer used and decays to acceptable levels in the order of milliseconds. Excessive cold and overtightening of the transducer mounting (refer to Figure 6) will increase the ring time such that it may appear as an echo during the receive cycle. This is usually indicated by an incorrect high level reading. This condition may be verified with the use of an oscilloscope (refer to Section VIII) and may be overcome by increasing the near blanking.
PL-399 5 – 3
ringing
typical receiver signal
true echo
(level)
false echo
end of
transmit
P-5
near blanking
empty distance to transducer
P -3
range
0
level
far end
blanking
range extension (P-87)
as % P-3
typical processed signal
Far end blanking is a design function that ignores the zone below the zero or empty level where false echoes may appear at levels that interfere with the processing of the true echo.
In applications where the zero level is above the bottom of the vessel and it is desired to monitor the zone below the normal zero, range extension (P-87) may be used to extend the range into the far end blanking. Range extension is entered as a percent of P-3. As range extension reduces the protection afforded by the far end blanking,
it should be used judiciously. Avoid excessive range extension as this may reduce the measurement’s reliability and accuracy. As range extension is factory
set for 20% of P-3, if it is found that false echoes are appearing ahead of the blanking zone, P-87 should be reduced accordingly.
Blanking is automatically corrected for sound velocity change where temperature and/or velocity compensation are used, keeping the blanking at the distance at which it was entered.
Agitator Discrimination
In applications where there is an agitator operating in the vessel, the blades may interfere with level readings when the material level is lower than the blades. In such a case, the agitator discriminator (P-73) can be turned on (factory setting).
With the agitator turned on, the reading will not change unless the echo is closer for at least 5 consecutive measurements nor will it change unless the echo is farther for at least 2 consecutive measurements.
This feature allows the HydroRanger I to remain locked on the true echo, even if there are occasional false echoes due to the agitator blades, electrical noise or crosstalk from other ultrasonic units.
PL-399 5 – 4
Agitator discrimination, however, slows down the HydroRanger I’s speed of response. Therefore, if fast response is required, especially when aiming the transducer while in the run mode, and there is no agitator involved, the discriminator should be turned off.
Note: Agitator discrimination will not work if the blades are stationary and in the transducer’s beam path.
Relays
General
Five on board multi-purpose relays are provided on each HydroRanger I. Each relay may be assigned to one out of thirteen functions, except relay 5 which has the added scanner function for differential level operation. Each relay has a corresponding status LED which is visible through the front cover. For ease of reference, the functions have been divided into three groups:
alarm: alarm ON = LED ON = relay coil de-energized
pump: pump ON = LED ON = relay coil energized
miscellaneous: contact closed = LED ON = relay coil energized
Complete programming of each relay requires two steps. Refer to the Relay Programming Chart at the end of this sub-section.
1. select a relay function.
2. enter relay ON/OFF setpoints for function options 1 - 6 and 8 - 10. OR set control parameters for function options 7, 11, 12, 13 and 14.
Functions
level: » in high alarm or pump down, the function goes on when
level rises to the ON setpoint and goes off when the level lowers to the OFF setpoint. In low alarm or pump up, the function goes on when the level lowers to the ON setpoint and goes off when the level rises to the OFF setpoint.
in bounds: » the relay will be in alarm if the level is inside the zone be-
tween the setpoints.
out of bounds: » the relay will be in alarm if the level is outside of the zone
between the setpoints.
differential: » the high alarm or pump down function goes on when differ-
ential level increases to the ON setpoint and goes off when the differential level decreases to OFF setpoint. The low alarm or pump up function goes on when the dif­ferential level decreases to the ON setpoint and goes off when the differential level increases to the OFF setpoint.
PL-399 5 – 5
pump control: » refer to Section VI, Pump Control Application. Select func-
tion option 8, 9 or 10 and press “*” to scroll through the loss of echo defaults. For options 9, pressing “*” will also scroll through the cumulative, ratio or duty/back-up mode of pump operation.
LCD display
loss of echo default En = energized, pump ON after P-75 expires dE = de-energized, pump OFF after P-75 expires Ho = hold prior relay status after P-75 expires
sequential loop, optional to function 9 blank = cumulative ‘ = duty/back-up A = ratio
function 8 = level, fixed roster 9 = level, sequential 10 = differential
e.g. dE:‘9 = duty/back-up sequential pumping,
de-energized under loss of echo
totalizer and samplers:
» refer to Section VI, Pump Totalizer and OCM applications.
Relays are normally de-energized, contact closure is ap­proximately 200 mSec duration.
scanner: » this function is specific to relay 5 and the DLD mode of op-
eration. The transducer hot is wired to the common termi­nal of the relay so that when switched, the transceiver may alternately access transducer #1 and #2. Refer to Section VI, Differential Level application and Figure 3.
Setpoints
If the
setpoint is higher than the
ON
high alarm
pump down control
high differential alarm
setpoint, the relay will function as a:
OFF
If the
PL-399 5 – 6
setpoint is lower than the
ON
low alarm
setpoint, the relay will function as a:
OFF
pump up control
low differential alarm
The common to other relays. The deadband or hysteresis is the difference between the and
2 % of span from each setpoint.
±
and
ON
setpoints. For ‘in bound’ and ‘out of bounds’ relay functions, the hysteresis is
OFF
setpoints can not be the same on an individual relay but may be
OFF
ON
The setpoints for level alarm functions 1 - 4 and pump control functions 8 - 10 are always entered in the P-1 units of measurement selected (
but not %)
. The setpoints are measured from the bottom up, referenced to zero or empty except for the differential functions, 4 and 10. There the setpoints represent the absolute differential between levels, regardless of the level with respect to zero.
Relay status - non run modes
When the fail-safe timer expires, pump control relays respond as previously described. However, alarm relays will respond in the following manner.
FAIL-SAFE MODE
P-74
fail-safe high on
fail-safe low off
RELAY STATUS
high alarm low alarm
off
on
fail-safe hold hold
hold
Upon entering the CALIBRATE mode, all pump control relays will be turned OFF. Alarm relays will hold their prior status, but will respond to measurements take when MEAS is pressed.
Simulation
Parameters P-76 through P-78 can be used to simulate relay operation in the CALIBRATE mode. Pump relays will be held OFF during simulation, however their corresponding LEDs will respond. Remote totalizer and flow sampler relay operation do not apply to simulation. Refer to Section VII.
NOTE
If the relay status can affect plant operation or personnel safety, it is advis­able to override the relay functions or disconnect the relay wiring during calibration or simulation.
KEEP POWER DISCONNECTED
AT MAIN BREAKER WHEN
HydroRanger I COVER IS OPENED
PL-399 5 – 7
It should be noted that some relay functions can not be used in certain modes of operation. The following table shows the valid relay functions for the five modes of operation.
Relay Function Vs Mode Of Operation
Mode of Operation
Function Material Space DLD Pump Vol. OCM
(P2 = 1) (P2 = 2) (P2 = 3) (P2 = 4) (P2 = 5)
0 off off off off off
1 level level level level level
2 in bounds in bounds off in bounds in bounds
3out of
bounds
4 off off differential
out of
bounds
off out of
bounds
off off
out of
bounds
level
5 rate rate off rate rate
6 temp. temp. temp. temp. temp.
7 L.O.E. L.O.E. L.O.E. L.O.E. L.O.E.
8 pumppumppumppumppump
9 sequential sequential off sequential sequential
10 off off pump on
off off
differential
11 off off off totalizer totalizer
12 off off off flow
sampler
13 time
sampler
time
sampler
time
sampler
time
sampler
flow
sampler
time
sampler
14 off off scanner off off
PL-399 5 – 8
PL-399 5 – 9
Analog Output
The HydroRanger I can be programmed to provide an analog output (P-6) of 0 or 4 - 20 mA, proportional or inverse span.
The 4 and 20 mA levels can be trimmed slightly via P-97 and P-98 respectively to compensate for any offset between the HydroRanger I and the customers equipment.
The analog output feature may be turned OFF by setting P-6 = 0. The output and
alternate displays ( & P-92) will immediately drop to 0 mA after a new
5
measurement is processed. The output will remain disabled during simulation (P-76, 77
& 78). However, the test routine of P-92 and the trim parameters will remain active. If
0, then the analog output will return to its programmed output after a new
P-60 measurement is processed.
If the analog output must be isolated, the optional mA isolator Model LIs-1 must be mounted on the motherboard and wired per Figures 2 and 3. When using the isolator the load adjust can be done via P-97 and 98 rather than via the load adjust potentiometer as mentioned on the isolator instruction sheet, PL-293.
The current output responds in the following manner:
MODES
CURRENT
OUTPUT
Responds
to
P2=1
LEVEL
material
level
P2=2
SPACE
material
distance
P2=3 DLD.
differential (if P-32 = 1 )or level on xdcr 1
(if P-32 =2)
P2=2
VOLUME
volume
P2=4
PUMP TOTAL
level
(if P-34=0)
or volume
(if P-34≠0)
P2=5 OCM
head 1
(if P-50=1)
flow
(if P-50=2)
if P-6=1 or 2, reads 20 mA
when
if P-6=3 or 4, reads 20 mA
when
PL-399 5 – 10
full
empty
empty
full
maximum
differential
or level
0
differential
or level
full
empty
full
empty
at max.
head
or flow
at 0
head
or flow
SECTION VI
APPLICATIONS
Application Page
Simple Level 6 — 2 Pump Control 6 — 6 Pump Totalizer 6 — 12 Volume 6 — 16 Differential Level 6 — 24 OCM 6 — 28 Standpipes 6 — 44
This section highlights the most common applications for which the HydroRanger I is designed. When calibrating, refer to the application which most suits your
requirements.
A practical example has been given to further illustrate the calibrating features used for an application. In actual practice, however, the example may not cover all facets of the particular application. Therefore, the user should become familiar with all of the available parameters.
For ease of reference and programming, parameters have been organized into groups relating to their function or application.
P-0 security P-1 to P-7 general P-8 to P-22 relays P-23 to P-33 pump control P-34 to P-39 volume and display conversion P-40 to P-50 OCM P-51 to P-59 OCM and pump totalizer P-60 to P-67 custom calibration P-68 to P-75 filters P-76 to P-78 measurement and display P-79 to P-88 echo processing and analysis P-89 to P-98 testing
P-99 master reset Parameter information can be obtained through Section VII, Parameter Description or via Appendix III, Parameter Listing.
As the minimum distance from the transducer face to the target
is approx. 30 cm (1 ft.), near blanking (P-5) can be set up to a
minimum distance of 30 cm (1 ft.).
PL-399 6 – 1
Simple Level Application
The most common application of the Milltronics ultrasonic level measuring systems is for simple level monitoring, whereby the material level or space measurement is displayed. This may or may not include alarms and mA output.
When in the calibrate mode, alarm relays will remain in their prior state. However, they will respond to measurements taken when “MEAS” is pressed.
Example 1
The application is to obtain a level measurement and corresponding 4 - 20 mA output of a 30 ft. high vessel. The transducer face is level to the top of the vessel, the empty level will be at 0 ft. (bottom) and the full level will be at 28 ft. from the bottom (span). A high alarm is required at 4 ft. from the top (26 ft. from the bottom) and a low alarm is required at 5 ft. from the bottom. The maximum filling rate is 1 ft./min. The maximum emptying rate is 1 ft/min, a rate greater than this should set an alarm. In the event of a loss of echo, the HydroRanger I is to go into fail-safe hold after 2 minutes.
select:
P-1 enter option “3”, units in feet
advance to:
P-2 enter option “1”, material level
P-3 enter “30”, empty distance to transducer
P-4 enter “28”, span
P-5 enter “2”, blanking distance, 30’ - 28’ = 2’
P-6 enter option “2”, 4 - 20 mA output
P-7 enter “2”, display max. 2 digits after decimal
P-8 enter option “1”, relay 1 - alarm function
P-9 enter “26”, relay 1 - alarm ON
(30’ - 4’ = 26’)
P-10 enter “25.5”, relay 1 - alarm OFF
deadband = 0.5’, arbitrary setting
P-11 enter option “1”, relay 2 - alarm function
P-12 enter “5”, relay 2 - alarm ON P-13 enter “5.5”, relay 2 - alarm OFF
PL-399 6 – 3
P-14 enter option “5”, relay 3 - rate of change function
P-15 enter “-1”, relay 3 - alarm ON
P-16 enter “-0.9”, relay 3 - alarm OFF
P-37 enter “1”, convert display (x1)
P-68 enter “1”, max. fill damping 1 ft/min
P-69 enter “1”, max. empty damping 1 ft/min
P-74 enter option “3”, fail-safe hold
P-75 enter “2”, fail-safe timer - 2 min.
press:
RUN CAL
to re-enter run mode
PL-399 6 – 4
Pump Control Application
The basic difference between a simple level application and a pump control application is that
are energized when pumping is required.
