Milltronics ERS 500 Programming Reference Manual

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EnviroRanger ERS 500

33455560 Rev 2.0

Programming Reference

PL-556

Nov. 1999

t Milltronics, we endeavour

Ultrasonic level

Capacitance

Radar

Po in t level

to design equipment that is simple to use and reliable in its operation, with the aim of satisfying our customers' needs.

Milltronics has been designing and manufacturing electronics based process measurement equipment since 1954. Our fields of expertise include continuous and point level measurement, weighing and feeding systems and motion sensing.Technologies include ultrasonic, capacitance and microwave radar.

Communications

Weigh feeders

Motion sensing

Belt scales

Flowmeters

Acoustic sensing

Milltronics sells and markets world wide through subsidiaries, distributors and representatives. Through continuous improvement, we are striving to provide our customers with first rate sales information, engineering assistance and after sales support.

For more details on our products and services, please contact us and we will provide you with a listing of the offices or representatives nearest you.

Table of Contents

Introduction .......................................................................................... 7

About this Manual............................................................. 7

Using this Manual ............................................................. 8

About the EnviroRanger ...................................................................... 9

Display............................................................................10

Hand Programmer .......................................................... 11

Readings in Run Mode ...................................................12

Programming the EnviroRanger.......................................................15

Starting Program Mode...................................................16

Parameter Indexing.........................................................16

Changing Parameters (Dolphin Plus).............................. 17

Changing Parameters (Hand Programmer) .................... 18

Using Units or Percent (%).............................................. 18

Special Parameters.........................................................19

Parameter Reset............................................................. 19

Security........................................................................... 20

Displays ..........................................................................20

Planning Considerations...................................................................21

Review the Application.................................................... 21

Design the Control Scheme............................................ 21

Install the EnviroRanger.................................................. 21

Program the EnviroRanger.............................................21

Test the Installation.........................................................22

Document the Installation................................................22

Application Examples........................................................................23

Simple Level and Alarms ................................................ 23

Pump Control..................................................................26

Open Channel Monitoring (OCM) ...................................32

Gate Control.................................................................... 44

Rake (Screen) Control....................................................46

Testing the Configuration.................................................................. 49

Simulation....................................................................... 49

I/O Checkout...................................................................51

Application Test ..............................................................52

Programming Documentation .........................................52

Parameter Reference.......................................................................... 55

How to Read the Reference............................................55

Quick Start (P001 to P009) .............................................57

Volume (P050 to P055)................................................... 62

PL-556 EnviroRanger Programming Reference Page 3

Display and Reading (P060 to P062)..............................66

Failsafe (P070 to P072) ..................................................69

Relays (P100 to P119).................................................... 72

Pump Setpoint Modifiers (P121 and P122)..................... 88

Independent Relay Failsafe (P129)................................. 90

Advanced Pump Control Modifiers (P130 to P136)......... 91

Pump Energy Cost Reduction (P140 to P145)................95

Overflow / Underflow (P160 to P169)..............................99

Flush Systems (P170 to P173) ..................................... 103

Pump Efficiency (P180 to P186) ................................... 105

mA Input (P250 to P254)............................................... 108

mA Input Trim (P260 to P262) ...................................... 110

Discrete Input Functions (P270 to P275)......................111

Data Logging (P300 to P321)........................................ 115

Record Temperatures (P300 to P303)..........................115

Record Readings (P304 and P305) .............................. 117

Pump Records (P310 to P312) ..................................... 118

Overflow (CSO) Records (P313 to P316).....................119

Flow Records (P320 and P321)....................................120

LCD Totalizer (P322 and P323)....................................121

Profile Records (P330 to P337) .................................... 122

Auto Record “on” and “off” Setpoints (P334 to P337) ... 125

Installation Records (P340 to P342) ............................. 127

Pump Interlock Allocation (P500 to P509).....................128

Pump Fault Status (P510 to P515) ...............................134

Pump Control Source (P520 to P524)........................... 138

OCM (P600 to P621) ....................................................140

Pumped Volume Totalizer (P622 to P623).................... 148

Totalizer (P630 to P645)............................................... 150

Range Calibration (P650 to P654) ................................ 154

Temperature Compensation (P660 to P664) ................157

Rate (P700 to P708) .....................................................159

Measurement Verification (P710 to P713) ....................162

Transducer Scanning (P726 to P728)...........................164

Display (P730 to P739)................................................. 166

SmartLinx Reserved (750 to 769) ................................. 169

Communications (P770 to P782)..................................170

SmartLinx Hardware Testing.........................................175

Echo Processing (P800 to P807).................................. 176

Advanced Echo Processing (P810 to P825)................. 180

Profile Pointer (P817 to P825) ......................................182

Advanced TVT Adjustment (P830 to P835) .................. 185

Advanced Shot Adjustment (P840 to P852).................. 188

Test (P900 to P913)...................................................... 190

Measurement (P920 to P927).......................................193

Master Reset (P999).....................................................196

Page 4 EnviroRanger Programming Reference PL-556

Appendix A – Technical Reference.................................................197

Transmit Pulse.............................................................. 197

Echo Processing........................................................... 197

Distance Calculation ..................................................... 198

Sound Velocity.............................................................. 199

Scanning....................................................................... 199

Volume Calculation....................................................... 200

Flow Calculation............................................................ 201

Maximum Process Speed.............................................203

Appendix B – Troubleshooting.......................................................205

Common Problems Chart..............................................205

Noise Problems............................................................. 206

Measurement Difficulties...............................................209

Fixed Reading............................................................... 211

Wrong Reading............................................................. 213

Transducer Ringing.......................................................214

Appendix C – Pump Control............................................................ 215

Pump Control Options................................................... 215

Discrete Inputs.............................................................. 216

Pump Control Algorithms .............................................. 216

Other Pump Controls....................................................221

Appendix D – Discrete inputs.......................................................... 223

Wire the Discrete Input .................................................223

Program the Discrete Input Logic..................................223

Program the Interlock Logic..........................................224

Test the Interlock ..........................................................226

Index.................................................................................................. 227

PL-556 EnviroRanger Programming Reference Page 5

Page 6 EnviroRanger Programming Reference PL-556

Introduction

The EnviroRanger is intended for advanced water and wastewater applications. This device can handle virtually all of your pump control and level monitoring needs – often replacing expensive PLCs and integrating into a SCADA system for a fraction of the cost of competitive systems.

The EnviroRanger is programmable.

It can be configured for nearly any water or wastewater application and control up to five pumps, gates, or alarms – and can communicate its status by way of direct serial connection, modem, or industrial communication network.

The EnviroRanger is flexible.

It can take discrete input from pumps or other devices and modify its operation based on that input. It can also time events to maximize efficiency or minimize cost.

About this Manual

Introduction

This is the Programming Reference manual for the Milltronics EnviroRanger integrated level monitoring and control system.

The manuals in the EnviroRanger library are:

Manual Uses

Programming Reference (PL-556)

Installation Guide (PL-557)

Communications Reference (PL-558)

• Parameter values

• Parameter uses

• Programming methods

• Outline diagrams

• Wiring diagrams

• Installation requirements

• MODBUS register mapping

• Modem configuration

PL-556 EnviroRanger Programming Reference Page 7

Introduction

Using this Manual

Information Section Page

Learn the concepts behind how the EnviroRanger operates.

Learn how to change parameter values.

To configure the EnviroRanger for a particular application.

To test the unit’s programming before putting it into full operation..

Find detailed information about any parameter.

Find detailed information on how the EnviroRanger uses ultrasonic technology to detect levels and convert them to usable values.

If your EnviroRanger installation is experiencing problems.

To look up a concept or keyword.

About the EnviroRanger 9

Programming 15

Application Examples 23

Testing the Configuration 49

Parameter Reference 55

Appendix A – Technical Reference

Appendix B – Troubleshooting

Index 227

197

205

Page 8 EnviroRanger Programming Reference PL-556

About the EnviroRanger

The EnviroRanger has two modes of operation:

Program Mode

Program mode allows the programmer to change parameter values and alter the way the unit operates.

Note:

• If the unit has been programmed and is in normal operation then putting it in program mode will de-energize all control relay outputs. Therefore it is advisable to bypass the EnviroRanger while programming the unit to avoid overflows.

• After a programming alteration, do not use the EnviroRanger to operate alarms or controls until system programming and performance is verified.

To enter Program mode from Run mode:

About the EnviroRanger

1. Press the program button on the front of the device (Rack or Panel only)

2. Look for the program icon on the display (

3. Press

If the EnviroRanger is idle in Program mode for more than 5 minutes, then Run mode is automatically entered.

For information on the individual programming parameters see the chapters Application Examples on page 23 or Parameter Reference on page 55.

and then .

) (Rack or Panel only)

Run Mode

Run mode detects material level and provides control functions. The EnviroRanger automatically starts up in the Run mode when power is applied.

To enter Run mode from Program mode, press

“----“ is displayed briefly while the measurement reading is calculated and verified. Reading level and other data is displayed and any relays are operated based on the unit’s programming.

While the unit is in Run mode you can view system status. This information is shown on the LCD on the front of the unit or can be accessed remotely using communications software.

PL-556 EnviroRanger Programming Reference Page 9

Display

About the EnviroRanger

Wall Mount Rack or Panel Mount

Program Mode Run Mode

1 index type index type 2 index index 3 parameter value primary reading 4 units units 5 auxiliary function hi and hi hi alarm 6 n/a level display 7 scroll access tag filling display 8 scroll access tag emptying display 9 n/a loandloloalarm

relay # programmed

flashing = unavailable 11 relay # activated relay # activated 12 parameter number auxiliary reading 13 n/a 14 n/a failsafe operation: 15 program mode programming enabled

relay # programmed flashing = unavailable

normal operation:

Page 10 EnviroRanger Programming Reference PL-556

Hand Programmer

Note:

The hand programmer is ordered separately from Milltronics.

Function

Key Programming Mode Run Mode

1 8-digit Totalizer (toggle) 2 Pump Running Time 3 Head 4 Flow based on Head 5 6 Temperature 7 Rate of Change

Numeric and Auxiliar

About the EnviroRanger

8 Failsafe Time Left 9Time 0 Date Decimal Point (TVT left) Parameter Value Negative Value (TVT right) Material Level (P731) Fire Transducer Distance Run Mode Program Mode (Key 1) Units or % Units or % (Program Mode (Key 2)) Next Display Field Pause Display Toggle Increase Value Next Index Decrease Value Previous Index Enter Value

Clear to Preset

PL-556 EnviroRanger Programming Reference Page 11

Readings in Run Mode

When the EnviroRanger is in run mode the values displayed can be changed by using keys on the hand programmer.

All readings are shown in the Auxiliary field except for the totalizer and P920.

PressthisKey Function P#

Toggle Readings between percent and units P920

Level Space or Distance

0 to 100% 100 to 0%

Accumulated pump running hours2for numbered pump

P310

About the EnviroRanger

Hold number key for five seconds to display the number of accumulated pump starts2for

P311

numbered pump 8-digit totalizer, uses index and reading

areas, press again to toggle, P737 sets default

P322, P323,

P920

Used for OCM and Pumped Volume. Head measurement

Instantaneous flow based on head (OCM) Temperature Rate of level change

P926 P925 P664 P707

Failsafe Time Left (in %). When the Reading is updated, this value (Auxiliary Reading) resets to 100 and begins to decrease until the next valid measurement is made. If the Failsafe Time Left reaches 0, “LOE” flashes in the Reading display.

Hold for four seconds to show echo

P805

confidence Time (hh:mm)

P009

+ ###

Distances less than 0.3m (12”) from the transducer face cannot be reliably measured so a 0% rea ding cannot be achieved during “distance” operation.

If the associated relay is programmed for pump control.

Page 12 EnviroRanger Programming Reference PL-556

Date (dd:mm or mm:dd as P736) Display the value of the entered parameter

which is global or indexed by transducer Auxiliary reading, displays parameter

specified in P731 Distance

P008 typed

number

P731

P923

Scrolling Display

During “differential” or “average” Operation (P001 = 4 or 5), the display scrolls sequentially through Point Numbers 1, 2, and 3. Point Number 3 represents the difference between or average of Point Numbers 1 and 2.

See Display (P730 to P739) on page 166 for more information.

About the EnviroRanger

PL-556 EnviroRanger Programming Reference Page 13

About the EnviroRanger

Page 14 EnviroRanger Programming Reference PL-556

Programming the EnviroRanger

To meet the needs of any given application the EnviroRanger must be correctly programmed. The EnviroRanger is programmed by changing parameter values. The available parameters are described in detail in the Parameter Reference on page 55 and sample applications are given in Application Examples on page 23.

Rack or Panel Mount

To enter program mode on a rack or panel mount unit:

Press the program button on the front of the unit (shown at right)

This icon ( canbeplacedinprogrammode.

) appears when the unit

Wall Mount

The wall mount version has no program button, it is always ready for program mode.

