Milltronics airanger XPL plus Instruction Manual
Instruction Manual March 2005
airanger
XPL PLUS
Safety Guidelines: Warning notices must be observed to ensure personal safety as well as that of
others, and to protect the product and the connected equipment. These warning notices are
accompanied by a clarification of the level of caution to be observed.
Qualified Personnel: This device/system may only be set up and operated in conjunction with this
manual. Qualified personnel are only authorized to install and operate this equipment in accordance with
established safety practices and standards.
Unit Repair and Excluded Liability:
• The user is responsible for all changes and repairs made to the device by the user or the user’s
agent.
• All new components are to be provided by Siemens Milltronics Process Instruments Inc.
• Restrict repair to faulty components only.
• Do not reuse faulty components.
Warning: This product can only function properly and safely if it is correctly transported, stored,
installed, set up, operated, and maintained.
Note: Always use product in accordance with specifications.
Copyright Siemens Milltronics Process
Disclaimer of Liability
Instruments Inc. 2005. All Rights Reserved
This document is available in bound version and in
electronic version. We encourage users to purchase
authorized bound manuals, or to view electronic versions
as designed and authored by Siemens Milltronics Process
Instruments Inc. Siemens Milltronics Process Instruments
Inc. will not be responsible for the contents of partial or
whole reproductions of either bound or electronic
versions.
While we have verified the contents of this
manual for agreement with the
instrumentation described, variations
remain possible. Thus we cannot
guarantee full agreement. The contents of
this manual are regularly reviewed and
corrections are included in subsequent
editions. We welcome all suggestions for
improvement.
Technical data subject to change.
MILLTRONICS®is a registered trademark of Siemens Milltronics Process Instruments Inc.
Contact SMPI Technical Publications at the following add r ess:
Technical Publications
Siemens Milltronics Process Instruments Inc.
1954 Technology Drive, P.O. Box 4225
Peterborough, Ontario, Canada, K9J 7B1
Email: techpubs.smpi@siemens.com
• For a selection of Siemens Milltronics level measurement manuals, go to:
www. siemens.com/processautomation. Under Process Instrumentation, select
Measurement
• For a selection of Siemens Milltronics weighing manuals, go to:
www. siemens.com/processautomation. Under Weighing Technology, select
Weighing Systems
and then go to the manual archive listed under the product family.
and then go to the manual archive listed under the product family.
Level
Continuous
© Siemens Milltronics Process Instruments Inc. 2005
Table of Contents
Introduction ....................................................................................................................................................1
About This Manual ..................................................................................................................................1
About the AiRanger XPL Plus ..............................................................................................................2
Important AiRanger XPL Plus Features .............................................................................................4
Installation ......................................................................................................................................................7
AiRanger XPL Plus ..................................................................................................................................7
Optional Cards ..........................................................................................................................................9
Interconnection ......................................................................................................................................10
Programming ...............................................................................................................................................15
Display ......................................................................................................................................................15
Keypad .....................................................................................................................................................16
Program Mode Entry ............................................................................................................................17
Parameter Value Alteration ................................................................................................................17
Programming Security .........................................................................................................................18
Quick Start Parameters ..........................................................................................................................19
Operation .......................................................................................................................................................23
Display ......................................................................................................................................................23
Keypad .....................................................................................................................................................24
System Performance Evaluation .......................................................................................................25
Performance Test Results ...................................................................................................................26
Application Parameters .........................................................................................................................27
Volume Parameters (P050 to P055) ...................................................................................................27
Reading Parameters (P060 to P062) ..................................................................................................29
Failsafe Parameters (P070 to P072) ..................................................................................................30
Relay Parameters (P100 to P104, P110 to P113, P129) ..................................................................33
mA Output Parameters (P200 to P203, P210 to P215, P219) ........................................................39
Enhancement Parameters ....................................................................................................................43
Data Logging Parameters (P300 and P302) ....................................................................................43
Profile Records (P330 to P337) ...........................................................................................................44
Installation Records (P340 to P342) ..................................................................................................47
Range Calibration Parameters (P650 to P654) ..............................................................................48
Temperature Compensation Parameters (P660 to P664) ............................................................51
Rate Parameters (P700 to P707) .......................................................................................................53
Measurement Verification Parameters (P710 to P713) ...............................................................55
Scanning Parameters (P720, P725 to P729) ...................................................................................57
Display Parameters (P730 to P734, P740) .......................................................................................59
SmartLinx Parameters ........................................................................................................................61
Echo Processing Parameters (P800 to P807) ................................................................................62
Advanced Echo Processing (P810,P816-P825,P830-P835,P840-P845,P850-P852) ..................65
Test Parameters (P900 to P913) .........................................................................................................72
i
Measurement Parameters (P920 to P923) ......................................................................................74
Master Reset (P999) ............................................................................................................................77
Technical Reference ................................................................................................................................79
Transmit Pulse ........................................................................................................................................79
Echo Processing ....................................................................................................................................79
Distance Calculation ............................................................................................................................80
Sound Velocity .......................................................................................................................................80
Scanning ..................................................................................................................................................81
Volume Calculation ...............................................................................................................................81
Measurement Response .....................................................................................................................82
Application Examples ...........................................................................................................................83
BIC-II Support .........................................................................................................................................93
Maintenance ..........................................................................................................................................96
Troubleshooting Guide ..........................................................................................................................97
Measurement Difficulties ....................................................................................................................98
Specifications ......................................................................................................................................... 103
Programming Chart .............................................................................................................................. 105
Programming Chart ............................................................................................................................... 106
Programming Chart .............................................................................................................................. 107
Programming Chart .............................................................................................................................. 108
ii
Introduction
About This Manual
This instruction manual provides information specific to the AiRanger XPL Plus (Ten Point
Level) monitor.