The HydroRanger I can be programmed to control up to 5 pumps, each in one of the following ways.
1. fixed roster: (P-8,11,14,17 & 20 = 8)
2. sequential operation:
the relays assigned to pump functions are normally in a de-energized state and
selected pump relays 1 - 5 always operate in conjunction with their respective relay setpoints. i.e. relay 1s operation is always subject to relay 1 setpoints (P-9 & P-10). Any combination of the selected pumps can be operating at a time.
cumulative (P-8,11,14,17 & 20 = 9)
selected pump relays 1 - 5 sequentially rotate through the associated relay setpoints changing pump/setpoint assignment each time the lead pump is turned off. The lead pump is defined as the pump responding to the first on setpoint.
duty/back-up: (P-8,11,14,17 & 20 = ’9)
similar the to cumulative sequential loop except that only one of the pumps designated as duty/back-up can be on at a time. This feature is useful in older installations where the discharge main can not tolerate excessive pressure. If the lead pump, through wear or blockage, can not keep up with the inflow, the next pump in sequence will come on and the lead pump will be turned off. The ON setpoints are generally in close proximity, but the OFF setpoints must be common for all pumps on the loop.
ratio: (P8, 11 14 17 & 20 = A9)
assignment of a pump/relay contact to a setpoint parameter is done by ratio of the logged service hours relative to the allocated ratio as set by parameter P-24 through P-28. When a pump is required, the pump with the least amount of service hours (C-24 to 28) is started. When a pump is not required, the pump with the most hours of service is stopped.
e.g. relay 1,2 and 3 control three pumps by service ratio. It is required that
pump 1 operate 60% of the time, pump 2 operate 10% of the time and pump 3 operate 30% of the time. set the relay function : P-8, 11, 14 = dE:A9 set the relay setpoints : P-9/10, 12/13, 15/16 set the P-24, 25, 26 ratios : A-24 = 60, A-25 = 10, A-26 = 30
PL-399 6 – 7
NOTE: sequential operation can be programmed as either cumulative,
duty/back-up or ratio, but not more than one The HydroRanger I will take the last mode entered as the common choice for all sequenced relays.
Relays assigned to pump control operation are software set that no two pumps can start up within 10 seconds of each other, a power failure or return to the RUN mode.
When in the calibrate mode, pump relays will be held de-energized (OFF). In the event of a loss of echo condition, the pump relays can be individually programmed to be:
de-energized (dE)
energized (En)
hold (Ho)
when the fail-safe timer P-75 expires. Refer to Section V, relays.
The mA output, however, will remain at its prior value but will respond to measurements taken when “MEAS” is pressed.
In applications where flooding is possible, the transducer should be fitted with the optional submergence coupling. The coupling creates a cavity of trapped air that insures that a high level reading will be maintained rather than a loss of echo condition when the liquid level reaches the transducer.
In addition, parameter P-23 must be set
to accommodate this feature.
P-24 through P-28 are multi-level parameters related to the respective relays (1-5) when assigned to a pump control function. The parameter levels are accessed by pressing "*" and are identified in the display as ‘P’, ‘C’ and ‘A’.
P - : log of the pump service hours C - : log of the number of pump starts
The ‘P’ and ‘C’ levels may also be viewed while in the run mode by pressing the respective "PUMP" keys. The initial pressing of the key causes the display to show the service hours. Holding the key in for at least five seconds causes the number of starts to be displayed. Each log may be reset to 0 by pressing "CLR" and then "ENTER" or preset to a particular value. The preset value is immediately stored in memory, however subsequent values are only stored every 4 hours. Thus, after a power failure, the logs will display last value stored. The logs automatically reset to 0 after reaching a value 9,999.
A - : ratio setting for sequential / ratio pump control.
Refer to Figure 6.
Example 2
The application is to control the level in a wet well 3 meters deep. It is required that:
the level be displayed in meters
PL-399 6 – 8
to start/stop two constant speed pumps ­start pump 1 at 1 m level start pump 2 at 2 m level stop both pumps at 0.5 m level
two pumps operate on a cumulative sequential loop, de-energized under loss of echo
low alarm be set at 0.4 m to protect the two pumps from cavitating
the transducer be mounted 3.3 meters from the bottom of the wet well
the span of level in the well be 3 m
max. fill rate be 1 m/min, max. draw rate be 0.2 m/min
in the event of loss of echo, go into fail-safe low after 30 seconds to protect pumps
the transducer be the submersible type as there is possibility of flooding
select:
P-1 enter option “1”, units in meters
advance to:
P-2 enter option “1”, material level P-3 enter 3.3, empty distance to transducer P-4 enter “3”, span P-5 enter 0.3, near blanking distance, 3.3 m - 3.0 m = 0.3 m P-7 enter “2”, display max. 2 digits after decimal
P-8 press and then until d E 9” is displayed
9
*
enter option dE 9”, relay 1 - pump function P-9 enter “1”, relay 1 - pump ON P-10 enter .5, relay 1 - pump OFF
P-11 press and then until dE 9" is displayed
9
*
enter option dE 9”, relay 2 - pump function P-12 enter “2”, relay 2 - pump ON P-13 enter 0.5, relay 2 - pump OFF P-14 enter option “1”, relay 3 - alarm function P-15 enter 0.4, relay 3 - alarm ON P-16 enter 0.45, relay 3 - alarm OFF
deadband = 0.05 m, arbitrary setting P-23 enter option “1”, using submersible transducer P-37 enter “1”, convert display (x1) P-68 enter “1”, fill damping 1 m/min
PL-399 6 – 9
P-69 enter 0.2, empty damping 0.2 m/min P-74 enter option “2”, fail-safe low to protect pumps P-75 enter .5, fail-safe timer
at a max. draw rate of 0.2 m/min, this would protect pumps. If a loss of echo occurred at 0.5 m, after 30 sec. level would equal that of acceptable low level alarm and pump would shut off.
press:
RUN CAL
to re-enter run mode
Pump Run-on
Pump run-on is a special feature designed to allow the pump assigned, temporarily (sequential loop) or permanently (fixed roster), to the lowest OFF setpoint to continue pumping after it has reached that OFF setpoint. The duration of run-on is set by P-30. Only one run-on duration is allowed per interval. The interval is the time period set by P-29 which begins upon return to the run mode or resumption of power. No run-on is allowed during the first interval.
CAUTION
EXTENDED PUMP RUN-ON CAN LEAD TO CAVITATION,
CAUSING AIR LOCK OR PUMP DAMAGE
Conditions of use:
Do not use run-on feature during pump-up operation as an overflow condition may occur. Set P-29 and 30 to 0.
Select the loss of echo default “dE” to protect pumps from cavitating in the event of loss of echo.
The run-on interval must be greater than the run-on duration.
e.g. P-29 = 24 and P-30 = 15
After 24 hours from going into the run mode, the HydroRanger I enters the second run-on interval allowing only one pump run-on cycle of 15 seconds, at the first time the lead pump turns off. If the lead pump turns off a second time during that 24 hour interval, no run-on will occur. After the 24 hour interval has elapsed, whether a pump run-on has occurred or not, the next run-on interval will begin, allowing one run-on cycle.
PL-399 6 – 10
Pump Totalizer Application
This type of application is an extension of the pump control application, accessed by setting P-2 = 4. Unlike a pump application, in which the mode of the measurement (P-2) can be of material or space, the pumped volume totalizer mode is a measurement of the liquid volume pumped with reference to the material level.
The material level must be converted to volume using volume conversion parameters P-34, 35 and 36 and/or convert display P-37. The HydroRanger I in pump-down, will record the volume being pumped out. Alternately, the HydroRanger I will record the volume pumped in if the pump setpoints are set for pump-up.
When the pump(s) is OFF, the HydroRanger I estimates the volume of the inflow or discharge by recording the rate at which the liquid level changes. When the pump(s) is operating, the estimated inflow or discharge volume may be added (P-33 = 1) to the pumped volume to obtain the net volume pumped during the pump cycle or omitted (P-33 = 2) from the pumped volume total, such as in batch processing.
When the pump(s) stops, the pumped volume of the previous pump cycle is added to the total volume pumped in the 8 digit totalizer.
The totalizer contents are stored in RAM and will be lost in the event of a power failure. However, after every 1 hour of continuous operation, the totalizer contents are stored in the EEPROM. Thus, after a power failure, the totalizer will be loaded with the last value stored.
In the event of a loss of echo, the totalizer will continue being incremented by the flowrate established from the last valid echo. If the fail-safe timer expires (’LOE’ is displayed) or when in the calibrate mode, the totalizer will stop being incremented and hold its last updated value. Once the totalizer has been filled (99999999), it will automatically reset itself to zero and resume totaling.
The HydroRanger I can be calibrated (P-39) to normally display one of the following readings:
enter option “0”, hold last reading selected in run mode
enter option “1”, high total: 4 highest digits of the 8 digit totalizer
enter option “2”, low total: 4 lowest digits of the 8 digit totalizer
enter option “5”, level
It must be noted that only half of the totalizer digits can be accessed or viewed at one time.
e.g. high total low total
P-54 P-55
8 digit total 1 3 2 5 4 7 6 9
PL-399 6 – 13
If it is wished to momentarily view an alternate reading while in the RUN mode and P-39
0, press the desired calibrator key (3 - HEAD and 4 - FLOW are not applicable to the
pumped volume totaling)
e.g. - normal reading is high total, P-39 = 1
- to momentarily view low total, press
2
#### low total, is momentarily displayed
#### normal reading, high total is returned
If P-39 = 0, alternate readings cannot be momentarily displayed. Pressing the desired key will change the display and hold it there until the next alternate reading is selected.
In the calibrate mode, the high and low totals can be viewed or preset to any value by P-54 and P-55 respectively.
The pumped volume readings (high and low total) may be scaled down by factors of 10 (P-52) to slow down the totalizers rate of fill and its decimal point (P-53) positioned for the resolution required. If it is desired to change the scaling factor or decimal point location after totaling has begun, record the high and low totals and reset the totalizer to zero.
Further to alarm and pump functions, relays may be programmed to act as a momentary contact closure for a remote totalizer, flow sampler or time sampler (refer to section V, Relays). The duration of a momentary contact closure is 200 mSec for which the corresponding relay status LED will flash. As a remote totalizer relay, the contact is closed each time the displayed total is increased by the amount entered into P-56. As a flow sampler relay, the contact is closed each time the volume of liquid as set by P-57 and P-58 is pumped. As a time sampler relay, the contact is closed at the rate of the time period entered into P-59.
The mA output responds to the liquid reading (level, if P-34 = 0 or volume, if P-34 only. In the event of fail-safe due to loss of echo, the mA output will respond as programmed by P-6 and P-74, but the totalized volume will hold its last reading.
Refer to Figure 6.
PL-399 6 – 14
0)
Example 3
Further to example 2 it is required that the volume pumped be totalized. A daily flow total of 1,200 cubic meters is expected and a contact closure is required every 10 cu. m. The full level of the well is equal to 42 cu. m. The following parameters should be set.
select:
P-2 enter option “4”, volume totalizer
P-17 enter option “11”, relay 4 - remote totalizer contact
P-33 enter option “1”, estimated inflow volume is added to pumped volume
P-37 enter 14, convert display (x14)
42/3 = 14
P-39 enter option “2”, display low total
P-52 enter “1”, totalizer convert display, totalized volume will read as tens of
cubic meters or 1 count per 10 cubic meters.