Aim the hand programmer and press the program keys on the hand programmer (shown above).

Programming

The program button allows multiple units to be installed close together and still be programmed one at a time.

Program mode is confirmed by the icon ( disable programming, press again. Run mode is confirmed by absence of the icon in the display. Disable all nearby units to avoid inadvertent programming when using the infrared handheld programmer.

Note:

Unless otherwise noted, each valid key press should produce a change in the LCD, look for this when programming the unit.

PL-556 EnviroRanger Programming Reference Page 15

) appearing in the display. To

Starting Program Mode

Entering program mode has the following effects:

• all operating data is retained in memory

• alarm relay status is held at last known values

• control relays are de-energized (unless affected by parameter alteration or

is pressed)

• discrete inputs are detected but not acted on

The Run mode is automatically re-entered if the EnviroRanger is left unattended in the program mode for an extended period (approximately 5 minutes).

Parameter Indexing

Parameters are indexed if they can apply to more than one input or output. The index value defines to which input or output the particular parameter value relates. Indexed parameters contain a value for each index, even if that index is not used.

Note:

To set all indexed values for a given parameter to the same value use index “0”.

Programming

For example, to change the Relay Control Function (P111) for relay three you must ensure that “03” is displayed in the index field before you change the parameter value.

In this manual parameter index values are shown in brackets after the parameter number. For example P111[3] refers to parameter 111 index value 3.

Note:

Transducer parameters are indexed only if Operation (P001) is set to “Difference” (value=4) or “Average” (value=5). An indexed transducer is commonly referred to as a Point (short for measurement point). The term Point Number refers to indexed transducers.

index

field

rack or panel display shown

Page 16 EnviroRanger Programming Reference PL-556

To access the index of a particular parameter:

• Press

once

• Enter the parameter number

• Press

twice

• Press the number of the required index, or

• Press

or to scroll through the available values

Note:

When dealing with indexed parameters it is critical to ensure that you set the values accurately. Take extra time to ensure that the correct index value is being changed for each parameter value.

Changing Parameters (Dolphin Plus)

Tabs sho

groups of

parameters

Parameters have

roll-overs which

show numbe

Programming

The attached device can be programmed, debugged, and monitored from Dolphin Plus

The status bar informs you of program actions and data transfer status

Parameters can

be tracked while

the EnviroRange

is running

PL-556 EnviroRanger Programming Reference Page 17

Dolphin Plus is the primary method of changing EnviroRanger parameters. Most examples in this manual use the icons from the hand programmer but nearly all functions are also available through Dolphin Plus.

The Dolphin Plus software is available separately from Milltronics.

Changing Parameters (Hand Programmer)

1. From Run mode, press and then to put the unit into Program mode.

Note:

If Parameter Value alteration is not permitted, access the Lock parameter (P000) and enter the security code, (see Programming Security).

2. Press to select the Parameter Number field (see page 10)

3. Type the Parameter Number (e.g. 110) When you type the third digit the value for that parameter is shown

For lower numbered parameters, such as 007, you can type the number “7” and then press

4. Type the new value

5. Press

Programming

The EnviroRanger interprets the value and either accepts it, or replaces it with a valid value. See the Parameter Reference for descriptions of values.

The “?” icon indicates that the EnviroRanger has accepted the value but that it conflicts with other values entered. Double-check your programming.

By default the scroll keys ( and any that have been changed. Use P733 (G) Scroll Access on page 167

to allow all parameters to be scroll-accessed.

Using Units or Percent (%)

Many parameters can be viewed in either measurement units (P005) or percent. View the parameter and then press the units and percent. The LCD shows the current measurement type, either

units (m, mm, ft, etc.) or percent (%).

to show that parameter.

to enter the new value

or ) only show the Quick Start parameters

key to toggle between

Page 18 EnviroRanger Programming Reference PL-556

Special Parameters

View Only

Some Parameter Values are for display purposes only and cannot be altered. These are referred to as view only parameters.

In the Parameter Reference section of this instruction manual, view only parameters are identified by a “(V)” beside the Parameter Number.

Global

Some parameter values must be common for all inputs and outputs on the EnviroRanger. These are referred to as global parameters.

When a global parameter is accessed, the index display automatically disappears. When a non-global parameter is accessed, the index previously selected for that parameter is displayed.

In the Parameter Reference section of this manual, Global parameters are identified by a “(G)” beside the Parameter Number.

Indexed

Some parameter values relate to indexed items. Examples of this are parameters which are different for each:

• Relay, shown with an “(IR)”

• Transducer, shown with an “(IT)”

• Discrete Input, shown with an “(IDI)”

For full descriptions of parameters and how they are indexed, see How to Read the Reference on page 55.

Parameter Reset

To set any parameter back to the factory default:

• Display the appropriate parameter number

• Display the appropriate index value (if required)

• Press

Programming

To reset all parameters to preset values, see Master Reset (P999).

Perform a Master Reset (P999) to reset all parameters to “original” values before initial system installation, following a software upgrade, or whenever complete reprogramming is required. Use Dolphin Plus to store and retrieve parameter groups.

PL-556 EnviroRanger Programming Reference Page 19

Security

All operator programming is retained in non-volatile memory, immune to power interruptions. When programming is complete, the programmer may be locked away to prevent inadvertent programming alteration. As well, the Lock (P000) parameter may be used.

Displays

The following displays are shown when the EnviroRanger cannot display a number.

Display Meaning

parameter has not been set

all values not same when viewing index 0

parameter entered does not exist for this device

Programming

Page 20 EnviroRanger Programming Reference PL-556

Planning Considerations

Review the Application

When reviewing the application into which the EnviroRanger will be installed, note the:

• Pump control system inputs and outputs

• Dimensions of the wet well or reservoir (especially if pumped volume will be

used)

• Maximum measurement distance required (will determine transducer requirement)

• Communication type required (modem, industrial communication network)

Design the Control Scheme

Choose the most appropriate pump control strategy from those available. See Appendix C – Pump Control on page 215 for a description of the EnviroRanger pump control strategies and options.

Map the Control Scheme to EnviroRanger

Once the control scheme is designed, map its requirements to the EnviroRanger’s parameters. Be aware of the EnviroRanger’s abilities:

• Number of relay outputs (5)

• Number of discrete inputs (8)

• Number of mA inputs (1)

Install the EnviroRanger

Mount and wire the EnviroRanger as detailed in the EnviroRanger Installation Guide (PL-557).

Program the EnviroRanger

Use the Application Examples (page 23) and Parameter Reference (page

55) to determine the best method of programming the EnviroRanger to satisfy the control scheme.

Planning

Use either Dolphin Plus or a hand programmer to set the parameter values to those required.

PL-556 EnviroRanger Programming Reference Page 21

Test the Installation

Test the inputs and outputs as shown in Testing the Configuration on page

49.

Document the Installation

Use Dolphin Plus to record your parameter values for later reference.

Planning

Page 22 EnviroRanger Programming Reference PL-556

Application Examples

Note:

When the unit is first turned on it will give distance (P001=3) in meters from the transducer face to the material surface. If the wet well or reservoir is empty then this reading is the empty distance (P006) from the transducer face to the reservoir bottom. P006 is preset to 5.0m (16.4’), so reservoirs deeper than that will read LOE until P006 is updated.

Output Limitations

The standard EnviroRanger comes with 5 relay outputs. Each relay is programmed using P111 (IR) Relay Control Function (see page 74) from a large number of options. Use these application examples as a guideline for the relay programming.

Simple Level and Alarms

See Parameter Reference on page 55 for complete details on specific parameter values.

P006

hi hi

P007

lo lo

Set the Common Parameters

Prerequisite: You must know the details of your application and substitute

the values for the sample values provided. If you are bench testing the unit then set your test values to be the same as the sample values.

Parameter Index Value Description

P001 G 1 Operation = level P002 G 1 Material = liquid P003 G 2 Maximum Process Speed = medium P004 G 102 Transducer = XPS-10 P005 G 1 Units = meters P006 G 1.8 Empty = 1.8m P007 G 1.4 Span = 1.4m

Applications Examples

PL-556 EnviroRanger Programming Reference Page 23

Setting a High High Alarm

Parameter

P111 1 1 P112 1 1.2m P113 1 1.15m

Relay Index

Value Description

These settings trip the alarm when the level rises above 1.2m and reset the alarm when the level falls below 1.15m.

Setting a Low Alarm

Parameter

P111 3 1 P111 Aux. L P112 3 0.3 P113 3 0.4

To select a Level Alarm Designation (L,LL,H,HH or blank) do the following:

1. Press

2. Press

3. Press

to display the Auxiliary Function symbol, or as required to scroll to the alarm designation, to enter the value.

Relay Index

Value Description

These settings trip the alarm when the level falls below 0.3m and reset the alarm when the level rises above 0.4m. The low alarm (▼) icon is displayed on the LCD when the alarm is tripped.

Setting a Loss of Echo (LOE) Alarm

Parameter

P111 5 6 P070 G 0.5

Relay Index

Value Description

These settings trip the alarm when 0.5 minutes (30 seconds) pass without a valid echo being detected.

Setting an Out of Bounds Alarm

Parameter

P111 5 3 P112 5 1.3 P113 5 0.3 P116 5 0.05

Relay Index

Value Description

These settings do the following:

trips alarm resets alarm

above 1.35m below 1.25m below 0.25m above 0.35m

Application Examples

Page 24 EnviroRanger Programming Reference PL-556

Setting a Filling Rate Alarm

Parameter

P111 5 4 P112 5 1m P113 5 0.9m

Relay Index

Value Description

These settings trip the alarm when the reservoir is filling faster than 1m per minute and reset it at 0.9m per minute.

Setting an Emptying Rate Alarm

Parameter

P111 5 4 P112 5 -10%

P113 5 -5%

Relay Index

Value Description

These settings trip the alarm when the reservoir is emptying faster than 10% of span per minute and reset the alarm when emptying falls to 5%..

PL-556 EnviroRanger Programming Reference Page 25

Applications Examples

Pump Control

See Parameters section for complete details on specific parameter values.

Setting a Pump Down (Wet Well) Group

Sets a group of three pumps to pump down a wet well.

EnviroRanger with advanced pump control algorithms

P006

outflow

inflow

P007

Set the Common Parameters

Prerequisite: You must know the details of your application and substitute

the values for the sample values provided. If you are bench testing the unit then set your test values to be the same as the sample values.

Parameter Index Value Description

P001 G 1 Operation = level P002 G 1 Material = liquid P003 G 2 Maximum Process Speed = medium P004 G 102 Transducer = XPS-10 P005 G 1 Units = meters P006 G 1.8 Empty = 1.8m P007 G 1.4 Span = 1.4m

Set the Pump Relays to “Alternate duty assist”

Parameter

P111 1 52 P111 2 52 P111 3 52

Application Examples

Page 26 EnviroRanger Programming Reference PL-556

Relay Index

Value Description

Sets the pump relays (index 1, 2, and 3) to “alternate duty assist”.

Set the “On” Setpoints

Parameter

P112 1 1.0m P112 2 1.1m P112 3 1.2m

Relay Index

Value Description

Sets the three setpoints for the pump relays. The first cycle will use these setpoints. Subsequent cycles rotate the setpoints among the pumps.

Set the “Off” Setpoints

Parameter

P113 0 0.5m

Relay Index

Value Description

By using index 0 all five relays are set at the same time, including any alarm

relays. Use index 0 with caution.

Optional: Starting Pumps by Rate of Level Change

Parameter

P112 1 1.35 P112 2 1.35 P112 3 1.35 P113 1 0.5m

Relay Index

Value Description

Starting pumps by rate allows all setpoints to be set higher to save money by pumping from the highest safe level of the wet well.

P113 2 0.5m P113 3 0.5m P121 1 1 P121 2 1 P121 3 1 P132 G 20.0

Notice that all indexed relays for both P112andP113aresettothesame levels.

The pumps will start on 20 second intervals until the rate set in P703 is met.

Optional: Rotating Pumps by Service Ratio

Prerequisite: the pump relays must be set to a “service ratio” value (P111 =

54 or 55).

Parameter

P122 1 1 P122 2 2 P122 3 1

Relay Index

Value Description

These values will start pump 2 50% of the time and pumps 1 and 3 25% of the time each.

Applications Examples

PL-556 EnviroRanger Programming Reference Page 27

Optional: Totalizing Pumped Volume

Prerequisite: the volume of the wet well or reservoir must be known.

Parameter Index Value Description

P001 G 7 Operation = pumped volume P002 G 1 P003 G 2 P004 G 102 P005 G 1 P006 G 1.8 P007 G 1.4 P050 G 1 Tank volume is “flat-bottom” P051 G 17.6 Max volume is 17.6 m3or 17,600 liters P111 1 52 P111 2 52 P111 3 52 P112 1 1.0 P112 2 1.2 P112 3 1.4 P113 0 0.2 Sets the “off” setpoints for all relays.

These parameters are “as above.”