When references are made to other Siemens Milltronics products associated with an
AiRanger XPL Plus (XPL Plus) based level measurement system, refer to the associated
product instruction manuals, if necessary.
After reading this introduction and completing the physical installation, first time system
installers may wish to use the AiRanger XPL Plus Quick Start Guide for step-by-step start
up instructions.
Introduction
introduces installers and operators to the XPL Plus, with brief
descriptions of key features.
Introduction
mmmmm
Installation
Programming
Quick Start Parameters
Operations
Application Parameters
Enhancement Parameters
Technical Reference
Troubleshooting Guide
provides a step-by-step procedure to install and interconnect an
XPL Plus based level measurement system.
defines PROGRAM mode display and keypad functions, and general programming information.
details the minimum recommended programming required to prepare the XPL Plus for RUN mode operation.
defines RUN mode display and keypad functions, including the
RUN mode entry procedure and performance evaluation recommendations.
details the programmable features that may be used to alter XPL
Plus display, failsafe, SAM-20 relay, and AO-10 mA output operation.
defines the programmable features used to enhance RUN mode
operation. (Typically used as directed by the Troubleshooting
Guide).
provides detailed information for complex features and details 4
specific application examples.
provides a quick reference to installation modification and programming remedies to overcome challenging operating conditions.
Specifications
Programming Charts
Note: Programming is not complete until the Programming Charts are completed.
7ML19981AN02 AiRanger XPL Plus – INSTRUCTION MANUAL Page 1
lists the environmental, physical, and operational characteristics
associated with the XPL Plus.
provides a convenient space to record all programming for future
reference. (May also be used as a complete parameter index.)
About the AiRanger XPL Plus
The AiRanger XPL Plus is to be used only in the manner outlined in this instruction
manual.
The XPL Plus is a microprocessor based level monitor designed specifically for bulk
solids and liquid level measurement applications. An XPL Plus level monitor, utilizing a
single Siemens Milltronics ultrasonic transducer, accurately monitors vessel material
level without material contact. By using an additional transducer for each vessel, the XPL
Plus can monitor the material level in up to 10 vessels.
The XPL Plus transmits electronic pulses to each scanned ultrasonic transducer. The
transducer converts the electronic pulses to ultrasonic pulses which are emitted from the
transducer face in a narrow beam. The XPL Plus measures the time from the pulse
emission, to receiving the reflection (echo) from the material. Using the time measured,
the XPL Plus calculates the distance from the transducer face to the material.
mmmmm
The distance calculation is dependent upon the sound velocity within the vessel. When
Siemens Milltronics ultrasonic/temperature transducers are used, variable air
Introduction
temperatures are independently compensated for each vessel. For superior air
temperature compensation, a TIB-9 card may be used with individual Siemens Milltronics
TS-3 temperature sensors for each vessel. A simple calibration feature compensates for
homogeneous (consistent composition) atmospheres other than air.
L
1234
5
6078
mA
9
PP
C
S
12345678910
The XPL Plus is capable of monitoring wheat in 60 m (200 ft) high silos, acetone in 45
gallon barrels, or almost anything in between, in any combination. (Ensure the transducer
selected for each vessel suits the material and measurement range required).
This material and measurement range versatility is accomplished by utilizing Siemens
Milltronics patented Sonic Intelligence®. Sonic Intelligence provides high measurement
reliability, regardless of changing conditions within the vessel monitored.
Page 2 AiRanger XPL Plus – INSTRUCTION MANUAL 7ML19981AN02
By utilizing ultrasonic echo ranging principles with Sonic Intelligence and velocity
compensation, the XPL Plus provides outstanding measurement accuracy, usually within
0.25% of range.
The distance calculation may be converted to space, material level, material volume, or
remaining vessel capacity Readings. The Reading chosen (and operating data) for each
vessel is displayed on the Liquid Crystal Display (LCD).
Up to three Siemens Milltronics Peripherals may be connected to the XPL Plus. The AO10, SAM-20 and/or BIC-II, respectively provide analog output , relays, and RS-232 or RS422 communication interface, as programmed by the XPL Plus.
With the addition of a Siemens Milltronics SmartLinx protocol specific ‘plug in’
communications module, the XPL Plus is compatible with popular industrial control
system standards.