P-53 enter option “0”, totalizer decimal point no decimal digits or resolution
equals 100% of a count
P-54 press
CLR
enter “0”, totalizer preset value, arbitrarily chosen
P-55 press
CLR
enter “0”, totalizer preset value arbitrarily chosen
P-56 enter “1”, totalizer contact control - closure every 10 cu. m
press
RUN CAL
to re-enter run mode.
PL-399 6 – 15
Volume Application
In addition to simple liquid level and pump applications, volume conversions can be included in the calibration.
Common Tank Shapes
Volume conversion is provided for 8 common tank shapes, (P-34). Dimensions are entered using P-4, 35 and 36. Volume is displayed as 0 - 100% and may be converted to volume units using P-37.
Note that P-4, span, must equal 100% (full) level of tank.
Example 4
The application is to measure the volume of glue in a horizontal tank with parabolic ends. The tank manufacturers specifications state that the total volume is 40.6 cubic meters.
1 m
transducer
man hole
0.5 m
3 m = Span, P-4
(must equal height of tank)
A = 0.75 m
L = 5 m
The maximum fill/draw rate is 0.35 cu. m/min. In the event of a loss of echo, the HydroRanger I is to go into fail-safe high after 30 sec.
select:
P-1 enter option “1”, units in meters
advance to:
P-2 enter option “1”, material level
P-3 enter 3.5, empty distance to transducer
PL-399 6 – 17
P-4 enter “3”, span (inside diameter of tank)
P-5 enter .5, near blanking distance, 3.5 m - 3.0 m = 0.5 m
P-7 enter “1”, display max. 1 digit after decimal
P-34 enter option “7”, tank shape for volumetric conversion
P-35 enter .75, tank dimension A
P-36 enter “5”, tank dimension L
P-37 enter .5, convert (x 0.5)
automatically show the levels in %. As 100% full = 40.6 cubic meters, a conversion factor of .406 must be entered.
actual volume = conversion factor percentage
P-68 enter 10, fill damping 10 m/min
50 cu. m = 143 min total fill time
0.35 m/min.
3 m = 0.021 m/min average fill rate 143 min.
However, because of the tanks shape, the top and bottom levels will fill faster than the middle section. Therefore the actual P-68 value should be greater than the average value. Typically, the factory set damping of “10” can be used.
P-69 enter 10, empty damping - same as fill damping rate
P-74 enter option “1”, fail-safe high
P-75 enter 0.5, fail-safe timer, 30 sec.
press:
RUN CAL
to re-enter run mode.
PL-399 6 – 18
Custom Design Tanks
Where the tank design does not match one of the eight common tank shapes, P-34 may be programmed for level versus volume characterization.
Characterization is achieved by entering the level and corresponding volume for the elevations where there is a change in the tank profile. Where curves are involved, the more breakpoints that are defined, the more accurate will be the volume measurement. A maximum of eleven breakpoints can be defined.
Level data is entered in the linear units selected (P-1) and volume data is entered in the desired volumetric units. Both of these are referenced to the bottom to the tank.
By setting P-34=9, the H-# and F-# co-ordinates, where:
H = level data
F = volume data
# = breakpoint 1 to 11
may be alternately accessed for the selected breakpoint by successively pressing .
Breakpoints are selected by entering the desired breakpoint number or by pressing
the or key. When the desired coordinate has been selected, the entry field
is accessed by pressing . and the level or volume is entered.
ALT
DISP
To end programming of H and F co-ordinates, press CLR while H-# or F-# is being displayed.
Example 4a
The application is to measure the level of liquid in a custom design tank. The tank manufacturer specifies the following level vs. volume data.
select:
transducer
158.9 m3 @ 6 m
58.42 m3 @ 4 m
29.12 m3 @ 3 m
P-3
6.5 m
P-4 6 m
4 m3 @ 1 m
0 m3 @ 0 m
P-1 enter option "1", units in metres
PL-399 6 – 19
advance to:
P-2 enter option "1", material level
P-3 enter "6.5", empty distance to transducer
P-4 enter "6", span
P-5 enter ".5" near blanking distance
P-34 enter option "9" universal level vs. volume
press display will show or enter *H-1 ALT. DISP. ---­00 ENTER 0.000
H-2
---­1 1 ENTER 1.000 H-3
---­3 3 ENTER 3.000 H-4
---­4 4 ENTER 4.000 H-5
---­6 6 ENTER 6.000 * F-5
---­ALT. DISP. F-5 1 F-1 ALT. DISP. ----
PL-399 6 – 20
0 0
ENTER 0.000
F-2
----
4 4
ENTER 4.000
F-3
----
29.12 29.12
ENTER 29.12
F-4
----
58.42 58.42
ENTER 58.42
F-5
----
158.9 158.9
ENTER 158.9
ALT. DISP. F-5
CLR P-40
press:
RUN
CAL
to re-enter run mode
Compensation
In many volume applications, the ambient atmosphere is other than air or at a temperature other than 20°C. Refer back to Temperature or Sound Velocity, Section V, for details on compensating for such circumstances.
If it is noted that the HydroRanger I reading is consistently off by a constant amount as compared to the physical reading, this may be compensated for by P-62. This measurement offset might occur when P-3 or P-4 does not exactly match the tank dimensions referenced for volume conversion. If the cause of the offset appears below the relay setpoints, the setpoint parameters may need to be reset as these will have shifted accordingly.
Refer to Figure 7.
Example 4b
NOTE Further to Example 4 or 4a, the liquid is a glue giving off formaldehyde
vapor. A velocity compensation will be required.
As the next two steps involve physical level measurements, for
convenience sake, P-60 can be done before P-61.
PL-399 6 – 21
select:
P-62 (optional to P-60) record present offset for reference
P-60 (optional)
with the tank as full as permissible, without going into the blanking zone,
press
MEAS
the HydroRanger I will take a measurement and display the level. Press MEAS at least 5 times and insure that a stable reading is being obtained.
enter the physical measurement”, the HydroRanger I will now calculate the measurement offset to be used in future level measurements. The offset reading will be automatically entered into P-62, and can now be viewed.
P-63 record present sound velocity for reference
P-61 with the tank as empty as permissible and filled with its normal vapor and
at its normal temperature (refer to Figure 7),
press
MEAS
the HydroRanger I will take a measurement and display the level in the units selected, regardless that percent, volume or convert display are used. Press “MEAS” at least 5 times and insure that a stable reading is being obtained
enter the physical measurement. The HydroRanger I will now calculate the correct sound velocity to be used in future level measurements. The new sound velocity will be automatically entered into P-63 and P-64, and can now be viewed.
press:
RUN
CAL
PL-399 6 – 22
to re-enter run mode
Differential Level Application
This type of application monitors the difference between two liquid levels, hence two transducers are required. The HydroRanger I monitors the two levels, calculates the difference and displays the differential as the reading. The following parameters should be left at their factory setting:
volume conversion (P-34)
display conversion (P-37)
offset (P-62)
velocity compensation (P-63)
temperature compensation (P-65)
In the run mode, the reading display will show the absolute difference between the levels, hence there are no negative readings. The level at transducer 1 or 2 may be viewed individually by pressing "PT 1" or "PT 2" respectively.
When calibrating as a differential level detector:
P-2, mode: option 3 must be selected for DLD operation
P-3, empty distance to transducer: represents the lowest or common level
P-4, span: represents differential level corresponding to the 20 mA value
P-6, mA output: select range
P-20, function: option 14 must be selected for relay 5 to operate as scanner
P-32, mA output: may be dedicated to correspond to differential or level under transducer # 1
On alarm and pump relay functions with setpoints referenced to zero, the setpoints are common to both levels. The in bounds, out of bounds, rate of change and sequential relay functions are not allowed.
In the event that the echo on either transducer is lost:
if set for fail-safe high: the differential reading will display the maximum differential level (P-4)
if set for fail-safe low: the differential reading will display zero
if set for fail-safe hold: the display will hold its present reading after the fail-safe timer has expired
In order to use the HydroRanger I as a differential level detector, TB-1 must be wired as in Figure 3 and both transducers must be installed at the same level.
Refer to Figure 6 for application notes.
PL-399 6 – 25
Example 5
The application is to monitor the differential level across a sewage bar screen. When a differential level of greater than 12 is obtained, it is required that a rake be started. If the water level on either side rises above 20", a high level alarm is required.
The height from the common (low) level to the transducer face is 4 ft. A 4 - 20 mA output corresponding to the differential is required and the 20 mA level has been arbitrarily set to correspond to a 24" differential (span). In the event of a loss of echo, the HydroRanger I should go into fail-safe high after 5 minutes.
select:
P-1 enter option “4”, units in inches P-2 enter option “3”, differential level P-3 enter 48, empty distance to transducer P-4 enter 24, span P-5 enter 16, near blanking distance, 48" - (12" + 20") = 16" P-6 enter option “2”, 4 - 20 mA output P-7 enter “1”, display max. 1 digit after decimal P-8 enter option “4”, relay 1 - differential alarm P-9 enter 12, relay 1 - rake on
NOTE: This would be used only to initiate the rake control
circuitry. P-10 enter “6”, relay 1 - reset this value can be arbitrarily set P-11 enter option “1”, relay 2 - alarm function P-12 enter 20, relay 2 - alarm ON P-13 enter 19, relay 2 - alarm OFF P-20 enter option “14”, relay 5 - scanner P-32 enter option “1”, mA output on differential P-68 enter 393.7, fill damping 393.7 in/min. Normally this level would rise over
a period of days or weeks, therefore damping requirements
would be fairly low. Typically, the factory set damping of
32.81 can be used.
P-69 enter 393.7, empty damping - same as fill damping P-74 enter option “1”, fail-safe high P-75 enter “5”, fail-safe timer
press:
RUN
CAL
PL-399 6 – 26
to re-enter run mode
OCM Application
This application is specific to monitoring the flowrate in one of the four following categories of primary measuring devices. Refer to the respective drawings at the end of this section for weir and flume outlines and transducer location.
Single Exponential, these are flumes and weirs that can be characterized by a single exponential term (P-40 = 1).
i.e.: Q = K H where Q = flow
Examples: Primary measuring device exponent Suppressed rectangular, Cipolletti weir, or Venturi flume 1.50 Parshall Flume, or Leopold Lagco 1.55 V-notch weir 2.50
etc.......
NOTE: Refer to manufacturers specifications for the exact exponent.
X
K = constant H = head X = exponent, characteristic to the primary
measuring device (flume or weir)
The exponents listed above are for reference only.
Palmer-Bowlus flumes, specifically those manufactured by Plasti-Fab or Warminster Fiberglass (P-40 = 2).
H-flumes, excluding HS and HL sizes, as developed by the U.S. Department of Agriculture, Soil Conservation Service (P-40 = 3).
Other, these are primary measuring devices that do not fit the first three categories (P-40 = 4).
As most OCM applications are outdoors, the use of a temperature sensor is strongly recommended for optimum accuracy. If a temperature sensor is not used, the expected error due to temperature variations will increase from 0.01 to 0.17% per celsius degree over the operating range (P-3).
Flow readings are calculated by the HydroRanger I as a function of the head under the transducer, installed upstream from the primary measuring device (P-40). The flows are then accumulated in the arbitrary volume units chosen per the time units of P-41 in an 8 digit totalizer. In the event of a loss of echo, the totalizer will continue being incremented by the flowrate established from the last valid echo. If the fail-safe timer expires (’LOE’ is displayed) or when in the calibrate mode, the totalizer will stop being incremented and hold its last updated value.
The totalizer contents are stored in RAM and will be lost in the event of a power failure. However, after every 1 hour of continuous operation, the totalizer contents are stored in
PL-399 6 – 29
the EEPROM. Thus, after a power failure, the totalizer will be loaded with the last value stored.
Once the totalizer has been filled (99999999), it will automatically reset itself to zero and resume totaling.
The HydroRanger I can be calibrated (P-39) to normally display one of the following readings:
enter option “0”, hold last reading selected in run mode
enter option “1”, high total: 4 highest digits of the 8 digit totalizer
enter option “2”, low total: 4 lowest digits of the 8 digit totalizer
enter option “3”, head
enter option “4”, flow
It must be noted that only half of the totalizer digits can be accessed or viewed at one time.
e.g. high total low total
P-54 P-55
8 digit total 1 3 2 5 4 7 6 9
If it is wished to momentarily view an alternate reading while in the RUN mode and P-39
0, press the desired calibrator key (* - READ is not applicable to OCM).
e.g. - normal reading is high total, P-39 = 1
2
- to momentarily view low total, press
#### low total, is momentarily displayed
#### normal reading, high total is returned
If P-39 = 0, alternate readings cannot be momentarily displayed. Pressing the desired key will change the display and hold it there until the next alternate reading is selected.