Sets relays 1, 2, and 3 as a pump group using Alternate Duty Assist control.

Sets the “on” setpoints for the pump group.

Run Mode

• Press

to enter Run mode. to display the pumped volume on the totalizer. to display the current level in the auxiliary reading area.

Other Optional Functions

Function Page Description

Independent Failsafe 90 Overrides default per relay Pump Run-on 91 Pumps past “off” setpoint Pump Start Delay 92 Staggers pump starts Power Resumption Delay 92 Delays first pump start Pump Exercising 93 Pumps based on time Wall Cling Reduction 93 Randomizes setpoints Pump Group 94 Separates pump groups Pump Energy Saving 95 Pumps during low cost periods Overflow Handling 99 Reaction to overflow events Flush Systems 103 Controls a flush device Pump Efficiency Testing 105 Removes poor performing pumps

Application Examples

Page 28 EnviroRanger Programming Reference PL-556

Setting a Pump Up (Reservoir) Group

Sets a group of three pumps to pump up a reservoir.

EnviroRanger with

advanced pump

control algorithms

P006

inflow

P007

outflow

Set the Common Parameters

Prerequisite: You must know the details of your application and substitute

the values for the sample values provided. If you are bench testing the unit then set your test values to be the same as the sample values.

Parameter Index Value Description

P001 G 1 Operation = level P002 G 1 Material = liquid P003 G 2 Maximum Process Speed = medium P004 G 102 Transducer = XPS-10 P005 G 1 Units = meters P006 G 1.8 Empty = 1.8m P007 G 1.4 Span = 1.4m

Set the Pump Relays to “Alternate Duty assist”

Parameter

P111 1 52 P111 2 52 P111 3 52

PL-556 EnviroRanger Programming Reference Page 29

Relay Index

Value Description

Sets the pump relays (index 1, 2, and

3) to “alternate duty assist”.

Applications Examples

Set the Relay “On” Setpoints

Parameter

P112 1 0.4m P112 2 0.3m P112 3 0.2m

Relay Index

Value Description

Set the Relay “Off” Setpoints

Parameter

P113 0 1.3m

Note:

Optional parameters found on page 28.

Relay Index

Value Description

Sets the three setpoints for the pump relays. The first cycle will use these setpoints. Subsequent cycles rotate the setpoints among the pumps.

By using index 0 all relays are set to the same value.

Application Examples

Page 30 EnviroRanger Programming Reference PL-556

Connecting a Pump Control Interlock

P006

EnviroRanger with advanced pump control algorithms using pump interlocks

outflow

discrete input relay output

Parameter

inflow

Relay Index

P007

Value Description

P111 1 52 P111 2 52

Sets the pump relays (index 1, 2, and

3) to “alternate duty assist”.

P111 3 52 P505 1 3 P505 2 4 P505 3 5

Sets discrete inputs 3, 4, and 5 as the inputs for the pumps attached to relays 1, 2, and 3 respectively.

These values will ensure that any pump reporting a failure is removed from the pumping rotation. For more information on pump interlocks and discrete inputs see:

• Discrete Input Functions (P270 to P275) on page 110

• Pump Interlock Allocation (P500 to P509) on page 128

• Appendix C – Pump Control on page 215

PL-556 EnviroRanger Programming Reference Page 31

Applications Examples

Open Channel Monitoring (OCM)

See Parameters section for complete details on specific parameter values.

There are three ways of defining an OCM installation depending on your Primary Measuring Device (PMD). See the listed examples for required parameters.

• Dimensional

is provided for some common weir and flume typ es. For these PMDs the dimensions (P602) are entered directly.

• Exponential

is provided for most other weir and flume types. For these PMDs the exponent provided by the manufacturer is entered. Flow is calculated using the exponent (P601) and the maximum values (P603 and P604).

• Universal

is provided to accommodate any installation not covered by the first two types. For all other PMDs the head-to-flow curve can be plotted and approximated based on known breakpoints, usually supplied by the PMD manufacturer.

Dimensional (P600=2,3,6,7)

• BS-3680 / ISO 1438/1 Thin plate V notch weir on page 35

• BS-3680 / ISO 4359 Rectangular Flume on page 36

• Palmer Bowlus Flume on page 37

• H Flume on page 38

Exponential (P600=1)

• Standard Weirs on page 39

• Parshall Flume on page 40

• Leopold Lagco on page 41

• Cut Throat Flume on page 42

Universal (P600=4,5)

• Typical Flow Characterization on page 42

• Example Flumes on page 43

• Example Weirs on page 43

Application Examples

Page 32 EnviroRanger Programming Reference PL-556

Set the Common Parameters

These “Quick Start” parameters are required for all installations.

Dimension examples on next page.

Parameter Index Value Description

P001 G 6 Operation = OCM P002 G 1 Material = liquid P003 G 2 Maximum Process Speed = medium P004 G 102 Transducer = XPS-10 P005 G 1 Units = meters P006 G 1.8 Empty = 1.8m P007 G 1.0 Span = 1.4m P801 G 0.8 Range Extension to avoid “LOE”

PL-556 EnviroRanger Programming Reference Page 33

Applications Examples

Setting Zero Head

Many PMDs trap a pool of liquid when there is no flow. There are two methods of accounting for this trapped liquid:

1. Use P605 Zero Head to raise the start of Span (P007) above the Empty distance (P006). See P605 (G) Zero Head on page 143.

P006

P007

P605

P603

2. Use P801 Range Extension to ignore readings below the artificially-short Empty distance (P006). See P801 (G) Range Extension on page 176.

P006

P603

P007

P801

The examples on the following pages show both methods.

Application Examples

Page 34 EnviroRanger Programming Reference PL-556

Setting Totalized Volume

To display the totalized volume on the LCD use the following parameters:

Parameter Index Value Description

P737 G 2

Show the eight digit totalizer in the primary display

Direct Support

BS-3680 / ISO 1438/1 Thin plate V notch weir

transducer

4to5xh

max

= P007)

max

notch angle

P602

P006

P603

P007

P801

Parameter Index Value

P600 G 7 – ISO 1438/1 V Notch Weir P602 1 Notch angle

(view only)

P603 G Maximum Head (preset to P007) P801 G Range Extension P608 G Flowrate Units

PL-556 EnviroRanger Programming Reference Page 35

Applications Examples

2 Discharge coefficient (Ce)

BS-3680 / ISO 4359 Rectangular Flume

3to4xh

P006

max(hmax

= P007)

flow

transducer

P605 (p)

Parameter Index Value

P600 G 6 – ISO 4359 Rectangular Flume P602 1 Approach width (B)

2 Throat width (b) 3 Hump Height (p)

4 Throat length (L) (view only) 5 Velocity coefficient (Cv) (view only) 6 Discharge coefficient (Cd) (view only) 7 Cross sectional area

P605 G Zero Head P608 G Flowrate Units

flow (P608)

Application Examples

Page 36 EnviroRanger Programming Reference PL-556

Palmer Bowlus Flume

Flow

D/2, point of measurement

Side view

Plan view

P603

Front view

Parameter Index Value

P600 G 2 – Palmer Bowlus Flume P602 1 Flume width (D) P603 G Maximum Head (preset = P007) P604 G Maximum Flow P605 G Zero Head P606 G Time Units

transducer

P006

P007

P605

• Sizedbypipediameter,D

• Flume relief is trapezoidal

• Designed to install directly into pipelines and manholes

• Head is referenced to bottom of the throat, not bottom of the pipe

• For rated flows under free flow conditions, the head is measured at a

distance of D/2 upstream from the beginning of the converging section

PL-556 EnviroRanger Programming Reference Page 37

Applications Examples

HFlume

Parameter Index Value

transduce

point of measurement

plan view

P006

P007

front view side view

P600 G 3–HFlume P602 1 Flume height (D) P603 G Maximum Head (preset = P007) P604 G Maximum Flow P606 G Time Units

• Sized by maximum depth of flume, D

• Approach is preferably rectangular, matching width and depth for distance 3

to 5 times the depth of the flume

• May be installed in channels under partial submergence (ratio of downstream level to head). Typical errors are:

• 1% @ 30% submergence

• 3% @ 50% submergence

• For rated flows under free flow conditions, the head is measured at a point

downstream from the flume entrance

Flume Size

(D in feet)

Point of Measurement

cm inches

0.5 5 1¾

0.75 7 2¾

1.0 9 3¾

1.5 14 5½

2.0 18 7¼

2.5 23 9

3.0 28 10¾

4.5 41 16¼

• H flumes come with a flat or sloping floor. The same flow table can be used as error is less than 1%.

Application Examples

Page 38 EnviroRanger Programming Reference PL-556

PMDs with Exponential Flow to Head Function

For Primary Measuring Devices (PMDs) that measure flow by an exponential equation use these parameters. Ensure that you use the correct exponent for your PMD, the values below are samples only.

Standard Weirs

weir profile

Applicable Weir Profiles

transducer

V-notch or

triangular

suppressed

rectangular

cipolleti or

trapezoidal

sutro or

proportional

Parameter Index Value

P600 G 1 – Exponential Function P601 G

Weir Type Value

†

V-notch 2.50 Suppressed rectangular 1.50 Cipolletti or trapezoidal 1.50

Sutro or proportional 1.00 P603 G Maximum Head P604 G Maximum F low P606 G Time Units P801 G Range Extension

† These values are samples only. Consult your weir manufacturer’s

documentation for the correct flow exponent.

Applications Examples

PL-556 EnviroRanger Programming Reference Page 39

Non-Applicable Weir Profiles

contracted

compound Poebing

approximate

rectangular

Flows through these weirs can be measured using the universal flow calculation P600 = 4 or 5. See Universal Calculation Support on page 42.

Parshall Flume

C = converging dimension /3C

Plan View

transducer

exponential

• sized by throat width

• set on solid foundation

• For rated flows under free flow conditions the head is measured at

Application Examples

P006

Front View Side View

/3the

length of the converging section from the beginning of the throat section.

Parameter Index Value

P600 G 1 – Parshall Flume P601 G 1.22 – 1.607 (consult your flume documentation) P603 G Maximum Head P604 G Maximum Flow (Q) P606 G Time Units

Page 40 EnviroRanger Programming Reference PL-556

Leopold Lagco Flume

converging diverging

throat

plan view

transducer

point of measurement

P007

P603

side view

Head

front view

P605

Parameter Index Value

P600 G 1 – Leopold Lagco Flume P601 G 1.55 P603 G Maximum Head (preset P007) P604 G Maximum Flow P605 G Zero Head P606 G Time Units

• Designed to be installed directly into pipelines and manholes

• Leopold Lagco may be classed as a rectangular Palmer-Bowlus flume

• Sized by pipe (sewer) diameter

• For rated flows under free flow conditions the head is measured at a point

upstream referenced to the beginning of the converging section. Refer to the following table:

P006

diameter in inches)

4-12 2.5 1

15 3.2 1¼ 18 4.4 1¾ 21 5.1 2 24 6.4 2½ 30 7.6 3 42 8.9 3½ 48 10.2 4 54 11.4 4½ 60 12.7 5 66 14.0 5½ 72 15.2 6

PL-556 EnviroRanger Programming Reference Page 41

Point of MeasurementFlume Size (pipe

cm inches

Applications Examples

CutThroatFlume

Plan View

• Similar to Parshall flume except that the floor is flat bottomed and throat has no virtual length.

• Refer to manufacturer’s specifications for flow equation and point of head measurement.

Parameter Index Value

P600 G 1 – Cut Throat Flume P601 G 1.55 P603 G Maximum Head (preset P007) P604 G Maximum Flow P606 G Time Units

Universal Calculation Support

When the primary measuring device (PMD) doesn’t fit one of the standard types it can be programmed using a universal characterization. When Universal is selected as the PMD type (P600) then both P610 and P611 must be entered to define the flow.

Two curve types are supported:

• P600 = 4 – linear (piecewise linear)

• P600 = 5 – curved (cubic spline)

Both are shown in the following chart:

Typical Flow Characterization

Maximums (P603, P604)

linear

Flow (P611)

Application Examples

Page 42 EnviroRanger Programming Reference PL-556

curved

Head (P610)

Characterization is achieved by entering the head (P610) and corresponding flow (P611), either from empirical measurement or from the manufacturer's specification. The more breakpoints that are defined, the more accurate will be the flow measurement. Breakpoints should be concentrated in areas exhibiting the higher degrees of non linear flow. A maximum of 32 breakpoints can be defined. The curve’s end point is always specified by the parameters Maximum Head (P603) and Maximum Flow (P604) for a maximum total of 33 breakpoints.

Use as many breakpoints as required by the complexity of your PMD.

See Flow Calculation on page 201 for more information.

Example Flumes

These example flumes would both require a universal calculation.