Introduction
XPL Plus with SmartLinx
industrial control system
mmmmm
bus
proprietary Milltronics communications loop
Operator programming, via a Siemens Milltronics infrared programmer, is stored in nonvolatile memory, unaffected by power interruption. The infrared interface permits one
programmer to be used for any number of XPL Plus level monitors. Upon programming
completion, the removable programmer may be locked away, thereby securing all
programming.
While the XPL Plus is typically used to monitor material level in open or closed vessels,
any process which requires a distance measurement (within the system range) is a
candidate for XPL Plus application.
Refer to
Technical Reference
sample of process measurement requirements to which the XPL Plus may be applied.
Throughout this manual (unless stated otherwise) references to material level also apply
to any material or object surface to be monitored by the XPL Plus.
7ML19981AN02 AiRanger XPL Plus – INSTRUCTION MANUAL Page 3
Application Examples for detailed descriptions of a small
Important AiRanger XPL Plus Features
Fixed Features
Enclosure
LCD
Programmer
Scanning
Chemical resistant, light weight, dust tight, liquid tight, easy to work with.
Large digits for Reading and programming value displays.
Graphic Symbols for continuous indication of operating conditions.
20 tactile feedback keys or Dolphin (XPL Plus/RS-232C interface) each with
magnetic mounting and infrared interface (ordered separately).
Substantially reduces equipment costs for additional vessels (present or
future).
Communications
Siemens Milltronics Peripherals
mmmmm
Introduction
Speed
Proprietary bipolar communications with AO-10, SAM-20 and BIC-2
peripheral devices, for respective analog mA output, alarm control relays
and RS-232 or RS-422 interface.
and /or
SmartLinx Compatible
Communications ready when equipped with an appropriate Siemens Milltronics SmartLinx module.
Fast 16/32 bit microprocessor at 16.7 MHz clock speed.
1 vessel (point) per second scanning speed capability.
Reliability
Surface Mount Technology (SMT) also provides for full features in a compact design. Sonic Intelligence® ensures all measurements are accurate
and reliable. Immune to power interruptions, all programming is stored
indefinitely. Dynamic operating data is retained for one hour and updated
immediately on power resumption.
Page 4 AiRanger XPL Plus – INSTRUCTION MANUAL 7ML19981AN02
Programmable Features
Typically, a very small percentage of the programmable features require operator
alteration. However, for demanding measurement requirements any operator
programmable feature may be adjusted as desired.
Following is a list of some of the features that make the XPL Plus easy to program, yet
versatile enough to handle complex level measurement requirements.
GENERAL FEATURES
Direct Access
Scroll Access
Operation
Material
Response
Units
Any operator programmable feature may be accessed directly.
Single button "scroll forward", single button "scroll back", to key features.
Select "level","space", or "distance" operation.
Liquid or Solid; automatically adjusts echo processing with one entry.
Slow, medium, fast, surge, or turbo response to material level changes,
one entry.
Display Readings in m, cm, mm, ft, in, %, or any other units desired.
ADDITIONAL FEATURES (use as desired)
Volume
Failsafe
Relays
(SAM-20 required)
mA Outputs
(AO-10 required)
Eight pre-programmed tank shape options.
Two universal tank shape programming methods.
Numerous failsafe options for process control equipment activation.
7 alarm functions including level, rate of change, temperature and more.
Fixed or independent on/off setpoints.
Based on level, space, distance, or volume.
4 range selections, 0-20, 4-20, 20-0, or 20-4 mA.
Adjustable range and over-range limits.
Introduction
mmmmm
7ML19981AN02 AiRanger XPL Plus – INSTRUCTION MANUAL Page 5
Page 6 AiRanger XPL Plus – INSTRUCTION MANUAL 7ML19981AN02
Installation
Installation shall only be performed by qualified personnel, and in accordance with
local governing regulations.
The following procedure applies to all XPL Plus level monitor installations. See
Reference
the instruction manuals of all other equipment connected to the XPL Plus for additional
installation instructions.
Application Examples for additional installation requirements. Also, refer to
AiRanger XPL Plus
Installation should only be performed by qualified personnel, and in accordance with all
governing regulations.
Location
Inspect all potential mounting locations. Choose a location suited to the XPL Plus
polycarbonate enclosure and the following location recommendations.
The ideal XPL Plus mounting location is where the
1. Ambient temperature is always within -20 to 50 °C (-5 to 122 °F).
2. XPL Plus front cover has sufficient room to swing open.
3. Operator and electronics are not exposed to the weather.
4. Cable length requirements are minimal.
5. Mounting surface is free from vibration.
Technical
Installation
mmmmm
Avoid mounting locations where the XPL Plus is
1. Exposed to direct sunlight. (Otherwise, provide a sun shield.)
2. Close to high voltage or current runs, contactors, or SCR control drives.
Cable / Conduit Entry Requirements
Determine the number of enclosure cable / conduit entries required for
•Transducers
• TS-3 temperature sensors (if used)
• BIC-II (if used)
• SAM-20 (if used)
• AO-10 (if used)
• Synchronization (see Interconnection-Level System Synchronization)
•Power
Note: Transducer cables must be run in a grounded metal conduit, separate
from other wiring, (except TS-3 temperature sensor wiring, if applicable).