In the calibrate mode, the high and low totals can be viewed or preset to any value by P-54 and P-55 respectively.
The flow readings (high and low total) may be scaled down by factors of 10 (P-52) to slow down the totalizers rate of fill and its decimal point (P-53) positioned for the resolution required. If it is desired to change the scaling factor or decimal point location after totaling has begun, record the high and low totals and reset the totalizer to zero.
The HydroRanger I can be programmed to ignore low head, i.e. flows for heads less than that set in P-48 will not be accumulated into the totalizer. The low head cutoff is measured in % of maximum head (P-45).
Further to alarm and pump functions, relays may be programmed to act as a momentary contact closure for a remote totalizer, flow sampler or time sampler (refer to
PL-399 6 – 30
Section V, Relays). The duration of a momentary contact closure is 200 mSec for which the corresponding relay status LED will flash. As a remote totalizer relay, the contact is closed each time the displayed total is increased by the amount entered into P-56. As a flow sampler relay, the contact is closed each time the volume of liquid as set by P-57 and P-58 is pumped. As a time sampler relay, the contact is closed at the rate of the time period entered into P-59.
The mA output responds to the head or flow (P-50). In the event of fail-safe due to loss of echo, the mA output will respond as programmed by P-6 and P-74.
When calibrating the HydroRanger I for the OCM function, the empty distance to transducer (P-3) may be considered and entered as the distance from the transducer face to the 0 head or no flow reference level. If this measurement is not easily obtained, P-3 can be estimated and corrected via P-47 . This is referred to as the Auto Zero calibration and requires the HydroRanger I to compare a physical measurement (from wall gauge, dipstick or stilling well) to the ultrasonic measurement via P-47. Refer to Example 6a.
It should also be noted that when operating in the OCM function: percent display, volume conversion (P-34) and convert display (P-37) are inoperative. Empty calibration (P-61) must be clear, i.e. 4 hyphens in the display.
Example 6
9" Parshall Flume
Q = 1.98 H
1.53
where Q = flow rate, MGD (million gallons per day)
H = head, feet
- max. flow rate - Q max. = 4.112 MGD = 4,112,000 gal./day
- max. head - H max. = 1.61
- transducer is mounted 3 ft above the zero flow level
- max. flow rate display = 4,112 i.e.: one count = 1000 gal.
select:
P-1 enter option “3”, units in inches
P-2 enter option “5”, OCM
P-3 enter “3”, zero level distance to transducer
P-4 enter 1.61, max. head
PL-399 6 – 31
P-5 enter “1”, near blanking distance, minimum allowable
P-39 enter option “4”, display flowrate in units per day
P-40 enter option “1”, primary measuring device - exponential
P-41 enter option “4”, flowrate time units - per day
P-42 enter 1.53, exponent from manufacturers specs. for 9" Parshall Flume
P-46 enter 4112, max. flow in thousand gal./day
P-49 enter option “3”, flowrate decimal point display max. 3 digits after decimal
P-52 enter option “0”, totalizer convert display total is divided by 1 before being
displayed or 1 count per thousand gallons
P-53 enter option “2”, totalizer decimal point display 2 digits after decimal or
resolution equals 1/100th of a count
P-68 enter 32.81, fill damping 32.81 ft/min As the head would fluctuate over a
period of hours, damping requirements would be fairly low. Typically, the factory set damping of 32.81 can be used.
P-69 enter 32.81, empty damping - same as fill damping
Example 6a
(Auto Zero)
Further to Example 6, the following is required:
alarms at 10% overflow (approx. = 1.8 ft) and 0 head
in the event of loss of echo, the HydroRanger I is to go into low alarm after 45 sec.
head to read to 1 decimal place
sampler contact every hour
head under 1" (40 thousand gal./day) not be totalized
4-20 mA output to respond to flow
PL-399 6 – 32
select:
P-3 enter 3.33 estimated empty distance to transducer
P-6 enter option “2”, 4 to 20 mA
P-7 enter option “1”, decimal location for head display max. 1 digit after decimal
P-8 enter option “1”, relay 1 - alarm function
P-9 enter 1.8, relay 1 - alarm ON
P-10 enter 1.5, relay 1 - alarm OFF
P-11 enter option “1”, relay 2 - alarm function
P-12 enter “0”, relay 2 - alarm ON
P-13 enter .3, relay 2 - alarm OFF
P-14 enter option “13”, relay 3 - time sampler contact
P-47 Auto Zero
press
CLR ENTER
and then 4 hyphens must appear in the display
press
MEAS
at least 5 times to insure that the HydroRanger I will obtain a stable
ultrasonic measurement. The resultant reading will be the
with respect to the
estimated P-3 = 3.33 ft.
Enter physical head measurement, over the displayed value previously obtained. This is the true head measurement from a wall gauge, dipstick or stilling well, taken at the same time as the ultrasonic measurement and rep­resenting the same head measurement point as seen by the transducer. The physical head measurement must not be in the near blanking zone. An offset value, which is the apparent head minus the true head, is automat­ically calculated and entered into P-62. P-62 can only be cleared by P-47.
apparent head
P-48 enter 5.2, low head cutoff is 5.2% of P-45. Flow for head
below 1" (40 thousand gal./day) will not be totalized
1" = 0.052 = 5.2%
12"/ft x 1.61 ft
PL-399 6 – 33
P-50 enter option “2”, mA output responds to flow
P-59 enter “1”, time sampler control closure once every hour
P-74 enter option “2”, fail-safe low
P-75 enter option “.75”, fail-safe timer, 45 sec.
PL-399 6 – 34
SINGLE EXPONENTIAL, P-40 = 1
Weirs
transducer location
3 to 4 h
max
Applicable Weir Profiles
near blanking (P-5) min. 0.3 m (11.81")
crest profile
v-notch or
triangular
suppressed
rectangular
Non-Applicable Weir Profiles
contracted
rectangular
compound approximate
Flows through these weirs may be measured using the universal head vs.
flow characterization, P-40=4
PL-399 6 – 35
cipolleti or
trapezoidal
Poebing
sutro or
proportional
exponential
SINGLE EXPONENTIAL, P-40 = 1 (cont’d)
FLUMES
Parshall Flume
2/3 C
c
plan
transducer
Q
sized by throat width
set on solid foundation
general free flow equation is Q = KH where Q = flow rate
for rated flows under free flow conditions, the head is measured at 2/3 the length of the converging section from the beginning of the throat section
x
K = constant H = head x = exponent
0 head
side
Khafagi Venturi
for related flows under free flow conditions, the head is measured 15 cm (6") upstream from the beginning of the converging section
position the transducer such that it is centered over the flow at a minimum height of 30 cm (12") above the maximum head.
position the transducer such that it is centered over the flow at a minimum height of 30 cm (12") above the maximum head.
converging
throat
Q
15 cm
plan
diverging
transducer
side
0 head
front
PL-399 6 – 36
SINGLE EXPONENTIAL, P-40 = 1 (cont’d)
FLUMES (cont’d)
Leopold Lagco (as manufactured by Leopold Co., Inc.)
designed to be installed directly into pipelines and manholes
Leopold Lagco may be classed as a rectangular Palmer-Bowlus flume
sized by pipe (sewer) diameter
converging
Q
plan
throat
transducer
diverging
for rated flows under free flow
point of measurement
conditions, the head is measured at a point upstream referenced to the beginning of the converging section. Refer to the following table.
Flume Size Point of Measurement
(pipe dia. in inches) cm Inches
4 12 2.5 1
15 3.2 1-1/4 18 4.4 1-3/4 21 5.1 2 24 6.4 2-1/2 30 7.6 3 42 8.9 3-1/2 48 10.2 4 54 11.4 4-1/2 60 12.7 5 66 14.0 5-1/2 72 15.2 6
side
0 head
front
general free flow equation is Q = KH
x
where Q = flow rate
K = constant H = head x = exponent
position the transducer such that it is centered over the flow at a minimum height of 30 cm (12") above the maximum head.
PL-399 6 – 37
SINGLE EXPONENTIAL , P-40 = 1(cont’d)
FLUMES (cont’d)
Cuthroat Flume
similar to Parshall flume except that the floor is flat bottomed and throat has no virtual length.
refer to manufacturer’s specifications for flow equation and point of head measurement.
Flows through the following flumes may be measured using the universal head vs. flow characterization, P-40=4.
plan
Trapezoidal Flume
similar to Parshall flume except that floor is flat bottomed and walls are sloped outward
Dual range (nested) Parshall Flume
two flumes, a larger on top of the smaller, in order to handle a larger range of flows
plan
front
isometric
PL-399 6 – 38
PALMER-BOWLUS FLUME, P-40 = 1
(as manufactured by Warminster Fiberglass or Plasti-Fab)
transducer
Q
D/2 point of measurement
plan
0
head
side
sized by pipe diameter
flume relief is trapezoidal
designed to install directly into pipelines and manholes
head is referenced to bottom of the throat
for rated flows under free flow conditions, the head is measured at a distance of D/2
not
D = pipe or sewer diameter
to bottom of pipe.
front
upstream from the beginning of the converging section.
position the transducer such that it is centered over the flow at a minimum height of 30 cm (12") above the maximum head.
PL-399 6 – 39
H FLUMES, P-40 = 3
(as developed by the U.S. Department of Agriculture, Soil Conservation Service)
Q
plan
front
sized by max. depth of flume
approach is preferably rectangular, matching width and depth for distance 3 to 5
transducer
point of
measurement
D
side
times the depth of the flume.
flow range 100:1
may be installed in channels under partial submergence (ratio of downstream level to head). Typically: -1% error @ 30% submergence
-3% error @ 50% submergence
for rated flows under free flow conditions, the head is measured at a point downstream for the flume entrance. Refer to the following table.
Flume Size Point of Measurement
(D ft) cm Inches
0.5 5 1-3/4
0.75 7 2-3/4
1.0 9 3-3/4
1.5 14 5-1/2
2.0 18 7-1/4
2.5 23 9
3.0 28 10-3/4
4.5 41 16-1/4
H flumes come with flat or sloping floor. Same flow table can be used as error is less than 1%.
position the transducer such that it is centered over the flow at a minimum height of 30 cm (12") above the maximum head
PL-399 6 – 40
OTHER, P-40 = 4 or 5
Where the primary measuring device does not fit one of the three other categories, P-40 may be programmed for one or two head versus flow characterizations.
- P-40 = 4 : curved
- P-40 = 5 : linear
F
l
o
w
Head
P-40 = 4, curved
F
l o w
Head
P-40 = 5, linear
Select the method which best fits the flow characteristics of the primary measuring element.
Characterization is achieved by entering the head (H parameter) and corresponding flow (F parameter) either from empirical measurement or from the manufacturer’s specification. The more breakpoints that are defined, the more accurate will be the flow measurement. Breakpoints should be concentrated in areas exhibiting the higher degrees of non linear flow. A maximum of eleven breakpoints can be defined.
Head data is entered in the linear units selected (P-1) and flow data is entered in the desired units of flowrate.
By setting P-40 = 4 or 5, the H-# and F-# co-ordinates, where:
H = head data
F = flow data
# = breakpoint 1 to 11
may be alternately accessed for the selected breakpoint by successively
pressing . Breakpoints are selected by entering the desired breakpoint number
or by pressing the or key. When the desired co-ordinate has been selected,
the entry field is accessed by pressing and the head or flow is entered.
ALT
DISP
To end programming of H and F co-ordinates, press CLR while H-# or F-# is being displayed.