Trapezoidal

Dual Range (nested) Parshall

Example Weirs

These weirs could require universal calculation.

contracted

rectangular

For further information regarding universal flow calculations, see Flow Calculation on page 201.

compound Poebing

Applications Examples

approximate

exponential

PL-556 EnviroRanger Programming Reference Page 43

Gate Control

See Parameters section for complete details on specific parameter values. This technique can also be applied to some types of valves.

Setting a Gate (Penstock) Control

transducer

overflow

gate

flow direction

Set the Common Parameters

Prerequisite: You must know the details of your application and substitute

the values for the sample values provided. If you are bench testing the unit then set your test values to be the same as the sample values.

relays

Parameter Index Value Description

P001 G 1 Operation = Level P002 G 1 Material = liquid P003 G 2 Maximum Process Speed = medium P004 G 102 Transducer = XPS-10 P005 G 1 Units = meters P006 G 1.8 Empty = 1.8m P007 G 1.4 Span = 1.4m

Application Examples

Page 44 EnviroRanger Programming Reference PL-556

Set Relay 1 (Open Gate)

Relay 1 is wired to the “open” connections on the gate control. When relay 1 is energized the gate moves up.

Parameter Index Value Description

P111 1 63 P112 1 45% P113 1 ---P114 1 0.1 P115 1 0.02

Sets relay 1 to energize (open gate) when the level is below 45% of the span (0.63m). The gate will open for 0.1 minute (6 seconds) and this cycle will happen once per 0.02 hours (1 minute, 12 seconds) until the level is above 45%

Set Relay 2 (Close Gate)

Relay 2 is wired to the “close” connections on the gate control. When relay 2 is energized the gate moves down.

Parameter Index Value Description

P111 2 63 P112 2 55% P113 2 ----

Sets relay 2 to energize (close gate) when the level is above 55% of the span (0.77m). The timing (P114, P115) of relay 2 is set from the relay 1 setpoints.

Note:

Care must be taken to adjust P114 and P115 for proper proportional integral (PI) control without overshoot or cycling. P114 is equivalent to proportional band (P). P115 is equivalent to reset (I).

The transducer can also be placed upstream from the gate to control upstream head.

Applications Examples

PL-556 EnviroRanger Programming Reference Page 45

Rake (Screen) Control

Screens or rakes are mounted on the inflow channel of the wastewater treatment plant to prevent debris from clogging the equipment. When material builds up on the screen a level differential is created with the water level higher in front of the screen than behind it. When this differential reaches the programmed setpoint the EnviroRanger activates a relay to run mechanical rakes to clean the screen and ensure a steady flow into the treatment process.

Setting a Rake Control

transducer 1

transducer[1]

P006[1]

debris conveye

rake

transducer 2

transducer[2]

P007[1]

h[1]

rake

Level difference (point 3) = h[1] – h[2]

Setting the Common Parameters

Prerequisite: You must know the details of your application and substitute

the values for the sample values provided. If you are bench testing the unit

Application Examples

then set your test values to be the same as the sample values.

Page 46 EnviroRanger Programming Reference PL-556

water level

P006[2]

P007[2]

flow

h[2]

Parameter Index Value Description

P001 G 4 Operation = Differential P002 G 1 Material = liquid P003 1,2 2 Maximum Process Speed = medium P004 1,2 102 Transducer = XPS-10 P005 G 1 Units = meters P006 1 1.8 Empty = 1.8m

2 2.2 Empty = 2.2m

P007 1 1.4 Span = 1.4m

2 1.4 Span = 1.4m

Set Relay 1 (Operate Rake)

Parameter Index Value Description

P110 1 3 P111 1 50 P112 1 0.4 P113 1 0.1

Starts the rake when the difference between the two levels rises above

0.4m and stop the rake when the difference falls below 0.1m.

Set Relays 2 to 4 (Level Alarms)

Parameter Index Value Description

P110 2 1 P111 2 1 P112 2 1.3 P113 2 1.2 P110 3 2 P111 3 1 P112 3 0.2 P113 3 0.4 P110 4 3 P111 4 1 P112 4 1.0 P113 4 0.9

Sets relay 2 as a high level alarm for transducer 1 with an “on” setpoint of

1.3m and an “off” setpoint of 1.2m.

Sets relay 3 as a low level alarm for transducer 2 with an “on” setpoint of

0.2m and an “off” setpoint of 0.4m.

Sets relay 4 as a “rake failure” alarm as it uses the differential level point (3) with an “on” setpoint of 1.0m and an “off” setpoint of 0.9m.

PL-556 EnviroRanger Programming Reference Page 47

Applications Examples

Application Examples

Page 48 EnviroRanger Programming Reference PL-556

Testing the Configuration

Once you’ve programmed the EnviroRanger you must test the device to ensure that it performs to your specifications. This test can be run in simulation mode or by varying the level in the wet well. The latter is preferred as it more accurately represents running conditions. However, if it is not possible to do a physical test, the simulation mode will ensure that all control programming is correct.

Simulation

When in simulation mode the LCD shows the EnviroRanger’s reaction to level changes but any pump or control relays are held off. Alarm relays are allowed to operate based on the simulation.

To allow pump or control relays to operate based on the simulated level, set P000 to –1.

Simulating a Single Measurement

Access the appropriate parameter (Press and then Enter the parameter number).

Testing

Press associated Reading is displayed in the Parameter Value field, and any

"alarm" relays are set accordingly.

To verify Reading calculations (P920 to P926)...

1. Key in a material level in Units (P005) or % of Span (P007).

2. Press

3. Verify the calculated Reading.

To start a simulation from the level entered, press

; repeat 5 times to overcome Echo Lock (P711), if applicable. The

, the calculated Reading is displayed.

or .

PL-556 EnviroRanger Programming Reference Page 49

Simulating a Level Cycle

To start a (P920, P921, P922, or P923) simulation (from level = 0)...

Testing

Checking Volume Characterization

1. Go to P920

2. Enter a level with a known volume

3. Press Enter

4. Check the returned volume against the manufacturer’s chart

5. Change parameters P054 and P055, as required

6. Repeat steps 2 to 5 until the volume curve is verified

Press

Use the

When the level rises to 100% or falls to 0% it reverses direction at the same rate.

To check that the universal volume calculations (P050 = 9, 10) are accurate do the following:

to simulate level rise and fall at 1% of Span / second.

and keys to adjust the simulated rate of rise or fall.

Rise at 4% of Span per second (maximum) Rise at 1 % of Span per second (preset at start of simulation) Stopped Fall at 1% of Span per second Fall at 4% of Span per second (maximum)

Checking OCM Flow Characterization

To check that the universal flow calculations (P600 = 4, 5) are accurate do the following:

1. Go to P925

2. Enter a level with a known flow

3. Press Enter

4. Check the returned volume against the manufacturer’s chart

5. Change parameters P610 and P611, as required

6. Repeat steps 2 to 5 until the flow curve is verified

Page 50 EnviroRanger Programming Reference PL-556

I/O Checkout

Once the EnviroRanger is installed a test is usually performed to verify the wiring.

Relays

Use P119 (IR) Relay Logic Test (page 87) to force a state change and verify that the results are as expected (pump starts, alarm sounds, etc.).

Discrete Inputs

Use P270 to force the input value and verify that the results are as expected (pump removed from rotation, overflow event, etc.).

1. Go to P270[n] where n = the discrete input to be tested

2. Set to 0 to force the input off

3. Go to P275[n] to verify that the value is forced

4. Check the state of outputs to ensure that they respond as expected

5. Go to P270[n]

6. Set to 1 to force the input on

7. Go to P275[n] to verify that the value is forced

8. Check the state of outputs to ensure that they respond as expected

Testing

For further information see:

• Discrete Input Functions (P270 to P275) on page 111

• Overflow / Underflow (P160 to P169) on page 99

• Pump Interlock Allocation (P500 to P509) on page 128

• Pump Fault Status (P510 to P515) on page 134

• Pump Control Source (P520 to P524) on page 138

• Discrete Inputs (for pump control algorithms) on page 216

mA Input

Use P254 to test the mA input value against a true level. Use a trusted external mA source to generate the signal required for testing and verify the incoming signal with P260. As the mA level is changed ensure that the system responds as expected.

Reset for Run Mode

Once testing is complete and the unit is ready for operation it is good practice to clear any pump interlocks. Do this by setting P510[0] to 0.

PL-556 EnviroRanger Programming Reference Page 51

Application Test

If the application is being tested by varying the material level (preferred) then ensure that none of the control devices are connected (or at least there is no power available to them).

Testing

1. When the EnviroRanger performs exactly as required, programming is

2. If alternate Reading units, failsafe action, or relay operation is desired,

3. If the system performance experiences problems, see Appendix B –

If the application is being tested in simulation mode (and P000 is not -1) then control relays are not energized and they can remain connected.

While the level is being cycled, check the results of the discrete inputs by either closing the circuit externally (preferred) or using P270 (IDI) Discrete Input Function on page 111 to force the input on or off. Try all possible combinations to thoroughly test the setup. For each combination run a complete cycle to verify that the pumps operate as expected.

Monitor system performance carefully, under all anticipated operating conditions.

complete.

update the parameters for the new functionality.

Troubleshooting on page 205.

If all operating conditions cannot be observed during the System Performance Evaluation, refer to Measurement (P920 to P927) on page 193 for simulation instructions. Perform a Reading Measurement simulation to verify programming.

Usually, when a simulation is run, alarm relays will energize based on programming but control relays will not.

Conduct a System Performance Evaluation following any installation modification or programming (parameter) alteration.

Programming Documentation

With programming complete, record all parameter alterations.

1. If the keypad programmer is used, enter the program mode and scroll to altered parameters (skipping parameters left at preset values). Record all parameter alterations.

2. If Dolphin Plus software is used, save a file to disk. If you require hardcopy use the Dolphin Plus Reports feature to print either the full list or only those parameters changed from factory default.

Page 52 EnviroRanger Programming Reference PL-556

For normal operation, return to the Run mode. The EnviroRanger will perform reliably, requiring little or no maintenance.

Connect (or enable) process control/alarm equipment to the EnviroRanger only after satisfactory performance is verified for all possible operating conditions.

Testing

PL-556 EnviroRanger Programming Reference Page 53

Testing

Page 54 EnviroRanger Programming Reference PL-556

Parameter Reference

How to Read the Reference

Each item in the programming reference has five sections:

Title

The number, type and name of the parameter.

Possible types are:

Type Name Description

G Global This parameter applies to the entire unit V View only This parameter can not be set, only viewed IT Transducer Indexed by transducer (if P001=4 or 5) IL Level Point IR Relay Indexed by relay (5) IDI Discrete Input Indexed by discrete input (8) IP Comm. Port Indexed by communications port (2) ID Dimension Indexed by PMD dimension (up to 6) IE Echo Profile Indexed by stored echo profile (10) IB Breakpoint Indexed by breakpoint (10 or 32) IC CSO Log Indexed by CSO log entry (20)

Description

The first, italic, paragraph describes the purpose of the parameter, when you would change it, and for which applications.

Details

The following paragraphs detail the parameter and include any side-effects of using it.

Indexed by level point (if P001=4 or 5))

Parameter Reference

Values or Choices

The table shows the possible values in units or numbered choices for the parameter with short descriptions. The preset is marked with an asterisk

(*) or listed as a value.

A listing of any related parameters.

The three level points are: transducer 1, transducer 2, and the calculated point which can be difference (P001=4) or average (P001=5).

PL-556 EnviroRanger Programming Reference Page 55

P000 (G) Lock

Use this parameter to secure the EnviroRanger from changes.

WARNING Use this lock as backup security only. It uses a fixed value which can be discovered by unauthorized personnel.

Access this parameter directly (type the number 000) and enter any value (other than 1954) to secure the programming lock. To unlock the EnviroRanger, access this parameter and enter the value “1954”.

When lock is activated, the EnviroRanger may be switched from the RUN mode to the program mode and the value of any parameter may be viewed but not altered.

Normally, during a measurement simulation (see Measurement Parameters,

Parameter Reference

P920 - P926), pump or control relays remain de-energized. If desired, set Lock for “simulation controls” to have pump or control relays function based on the simulated level.

Simulation mode reverts to 1954 after the unit is idle for 10 minutes.

Simulate using P920 usually does not energize control relays. If this parameter is set to –1 then all relays will energize when the P920 simulation is run.

Values

1954 * off (programming permitted)

-1 simulation controls (relays energize based on simulated level) other lock activated (programming secured)

• P132 (G) Pump Start Delay on page 92

• Simulation on page 49

Page 56 EnviroRanger Programming Reference PL-556

Quick Start (P001 to P009)

P001 (G) Operation

Sets the type of measurement required for the application.

If 0 – “out-of-service” is entered alarm relay(s) energize (set “off”), and pump relay(s) de-energize (set “off”).

If “DPD” or “DPA” is entered, either 2 transducers of the same type are required, or one transducer and one mA input. If two transducers are used all transducer parameters become indexed, and a third level point is calculated:

• DPD (difference) = Point 1 - Point 2

• DPA (average) = (Point 1 + Point 2) / 2

For these operations any of three level points (transducer 1, transducer 2, or the calculated point) can be used to trigger relays (see P110 (IR) Level Source on page 74).