7ML19981AN02 AiRanger XPL Plus – INSTRUCTION MANUAL Page 7
Mounting
This product is susceptible to electrostatic shock. Follow proper
grounding procedures.
Inspect all cartons and packaging for possible damage during shipment, before removing
the XPL Plus and associated equipment.
1. Loosen the six enclosure lid (captivated) screws and swing the lid open.
2. Remove the four board B mounting screws (outer corners) and remove the
circuit board assembly.
3. Drill sufficient holes in the enclosure bottom to meet enclosure cable / conduit
entry requirements.
4. Attach the enclosure to the selected mounting surface. (four predrilled screw
holes provided.)
5. Attach the conduit / cable hubs to the enclosure. (Do not apply undue force.)
6. Reinstall the circuit board assembly.
285 mm
267 mm
(10.5”)
1
209 mm
(8.2”)
172 mm
(6.8”)
mmmmm
2345678910
(11.2”)
AIRANGER
1234
5
6078
mA
9
PP
C
L
S
PLUS
106 mm
(4.2”)
Installation
Suitable location for conduit entrances.
Use water tight conduit hubs to maintain the enclosure rating.
mounting hole 4.3 mm (0.17”) diameter
access under lid (four places)
Note: Non-metallic enclosure does not provide grounding between conduit
connections. Use grounding type bushings and jumpers.
Transducer Mounting
Objects near the transducer face cannot be reliably detected. Mount the transducer
above the highest material level (away from the nearest monitored object) by the
following Nearest Distance.
Nearest Distance Transducer Types
0.5 m (1.65 ft)1
1
0.66 m (2.17 ft)
0.99 m (3.25 ft) ST-100, LR-21, XLT-30, XLS-30
1.32 m (4.33 ft) LR-13, XLT-60, XLS-60
1
This is the recommended minimum distance. However, it can be reduced under certain circumstances. Please check the appropriate transducer manual for details.
Page 8 AiRanger XPL Plus – INSTRUCTION MANUAL 7ML19981AN02
XPS-30, XPS-40
ST-H, ST-25, XCT-8, XPS-10, XCT-12, XPS-15, ST-50
Optional Cards
Communications Module
The XPL Plus is software / hardware ready to accept an optional Siemens Milltronics
SmartLinx communications module that provides an interface to one of several popular
industrial communications systems.
Your XPL Plus may be shipped to you without a SmartLinx module, for installation at later
date.
If you are ready to install your SmartLinx module, or want to change it, please follow the
procedure as outlined.
TIB-9 Card
The standard XPL Plus supports one Siemens Milltronics TS-3 temperature sensor. When
equipped with a TIB-9 card, the XPL Plus supports up to ten TS-3s.
Your XPL Plus may be shipped to you without a TIB-9 card, for installation at a later date.
If you are ready to install your TIB-9 card, please follow the procedure as outlined.
Installation Procedure
With power off and the XPL Plus lid opened:
1. Remove the four LCD card screws and the card itself.
2. If there is no TIB-9 card being installed, proceed to step 6, otherwise proceed
with step 3.
3. Remove the five board A screws, and lift off the board (though still attached by
ribbon connectors).
4. Mount the TIB-9 card by mating the connectors and secure the card in place
using the three screws provided.
5. Replace board A and secure in place using the screws removed in step 3.
6. If installing an optional SmartLinx module, mount the card by mating the
connectors and secure the card in place using the two screws provided.
Refer to the SmartLinx module documentation for any required hardware settings
prior to replacing the LCD card or closing the XPL Plus lid.
7. Replace the LCD card and secure in place using the screws removed in step 1.
LCD card
communications module
Installation
mmmmm
7ML19981AN02 AiRanger XPL Plus – INSTRUCTION MANUAL Page 9
board A
TIB-9 card
Interconnection
Before interconnecting system components to the XPL Plus terminals, verify all
components have been installed in accordance with the associated product instruction
manuals.
Connect all associated equipment cable shields to the XPL Plus shield connections. To
avoid differential ground potentials, do not connect cable shields to ground (earth)
elsewhere. Insulate (tape) cable shields at all shield junctions to prevent ground loops.
optional
SmartLinx
display
scope connections
module
board A
200 V
115 V
230 V
OFF
mmmmm
100 V
Installation
P12
board B
terminal block
XPL P LUS _________ _
optional
TIB-9
EPROM
SYNC
SW1
voltage
selection
All field wiring must have insulation suitable for at least 250 V.
Hazardous voltage is present on transducer terminals during
operation.
