Miller Electric Syncrowave 200 User Manual
Processes
TIG (GTAW) Welding
Stick (SMAW) Welding
Pulsed TIG (GTAW-P) Welding
Input Power Requires 1-Phase Power
Amperage Range 5–200 A
Rated Output 150 A at 26 V, 40% Duty Cycle
Weight Base Model: 238 lb (108 kg)
Runner: 271 lb (123 kg)
Light Industrial Applications
Light Metal Fabrication
Maintenance/Repair Operations
Light Manufacturing
Automotive Repair
Vocational Training
Hobbyist
Quick
Specs
Syncrowave®200
TIG/Stick Welding
Power Source
Issued November 2005 • Index No. AD/4.4
The Power of Blue®.
NEW!
Dual digital meters with alpha-numeric
displays allow for quick and easy viewing and
preset values for voltage, amperage and other
key variables. Allows for greater accuracy and
repeatability in the welding procedure.
NEW!
Runner has low cylinder
rack to eliminate the need for lifting
when changing gas cylinders.
NEW!
115 V auxiliary power receptacle is
conveniently located on the front panel,
allowing for operation of a Coolmate
™
torch
coolant system or other small tools.
Miller Electric Mfg. Co.
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
Web Site
www.MillerWelds.com
International Headquarters
Phone: 920-735-4505
USA FAX: 920-735-4134
Canadian FAX: 920-735-4169
International FAX: 920-735-4125
NEW!
Syncro Start™allows the operator
to choose from three different starting
conditions to optimize the application
(Soft/Standard/Hot).
Arc hour/cycle counter records actual welding
time and number of arc starts.
DIG control allows the arc
characteristics to be changed for
specific applications and electrodes.
Lower the DIG setting for smooth
running electrodes like E7018 and
increase the DIG setting for stiffer,
more penetrating electrodes like E6010.
Squarewave output with AC balance control features
adjustable penetration and cleaning action while increasing arc
stability on various aluminum alloys, and helps eliminate
tungsten spitting and arc rectification.
Power source is warranted for 3 years, parts and labor.
Original main power rectified parts are warranted for 5 years.
Syncrowave
200 Runner
NEW!
Built-in pulse control enhances weld
bead and puddle control for improved
appearance and quality—reduce burn
through, coordinate the addition of filler
material, and reduce the warping effects of
distortion by reducing the average heat input.
NEW!
Cable management system uses
dual cable hangers and foot control storage
conveniently attach to the power source
side panels to allow all weld cables and the
remote foot control to be neatly stored,
preventing torch, cable or remote damage.
NEW!
Auto-Postflow protects the weld end
zone and electrode by optimizing postflow
time based on welding amperage—for
adequate shielding every time without waste
and no need for adjustment.
Adaptive Hot Start
™
for
Stick arc starts automatically
increases the output amperage at
the start of a weld should the start
require it. Prevents the electrode from
sticking and creating an inclusion.
Fan-On-Demand
™
improves power
efficiency and reduces noise and
maintenance by lessening the amount
of airborne contaminants pulled
through the machine.
NEW!
Weldcraft®WP1712SFDI50
TIG torch. 150 A, air-cooled torch
features super flex (SF) braided nylon
power cable for maximum flexibility.
AC Stick Max
Performance Data
2
Control Panel
Rated Output
at 40% Duty Cycle
150 A at 26 V
Input
Power
208-230 V
460 V
575 V
Max. OpenCircuit Voltage
80
Welding
Amperage Range
5–200 A
Amps Input at Rated
Output, 50/60 Hz
54
27
22
KW
6.0
6.0
6.0
KVA
12.3
12.52
12.35
Net
Weight
238 lb
(108 kg)
Dimensions
H: 30-1/8 in (765 mm)
W: 21-1/8 in (537 mm)
D: 21-1/2 in (546 mm)
Specifications (Subject to change without notice.)
1. Balance/DIG Pushbutton Control
2. Process Pushbutton Control
3. Power Switch
4. Polarity Switch
5. Voltmeter and Parameter Adjust
6. Ammeter and Parameter Adjust
7. Encoder Adjustment Control
8. Main Amps Pushbutton
(Amperage Control)
9. Pulse Pushbutton Control
Certified to both the Canadian and U.S. Standards for welding equipment.
1
2
3
5
6
7
8
9
4
200
150
100
WELD AMPS
50
10 20 30 40 50 60 70 80 90 100
DUTY CYCLE CHART
% DUTY CYCLE
VOLT/AMP CURVES – AC MODE
70
AC TIG Min
60
50
40
30
VOLTS
AC Stick Min
20
10
0
0 50 100 150 200
AMPERES
AC Stick Max
AC Stick Max
AC TIG Max
VOLT/AMP CURVES – DC MODE
70
60
50
VOLTS
40
30
20
10
0
DC Stick Min
(Max DIG)
DC Stick Max
DC TIG Min
0 50 100 150 200 250 300 350
AMPERES
DC TIG
Max
(Max DIG)
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