Values

0 Out-of-service 1 Level – how full the vessel is (a.k.a. volume – P050) 2 Space – how empty the vessel is (a.k.a. ullage – P050) 3 * Distance – distance from transducer to material 4 DPD – dual point difference 5 DPA – dual point average 6 OCM – flow rate in an open channel 7 Pump Totalizer – total pumped volume

Parameter Reference

P002 (G) Material

The type of material being measured, normally liquid.

For most EnviroRanger applications this entry will be liquid or slurry (value 1) but the application could also involve solids.

Values

1 * Liquid or horizontal solid surface 2 Solid or angled surface

PL-556 EnviroRanger Programming Reference Page 57

P003 (IT) Maximum Process Speed

Determines how quickly the EnviroRanger reacts to level changes.

Use the setting which is just fast enough to keep up with your process. Slower settings provide higher accuracy while faster settings allow for more level fluctuations.

Values

1 Slow (0.1 m/min) 2 * Medium (1 m/min) 3 Fast (10 m/min)

• Failsafe (P070 to P072) on page 69

• P121 (G) Pump by Rate on page 88

• Measurement Verification (P710 to P713) on page 162

• Transducer Scanning (P726 to P728) on page 164

Parameter Reference

• Rate (P700 to P708) on page 159

P004 (G) Transducer

Specifies the Milltronics transducer connected.

Enter the type of transducer(s) connected to the EnviroRanger. If multiple transducers are used they must be of the same type.

Values

0 No transducer attached 1ST-25

2ST-50 100 STH 101 XCT-8 102 * XPS-10 103 XCT-12 104 XPS-15 112 XRS-5 250 Auxiliary (see mA Input)

• mA Input (P250 to P254) on page 108

Page 58 EnviroRanger Programming Reference PL-556

P005 (G) Units

Specifies the units used for dimensional values.

Changing this value automatically changes the units displayed for all parameters. Existing values are converted and do not have to be re-entered.

Values

1 * Meters 2 Centimeters 3 Millimeters 4 Feet 5 Inches

• P060 (IT) Decimal Position on page 66

P006 (IT) Empty

Parameter Reference

The distance in “units” from the face of the transducer to the process empty point.

Setting this value also sets Span (P007) unless Span was already set to another value.

Values

0.000 to 9999 Preset: 5.000m (or equivalent depending on units)

• P007 (IT) Span on page 60

• P800 (G) Near Blanking on page 176

PL-556 EnviroRanger Programming Reference Page 59

P007 (IT) Span

Span is the range of levels that the equipment is set to measure.

Span is preset for a value close to the maximum available. Enter a value that reflects the maximum range of your application.

Always prevent the monitored surface from approaching within 0.33 m (1 ft) of the transducer face as this is the minimum blanking for most Milltronics transducers (some require more blanking – see your transducer manual).

Many other parameters are set as a percentage of span (even if they are entered in units). The values of these other parameters may change if the

Parameter Reference

span is altered after installation and they are measured based on level (upwards from Empty towards the transducer face).

All volumes are based on span so it should be set for the maximum volume point if volume calculations are needed.

Values

0.0 to 9999 Preset: based on Empty (P006)

• P800 (G) Near Blanking on page 176

• P006 (IT) Empty on page 59

• P005 (G) Units on page 59

• Volume (P050 to P055) on page 62

• P112 (IR) Relay “on” Setpoint on page 84

• P113 (IR) Relay “off” Setpoint on page 84

P008 (G) Date

Date is the current date in the format: YY.MM.DD.

The date is entered by using the numeric keypad and the decimal “.” key. For example, to enter December 10, 1998 you would type in the value “98.12.10”.

Page 60 EnviroRanger Programming Reference PL-556

rack or panel

display shown

Year 2000 Compliance

00-69 Assumed to be the years 2000 to 2069 70-99 Assumed to be the years 1970 to 1999

Values

70:01:01 to 69:12:31

P009 (G) Time

Time is the current time in 24-hour format: HH.MM.SS.

The time is entered using the numeric keypad and the decimal “.” key. For example, to enter 9:34:45 p.m. you would type in the value “21.34.45”.

Parameter Reference

Values

00:00:00 to 23:59:59

rack or panel

display shown

PL-556 EnviroRanger Programming Reference Page 61

Volume (P050 to P055)

To enable the EnviroRanger to show readings based on vessel or wet well volume (rather than level) use these parameters.

If one of the “universal” tank shapes is used then follow this procedure:

• Plot a volume to height chart

• Enter the curve values from this chart into P054 and P055

• Ensure extra points are added around sharp transitions in the chart/reservoir

Parameter Reference

If you require volume display only (based on linear multiplication of span) then use P061 (IT) Convert Reading on page 66. This method does not calculate volume and must not be used in place of these parameters if any volume dependent features (such as pump efficiency) are used.

P050 (G) Tank Shape

Enter the Tank Shape value that matches the monitored vessel or wet well.

When Operation is "level" (P001 = 1), liquid (material) volume is calculated. Alternatively, when Operation is "space" (P001 = 2), remaining vessel capacity is calculated.

In the RUN mode, Readings are displayed in percent maximum volume. To convert Readings to volumetric units, see Max Volume (P051).

Page 62 EnviroRanger Programming Reference PL-556

Values

0 = volume calculation not required (preset)

1 = flat level bottom 4 = half sphere bottom 8 = sphere

2 = cone / pyramid bottom 5 = flat sloped bottom 9 = universal linear

3 = parabola bottom

6 = flat ends

10 = universal curved

7 = parabola ends

• P051 (G) Max Volume on page 63

• Pump Efficiency (P180 to P186) on page 105

• P001 (G) Operation on page 57

• Pumped Volume Totalizer (P622 to P623) on page 148

• P920 (IL) Reading Measurement on page 193

Parameter Reference

P051 (G) Max Volume

For Readings in volumetric units (rather than percent), enter the vessel volume between Empty (P006) and Span (P007).

The units of measurement for this reading are arbitrary. The volume is calculated from the empty position to the maximum span position and is scaled according to the Tank Shape (P050) value. This enables the use of any volume units required.

Note:

Ensure that the chosen units allow the total volume to be displayed in the four digits on the LCD.

Example

1. If max. volume = 3650 m

2. If max. volume = 267500 gallons, enter 267.5 (1000's of gallons).

PL-556 EnviroRanger Programming Reference Page 63

, enter 3650.

Values

0.0 to 9999 Preset: 100.0

• P006 (IT) Empty on page 59

• P007 (IT) Span on page 60

• P060 (IT) Decimal Position on page 66

P052 (G) Tank Dimension ‘A’

This is dimension ‘A’ as used in P050 (G) Tank Shape on page 62.

Enter the height of the tank bottom if P050 = 2,3,4, or 5, or the length of one end section of the tank if P050 = 7, in Units (P005).

Values

0.000 to 9999

Parameter Reference

Preset: 0.000

P053 (G) Tank Dimension ‘L’

This is dimension ‘L’ as used in P050 (G) Tank Shape on page 62.

Enter the tank length (excluding both end sections) if P050 = 7.

Values

0.000 to 9999 Preset: 0.000

P054 (IB) Breakpoint Levels (Universal Volume Calculation)

When the tank shape is too complex for any of the preconfigured shapes you can specify the volume based on segments.

Enter up to 10 level breakpoints (where volume is known) if P050 = 9 or 10.

These values should be provided by the tank manufacturer.

To enter a Level Breakpoint...

1. Go to Parameter P054

2. For each index enter a breakpoint in measurement units

3. Ensure that each breakpoint corresponds to the same index for P055

Values

0.000 to 9999

Page 64 EnviroRanger Programming Reference PL-556

P055 (IB) Volume Breakpoints (Universal Volume Calculation)

Each segment defined by the level breakpoints (P055) requires a volume to allow the EnviroRanger to make the level-to-volume calculations.

These values should be provided by the tank manufacturer.

Some typical volume calculations are:

Sphere

Cone

Cylinder

Enter the volume corresponding to each Level Breakpoint entered.

To enter a Volume Breakpoint...

1. Go to Parameter P055

2. For each index enter a volume

3. Ensure that each volume corresponds to the same index for P054

Values

0.0 to 9999 Preset: 0.000

V = (4/3)πr

V = (1/3)πr2h

V=πr2h

Parameter Reference

PL-556 EnviroRanger Programming Reference Page 65

Display and Reading (P060 to P062)

Alter the following parameters to:

• Change the number of decimal places displayed

• Convert the Reading to alternate units

• Reference measurements to other than Empty (P006) or Span (P007)

P060 (IT) Decimal Position

Defines the maximum number of decimal places used on the LCD.

In the RUN mode, the number of decimal places displayed is automatically adjusted (if necessary) to prevent the number of digits from exceeding the display capabilities (4 digits). To keep the decimal place from shifting, and make reading the display easier, reduce the number of decimal places to the number shown at 100%.

Parameter Reference

For example, if 100% equals 15 metres then use two decimal places to allow for readings such as 15.00 or 12.15.

This value is automatically altered when Units (P005) or Max Volume (P051) is altered.

Values

0 no digits after the decimal point 1 1 digit after the decimal point 2 3 3 digits after the decimal point (limited by device resolution)

• P005 (G) Units on page 59

• P051 (G) Max Volume on page 63

• P920 (IL) Reading Measurement on page 193

2 digits after the decimal point

P061 (IT) Convert Reading

Multiplies the current value by the specified amount to allow for any scaling required.

Examples:

• If the measured value is in feet enter 0.3 to display the number of yards

• For simple linear volume conversions you can enter the volume

measurement per unit to get the correct conversion. For example, if the reservoir contains 100 litres per vertical meter, use 100 to get the reading in liters.

Page 66 EnviroRanger Programming Reference PL-556

This method does not calculate volume and must not be used in place of the volume parameters if any volume dependent features (such as pump efficiency) are used. To calculate true volumes see Volume (P050 to P055) on page 62.

Avoid entering a value that, when multiplied by the maximum current Reading, could exceed five digits before the Decimal Position or the device will not display the value correctly.

If a value does exceed five digits then the value “EEEE” is displayed.

Values

-999 to 9999 Preset: 1.000

• P920 (IL) Reading Measurement on page 193

P062 (IT) Offset Reading

Adds the specified value to the level reading, usually to reference the reading to sea level or another datum level.

The operation of the device is not affected by the Offset Reading. This value is used for display purposes only. All control measurements are still referenced to Empty.

Example

To reference the displayed level to sea level, enter the distance in Units (P005), between Empty (P006) and sea level. (Enter a negative value if Empty is below sea level.)

Parameter Reference

sea level

Values

-999 to 9999 Preset: 0.000

PL-556 EnviroRanger Programming Reference Page 67

P006

P007

P062

reservoir

• P920 (IL) Reading Measurement on page 193

Parameter Reference

Page 68 EnviroRanger Programming Reference PL-556

Failsafe (P070 to P072)

The failsafe parameters are used to ensure that if no valid level reading is available then the devices controlled by the EnviroRanger default to an appropriate state.

By default, if an error condition is detected then the display and relay status are held at their last "known" values and the Failsafe Timer (see below) is activated. If the Failsafe Timer expires and the unit is still in an error condition then P071 (IT) Failsafe Material Level determines the level reading.

Control the reaction of the EnviroRanger to extended error conditions by configuring parameter P071 (IT) Failsafe Material Level, described on page 70, and ensure that the fail state is optimal for your application.

If Failsafe Operation activates frequently, seeAppendix B – Troubleshooting on page 205.

P070 (G) Failsafe Timer

Parameter Reference

The time elapsed, in minutes, of invalid measurements before Failsafe State is activated.

Once activated, the Failsafe state initiates the following:

1. P071 (IT) Failsafe Material Level (described on page 70) is activated as the material level reading.

a. The unit responds to the new level as programmed (control and alarm

relays activate as defined by the programming)

b. Individual relays can have independent failsafe responses. See P129

(IR) Relay Failsafe on page 90.

2. The appropriate error is displayed:

a. LOE for loss of echo from the transducer b. Short for a shorted transducer cable c. Open for a cut transducer cable d. Error for all other problems

When modifying the preset value, use one that is short enough to protect the process but long enough to avoid false alarms. Use 0 (no delay) only for testing purposes.

This value is automatically altered when P003 (IT) Maximum Process Speed (page 58) is altered.

PL-556 EnviroRanger Programming Reference Page 69

Values

0.000 to 9999 Preset: 10.00 minutes

• P003 (IT) Maximum Process Speed on page 58

• P129 (IR) Relay Failsafe on page 90

P071 (IT) Failsafe Material Level

The material level reported when a Failsafe State is initiated.

There are four possible settings for this parameter:

HOLd HI LO

Parameter Reference

Measurement

Select the Failsafe Material Level based upon the relay operation required during failsafe operation.