Page 10 AiRanger XPL Plus – INSTRUCTION MANUAL 7ML19981AN02
System Diagram
r,
AiRanger XPL Plus
optional
SmartLinx
10
10
bipolar current
Milltronics communications
Milltronics transduce
see Specifications
Milltronics TS-3,
temperature sensor
Milltronics AO-10,
analog output
device
Milltronics SAM-20,
relay output device
Milltronics BIC-2,
buffered interface
converter
Installation
mmmmm
Maximum system capability. Not all components or their maximum
7ML19981AN02 AiRanger XPL Plus – INSTRUCTION MANUAL Page 11
industry bus
industry control
system
quantity may be required.
Transducer
To Transducers (10 max), RG62 A / U Coax, 365 m (1200 ft) / Transducer max.
Transducer cables must be run in a grounded metal conduit separate from
other wiring (except TS-3 temperature sensor wiring, if applicable).
Transducers
Hazardous voltage is present on transducer terminals during
operation.
Temperature Sensor
mmmmm
Installation
XPL Plus
(board B)
single Temp Sensor
to Temp Sensor #1
Use Belden 8760 (or equivalent ) 18 AWG, 2 wire shielded / twisted, 365 m (1200 ft) per TS-3 max.
Use TS-3 temperature sensors only. Don’t jumper the terminals if TS-3’s are not used.
TIB-9 card for multiple Temp Sensors (optional)
to additional Temp Sensors
Peripherals
The XPL Plus is compatible with the following Siemens Milltronics peripherals (3 max.):
• SAM-20: 20 relay satellite alarm module (2 max.)
• AO-10: 10 output analog output module (1 only)
• BIC-II: buffered XPL Plus to RS-232C / RS-422 interface (1 only)
Page 12 AiRanger XPL Plus – INSTRUCTION MANUAL 7ML19981AN02
Connect the peripherals used, in a serial loop as follows:
Use Belden 8760 (or equivalent) 18 AWG, 2 wire shielded / twisted, 3000 m (10,000 ft) total loop length.
Level System Synchronization
Avoid mounting the XPL Plus near another ultrasonic level monitor. Likewise, when more
than one monitor is installed within a single plant / facility, ensure the transducer cables
of each system are run in separate grounded metal conduits. If this system separation is
impractical, or despite separation efforts measurement difficulties are encountered,
system synchronization may be required.
To synchronize the XPL Plus with an AiRanger DPL Plus or another XPL Plus perform the
following steps.
1. Mount the level monitors together in one cabinet.
2. Ensure the level monitors share a common power (mains) supply, and ground
(earth).
3. Interconnect the SYNC terminals of the level monitors to be synchronized.
To synchronize the XPL Plus with other Siemens Milltronics ultrasonic level
monitors (not listed) contact Siemens Milltronics or your local distributor.
Installation
mmmmm
7ML19981AN02 AiRanger XPL Plus – INSTRUCTION MANUAL Page 13
Power
Before making the power connection, ensure proper voltage selection.
L1
L2/N
50 51
52
SW1 switch shown in the
‘OFF’ position. Select
appropriate voltage.
100/115/200/230 V
50/60 Hz
select voltage via SW1.
Never operate the XPL Plus with the enclosure lid open, or with the ground (earth)
wire disconnected.
Ensure that any connected alarm or control equipment is disabled until satisfactory
system operation and performance is verified.
The equipment must be protected by a 15 A fuse or circuit breaker in the
mmmmm
Installation
A circuit breaker or switch in the building installation, marked as the disconnect
building installation.
switch, shall be in close proximity to the equipment and within easy reach
of the operator.
Page 14 AiRanger XPL Plus – INSTRUCTION MANUAL 7ML19981AN02
Programming
Operator programmable features are identified by a Point Number and Parameter
Number. The Point Number refers to the Transducer (vessel) Number, Relay Number, mA
Output Number, or TS-3 Number as identified by the Point Type indicators. Parameter
Numbers have a preset Parameter Value for each Point Number.
Programming is accomplished by altering the preset Parameter Values as required to
obtain the RUN mode operation desired. All operator programmable features are defined
in the Quick Start Parameters, Application Parameters, and Enhancement Parameters
sections of this instruction manual.
Display
In the PROGRAM mode, the Point Type, Point Number, Parameter Number, and Parameter
Value (as well as a variety of other programming information) may be viewed.
Note that many indicators are specific to certain programming conditions and therefore,
all indicators are not displayed at any given time.
Auxiliary
Function
Scroll Access
Ta g
Number
Parameter
Value
Invalid Entry
Units
SAM- 20 Bank
Number
Point Type
Transd ucer
Relay
Analog Output
TS-3
Index
Point in Service
Parameter Number the programmable feature the Parameter Value pertains to.
Point Type the Point Number refers to a Transducer, Relay, mA Output, TS-3, or
Breakpoint.
SAM-20 Bank
Number
Point Number the Transducer, Relay, mA Output or TS-3 # the Parameter Value pertains to.
Parameter Value the current value of the Parameter Number for the Point Number displayed.
Units indicates the Parameter Value is displayed in: m, cm, mm, ft, in, or %.
Invalid Entry indicates the value entered is questionable.