PL-399 6 – 41
Example 6b
The application is to measure the flow across a 4 ft. rectangular weir with end contractions. The flow is characterized by the following formula:
cfs = 3.33 (L - 0.2H) H
1.5
where cfs = flow in cu ft/sec
select:
P-1 enter option "3", units in feet
advance to:
P-2 enter option "5", OCM
P-3 enter "4", empty distance to transducer
P-4 enter "3", span
P-5 enter "1" near blanking distance
P-39 enter option "4", display flowrate
P-40 enter option "4", universal head vs. flow
L = length of crest H = head
press display will show or enter
*H-1 ALT. DISP. ---­00 ENTER 0.000 H-2
----
ENTER 0.300 H-3
----
ENTER 0.600 H-10
----
2.7 2.7 ENTER 2.700 H-11
----
33 ENTER 3.000
PL-399 6 – 42
*F-11
----
ALT. DISP. F-11 1F-1 ALT. DISP. ---­00 ENTER 0.0000 F-2
----
2.156 2.156 ENTER 2.156 F-3
----
6.005 6.005 ENTER 6.005 F-10
----
51.12 51.12 ENTER 51.12
58.83 58.83 ENTER 58.83 ALT. DISP. F-12 CLR P-40
P-41 enter option "4", flowrate time units - per day
P-46 enter option :"58.83", maximum flowrate in ft3/sec
P-49 enter option "3", flowrate decimal point display max. 3 digits after decimal
P-52 enter option "0", totalizer convert display is divided by 1 before being
displayed or 1 count per thousand ft
3
P-53 enter option "2", totalizer decimal point display 2 digits after decimal or
resolution equals 1/100th of a count
press:
RUN
CAL
PL-399 6 – 43
to re-enter run mode
Applications with Standpipes
In many solids and liquid applications, access to the vessel must be made via a standpipe. In such cases, Milltronics can provide flange mounted transducers that will readily mate to the standpipe (refer to Figure 4).
The maximum standpipe length that can be used without additional near blanking (P-5 not greater than 0.3 m) is 200 mm (8"). For greater standpipe lengths, up to 30" long, near blanking must be extended to 150 mm (6") beyond the end of the pipe.
The preferred dimension when selecting a standpipe arrangement is a 100 mm (4") dia. pipe, 300 mm (12") long. Near blanking would be set at 460 mm (18").
Example 7
Referring to Example 4, if the transducer were mounted to a 150 mm dia. flanged standpipe 0.5 m long, instead of a 1 m dia. manhole, the following will be required:
select:
P-5 enter .65, near blanking
0.50 m (standpipe length) +0.15 m (blanking past pipe)
0.65 m total blanking distance
press:
RUN
CAL
to re-enter run mode.
PL-399 6 – 44
NOTE:
(F) indicates the parameter’s factory setting, where applicable. For reference only - factory set values may change with software revisions.
(V) indicates that parameter can be viewed only, not entered.
P-0 security
This parameter can be used to lock out the calibrator such that the content of parameters P-1 through P-99 can not be changed. This however does not prevent the parameters from being selected and viewed. The calibrator is locked out if the content of P-0 is of any value other than
1954. P-0 can only be direct accessed. content = 1954, calibrator functional (F)
= – 1, pumps active during simulation
SECTION VII
PARAMETER DESCRIPTION
1954, calibrator locked out
P-1 units of calibration and display
enter 1 = meters (F) 1* = calibrate in meters, display in %
2 = centimeters 2* = calibrate in centimeters, display in % 3 = feet 3* = calibrate in feet, display in % 4 = inches 4* = calibrate in inches, display in %
NOTE: For % display, entry must be made as and will be
displayed as “#P”
e.g. : press keypad switches and then , display will
appear as “3P”’
# *
3 *
PL-399 7 – 1
P-2 mode of measurement
enter 1 = liquid level
2 = space (F) 3 = differential level 4 = volume totalizer (pump totalizer) 5 = OCM (open channel measurement)
P-3 empty distance to transducer
enter desired amount (F=10.00 m)
P-4 span
- distance between full (high) and empty (low) levels
- max. level differential if DLD (P-2 = 3) is selected
- max. head if OCM (P-2 = 5) is selected
enter desired amount (F=10.00 m)
P-5 near blanking
enter distance required, in units as set in P-1. Note that entry must be slightly larger than distance to end of standpipe or to far side of obstruc­tion. (F=0.300 m)
P-6 milliamp output
enter 0 = off
1 = 0 to 20 mA 2 = 4 to 20 mA (F) 3 = 20 to 0 mA 4 = 20 to 4 mA
P-7 decimal point location
Sets the maximum number of digits after the decimal. The number of digits after the decimal will automatically reduce to avoid display overflow.
enter 0 = no digits after decimal
1 = one digit after decimal 2 = two digits after decimal (F) 3 = three digits after decimal
P-8 relay 1 function
Refer to Section V, Relays. enter desired option (F=0)
P-9/10 relay 1 - ON/OFF setpoints
enter level in units as selected in P-1 or °C (F=----)
PL-399 7 – 2
P-11 relay 2 function
Refer to Section V, Relays. enter desired option (F=0)
P-12/13 relay 2 - ON/OFF setpoints
enter level in units as selected in P-1 or °C (F=----)
P-14 relay 3 function
Refer to Section V, Relays. enter desired option (F=0)
P-15/16 relay 3 - ON/OFF setpoints
enter level in units as selected in P-1 or °C (F=----)
P-17 relay 4 function
Refer to Section V, Relays. enter desired option (F=0)
P-18/19 relay 4 - ON/OFF setpoints
enter level in units as selected in P-1 or °C (F=----)
P-20 relay 5 function
Refer to Section V, Relays. enter desired option (F=0)
P-21/22 relay 5 - ON/OFF setpoints
enter level in units as selected in P-1 or °C (F=----)
Parameters P-23 through P-33 are used specifically for pump applications. Refer to Section VI.
P-23 submersible transducer
enter 0 = normal ST-series transducer (F)
1 = submersible transducer
P-24 relay 1 pump log *
PL-399 7 – 3
P-25 relay 2 pump log *
P-26 relay 3 pump log *
P-27 relay 4 pump log *
P-28 relay 5 pump log *
* these are multi-level parameters related to the respective relays when assigned
to a pump control function. Access to the levels is made by pressing .
e.g. P - 24 ‘ running hours ’ log
*
*
C - 24 ‘ starts ’ log
*
A - 24 pumping ratio
*
P - 24 ‘ running hours ’ log
The running hours are displayed by pressing
ALT
DISP
while viewing P - 24 through P - 28.
P - 24 ‘ running hours ’ log
ALT DISP
1 2 3 4 1,234 hours of running
time ( F = 0.000 )
The number of starts is displayed by pressing while viewing C - 24 through C - 28.
ALT
DISP
C - 24 ‘ starts ’ log
ALT DISP
The ratio settings are entered by pressing while viewing A-24
321 321 pump starts ( F = 0 )
ALT
DISP
through A-28.
e.g. A-24 pump ratio
ALT
DISP
20 20 % (F=20)
5
5 5 %
Enter
PL-399 7 – 4
5.000
The ‘ running hours ’ and ‘ starts ’ may also be viewed in the run mode. Refer to Application \ Pump Control Application.
P-29 pump run-on interval
the cyclical period in hours, in which a pump run-on duration may occur. The initial interval begins upon return to the run mode or resumption of power to the HydroRanger I. Subsequent intervals begin at the end of the previous interval. Intervals end after the time entered has expired or when the power or run mode is interrupted.
enter interval in hours (F=0.000)
P-30 pump run-on duration
the amount of time which the lead pump will continue pumping after it has reached its OFF setpoint.
enter duration is seconds (F=0)
P-31 spare
P-32 DLD milliamp output
when operating in the DLD mode, the milliamp output can be set to correspond either to the differential or to the level under transducer #1 (refer to Figure 3) enter 1 = differential (F)
2 = level
P-33 inflow/discharge totalling
refer to Section V, Pump Totalizer Application
enter 1 = estimated inflow or discharge volume is added to the
pumped volume total (F) 2 = estimated inflow or discharge volume is omitted from the pumped volume total
PL-399 7 – 5
Parameters P-34 through P-39 are used for volume and display conversion.
P-34 tank shape for volumetric conversion
enter 0 = non volume - linear level measurement (F)
1 = flat bottom 2 = conic or pyramidic bottom 3 = parabolic bottom 4 = half sphere bottom 5 = flat slope bottom 6 = horizontal cylinder, flat ends 7 = horizontal cylinder, parabolic ends 8 = sphere 9 = universal level vs volume (refer to Section VI, Volume Application)
0, reading will be in percent of P-04. For volumetric reading, set
if P-34
conversion factoring into P-37
1 = Flat Bottom
2 = Conic or Pyramidic Bottom
3 = Parabolic Bottom
or
4 = Half Sphere
P4
5 = Flat Sloped Bottom
P4
A
6 = Horizontal Cylinder, flat
A
P4
A
8 = Sphere
P4
ends
L
7 = Horizontal Cylinder,
parabolic ends
"
P4
A
P4
P4
P-35 tank dimension A
the height of the bottom section of tank shapes 2, 3, 4, 5 or the length of one end section in tank shape 7 (
enter dimension A, in units selected per P-1 (F=0.000)
PL-399 7 – 6
not required
for other tank shapes).
P-36 tank dimension L
horizontal length of tank shape 7 excluding parabolic ends (not required for other tank shapes). enter dimension L, in units selected per P-1 (F=0.000)
P-37 convert display
parameter value is the factor by which the measurement is to be multiplied by before being displayed. Range is 0.001 to 9999. enter desired factor (F=1)
P-38 display offset
this value is added to material, space, volume or ullage measurement before being displayed (P-39, P-76 or programmer key “*”). The mA output and alarms are not affected by the offset. The display offset is entered in the units programmed, subject to P-1, P-34 and P-37. enter offset required (F=0.000)
P-39 display reading options
in the run mode, programmer keys can be pressed to view alternate readings. Refer to Section IV, Programmer Keypad. The display will return to the reading option selected (except option 0) after momentarily displaying the alternate reading.
enter 0 = hold last alternate reading selected (F)
1 = high total: 4 highest digits of the 8 digit totalizer (pumped volume and OCM only)
1
= point 1: DLD level / transducer #1
2 = low total: 4 lowest digits of the 8 digit totalizer (pumped volume and OCM only)
2
= point 2: DLD level / transducer #2
3 = head (OCM only)
4 = flowrate (OCM only)
5 = reading: level, space, differential,
3
4
*
volume or ullage
PL-399 7 – 7
Parameters P-40 through P-50 are used specifically for OCM applications. Refer to section VI.
P-40 primary measuring device
enter option 1 = exponential (F)
2 = Palmer-Bowlus 3 = H-flume 4 = universal head vs flow (refer to Section VI, Volume Application)
P-41 flowrate time units
enter option 1 = per second
2 = per minute 3 = per hour 4 = per day (F)
P-42 OCM exponent
x
exponent for primary measuring devices, P-40 =1 where Q = KH
. Obtain from manufacturers specifications. enter required number (F=1.550)
P-43 flume dimension
enter “D”, flume size (P-40 = 2 or 3) in units of P-1 (F=1.000)
P-44 spare
P-45 maximum head
this is the head corresponding to the max. flowrate. This parameter is identical to P-4, span. A change to either parameter will simultaneously change the other. (F=10.00 m)
P-40 = 2
D
P-40 = 3
D
H Flume
Palmer Bowlus
D = pipe or sewer dia.
PL-399 7 – 8
P-46 maximum flowrate
this is the flowrate which occurs at maximum head and determines the mA output span (refer to Section V, Analog Output). Obtain from manufacturers specifications.
enter max. flowrate, volume units are arbitrary (F=1000)
P-47 auto zero
this parameter allows automatic zero calibration for the empty distance to transducer parameter (P-3) when that physical measurement is not ob­tainable.
P-3 is the estimated empty distance to the transducer face
with the transducer aimed at the proper portion of the crest in the open channel and at a height of at least 1 ft above maximum head
press at least five times and until a stable reading is obtained on the
MEAS
display. The reading, regardless of the height of the transducer, will be the apparent head with respect to the estimated empty distance, P-3. enter the actual physical measurement of head at a point beneath the transducer
press , the HydroRanger I will then calculate the correct zero
ENTER
reference level, the offset will be automatically entered into P-62.