Selecting HI, LO, or HOLd

1. Press

2. Press

3. Press

Entering a Measurement

To enter a specific Failsafe Material Level within -50 to 150% of Span (P007), in Units (P005) or % of Span.

Relay reaction

The way in which relay programming reacts to the failsafe level depends on P129 (IR) Relay Failsafe (page 90 ). By default:

to display the Auxiliary Function symbol, or as required to scroll to the desired option, to enter the value.

Keep the last known material level Use the full Span (P007) as the material level Use Empty (P006) as the material level Use an arbitrary value (between 0 and 150% of span)

• Alarm relays have P129 = “OFF” and so react to the Failsafe Material Level.

• Control relays (all pumps and some others) have P129 = “dE” and so de-

energize the relay when the unit enters Failsafe mode regardless of the Failsafe Material Level.

Values

0.000 to 9999 Value in units or % (to 150% of span) HI Level goes to maximum span LO Level goes to 0 span (Empty) HOLd * Level remains at last reading

Page 70 EnviroRanger Programming Reference PL-556

• P001 (G) Operation on page 57

• P006 (IT) Empty on page 59

• P007 (IT) Span on page 60

• P111 (IR) Relay Control Function on page 74

• P112 (IR) Relay “on” Setpoint on page 84

• P113 (IR) Relay “off” Setpoint on page 84

• P129 (IR) Relay Failsafe on page 90

P072 (IT) Failsafe Level Advance

The speed at which the EnviroRanger advances to and returns from the Failsafe Material Level.

When "Restricted" (preset), the EnviroRanger advances to/from the Failsafe Material Level, as determined by Maximum Process Speed (P003) or the Max Fill / Empty Rate (P700/P701) values entered.

When "Immediate" is selected, the Failsafe Material Level is assumed immediately.

Parameter Reference

When "Fast Back" is selected, the Failsafe Level Advance is restricted, however the return to a new measured material level is immediate.

Values

1 * Restricted 2 Immediate 3 Fast Back

• P003 (IT) on page 58

• P700 (G) Max Fill Rate on page 159

• P701 (G) Max Empty Rate on page 159

• P070 (G) Failsafe Timer on page 69

• P071 (IT) Failsafe Material Level on page 70

PL-556 EnviroRanger Programming Reference Page 71

Relays (P100 to P119)

The EnviroRanger comes with five relays, sometimes called digital outputs, typically used to control devices and alarms. While the number of devices directly controlled is limited by the relays all control functions are accessible through software. Refer to the EnviroRanger Communications Reference for information on accessing information through software.

Each parameter is indexed to the five relays. See Special Parameters on page 19 for more information.

Preset Applications (P100)

The EnviroRanger makes standard applications easier to program by providing an extensive list of presets.

Control Functions (P111)

Each relay can be configured independently to take advantage of the flexibility built into the EnviroRanger. Configure the relays independently to

Parameter Reference

take advantage of the advanced features of the EnviroRanger. Start with a preset application and then change only the required parameters to make the task more efficient.

Setpoints (P112, P113, P114, P115)

Each relay is triggered by one or more setpoints. The setpoints can be based on absolute level (P112, P113), rate of change (P702, P703), or time (P114, P115). Each different control function specifies which setpoints are required.

P100 (G) Preset Applications

There are six preset applications which can help configure the EnviroRanger for typical use or for bench testing before commissioning.

If your application is similar to those listed here then select the appropriate one and then change only the parameters required. If none of these preset applications suits your needs then move on to P111 (IR) Relay Control Function on page 74.

Note:

Programming the relays independently is the most common method used.

For screen applications (P100=5) the EnviroRanger’s operation must be set to difference (P001=4).

Page 72 EnviroRanger Programming Reference PL-556

Parameters Affected by Pre-set Applications

Value # Parameters affected

Off Wet Well 1

Wet Well 2

Reservoir 1

Reservoir 2

Screen

(P001=4 only)

Alarms

0 All relays set “off”

Pump down with the following level settings:

Parameter

P111 52 52 1 (H) 1 (L) 0

12345

P112 70% 80% 90% 10% – P113 20% 20% 85% 15% –

Pump down with the following level and rate settings:

Parameter

12345

P111 52 52 1 (H) 1 (L) 0

P112 80% 80% 90% 10% – P113 20% 20% 85% 15% –

P121 1 Because the pumps are started by rate you must change P702 and P703 to appropriate values. Pump up with the following level settings:

Parameter

P111 52 52 1 (H) 1 (L) 0

12345

P112 30% 20% 90% 10% –

P113 80% 80% 85% 15% – Pump up with the following level and rate settings:

Parameter

12345

P111 52 52 1 (H) 1 (L) 0

P112 20% 20% 90% 10% –

P113 80% 80% 85% 15% –

P121 1 Because the pumps are started by rate you must change P702 and P703 to appropriate values. Differential control of a screen or rake:

Parameter

P11031230

12345

P111 50 1 (H) 1 (L) 1 (H) –

P112 80% 90% 10% 90% –

P113 20% 85% 15% 10% – General alarms at four setpoints:

Parameter

P111 1(H) 1(L) 1(HH) 1(LL) 0

12345

P112 80% 20% 90% 10% –

P113 75% 25% 85% 15% –

Relay #

Parameter Reference

PL-556 EnviroRanger Programming Reference Page 73

P110 (IR) Level Source

The level source on which the indexed relay matches setpoints.

This value is reset if Relay Set Up (P100) is altered. Points 2 and 3 are available only if Operation is set for difference or average (P001 = 4 or 5).

Values

1 * Point # 1 = transducer 1 2 Point # 2 = transducer 2 3 Point # 3 = difference (P001=4) or average (P001=5)

• P001 (G) Operation on page 57

P111 (IR) Relay Control Function

The control algorithm used to trip the relay.

Parameter Reference

Use 0 (preset) to disable control of the indexed relay. Complete table of values on next page.

Page 74 EnviroRanger Programming Reference PL-556

Values

Control Type #

General Off 0 Relay set off, no action

Level 1 based on level setpoints “on” and “off” In Bounds 2

Out of Bounds 3 Rate of Change 4 based on rate setpoints “on” and “off”

Alarm page 76

Temperature 5 Loss of Echo (LOE) 6 when echo is lost

Cable Fault 7 when the circuit to a transducer is opened Pump Efficiency 8 based on pump volume calculations (P512) Time of Day 9 based on the clock Clock Failure 10 if the clock module fails Pump Failure 11 based on P510 Power F ailure 12 based on P519

Flow page 79

Totalizer 40 every 10yunits (P640-P645) Flow Sampler 41

Fixed Duty Assist 50

Fixed Duty Backup 51

Alternate Duty Assist 52

Pump page 80

Alternate Duty Backup

Service Ratio Duty Assist

Service Ratio Duty Backup

First In First Out (FIFO)

Time 60 based on “duration” and “interval” setpoints Overflow 61 based on overflow event.

Aeration 62

Control

Gate 63

page 82

Flush Valve 64

Communication 65

Relay Control

when level enters the range between “on” and “off” setpoints

when level exits the range between “on” and “off” setpoints

based on temperature setpoints “on” and “off”

every n x 10

units (P641-P645) or time

duration (P115) at fixed “on” and “off” setpoints and allows

multiple pumps to run at fixed “on” and “off” setpoints and allows

only one pump to run at rotating “on” and “off” setpoints and allows

multiple pumps to run at rotating “on” and “off” setpoints and allows

only one pump to run on service ratio at “on” and “off” setpoints

and allows multiple pumps to run on service ratio at “on” and “off” setpoints

and allows only one pump to run as Alternate Duty Assist, resets the relay

from staggered “off” setpoints.

based on “duration” and “interval” setpoints timed from when pump relays shut off

used to drive a gate based on “on”, “interval”, and “duration” setpoints

used to control a pump flushing device based on Flush Systems (P170 to P173)

based on input from external communications. See the EnviroRanger Communications Reference for further information.

Parameter Reference

When reading and setting this parameter through Modbus or SmartLinx communications the parameter values are mapped to different numbers. See the EnviroRanger Communications Reference (PL-558) for Modbus information and the appropriate SmartLinx manual for SmartLinx information.

PL-556 EnviroRanger Programming Reference Page 75

P111 (IR) Alarms (values 0-12)

EnviroRanger alarm relays are normally closed but can be adjusted using P118 (IR) Relay Output Logic on page 86.

Power Failure

When power is cut to the EnviroRanger its relays fail in the following states:

Rack or Panel Mount Wall Mount

Relay Fail State Relay Fail State

1-4 Open 1-4 Open

5 Closed 5 Open or Closed

When programming the Rack or Panel versions to use relay 5 as a general alarm indicator, set P118 (IR) Relay Output Logic to value “3 – negative logic” and wire the alarm for normally open operation. When an alarm event occurs (described below) or when power is cut to the EnviroRanger the circuit closes and the alarm sounds.

Parameter Reference

LCD Status Indicators

Alarm off Relay contact closed P118 as preset

Alarm on Relay contact open P118 as preset

Level (1)

High level alarm

set the “on” setpoint (P112) above “off” setpoint (P113) in units (P005) or percent of span (P007).

Low level alarm

set the “on” setpoint (P112) below the “off” setpoint (P113) in units (P005) or percent of span (P007).

Level alarms can show other icons on the LCD if they are given a designation. The designation identifies the different alarms on the LCD and through communications.

Designation Purpose LCD Icon Setpoints

(blank) no indicator none as desired

HH “Hi Hi” Alarm

H High Alarm

LLowAlarm

LL “Lo Lo” Alarm

P112 > P113 P112 > P113 P112 < P113 P112 < P113

Relay 5 is a Form C type on the Wall mount so you can wire it either normally open or normally closed. Check the wiring before programming.

Page 76 EnviroRanger Programming Reference PL-556

To select a Level Alarm Designation (L,LL,H,HH or blank)...

1. Press

2. Press

3. Press

to display the Auxiliary Function symbol, or as required to scroll to the alarm designation, to enter the value.

In Bounds (2)

Use the “on” setpoint (P112) to define the top of the bounded area. Use the “off” setpoint (P113) to define the bottom of the bounded area. Use P116 (IR) Dead Band on page 86 to define the actual “on” and “off” setpoints around each boundary.

Out of Bounds (3)

setpoint

“on” P112

setpoint

“off” P113

setpoint

“on” P112

setpoint

“off” P113

dead band P116

Parameter Reference

Rate of Change (4)

Use the “on” setpoint to define the filling or emptying rate at which the alarm is tripped. This setpoint can be in:

• percent of span per minute

• units per minute

Filling alarm

set the “on” and “off” setpoints as positive numbers

Emptying alarm

set the “on” and “off” setpoints as negative numbers

Any rate of change alarms must be set equal to or lower than the appropriate rate parameters or they will never trip. Check:

• P700 (G) Max Fill Rate on page 159

• P701 (G) Max Empty Rate on page 159

filling “on”

and “off”

emptying “on” and “off” (negative numbers)

PL-556 EnviroRanger Programming Reference Page 77

Temperature (5)

Use the “on” and “off” setpoints to define the temperatures to trip and reset the alarm relay. All temperatures are specified in °C.

Loss of Echo (6)

Use the loss of echo (LOE) alarm to trip a relay when the device fails to read echos. The timer for this fault is P070 (G) Failsafe Timer on page 69.

Transducer Cable Fault (7)

Use the cable fault alarm to trip a relay when the device detects an open or short circuit on a transducer.

Pump Efficiency (8)

Use the pump efficiency alarm to trip a relay when calculated pump

Parameter Reference

efficiency falls. See Pump Efficiency (P180 to P186) on page 105 for details on how this alarm is set up.

Time of Day (9)

Use the time of day alarm to trip a relay at the same time every day. Use the following two parameters to set when the alarm is tripped and for how long:

• P146 (IR) Time of Day Setpoint on page 98

• P114 (IR) Relay “duration” Setpoint on page 85

Clock Failure (10)

Use the clock failure alarm to trip a relay if the clock module fails.

Pump Failure (11)

Uses the status of P510 (IR) Pump Failed Status on page 134 to trip an alarm relay. The failure of any pump results in an alarm.

The alarm relay is reset when the status parameter is reset.

Power Failure (12)

Uses the status of P519 (V) Power Failure Status to trip an alarm relay. When the power returns and P519 resets the alarm is reset.

Page 78 EnviroRanger Programming Reference PL-556

P111 (IR) Flow Totals (values 40-41)

33m31m32m32m3

EnviroRanger pump relays are normally open but can be adjusted using P118 (IR) Relay Output Logic on page 86.

LCD Status Indicators

Normal Relay contact open P118 as preset

Totalizer pulse (momentary) Relay contact closed P118 as preset

The relay is activated by units of totalized flow from Pumped Volume or OCM:

Pumped Volume (P001=7)

Calculates volume based on wet well draw down and pump run times. See Pumped Volume Totalizer (P622 to P623) on page 148 for details.