Auxiliary Function indicates Auxiliary Function access (applies to only some Parameter
Scroll Access Tag indicates the Parameter Value may be scroll accessed.
PROGRAM mode indicates the PROGRAM mode is accessed.
Point in Service indicates the Point Numbers which will be scanned in the RUN mode.
identifies the SAM-20 the Relay Number displayed pertains to.
Numbers).
Point
Number
PROGRAM
mode
Para met er
Programming
mmmmm
7ML19981AN02 AiRanger XPL Plus – INSTRUCTION MANUAL Page 15
Keypad
In the PROGRAM mode, use the XPL Plus programmer keys to perform the identified
functions.
1234
Function Keys
0
9
–
5
6
78
Numeric Value Keys
mA
9
0
PP
C
shift access to the Point Number, Parameter Number, or Parameter Value display.
input a numeric value into the accessed display.
P
P
mmmmm
Programming
input a Parameter Value decimal point (moves Profile and TVT Pointers left).
input a negative Parameter Value (moves Profile and TVT Pointers right).
delete the current Parameter Value display (initiate a parameter reset).
store the current Parameter Value in memory (complete a parameter reset).
switch the Parameter Value to % or Units (access Auxiliary Parameter Function).
increase the accessed display value.
decrease the accessed display value.
take an ultrasonic measurement.
enter the RUN mode.
Page 16 AiRanger XPL Plus – INSTRUCTION MANUAL 7ML19981AN02
Program Mode Entry
Upon initial power application, the XPL Plus displays "OFF". To enter the PROGRAM mode:
1. Ensure the enclosure lid is secured by the six captivated screws.
2. Place the infrared programmer in the enclosure lid recess (no wiring or
fastening required).
3. Press .
When the PROGRAM mode is entered after RUN mode operation, all operating data is
retained in memory. Relay status and mA output values are held at last known values
(unless affected by a parameter alteration or is pressed) until the RUN mode is reentered. The RUN mode is automatically re-entered if the XPL Plus is left unattended in
the PROGRAM mode for an extended period.
Parameter Value Alteration
In the PROGRAM mode:
1. Press as required to underline the Parameter Number display field and
a) key in the desired Parameter Number, (direct access) or
b) press or as required (scroll access).
(As preset, Quick Start Parameters and any previously altered parameter may be scroll
accessed.)
2. Press as required to underline the Point Number display field and
a) key in the desired Point Number, (direct access) or
b) press or as required, (scroll access).
To alter the Parameter Value for all Point Numbers at once, direct access
Point Number 00.
3. With the desired Parameter Number and Point Number displayed, key in the desired
Parameter Value and press
If Parameter Value alteration is not permitted, access the Lock parameter (P000)
and enter the security code (See Programming Security).
Programming
mmmmm
7ML19981AN02 AiRanger XPL Plus – INSTRUCTION MANUAL Page 17
Parameter Reset Features
On initial power up, all parameters are at "original" values. In many cases, when a
Parameter Value is altered, associated Parameter Values are automatically altered
accordingly. When a Parameter Number is accessed, if the preset Parameter Value
displayed is acceptable, no entry is required.
To return an operator adjusted Parameter Value to the preset value, with the appropriate
Point Number and Parameter Number displayed:
Press
To reset numerous parameters to preset values, refer to Master Reset (P999).
Perform a Master Reset (P999) if the XPL Plus was "bench tested" using arbitrary
Parameter Values before system installation, following an EPROM replacement, or
whenever complete reprogramming is required.
Special Parameters
Some Parameter Values are for display purposes only and cannot be operator altered.
These are referred to as view only parameters. In the parameters sections of this
instruction manual, view only parameters are identified by a "(V)" beside the Parameter
Number.
mmmmm
Some Parameter Values must be common for all Point Numbers. These are referred to as
global parameters. When a global parameter is accessed, the Point Number display
automatically switches to Point Number 00, and returns to the Point Number previously
selected when a non-global parameter is accessed. In the parameters sections of this
manual, global parameters are identified by a "(G)" beside the Parameter Number.
Programming Security
All operator programming is retained in non-volatile memory, immune to power
interruptions. When programming is complete, the programmer may be removed and
locked away to prevent inadvertent programming alteration. The Lock (P000) parameter
may also be used.
Security Parameter
P00 0 (G) LOCK
Programming
Use this feature (if desired) to secure all programming from inadvertent
alteration.
Direct access (cannot be scroll accessed) this parameter after all programming is complete and enter any value (other than 1954) to activate the programming Lock.
When Lock is activated, the XPL Plus may be switched from the RUN mode
to PROGRAM mode and the value of any parameter may be viewed but not
altered. To unLock, direct access this parameter and enter the value "1954".
This parameter cannot be reset by pressing
values: 1954 = off (Parameter Value alteration permitted)
Page 18 AiRanger XPL Plus – INSTRUCTION MANUAL 7ML19981AN02
other = activated (programming secured)
Quick Start Parameters
Alter the Quick Start Parameters as required to suit installation requirements.