P-48 OCM low head cutoff
flows for head below this level will not be totalled. Unit of cutoff is percent of maximum head (P-45) enter percentage required (F=5.000)
P-49 OCM decimal point
sets the maximum number of digits after the decimal for display of flowrate (P-39 = 4). The number of digits after the decimal will automatically reduce to avoid display overflow.
enter 0 = no digits after decimal
1 = one digit after decimal 2 = two digits after decimal (F) 3 = three digits after decimal
P-50 OCM mA output
refer to Section V, Analog Output enter 1 = mA responds to head (F)
2 = mA responds to flow
PL-399 7 – 9
P-51 OCM simulation
ALT
press , display will show previous flow
DISP
enter head in units programmed, display will show head
press , display will show corresponding flow
ENTER
Parameters P-52 through P-59 are used specifically for OCM and pump totalizer applications. Refer to Section VI.
P-52 totalizer display factor
totalizer display of flow or volume pumped is factored by a power of 10 to determine the count per flow. The factor is selected as follows:
enter -3 = multiply by 1000
-2 = 100
-1 = 10 0 = divide by 1 (F) 1 = 10 2 = 100 3 = 1,000 4 = 10,000 5 = 100,000 6 = 1,000,000 7 = 10,000,000
e.g. present flow rate is 450 gal./sec if P-52 = 0, totalizer is incremented at a rate of 1 count per gallon if P-52 = 3, totalizer is incremented at a rate of 1 count per thousand gal­lons
P-53 totalizer decimal point location
sets the number of digits after the decimal point for the low total only. The decimal point will not float.
enter 0 = no digit after decimal
1 = one digit after decimal 2 = two digits after decimal (F) 3 = three digits after decimal
P-54 low total
this parameter will display the 4 lowest digits of the 8 digit totalizer used in pump totalizer or OCM applications. The parameter will also allow the display to be reset to any value. (F=00.00)
PL-399 7 – 10
P-55 high total
this parameter will display the 4 highest digits of the 8 digit totalizer used in pump totalizer or OCM applications. The parameter will also allow the display to be reset to any value. (F=0000)
P-56 remote totalizer contact control
a momentary closure of the remote totalizer contact occurs once each time the entered flow or pumped volume has passed
enter option -3 = 0.001
-2 = 0.01
-1 = 0.1 0 = 1 (F) 1 = 10 2 = 100 3 = 1,000 4 = 10,000 5 = 100,000 6 = 1,000,000 7 = 10,000,000
P-57 & P-58 flow sampler control
a momentary closure of the flow sampler contact occurs once each time a volume of y
10x, as defined by P-57 (x) and P-58 (y), flows or is pumped.
x
enter P-57 (x) = base 10 exponent, -3 to 7 (F=0) enter P-58 (y) = mantissa, 0.001 to 9999 (F=1.000)
e.g. if P-57 = 3 and P-58 = 5, then a sampler contact closure will occur
3
each time 5 x 10
= 5000 units of volume has passed
P-59 time sampler control
a momentary closure of the time sampler contact occurs each time the entered amount of time in hours has elapsed (F=----)
Parameters P-60 through P-67 are used to achieve specialized or custom calibration.
P-60 full calibration
this provides measurement offset compensation on a full tank. A measurement offset might occur when parameters 3 and 4 do not exactly match the tank dimensions referenced for volume conversion. (F=----) fill tank as much as permissible, but without going into the blanking zone
PL-399 7 – 11
press , the HydroRanger I will take a measurement and display the
MEAS
level in the linear units chosen regardless if percent, volume or convert display is used. Press “MEAS” at least 5 times and insure that a stable reading is being obtained
enter the actual physical measurement or level
press , the HydroRanger I will now calculate the correct
ENTER
measurement offset to be used in future measurements and automatically enter it into P-62.
P-61 empty calibration
this provides sound velocity compensation on an empty tank. This is required on a volume application where the atmosphere in the tank is other than air or the atmospheric temperature is constant but other than 20°C and no temperature sensor is being used. (F=-----)
empty tank as much as permissible. Leave filled with normal vapour and at normal operating temperature. Refer to Figure 7.
press , the HydroRanger I will take a measurement and display the
MEAS
level in the linear units chosen regardless if percent, volume or convert display is used. Press “MEAS” at least 5 times and insure that a stable reading is being obtained.
enter the actual physical measurement or level
press , the HydroRanger I will now calculate the correct sound
ENTER
velocity to be used in future measurements and automatically enters it into P-63 and P-64.
P-62 measurement offset
this displays the measurement offset; used in conjunction with a full tank calibration, P-60, or an offset value may be entered directly. The offset is added to the ultrasonic measurement such that its effect will be carried
through the reading (P-39, P-76 or ) mA output and relay setpoints. (F=0.000)
PL-399 7 – 12
*
P-63 sound velocity at 20°C
can be used to enter the known velocity, at 20°C, of sound in a particular gas or vapour or to view the resultant velocity of an empty calibration (P-61), normalized to 20°C. (F=344.1)
the units of velocity are assumed to be: meters/sec if P-1= 1 (meters)
2 (centimeters)
feet/sec if P-1= 3 (feet)
4 (inches)
P-64 velocity at P-65
can be used to enter the known velocity, at the temperature of P-65, of sound in a particular gas or vapour or to view the resultant velocity of an empty calibration, at the temperature of P-65. (F=344.1)
the units of velocity are assumed to be: meters/sec if P-1 = 1 (meters)
2 (centimeters)
feet/sec if P-1 = 3 (feet)
4 (inches)
P-65 air temperature in °C, as measured by temperature sensor or preset
transducer operating temperature, if sensor is not used, enter temperature required in °C (F=20C)
P-66 maximum air temperature in °C
records max. temp. measured by
temperature sensor. Press then to reset (F=-99C)
CLR ENTER
P-67 minimum air temperature in °C
records the min. air temp. measured by temperature sensor. Press
CLR ENTER
then to reset (F=150C)
PL-399 7 – 13
Parameters P-68 through P-75 are used to stabilize the reading. These are general purpose parameters, suitable for all applications.
P-68 fill damping
is the maximum rate at which the display reading and analog output will change under filling conditions. The damping rate is measured in P-1 units per minute and has a range of 0.001 to 9999. Thus the smaller the number entered, the greater the damping. enter desired amount (F=10.00 m/min)
P-69 empty damping
is the maximum rate at which the display reading and analog output will change under emptying conditions. The damping rate is measured in P-1 units per minute and has a range of 0.001 to 9999. Thus the smaller the number entered, the greater the damping. enter desired amount (F=10.00 m/min)
P-70 process rate display (V)
display the rate of filling (+) or emptying () in P-1 units/minute. Press to view while in RUN mode.
P-71 process rate filter
controls the response of the rate display
enter option 0 = continually averaged rate
1 = update rate every minute or 50 mm (F) 2 = update rate every 5 minutes or 100 mm 3 = update rate every 10 minutes or 300 mm 99 = arbitrary settings
this option allows the time or distance variables to be arbitrarily set via the ‘s’ and ‘d’ sub-parameters.
P-71
9
ALT
DISP
9
1 factory setting option
99
7
ENTER
*
PL-399 7 – 14
99 arbitrary settings selected
s - 71 ‘seconds’ sub-parameter
ALT
DISP
10 factory setting, 10 sec
5
ENTER
*
ALT
DISP
.
0
0
5
ENTER
P-72 fuzz filter
the fuzz filter is designed to keep the display constant when minor changes on the liquid surface (ripples), electrical noise or air movements in the vessel are occurring.
enter 0 = OFF
5
5 change to 5 seconds
d-71 distance sub-parameter
0.010 distance in m (units of P-1)
0.005
0.005 change to 0.005
1 = ON (F)
P-73 agitator discrimination
enter 0 = OFF
1 = ON (F)
P-74 fail-safe mode
in the event of a loss of echo, the HydroRanger I will flash LOE and go into one of the following fail-safe modes after the timer (P-75) expires
enter 1 = high
2 = low 3 = hold last entry (F)
P-75 fail-safe timer
the amount of time delay before going into fail-safe mode enter desired amount of time, in minutes (F=15.00) e.g.: for 30 sec. time delay, enter ’0.5’
PL-399 7 – 15
Parameters P-76 through P-78 are used for measurement and simulation.
DISPLAY:
select desired parameter
P-76, 77 OR 78
ALT
press ,the display will show the reading of the last ultrasonic
DISP
measurement
press to update ultrasonic measurement
ENTER
SIMULATION:
select desired parameter
P-76, 77 OR 78
press ,the display will show the simulated rise and fall of the material
ENTER
level
The simulation will raise and lower the material level through the calibrated span, P-4, at a rate of 1% of the span per second. In the DLD application, one side (relay/LED 5 ON) is kept at a constant level, while the other side (relay/LED 5 OFF) is varied. The DLD simulation will alternate every 6 seconds.
Pressing the key during simulation causes the apparent level to rise.
Holding the key in, increases the rate of filling. Pressing the key
causes the level to fall. Holding the in, increases the rate of emptying. During simulation, relay LEDs, alarm relays and mA output are all enabled to allow full response of the HydroRanger I. Pump relays are maintained in a de-energized state throughout simulation (unless P-0 = – 1), however the corresponding relay LEDs will respond. Relay LEDs for pumps will not be illuminated within 1 second, simulating the 10 second start delay under actual operation. As damping, fuzz filtering and agitator discrimination are not required, they are turned off.
To end simulation program, press twice.
PL-399 7 – 16
ALT
DISP
P-76 reading
this is one of the optional displays selected in the display options parameter, P-39, and may also be obtained by pressing .
This reading incorporates both the measurement and display offsets.
MODE READING (P-2) (linear, %, volume)
material material space space DLD differential vol. tot. material OCM head
P-77 liquid level
this is the actual liquid level referenced to zero or empty level in m, cm, ft or in.
P-78 space or distance
this is the actual distance from the transducer face to the liquid level in m, cm, ft or in.
Parameters P-79 through P-88 are used for echo processing and analysis.
P-79 scope display
SD CI OS PP
LCD display
window marker Curve - TVT Profile
u
n C P
EL
A Y S
select any combination of scope displays 0 = scope display off (display ‘_’) (F=_ _ _ _)
u
1 = scope display on (display
press
ENTER
, n, C or P)
e.g. to display the marker and the curve on the oscilloscope :
ALT
press , enter “0011"
press ,display will show _ _CP
PL-399 7 – 17
DISP
ENTER
P-80 echo confidence (V)
a measure of echo reliability. Press “MEAS” to make an ultrasonic measurement and the updated echo confidence will be displayed. This feature is useful when aiming the transducer.
LCD display
_ _:_ _
short pulse long pulse
display:
## :##
## : - -
0 : E
= display of confidence in dB
= no long pulses transmitted
= pulses transmitted, but no echo - check for faulty
transducer or wiring
H : - -
= submersible transducer submerged (P-23 = 1)
P-81 confidence threshold for short measurement
minimum echo confidence for echoes within 1 meter of transducer. If echoes are beyond 1 meter or have a confidence under the threshold level, the short measurement will be ignored and the long measurements will become valid.
enter threshold (F=10)
Typical usage; if transducer were picking up small unwanted echoes from close in, increase threshold to a value above that of the echo confidence (P-80) so that close in echoes are no longer detectable.
P-82 confidence threshold for long measurement
minimum echo confidence for long measurements. If no echo confidences meet this threshold, a loss of echo condition will prevail.
enter threshold (F=5)
Typical usage; during filling of vessel, material intersects beam path. Instead of displaying wrong level, increasing threshold to a value above that of the echo confidence (P-80) will force the HydroRanger I into fail-safe.
PL-399 7 – 18
P-83 echo strength (V)
displays the absolute strength of the selected echo in dB above 1 uV rms
P-84 noise
average and peak ambient noise, in dB above 1 uV rms ambient noise includes acoustical and electrical noise being picked up by the transducer/receiver circuit when the transmit/receive cycles have been disabled during the
CALIBRATE
mode
LCD display average peak
P-85 echo processing algorithms
enter 1 = best echo of first and largest (F)
2 = first echo 3 = largest echo
P-86 TVT curve
enter 1 = standard (F)
2 = flat
typical usage; solids applications where low confidence is obtained, using flat echo extraction may yield higher confidence.
P-87 range extension
used to extend the measurement range into the far end blanking.