Multiple Contacts

Pumped volume is calculated at the end of the pump cycle. Totalized volume given through a relay set up for “totalizer (40)” will be given in bursts at this time. Both the open and closed times for the relay contact are provided by P645 and are preset to 0.2 seconds. Partial units are added to the next pump cycle.

Example

P645

Parameter Reference

pump

cycle

The example shows a relay set up to make 1 contact for every cubic metre

) of liquid.

OCM (P001=6)

Calculates volume based on flow over the primary measuring device. See Open Channel Monitoring (OCM) on page 32 for details.

Totalizer (40)

Use the totalizer to provide relay contact to an external counter using the following formula:

P640

1 Contact per 10

P640 is preset to “0” so the default number of contacts for a pumped volume cycle is equivalent to P051 (G) Max Volume.

units

PL-556 EnviroRanger Programming Reference Page 79

The source of units varies depending on the operation:

Operation Units Source Parameter

OCM (P001=6)

P604 (G) Maximum Flow on page 143 P608 (G) Flowrate Units on page 145

Pumped Volume (P001=7) P051 (G) Max Volume on page 63

• P640 (G) Remote Totalized Multiplier on page 151

• P645 (G) Relay Duration on page 152

• P051 (G) Max Volume on page 63

• P645 (G) Relay Duration on page 152

Flow Sampler (41)

A liquid flow sampler, as supported by the EnviroRanger, is a device which removes some liquid from a flow and stores it for later testing. To trigger a flow sampler based on volume use this value (P111=41). To trigger a flow

Parameter Reference

sampler based on time use the Time control (P111=60).

The flow sampler triggers the relay by the following algorithm:

P642

1 Contact per P641 x 10

units

Operation Units Source Parameter

OCM (P001=6)

P604 (G) Maximum Flow on page 143 P608 (G) Flowrate Units on page 145

By using a mantissa (P641) and an exponent (P642) the relay contacts can be based on a volume other than a multiple of ten.

• P641 (G) Flow Sampler Mantissa on pag e 151

• P642 (G) Flow Sampler Exponent on page 152

• P645 (G) Relay Duration on page 152

P111 (IR) Pumps (values 50-56)

For a comprehensive description of the available pump control strategies see Appendix C – Pump Control on page 215.

EnviroRanger pump relays are normally open but can be adjusted using P118 (IR) Relay Output Logic on page 86.

Pump Down (wet well)

set the “on” setpoint (P112) above the “off” setpoint (P113) in units (P005) or percent of span (P007).

Page 80 EnviroRanger Programming Reference PL-556

Pump Up (reservoir)

set the “on” setpoint (P112) below the “off” setpoint (P113) in units (P005) or percent of span (P007).

LCD Status Indicators

Pump off Relay contact open P118 as preset

Pump on Relay contact closed P118 as preset

Values

Duty Assist Backup

Fixed Alternate Service FIFO

50 51 52 53 54 55 56 –

Discrete inputs can be used to remove pumps from the duty schedule. See Pump Interlock Allocation (P500 to P509) on page 128 for details.

Assist (50, 52, 54, 56)

When more than one pump is started they run simultaneously.

Backup (51, 53, 55)

AWordonPumpRotation

When more than one pump is started the previously running pump is switched off. Only one pump at a time is ever running.

Fixed (50, 51)

The “on” and “off” setpoints remain static (as programmed) for each pump relay.

Alternate (52, 53)

The “on” and “off” setpoints are shared for the pump group and are rotated each time the material level cycles.

Service (54, 55)

The “on” and “off” setpoints are shared for the pump group and pumps are started in order of run time based on a user-defined ratio. Ratios are specified using P122 (IR) Pump Service Ratio on page 89.

The EnviroRanger groups pumps together based on the Relay Function and the indexed transducer.

If there are four pumps indexed to a single transducer with two pumps assigned value 52 and two pumps assigned value 54 then the EnviroRanger groups both “52’s” and both “54’s” and performs the rotation on each group separately.

If all four pumps were assigned value “52” then all four would be grouped and rotation would happen on all four. The only way to circumvent this grouping is to use P137 (IR) Pump Group on page 52).

Parameter Reference

PL-556 EnviroRanger Programming Reference Page 81

FIFO (56)

The “on” and “off” setpoints are shared for the pump group and pumps are started using the alternate algorithm but are shut off using the “first in, first out” rule.

“Off” setpoints are generally staggered.

Note:

Do not use “FIFO” pump sequencing with volume totalization because for totalization to work all of the pump “off” setpoints must be the same.

P111 (IR) Control (values 60-65)

EnviroRanger control relays are normally open but can be adjusted using P118 (IR) Relay Output Logic on page 86.

Parameter Reference

LCD Status Indicators

Control off Relay contact open P118 as preset

Control on Relay contact closed P118 as preset

Values

Function Description Setpoints

Time relay operation on elapsed time P114, P115, P645 Overflow relay operation on overflow conditions P160-P165 Aeration timed relay operation if pumps off P114, P115 Gate timed relay operation triggered by level P112, P114, P115 Flush Valve timed relay operation on pump cycles P170-P173 Communication relay operation controlled remotely

Time (60)

Use the "Time Control" R elay Function to activate a device based upon elapsed time.

e.g. Timed rake control to keep ram lubricated if idle for long periods or

prevent ice build up in winter.

Page 82 EnviroRanger Programming Reference PL-556

Overflow (61)

Use the "Overflow Control" Relay Function to activate a device based upon high levels associated with Overflow conditions.

e.g. Open gate (valve) to divert overflow into a holding vessel and optionally

turn off pumps. See Overflow / Underflow (P160 to P169) on page 99 for details.

Aeration (62)

Use the "Aeration Control" Relay Function to activate a device based upon elapsed time since all pumps have been "OFF".

e.g. Timed fresh air introduction to reduce gas concentration or aerate

sewage in a wet well.

Gate (63)

Use the "Gate Control" Relay Function (EnviroRanger relays 1 and 2 only) to activate a drive motor for a specific time if level is outside a specified band.

Both relays must be used to control the gate (penstock), one for opening and one for closing.

SeeGateControlonpage44formoreinformation.

e.g. Maintain constant level by time-step adjusting upstream gate based on

downstream head.

Flush Valve (64)

Parameter Reference

Use the "Flush Valve" Relay Function to activate a device for a specific time based upon pump cycle frequency.

e.g. Re-circulate into wet well periodically to stir up bottom solids so that

they will be pumped out.

Communication (65)

Use the “Communication” Relay Function to control the relay from an external device. This device communicates with the EnviroRanger using the built in Modbus protocol or optional SmartLinx card.

e.g. Control EnviroRanger relays via a digital communications port from a

remote PC running a SCADA package.

PL-556 EnviroRanger Programming Reference Page 83

P112 (IR) Relay “on” Setpoint

The process point at which the relay changes from its “normal” state.

For most applications this is the point at which the relay is tripped. For “inbounds” and “out-of-bounds” alarms it is the high point in the specified range.

This parameter is set according to Span (P007) even when another reading, such as volume, is shown on the LCD.

Values

-999 to 9999 Preset: ----

• P100 (G) Preset Applications on page 72

• P111 (IR) Relay Control Function on page 74

Parameter Reference

• P113 (IR) Relay “off” Setpoint on page 84

P113 (IR) Relay “off” Setpoint

The process point at which the relay returns to its “normal” state.

For most applications this is the point at which the rela y is reset. For “inbounds” and “out-of-bounds” alarms it is the low point in the specified range.

This parameter is set according to Span (P007) even when another reading, such as volume, is shown on the LCD.

Values

-999 to 9999 Preset: ----

• P100 (G) Preset Applications on page 72

• P111 (IR) Relay Control Function on page 74

• P112 (IR) Relay “on” Setpoint on page 84

Page 84 EnviroRanger Programming Reference PL-556

P114 (IR) Relay “duration” Setpoint

The length of time in minutes the relay is to be energized.

This value must be less than the “interval” setpoint or the relay will never reset.

P114

(min.)

P115

(hours)

Values

0.000 to 9999 Preset: ----

• P100 (G) Preset Applications on page 72

• P111 (IR) Relay Control Function on page 74 (P111=9,60,62,63)

• P115 (IR) Relay “interval” Setpoint on page 85

• P134 (IR) Pump Exercising on page 93 (P111=50 to 56)

Parameter Reference

P115 (IR) Relay “interval” Setpoint

The length of time in hours between timed starts.

This value must be greater than the “duration” setpoint or the relay will never reset.

P114

(min.)

P115

(hours)

Values

0.000 to 9999 Preset: ----

• P100 (G) Preset Applications on page 72

• P111 (IR) Relay Control Function on page 74 (P111=9,60,62,63)

• P114 (IR) Relay “duration” Setpoint on page 85

• P134 (IR) Pump Exercising on page 93 (P111=50 to 56)

PL-556 EnviroRanger Programming Reference Page 85

P116 (IR) Dead Band

The distance above and below the bound alarm setpoints which actually energizes and de-energizes the alarm relays.

For “in-bounds” and “out-of-bounds” Relay Functions (P111 = 2 and 3 respectively) a dead band prevents relay chatter due to material level fluctuations at both the upper and lower setpoints.

actual “on” or “off” setpoint

P116

setpoint as set in P112 or P113

P116

actual “off” or “on” setpoint

Enter the dead band in either percent of span or units of measure (P005). The dead band value is applied both above and below the upper and lower bound setpoints as shown in the figure.

Parameter Reference

Values

0.000 to 9999 Preset: 2% of span

• P100 (G) Preset Applications on page 72

• P111 (IR) Relay Control Function on page 74

• P112 (IR) Relay “on” Setpoint on page 84

• P113 (IR) Relay “off” Setpoint on page 84

P118 (IR) Relay Output Logic

The logic applied to relays to determine the contact open or closed state.

The relay contact operation is “normally closed” for alarms and “normally open” for controls. See P111 (IR) Relay Control Function for more information.

Power Failure

When power is cut to the EnviroRanger its relays fail in the following states:

Rack or Panel Mount Wall Mount

Relay Fail State Relay Fail State

1-4 Open 1-4 Open

5 Closed 5 Open or Closed

Relay 5 is a Form C type on the Wall mount EnviroRanger so you can wire it either normally open or normally closed. Check the wiring before programming.

Page 86 EnviroRanger Programming Reference PL-556

To use relay 5 as a general alarm indicator, set P118 to value “3 – negative logic” and wire the alarm for normally open operation. When an alarm event occurs (described below) or when power is cut to the EnviroRanger the circuit closes and the alarm sounds.

Positive Logic

In software all relays are programmed the same way, with “on” setpoints indicating when to change the relay contact state (open or closed). This parameter allows the reversal of the operation so that relay contacts can be “normally closed” or “normally open.” P118 is preset to “2” which is positive logic.

Negative Logic

When P118 = 3 (negative logic) the operation for the indexed relay is reversed from normal.

Values Logic Alarm Contact Pump or Control Contact

2 * positive logic Normally Closed Normally Open 3 negative logic Normally Open Normally Closed

Parameter Reference

• P111 (IR) Relay Control Function on page 74

P119 (IR) Relay Logic Test

Forces the relay control logic into an “activated” or “de-activated” state.

Use this parameter to test your site wiring and control logic programming. Forcing the relay to an activated or de-activated state is similar to the EnviroRanger detecting an event and responding to it. This is helpful in testing new installations and diagnosing control problems.

Values

0 * off – control from EnviroRanger algorithms 1 activate relay control 2 de-activate relay control

• P111 (IR) Relay Control Function on page 74

PL-556 EnviroRanger Programming Reference Page 87

Pump Setpoint Modifiers (P121 and P122)

These parameters provide alternate ways of starting the pumps in the pump group. See Appendix C – Pump Control on page 215 for descriptions of the pump control algorithms.

P121 (G) Pump by Rate

Sets the pump relays to accept control by rate of level change once the first “on” setpoint is reached.

Use this function when there are multiple pumps which should be controlled by rate of level change rather than setpoints. Pumping costs can be less because only the highest “on” setpoint needs to be programmed and this resultsinalowerdifferenceinheadtothenextwetwellwhich,inturn, results in less energy being used to pump out the well.

Parameter Reference

When the first “on” setpoint is reached the pumps will start, one by one, until the material level is changing at a rate the same or greater than the one specified in:

• P703 (G) Emptying Indicator on page 160 (pump down application)

• P702 (G) Filling Indicator on page 160 (pump up application)

The delay between pump starts is set by P132 (G) Pump Start Delay on page 92.

This parameter only applies to any relays set to pump control (P111 = 50 to

56).

Notes:

• All pump control relay “on” and “off” setpoints must be set to the same value.

• If the level is within 5% of Span (P007) of the “off” setpoint then the next pump is not started.