If the Quick Start Guide was used, proceed to Application Parameters.
Refer to
P001 OPERATION
Technical Reference
Enter the type of RUN mode operation desired.
Select: "level", to display how full the vessel is (from Empty P006) .
values: 0 = out-of-service
Application Examples for assistance, if required.
"space", to display how empty the vessel is (from Span P007).
"distance", to display material surface distance from the transducer
face.
When "out-of-service" is selected, the transducer is removed from the
RUN mode scan sequence and all Peripherals hold "last known" values/
operating status for the Point Number displayed.
1 = level
2 = space
3 = distance (preset)
P002 MATERIAL
Enter the type of material to be monitored.
If the material presents a flat surface perpendicular to the transducer beam,
select liquid.
values: 1 = liquid or flat surface (preset)
2 = solid
Quick Start Parameters
mmmmm
7ML1998AN02.1 AiRanger XPL Plus – INSTRUCTION MANUAL Page 19
P003 MEASUREMENT RESPONSE
Enter how quickly the XPL Plus is to respond to changing measurements.
Slower Measurement Response improves stability and reliability.
values: 1 = slow
2 = medium
3 = fast
4 = surge
5 = turbo
"Surge" and "turbo" are intended for equipment position monitoring. Use with
caution for level measurement. See Technical Reference Measurement
Response
P004 TRANSDUCER
Enter the type of transducer connected to the XPL Plus for the Point Number
displayed.
ULTRASONIC ULTRASONIC / TEMPERATURE
values: 0 = not entered
1 = ST-25
2 = ST-50
3 = ST-100
4 = LR-21
5 = LR-13
(0.1 m/min)
(1 m/min)
(10 m/min)
(1.7 m/sec)
(17 m/sec)
100 = ST-H
101 = XCT-8
102 = XPS-10
103 = XCT-12
104 = XPS-15
105 = XPS-30
106 = XPS-40
107 = XLT-30
108 = XLT-60
109 = XLS-30
110 = XLS-60
111 = XKS-6
112 = XRS-5
P005 (G) UNITS
Enter the units of measure desired for programming Empty (P006) and Span
(P007).
values: 1 = meters (m)
2 = centimeters (cm)
3 = millimeters (mm)
4 = feet (ft)
mmmmm
5 = inches (in)
Quick Start Parameters
Page 20 AiRanger XPL Plus – INSTRUCTION MANUAL 7ML19981AN02
(preset)
P006 EMPTY
Enter the
in Units.
This value is preset to 8.000 m (or equivalent Units programmed).
The value entered automatically sets Span (P007) to the maximum
recommended value.
values: 0.000 to 9999
P007 SPAN
Enter the maximum surface distance from Empty (P006).
Span is automatically preset to 1.1 x the blanking value (P800) less than the
Empty value (P006), unless it is altered manually.
For "distance" Operation (P001 = 3), Span is preset to the Empty value (P006).
Enter a lower value if desired. If the automatic setting is not high enough, see
Installation. Always prevent the monitored surface from entering the blanking
zone.
maximum distance
(transducer face to vessel bottom) to be measured,
values: 0.000 to 9999
With the Quick Start Parameters altered as required, proceed to Operation to
identify / verify basic system performance.
Quick Start Parameters
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7ML1998AN02.1 AiRanger XPL Plus – INSTRUCTION MANUAL Page 21
Page 22 AiRanger XPL Plus – INSTRUCTION MANUAL 7ML19981AN02
Operation
With Quick Start parameter alteration complete, the XPL Plus may be put into operation.
(If application or enhancement parameters are altered, operation is altered accordingly
from that indicated.)
Display
In the RUN mode, the following values and indicators may be observed.
Note that many indicators are specific to certain operating conditions and therefore, all
indicators are not displayed at any given time.
Transd ucer
Normal
Operation
Failsafe
Operation
Point Number
Point in Service
Point Scanned
Auxiliary
Reading
Reading
Data Out
Milltronics Proprietary
Communications Loop
Units
Data In
Lo Lo Alarm
Priority
Point Scan
Indicator
Hi Hi Alarm
Filling/Emptying
Lo Alarm
Operation
mmmmm
Hi Alarm
Indicator
Bar Graph
Transducer the current display pertains to a transducer measurement.
Point Number the Point Number (1 to 10) the current display pertains to.
Reading displays the level, space, or distance (flashes error messages, if any).
Units the Reading is in m, cm, mm, ft, in, or %.
Hi Alarm indicates level has risen above 80% (and not yet fallen below 75%).
Lo Alarm indicates level has fallen below 20% (and not yet risen above 25%).
Hi Hi Alarm indicates level has risen above 90% (and not yet fallen below 85%).
Lo Lo Alarm indicates level has fallen below 10% (and not yet risen above 15%).
Filling Indicator indicates the vessel is filling.
Emptying Indicator indicates the vessel is emptying.
Bar Graph indicates the material level from 0 to 100%.
Data In indicates the XPL Plus is receiving data from the BIC-II (if used).