:
In applications where the zero level does not correspond to the bottom of the vessel and it is desired to monitor this zone, the far end blanking may need to be reduced. This is accomplished by entering a range extension value as the percentage of P-3 which equals the extra distance required. If it is found that false echoes are appearing ahead of the far end blanking zone, the range extension should be decreased by reducing the factory set value of 20%.
enter, as percent of P-3, distance below 0 not blanked (F=20)
P-88 number of transmit pulses
this parameter is used to select the number and duration of the pulses to be transmitted per measurement.
PL-399 7 – 19
enter 1 = one short pulse only
2 = one long pulse only 3 = two long pulses and one short pulse 4 = one short pulse if target is within 1 m, or (F) one short pulse and two long pulses if target is beyond 1 m
Parameters P-89 through P-98 for testing.
P-89 software revision number (V)
P-90 memory test (V)
press display will show:
ENTER
PASS = memory test passed1 = RAM failure ’2 = EPROM failure3 = EEPROM failure
P-91 LCD, LED and relay test (V)
Note: as this test will cause the relays to change state be sure to
lock out all applicable alarms, pumps and machinery
before pressing “enter”
press
ENTER
- all LCD segments should flash
- all relays should turn on and off sequentially
- all LEDs should flash sequentially
- press any key to stop
P-92 mA output test
HydroRanger I will output to terminal board, TB1, the displayed mA value
(also by pressing ). Range is approximately 0 to 20.
5
Upon entering the CAL mode, the prior mA out value will be displayed.
A new test value may be entered or the mA value from pressing can be viewed. Upon returning to the RUN mode, the parameter value will assume the actual mA output level. (F=0.000) enter desired mA value
P-93 temperature sensor ADC counts (V)
P-94 transmitter test (V)
PL-399 7 – 20
MEAS
press ,the transmitter will fire at a regular rate and the transmit
ENTER
neon Ll will flash correspondingly. Press any other key to stop. (F=----)
P-95 programmer test (V)
press ,then press each key from left to right starting with the top row.
ENTER
The display will acknowledge each key pressed:
KEY
1
2
3
4
5
6
DISPLAY
1
2
3
4
5
6
KEY
CLEAR
RUN
MEAS
DISPLAY
.
10
11
12
*
13
14
15
7
8
9
0
7
8
9
0
ALT
ENTER
16
17
18
PASS
if any key is pushed out of sequence or malfunctions, the display will show ’FAIL’
P-96 watchdog reset test (V)
press , hyphens will flash for 5 seconds or less and then the
ENTER
HydroRanger I goes into the run mode. Should the test fail, the HydroRanger I will not go back into the run mode.
P-97 trim for 4 mA
PL-399 7 – 21
when this parameter is selected, the mA output goes to 4 mA. The display however, will show a typical value of 200. By increasing or decreasing this value, the mA output can be slightly varied to make external equipment read 4 mA. This parameter is not reset by P-99.
e.g.: P-97" is selected 200 is displayed external meter reads 3.8 mA
enter 202 or increase by pressing , meter reads 3.9 mA enter 205, meter reads 4.0 mA
P-98 trim for 20 mA
when this parameter is selected, the mA output goes to 20 mA. The display, however, will show a typical value of 3490. By increasing or decreasing this value, the mA output can be slightly varied to make external equipment read 20 mA. This parameter is not reset by P-99.
e.g.: P-98 is selected 3490 is displayed external meter reads 20.1 mA
enter 3480 or decrease by pressing , meter reads 20 mA
P-99 master reset
used to reset ALL parameter to their factory setting.
CLR
press , display will go blank
--
press , "C.ALL" will momentarily appear after a few seconds,
ENTER
then "----" will be displayed. All parameters are now in their factory setting.
PL-399 7 – 22
SECTION VIII
TROUBLESHOOTING
General
There are few adjustments for echo processing and they should be used judiciously.
Transducer location and aiming are the most important factors affecting the reliability of the HydroRanger I.
Location and aiming of the transducer may be optimized by
pressing to view the confidence level while in the RUN mode. In the CALIBRATE
8
mode, the same can be achieved by observing the echo confidence, P-80 and
pressing .
MEAS
Oscilloscope
An oscilloscope can be used to view the transmit, receive and processed echo signals.
Connect as follows:
oscilloscope location description
probe - J1, RCVR, board A - amplified receiver signal
- J2, SCOPE, board A - processed echo
- TB1-8, board B - raw transmit/receive signal external trigger - J3, SYNC, board A - oscilloscope synchronization ground - J4, COM, board A - ground
The transmit and receive signals are best viewed while in the run mode or with P-94, transmitter test, set to fire automatically in the calibrate mode. This may be useful when aiming the transducer to obtain the best echo.
To view the processed echo, P-79 must be set for the desired display. If the CALIBRATE mode is exited for more than 10 minutes, P-79 will have to be reset to view the displays on the oscilloscope.
The processed echo can be viewed and updated by pressing . This must be
MEAS
done while in the calibrate mode, but can be done while viewing any parameter. For example, echo analysis parameters 79-84 or echo processing parameters 85-87 can be viewed or changed while monitoring results on both the HydroRanger I display and on the oscilloscope.
PL-399 8 — 1
The processed echo display (P-79) can be made to show not only the processed echo profile, but also the:
echo marker
window
TVT curve or auxiliary window
Typical scope settings for viewing the processed echo are:
gain - 1 v/div
sweep - 1 mSec/div
Note: - the following is restricted to transmission in air at 20°C.
to obtain a time measurement of the processed echo, the sweep time must be multiplied by a factor of 10.
to obtain a time measurement of the transmit or receive signal, use the actual sweep setting.
to obtain a distance measurement of either of the above types of echoes, divide the respective time measurement by 1.8 mSec/ft or 5.9 mSec/m.
PL-399 8 — 2
TVT curve
echo profile
(near blanking)
window
echo marker
(far end blanking)
Scope display LCD display (P-79) Window u Marker n Curve - TVT c Profile p
PL-399 8 — 3
Troubleshooting guide
The following is a list of operating symptoms, their probable cause and action to be taken.
SYMPTOM CAUSE ACTION
Loss Of Echo (LOE)
display will flash CAbL/LOE, neon L1 will flash but no pulsing is felt on transducer face
display will flash CAbL/LOE, neon L1 will be continuously off and no pulsing is felt on transducer face
display will flash LOE, neon L1 will flash, puls­ing is felt on transducer face
open circuit - check transducer wiring. Refer
to fig. 2, 3 & 4
defective transducer - check max. temp. P-66 against
transducer rating
- try a substitute
short circuit - check transducer wiring. Refer
to fig. 2, 3 & 4
defective transducer or circuit board
- check max. temp. P-66 against transducer rating
- try substitute
level or target out of
- check transducer specifications
range. Under normal conditions max. range is 10 m plus 20% of P-3 (far blanking)
- check calibration parameters
application too steamy. Under these conditions range may be adversely affected
if condition occurs only during filling transducer face - clean covered
material build-up on face
PL-399 8 — 4
- re-locate transducer. Refer to transducer installation page 3 – 1.
- increase fail-safe timer, P-75.
- move transducer to better location
- mount in standpipe
SYMPTOM CAUSE ACTION
display will flash CAbl/ LOE, neon L1 will flash, pulsing is felt on transducer face
transducer location or aiming:
- poor installation
- moved by material or vibration
- flanging not level
transducer malfunction temp. too high or low physical damage
transducer or TS-3 polarity incorrect
- re-locate or insure that transducer is aimed perpen­dicular to liquid surface for max. echo confidence, P-80.
- refer to transducer installation page 3 — 1 & fig. 4 & 5.
- check P-65, 66 & 67 inspect
- excessive foam on liquid surface
- use foam deflector or stilling well
- ensure that polarity is correct
Reading Does Not Change, But Level Does
HydroRanger I process­ing wrong echo, i.e. ves­sel wall, structural mem­ber, stationary agitator.
transducer ringing, reading high level
- check transducer aim. Refer to transducer installation page 3 — 1.
- check echoes with oscilloscope
- transducer must not be in contact with metal
- mounting need only be hand tight. Refer to fig. 5.
- increase blanking P-5
- check echoes with oscilloscope
- raise short measurement confi­dence threshold, P-81
PL-399 8 — 5
SYMPTOM CAUSE ACTION
Measurement Consis­tently Off By Constant Amount
Reading Error Progres­sively Worsens With Distance
Screen Blank, Neon L1 Not Flashing
Screen Will Not Re­spond To Programmer
measurement offset - refer to P-60 & 62 & e.g. 4
temp. compensation - insure that J2 is properly set,
refer to fig. 2
sound velocity compen-
- P-61 & 63, e.g. 4
sation
loss of power - check power wiring jumpers &
fuse. Refer to fig. 2.
programmer improperly
- refer to installation page 3 — 1 positioned infra-red window ob-
-clean structed calibrator defective - test programmer P-95
Reading Erratic echo confidence weak - refer to P-85, 86, 87 & 88
liquid surface agitated - increase damping, P-68 & 69
turn on fuzz filter P-72
material filling - relocate transducer
increase damping, P-68 & 69
electrical noise - check P-84 under quiescent
conditions, noise should be un­der 15 dB.
- transducer cable must be in
grounded metal conduit and cable grounded only at TB-1. Refer to fig. 4.
- increase damping, P-68 & 69
agitator blades - set P-73 to 1
Reading ’EEEE’ reading to large - re-calibrate, i.e. P-3, 4, 37, 52
& 53
PL-399 8 — 6
SYMPTOM CAUSE ACTION
Reading Response Slow damping too high - increase P-68 & 69
agitator on - turn off P-73
fuzz filter on - turn off P-72
Reads correctly but occasionally reads high when vessel is not full
High level reading lower than material level
detecting close range echo or ringing
material is within near blanking zone (P-5). Echo multiple being level processed
- increase blanking
- increase short measurement threshold, P-81
- transducer mounting, refer to fig. 5
- decrease blanking limit material high
PL-399 8 — 7
SECTION IX
MAINTENANCE AND SPARE PARTS
Maintenance
The HydroRanger I requires no maintenance, however a program of periodic checks would be beneficial.
The enclosure and circuit boards should be cleaned if necessary, but only when the power is disconnected at the main breaker and using a vacuum cleaner and a clean, dry paint brush. Check all electrical contacts in the HydroRanger I enclosure as well as those in junction boxes, for corrosion and arcing.
If the HydroRanger I is mounted in dusty or oily environment, make sure that the programmer and front cover is kept clean, otherwise it may impede the infrared signal transmission required for programming.
It is also a good idea to periodically check the face of the transducer. It should be free of material build-up corrosion or deformation.
PL-399 9 – 1
APPENDIX I
SOUND VELOCITIES
GASES (0° C) m/sec ft/sec
air, dry 331 1086 ammonia 415 1362 argon 308 1010 carbon dioxide 259 850 carbon monoxide 338 1109 chlorine 206 676 deuterium 890 2920 ethane (10° C) 308 1010 ethylene 317 1040 helium 965 3166 hydrogen 1284 4213 hydrogen bromide 200 656 hydrogen chloride 206 676 hrydrogen iodide 157 515 hydrogen sulfide 289 948 illuminating (coal gas) 453 1486 methane 430 1411 neon 435 1427 nitric oxide (10° C) 324 1063 nitrogen 334 1096 nitrous oxide 263 863 oxygen 316 1037 sulfur dioxide 213 699
VAPOURS (97° C)
acetone 230 755 benzene 202 663 carbon tetrachloride 145 476 chloroform 171 561 ethanol 269 883 ethyl ether 206 676 methanol 335 1099 water vapour (134° C) 494 1621
PL-399 10 – 1
APPENDIX II
GLOSSARY
Aeration: - air gap between nappe and weir.
Beam angle: - angle between the opposing one-half power
limits (-3dB) of the sound beam
Blanking: - zone in which received echoes are ignored.
Crest: - the edge (sharp-crested weir) or surface
(broad crested weir) over which the flow passes.
EEPROM: - electrically erasable programmable read
only memory.
EPROM: - erasable programmable read only memory.
Flume: - a 3 part hydraulic structure, consisting of
converging, throat and diverging sections, to constrict the flow through the throat, thereby increasing the head in the converging sec­tion. The change in head is proportional to the change in flow.
Free flow: - downstream liquid level is low enough or the
discharge flow is fast enough, so as not to impede flow through the flume or weir.