Values

0 * off (pump by level) 1 on (pump by rate)

• P007 (IT) Span on page 60

• Rate (P700 to P708) on page 159

• P111 (IR) Pumps (values 50-56) on page 80

Page 88 EnviroRanger Programming Reference PL-556

P122 (IR) Pump Service Ratio

Selects pump usage based on the run time ratio rather than last used.

This parameter only relates to relays with P111=54 or 55.

To make this parameter useful, assign it to all of the pump relays. The number assigned to each pump relay represents the ratio that is applied when determining the next pump to start or stop.

Example

Pump Assigned Relay Service Ratio

112 221

This service ratio would run pump one twice as often as pump two.

Notes:

• The EnviroRanger will not sacrifice other pumping strategies to ensure that the ratio is held true.

• If the pump relays are set to the same value then the ratio equals 1:1 and all pumps are used equally (preset).

Parameter Reference

Use this feature to predetermine pump usage if a "Pump Service Ratio" Relay Function (P111 = 54 or 55) is selected.

When more than one pump is assigned a Pump Service Ratio value (in any time units) and a pump start is required (Relay Setpoint “on”, P112), the pump with the least running hours (with respect to the assigned ratio values) is started.

Conversely, when a pump stop is required (Relay Setpoint “off” (P113), the pump with the most running hours (as compared to the assigned ratio values), stops.

Values

0.000 to 9999 Preset: 20.00

• P111 (IR) Relay Control Function on page 74

• Service on page 81

PL-556 EnviroRanger Programming Reference Page 89

Independent Relay Failsafe (P129)

P129 (IR) Relay Failsafe

Sets the failsafe operation per relay to allow for more flexible programming.

Use this feature for rela y failsafe operation independent from the Failsafe Material Level (P070).

Relay Failsafe is only available for the following rela y functions (P111).

Relay Function (P111) Preset (P129)

1 – level alarm 2 – in bounds alarm 3 – out of bounds alarm 4 – rate of change alarm 5 – temperature alarm

Parameter Reference

9 – time of day alarm 50 to 56 – all pump controls dE

OFF

Relay Failsafe is not used for any other relay control function.

To select an independent Relay Failsafe value:

1. Press

2. Press

3. Press

Values

OFF *

HOLd for "last known" relay state retention dE * to have the relay de-energize immediately on failsafe En to have the relay energize immediately on failsafe

• P070 (G) Failsafe Timer on page 69

• P111 (IR) Relay Control Function on page 74

to display to the Auxiliary Function symbol, or to scroll to the failsafe options. with the desired option displayed.

relay response governed by P071 (IT) Failsafe Material Level on page 70

Page 90 EnviroRanger Programming Reference PL-556

Advanced Pump Control Modifiers (P130 to P136)

These parameters affect only relays set to pump operation (P111 = 50 to

56).

P130 (G) Pump Run-On Interval

Sets the number of hours between pump run-on occurrences.

One technique of clearing sediment in a “pump-down” wet well is to occasionally run the pump, after the normal “off” setpoint is reached, to force some of the solid material through. This parameter indicates how many hours should elapse between pump run-on occurrences.

Only the last pump running is allowed to run-on.

Values

0.000 to 1000 Preset = 0.000

P131 (G) Pump Run-On Duration

Sets the number of seconds that the pump runs-on.

Enter the duration of pump run-on in seconds. Care must be taken when choosing this value because the amount of material pumped out of the reservoir will vary with the pump capacity.

Parameter Reference

Choose a value long enough to clean out the vessel bottom, yet short enough not to run the pump dry (if that would damage the pump).

Because the duration is measured in seconds and the interval is measured in hours overlap is highly unlikely, however, ensure that the values used do not overlap. The timing should look something like this:

Values

0.0 to 9999 Preset = 0.000

PL-556 EnviroRanger Programming Reference Page 91

pump running time

P130

P132 (G) Pump Start Delay

Staggers pump start times to reduce power surges.

Use this feature to reduce the power surge that would occur if all pumps started simultaneously.

Enter the time to elapse (in seconds) after a pump has started before the next pump is permitted to start (if called for).

Note

This value is divided by 10 when in simulation mode.

Values

0.0 to 9999 Preset: 10 seconds

Parameter Reference

• P121 (G) Pump by Rate on page 88

P133 (G) Pump Power Resumption Delay

Delays the first pump restart after a power failure to reduce power surges.

Use this feature to reduce the power surge that would occur if the first pump started immediately on power resumption.

Enter the time, in seconds, to elapse after power resumption (following a power interruption) before the first pump is permitted to start. Once this delay expires then the other pumps will start subject to the value specified for P132 (G) Pump Start Delay (above).

Values

0.000 to 9999 Preset: 10 seconds

• P132 (G) Pump Start Delay on page 92

Page 92 EnviroRanger Programming Reference PL-556

P134 (IR) Pump Exercising

Reduces pump corrosion or sediment build up by running the pump if it is idle for a long time.

If a pump remains idle for the time (in hours) specified by P115 (IR) Relay “interval” Setpoint value entered then the pump runs for the time specified by P114 (IR) Relay “duration” Setpoint.

Values

0*off 1 on (use P114 and P115 for timing information)

P136 (G) Wall Cling Reduction

Varies the upper and lower setpoints (Relay Setpoint “on” and “off”) to reduce material buildup on the reservoir walls at those points.

This value is the range in which the setpoints are allowed to deviate in percent or units.

Parameter Reference

The Relay Setpoints “on” and “off” values are randomly varied inside the range to ensure that the material level does not consistently stop at the same point.

level setpoint “on”

random setpoint range

wall cling value

level setpoint “off”

Values

0.000 to 9999 Preset: 0.000

PL-556 EnviroRanger Programming Reference Page 93

P137 (IR) Pump Group

Assigns pumps to groups to allow for multiple pump rotations on one transducer.

Use this feature to group pumps (relay points 1 - 5) into group 1 or 2.

The feature is applied to pump rotation and occurs independently within each group. Only the following values of P111 are affected by this parameter:

P111 Name

52 Alternate duty assist 53 Alternate duty backup

Values

1 * group 1 2group2

Parameter Reference

Page 94 EnviroRanger Programming Reference PL-556

Pump Energy Cost Reduction (P140 to P145)

These parameters affect only relays set to pump operation (P111 = 50 to 56).

Using these parameters you can configure an EnviroRanger to maximize its operation during periods of low energy cost and minimize its operation during periods of high-energy cost. The methods used to achieve this are:

1. Emptying the wet well just prior to the high cost period, regardless of material level (P141, P142, and P143)

2. Changing setpoints for high cost and low cost periods (P144 and P145)

P140 (G) Energy Saving

Maximizes pump use during periods of low energy costs and minimizes use during periods of high-energy cost.

Values

0*off 1 on (do not pump during peak energy cost, if possible)

Parameter Reference

P141 (IB) Peak Start Times

The time of day when high-energy costs (to be avoided) start.

This value, in conjunction with Peak End Time, defines the high energy cost period. This value is indexed by the number of high energy cost periods required in a 24-hour span. Up to 10 periods may be programmed though one is usually sufficient.

All times are entered in 24-hour format.

Values

HH.MM Preset: 00:00

P142 (IB) Peak End Time

The time of day when high energy costs (to be avoided) end.

This value, in conjunction with Peak Start Time, defines the high energy cost period. This value is indexed by the number of high energy cost periods required in a 24-hour span. Up to 10 periods may be programmed though one is usually sufficient.

All times are entered in 24-hour format.

PL-556 EnviroRanger Programming Reference Page 95

All end times must have the same index value as the corresponding start time.

Values

HH.MM Preset: 00:00

P143 (G) Peak Lead Time

The time (in minutes) before the Peak Start Time that the EnviroRanger will begin pumping.

Enter the estimated pump running time (in minutes) required to pump the level from the highest Relay Setpoint “on” (P112) to the lowest Relay Setpoint “off” (P113) levels.

This value defines the time before the high energy cost period, when the EnviroRanger should start pumping to ensure the level is as far as possible

Parameter Reference

from the Relay Setpoint “on” (P112) level.

(If the level is already within 5% of Span from the Relay Setpoint “off” (P113) level, no action is taken).

If multiple pump stations are series linked, ensure the Peak Lead Times entered are sufficient to attain the desired level in all stations before the high-energy cost period occurs.

Values

0.000 to 1440

P144 (IR) Peak “on” Setpoint

Enter the value (similar to Relay Setpoint “on”, P112) to be used for the highenergy cost period.

This feature allows the level to go beyond the normal Relay Setpoint “on” before a pump is started.

Values

0.000 to 9999 Preset: 0.000

Page 96 EnviroRanger Programming Reference PL-556

P145 (IR) Peak “off” Setpoint

Enter the value (similar to Relay Setpoint “off”, P113) to be used for the highenergy cost period.

This feature allows the pump(s) to be stopped before the normal Relay Setpoint “off”, to reduce pump-running time during the high energy cost period.

Values

0.000 to 9999 Preset: 0.000

Energy Savings Example

The following example illustrates high energy cost usage reduction and/or elimination by utilizing the EnviroRanger Pump Energy Cost Reduction features on a wet well (pump down application).

Parameter Reference

Normal Operation

Uses the standard “on” and “off” setpoints (P112 / P113). Energy cost is at minimum.

Peak Lead time (P143 = 60 minutes)

Pumps down the wet well regardless of the Relay “on” Setpoints. This ensures that the wet well starts the high cost period at the pumps’ “off” setpoint. Energy cost is at minimum.

Peak Start Time (P141 = 17:30)

Starts using the energy savings setpoints (P144 and P145). Energy cost is at maximum.

Peak End Time (P142 = 21:30)

Returns to normal setpoints (P112 and P113). Energy cost returns to minimum.

Note:

When the Peak “on” Setpoint is not reached, no energy is used during the "high cost" period. If the Peak “on” Setpoint is reached, the Wet Well is only pumped down to 60%, thereby minimizing "high cost" energy usage.

PL-556 EnviroRanger Programming Reference Page 97

P146 (IR) Time of Day Setpoint

Use this feature to set the time at which a relay set for time day alarm (P111=9) will trip. Enter the time in HH.MM (24 hour) format.

Values

00:00 to 23:59

Parameter Reference

Page 98 EnviroRanger Programming Reference PL-556

Overflow / Underflow (P160 to P169)

The overflow / underflow parameters allow the EnviroRanger to react to flow conditions caused by storms or other unusual events.

When the EnviroRanger enters a flow event the following actions are taken:

• Logging starts.

See Overflow (CSO) Records (P313 to P316) on page 119 for details.

• Relays are overridden.

See P165 (IR) Overflow / Underflow Relay Action on page 102 for details.

• Control relays are tripped.

See P111 (IR) Control (values 60-65) on page 82 for details of option “61.”

• Communications are updated.

See the EnviroRanger Communications Reference for details.

• P169 is updated.

See P169 (V) Flow Condition on page 102 for details.

When the EnviroRanger ends a flow event the logging is stopped and all other actions are ended.

P160 (G) Overflow / Underflow Level Source

Defines the source used to detect a flow condition.

The input for the flow condition is specified as x:y where:

Parameter Reference

Input Type xvalue yvalue

Overflow :

Underflow:

For example, to configure a float to trigger an overflow event you would connect it to one of the discrete inputs, in this example 5, and the value for P160 would be 2:5.

PL-556 EnviroRanger Programming Reference Page 99

Transducer 1

Discrete Input 2 1 to 8 – references the DI used

Transducer 3

Discrete Input 4 1 to 8 – references the DI used

1 – transducer 1 2 – transducer 2 3 – average or difference (P001=4 or 5)

Note:

You must specify the correct overflow or underflow settings for your “on” and “off” setpoints. If these values don’t match (for example, Overflow set as 1:1 and “on” setpoint below “off” setpoint) then no action is taken.

Use 0:0 to disable overflow logging. If either value is set to “0” then no overflow or underflow action is enabled.

To enter a colon “:”, press the decimal “.” button on the keypad.

Values

x:y Preset: 0:0

P161 (G) Overflow / Underflow Setpoint “on””

The point at which the flow event is triggered.

Parameter Reference

This setpoint is used only if the level source (P160) is a transducer or mA input. If a discrete input is used to detect overflow or underflow then this parameter is ignored.

Notes:

• For overflow events the “on” setpoint must be above the “off” setpoint or no events are logged.

• For underflow events the “off” setpoint must be above the “on” setpoint or no events are logged.

Values

0.000 to 9999 Preset: 0.000

P162 (G) Overflow / Underflow Setpoint “off”

The point at which the flow event is reset.

This setpoint is used only if the level source (P160) is a transducer or mA input. If a discrete input is used to detect overflow or underflow then this parameter is ignored.

Notes:

• For overflow events the “on” setpoint must be above the “off” setpoint or no events are logged.

• For underflow events the “off” setpoint must be above the “on” setpoint or no events are logged.

Page 100 EnviroRanger Programming Reference PL-556

Milltronics ERS 500 Programming Reference Manual

Specifications and Main Features

Frequently Asked Questions

User Manual