Data Out indicates the XPL Plus is transmitting data to the Peripheral Communications
terminals.
Auxiliary Reading as selected by the keypad (terminal numbers if transducer or TS-3 is wired
wrong).
Point in Service indicates the Point Numbers included in the scan sequence.
Point Scanned indicates the Point scanned (independent from the Point Number display).
Normal Operation indicates operating conditions are good and the Reading is reliable.
Failsafe Operation indicates operating conditions are poor and the Reading may be incorrect.
7ML19981AN02 AiRanger XPL Plus – INSTRUCTION MANUAL Page 23
mmmmm
Keypad
Operation
In the RUN mode, the following programmer keys perform the identified functions.
1234
Function Keys
6
7
5
mA
selects the Auxiliary Reading "mA output value for the Point Number displayed".
selects the Auxiliary Reading "vessel atmosphere temperature".
selects the Auxiliary Reading "rate of material level change".
5
mA
9
C
6
0
78
PP
Auxiliary Reading Keys
8
P
P
selects the Auxiliary Reading "failsafe time left" (in percent).
selects the Auxiliary Reading "parameter value" (Key in any Parameter Number).
selects the Auxiliary Reading "material level" (may be operator altered via P731).
selects the Auxiliary Reading "distance" (material level to transducer face).
initiates PROGRAM mode access (see ).
switches the Reading between "Units / percent of Span" (completes PROGRAM mode
access).
stops / starts the Point Number auto display scroll.
selects the next Point Number (and stops the auto display scroll).
selects the previous Point Number (and stops the auto display scroll).
places a Point Number on priority (See P720).
Page 24 AiRanger XPL Plus – INSTRUCTION MANUAL 7ML19981AN02
System Performance Evaluation
For initial RUN mode entry (or after any programming alteration), do not use the XPL Plus
to operate process control equipment until satisfactory system programming and
performance is verified.
1. Press to enter the RUN mode.
"----" may be displayed briefly while the XPL Plus takes measurements and
calculates the Reading.
When a Transducer (P004) value is entered for Point # 1 only, the Reading and other data
is displayed continuously. When Transducer values are entered for more than one Point
Number, Readings and other data scroll display for each Point Number.
If an alarm symbol is displayed, the corresponding relay is de-energized.
POINT # ALARM INDICATOR SAM-20# RELAY #
1-10 Hi Alarm 1 1-10
1-10 Lo Alarm 1 11-20
1-10 Hi Hi Alarm 2 1-10
1-10 Lo Lo Alarm 2 11-20
2. Press to display Readings in % (percent of Span, P007) based upon Operation
Operation
mmmmm
(P001).
OPERATION LEVEL SPACE or DISTANCE*
Empty to Full = 0 to 100% 100 to 0%
* Objects close to the transducer face (0%) are not detectable.
3. Press to observe the mA output value for the Point Number displayed (Auxiliary
5
mA
Reading).
OPERATION LEVEL SPACE or DISTANCE*
Empty to Full = 4–20 mA 20–4 mA
* Objects close to the transducer face (4 mA) are not detectable.
4. Press to observe the
8
activation).
Each time a valid measurement is made for the Point Number displayed, this value
(Auxiliary Reading) is reset to 100 and begins to fall toward 0 until the next valid
measurement is made.
If the Failsafe Time Left reaches 0, the XPL Plus flashes "LOE" in the Reading display.
Failsafe Time Left
(time left in percent before failsafe
Note: All associated data is supplied to the Peripheral Communications terminals (42
and 43). If a BIC-II is connected, refer to
message format and protocol information.
7ML19981AN02 AiRanger XPL Plus – INSTRUCTION MANUAL Page 25
Technical Reference
BIC-II Support for
Performance Test Results
Monitor system performance carefully, under all anticipated operating conditions.
A. When the XPL Plus performs exactly as required, programming is complete.
mmmmm
Operation
B. If the XPL Plus measurements are accurate and reliable but alternate Reading,
units, failsafe, SAM-20 relay, or AO-10 mA output operation is desired, proceed to
Application Parameters.
C. Should system performance not meet installation requirements, (or the "LOE" display
persists after start up), proceed to the
If all operating conditions cannot be observed during the System Performance Evaluation,
refer to
Measurement simulation to verify programming.
Conduct a System Performance Evaluation following any installation modification or
Quick Start, Application, or Enhancement Parameter alteration.
With programming complete, copy all parameter alterations to the Programming Charts.
In the PROGRAM mode, all altered parameters may be quickly scroll accessed (skipping
by parameters left at preset values).
For normal operation, return to the RUN mode. The XPL Plus will perform reliably, with
little or no maintenance.
Enhancement Parameters
Connect (or enable) process control / alarm equipment to the XPL Plus only after
satisfactory performance is verified for all possible operating conditions.
Reading Measurement (P920). Perform a Reading
Troubleshooting Guide
.
Page 26 AiRanger XPL Plus – INSTRUCTION MANUAL 7ML19981AN02
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