Gauge well: - same as stilling well.
Head: - liquid level above zero (static) reference
level.
LCD: - liquid crystal display.
Max. head: - head at max. flowrate.
Measurement: - each time a transmit pulse or set number of
pulses is sent to the transducer.
Nappe: - the jet of liquid leaving the weir crest.
OCM: - open channel measurement
Primary measuring device: - hydraulic structure of a open channel for
measuring liquid flow. e.g. weirs and flumes.
Pl-399 10 – 2
Ringing: - the inherent nature of the transducer to con-
tinue vibrating after the transmit pulse has ceased.
Secondary measuring device: - any instrument for measuring the head or
flow related to the primary measuring device.
Stilling well: - a well separate from but adjacent to the pri-
mary measuring device and interconnected by a small duct to provide an ideal point of measurement.
Subcritical flow: - same as submerged flow.
Submerged flow: - when the downstream level rises or the dis-
charge flow is so slow that it impedes the free flow of liquid through the primary meas­uring device.
Ullage: - the remaining spatial volume of a vessel or
the volume required to fill a vessel.
Weir: - a dam with or without flow notch across an
open channel to produce a crest in the liquid upstream. The head of the crest is propor­tional to the flow.
PL-399 10 – 3
APPENDIX III
ALPHABETICAL PARAMETER LISTING
PARAMETER # PARAMETER #
agitator discrimination P-73 air temperature P-65 air temperature, maximum P-66 air temperature, minimum P-67 algorithms P-85 analog output P-6 analog output, DLD P-32 analog output, OCM P-50 analog output, trim, 20 mA P-98 analog output, trim, 4 mA P-97 auto zero (OCM) P-47 blanking P-5 confidence P-80 confidence threshold, short P-81 confidence threshold, long P-82 convert display P-37 convert display, totalizer P-52 damping, empty P-69 damping, fill P-68 decimal point P-7 decimal point, OCM P-49 decimal point, totalizer P-53 display reading options P-39 echo strength P-83 empty calibration P-61 empty distance P-3 exponent, OCM P-42 fail-safe mode P-74 fail-safe timer P-75 flume dimension P-43 full calibration P-60 fuzz filter P-72 high total P-55 inflow/discharge totalling (Pump) P-33 low head cutoff (OCM) P-48 low total P-54 maximum flowrate P-46 maximum head P-45 measurement, distance P-78 measurement, liquid level P-77 measurement, reading P-76 mode of measurement P-2 noise P-84 number of transmit pulses P-88 offset, display P-38 offset, measurement P-62 primary measuring device P-40 pump 1, hours P-24 pump 2, hours P-25 pump 3, hours P-26 pump 4, hours P-27
pump 5, hours P-28 pump, run-on, duration P-30 pump, run-on, interval P-29 range extension P-87 rate display P-70 rate filter P-71 relay 1, function P-8 relay 2, function P-11 relay 3, function P-14 relay 4, function P-17 relay 5, function P-20 relay 1, setpoint, off P-10 relay 2, setpoint, off P-13 relay 3, setpoint, off P-16 relay 4, setpoint, off P-19 relay 5, setpoint, off P-22 relay 1, setpoint, on P-9 relay 2, setpoint, on P-12 relay 3, setpoint, on P-15 relay 4, setpoint, on P-18 relay 5, setpoint, on P-21 relay, flow sampler, exponent P-57 relay, flow sampler, mantissa P-58 relay, time sampler P-59 remote totalizer P-56 reset P-99 scope displays P-79 security P-0 simulation, distance P-78 simulation, material level P-77 simulation, OCM P-51 simulation, reading P-76 software revision P-89 sound velocity at 20 °C P-63 sound velocity at air temperature P-64 span P-4 tank dimension A P-35 tank dimension L P-36 tank shape P-34 test, analog output P-92 test, calibrator P-95 test, memory P-90 test, temperature sensor P-93 test, transmitter P-94 test, watchdog reset P-96 test, LCD, LED and relay P-91 transducer, submersible P-23 TVT curve P-86 units P-1 units, flowrate time P-41
PL-399 10 — 4
HYDRORANGER
OUTLINE AND MOUNTING
160 mm
(6.3")
131 mm
(5.1")
lid screws
6 places
240 mm
(9.5")
97 mm
(3.8")
82 mm
(3.2")
programmer
228 mm
(9")
suitable location for conduit entrances
mounting holes (accessed under lid
4.3 mm (0.17") dia. 4 places
PL-399 11 – 1
lid, clear polycarbonate
CSA enclosure 4 polycarbonate
customer mounting screws
FIG. 1
CIRCUIT BOARD LAYOUT
OPTIONAL ISOLATOR
DAUGHTERBOARD
MOTHERBOARD
PL-399 11 – 2
10 to 18 V DC operation 12 V DC model
18 to 36 V DC operation 24 V DC model
FIG. 2
P-1
Units
1 P-21 P-22
Fctn Setpoints
P-20 On Off
1 P-18 P-19
Fctn Setpoints
P-17 On Off
"
"
"
2""
3""
4""
2""
3""
4""
n/a
P-1/min
5""
6""
7 SET P-75
5""
6""
7 SET P-75
P-1
8* P-21 P-22
8* P-18 P-19
"
"
"
"
"
"
"
"
"
"
"
VOLUME
VOL. P-43
HR
n/a
& P-58
8* " "
8* " "
9* " "
9* " "
9* " "
9* " "
9* " "
9* " "
10* " "
10* " "
10* " "
11 SET P-56
12 SET P-57
13 SET P-59
14 SET P-2
& P-58
8* " "
8* " "
9* " "
9* " "
9* " "
9* " "
9* " "
9* " "
10* " "
10* " "
10* " "
11 SET P-56
12 SET P-57
13 SET P-59
n/a n/a
Fctn Setpoints
P-14 On Off
P-11 On Off
Changed use NEW CHP---RELAY for this chart.
1P-9P-10
Fctn Setpoints Fctn Setpoints
2""
In bounds
Alarm Level
3""
4""
5""
Out of bounds
Differential
Rate of Change
6""
7SET P-75
8* P-9 P-10
Temperature
Loss of Echo
Pump Level En
8* " "
dE
8* " "
*""
Ho
Sequential En
9* " "
9* " "
dEHoEn’
cumulative
9* " "
*""
dE’
duty/
backup
9* " "
Ho’
10* " "
Differential En
10* " "
dE
10* " "
11 SET P-56
Ho
Totalizer
Miscellaneous
& P-58
12 SET P-57
13 SET P-59
Flow Sampler
Time Sampler
n/a n/a
Scanner
*
= Press to select LOE default ( En, dE & Ho ) and sequential option ( cumulative or duty / backup ).
*
Filter
P-68 fill damp
P-69 empty damp
P-70 rate disp.
P-71 rate avg.
P-72 fuzz filter
P-73 agitator
P-74 F.S. mode
P-75 F.S. timer
Custom
Totalizer
OCM
P-60 full
P-51 OCM sim.
P-40 primary
P-61 empty
P-52 factor
P-41 time
SIMPLE LEVEL
APPLICATION PARAMETERS
Vol. & Disp.
Conversion
P-34 tank
P-35 Dim. A
P-62 offset
P-63 vel. 20°C
P-53 decimal
P-54 low tot.
P-42 expon.
P-43 flume dim.
P-36 Dim. L
P-37 convert
P-64 vel. P-65
P-65 temp.
P-66 max. temp.
P-55 high tot.
P-56 remote tot.
P-57 flow samp.
P-44 spare
P-45 max. head
P-46 max. flow
P-38 disp. offset
P-39 disp. opt’n
P-67 min. temp.
P-58 flow samp.
P-59 time samp.
P-47 auto zero
P-48 cutoff
P-49 decimal
P-50 mA out
Pump
Control
Relays
General
P-23 submers.
P-8 1 function
P-1 units
P-24 1 hrs.
P-25 2 hrs.
P-9 1 on
P-10 1 off
P-2 mode
P-3 empty dist.
P-26 3 hrs.
P-27 4 hrs.
P-11 2 function
P-12 2 on
P-4 span
P-5 near blank
P-28 5 hrs.
P-29 run-on
P-30 run-on
P-13 2 off
P-14 3 function
P-15 3 on
P-6 mA out
P-7 decimal
DLD mA out
P-31 spare
P-32
P-33 totaling
P-16 3 off
P-17 4 function
P-18 4 on
P-19 4 off
P-20 5 function
P-21 5 on
P-22 5 off
P-# required parameters
P-# optional parameters
P-# parameters not required
Filter
P-68 fill damp
P-69 empty damp
P-70 rate disp.
P-71 rate avg.
P-72 fuzz filter
P-73 agitator
P-74 F.S. mode
P-75 F.S. timer
Custom
Totalizer
OCM
PUMP CONTROL
APPLICATION PARAMETERS
Vol. & Disp.
Conversion
P-60 full
P-51 OCM sim.
P-40 primary
P-34 tank
P-61 empty
P-52 factor
P-41 time
P-35 Dim. A
P-62 offset
P-63 vel. 20°C
P-53 decimal
P-54 low tot.
P-42 expon.
P-43 flume dim.
P-36 Dim. L
P-37 convert
P-64 vel. P-65
P-65 temp.
P-66 max. temp.
P-55 high tot.
P-56 remote tot.
P-57 flow samp.
P-44 spare
P-45 max. head
P-46 max. flow
P-38 disp. offset
P-39 disp. opt’n
P-67 min. temp.
P-58 flow samp.
P-59 time samp.
P-47 auto zero
P-48 cutoff
P-49 decimal
P-50 mA out
Pump
Control
Relays
General
P-23 submers.
P-8 1 function
P-1 units
P-24 1 hrs.
P-25 2 hrs.
P-9 1 on
P-10 1 off
P-2 mode
P-3 empty dist.
P-26 3 hrs.
P-27 4 hrs.
P-11 2 function
P-12 2 on
P-4 span
P-5 near blank
P-28 5 hrs.
P-29 run-on
P-30 run-on
P-13 2 off
P-14 3 function
P-15 3 on
P-6 mA out
P-7 decimal
DLD mA out
P-31 spare
P-32
P-33 totaling
P-16 3 off
P-17 4 function
P-18 4 on
P-19 4 off
P-20 5 function
P-21 5 on
P-22 5 off
P-# required parameters
P-# optional parameters
P-# parameters not required
Filter
P-68 fill damp
P-69 empty damp
P-70 rate disp.
P-71 rate avg.
P-72 fuzz filter
P-73 agitator
P-74 F.S. mode
P-75 F.S. timer
Custom
Totalizer
OCM
PUMP TOTALIZER
APPLICATION PARAMETERS
Vol. & Disp.
P-60 full
P-61 empty
P-62 offset
P-63 vel. 20°C
P-64 vel. P-65
P-65 temp.
P-66 max. temp.
P-67 min. temp.
P-51 OCM sim.
P-52 factor
P-53 decimal
P-54 low tot.
P-55 high tot.
P-56 remote tot.
P-57 flow samp.
P-58 flow samp.
P-59 time samp.
P-40 primary
P-41 time
P-42 expon.
P-43 flume dim.
P-44 spare
P-45 max. head
P-46 max. flow
P-47 auto zero
P-48 cutoff
P-49 decimal
P-50 mA out
Conversion
P-34 tank
P-35 Dim. A
P-36 Dim. L
P-37 convert
P-38 disp. offset
P-39 disp. opt’n
Pump
Control
Relays
General
P-23 submers.
P-8 1 function
P-1 units
P-24 1 hrs.
P-25 2 hrs.
P-9 1 on
P-10 1 off
P-2 mode
P-3 empty dist.
P-26 3 hrs.
P-27 4 hrs.
P-11 2 function
P-12 2 on
P-4 span
P-5 near blank
P-28 5 hrs.
P-29 run-on
P-30 run-on
P-13 2 off
P-14 3 function
P-15 3 on
P-6 mA out
P-7 decimal
P-31 spare
P-16 3 off
DLD mA out
P-32
P-33 totaling
P-17 4 function
P-18 4 on
P-19 4 off
P-20 5 function
P-21 5 on
P-22 5 off
P-# required parameters
P-# optional parameters
P-# parameters not required
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