Miller Electric Metro 300DX User Manual

Miller

OWNERS

MANUAL

August

Effective

1995

With

Form:

Serial

No.

OM-1

KF941

56

356

368B

~_'

_I_

CE

Rated

280A,31
35%

250
60%

225

100%

cover_om

Welding

Output

Duty

30

A,

Duty

29

A,

Duty

4/95-Ref.

VDC,

Cycle

V

DC,

Cycle

V

DC,

Cycle

ST-158

Amperage

Range

20280

934-B

CC/DC

Maximum

Open-

Circuit

Voltage

72

(65

Average)

Welding

DC

AMS

Metro

Generator

Auxiiiary

Power

Rating

Single-Phasel

3-Phase,

7/10

kVA/kW,

32/15

A.

220/380

V

AC,

50Hz

'

MILLER

1995

300DX

SMAW

For

Ruggenni

Two-Cylinder,

HP

Electric

GTAW

And

Engine

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RD211

Air-Cooled,

Diesel

Engine

Co.

Mfg.

20

Welding

Fuel

Capacity

US

11.8

gal

L)

(44.6

Sound

Power

Lwa

98

iP

Rating

PRINTED

23

IN

USA

UI

L~

This

WARRANTY

LIMITED
Mt

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MILLER

equipment

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which

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event
start

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year

months

1.

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3.

4.

and

IS

EXPRESSLY

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the

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components

be

must

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MILLERS

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Wisconsin,

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within

the

equipment

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output

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warranted

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TRUE

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it

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MILLER

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purchaser

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by

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original

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warranties

MILLER

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that

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THIS

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AND

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purchaser,

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for

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January

exclusive

and

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LIMITED

1995

1,

preface

5.

6.

MILLERS

1.

2.

3.

MILLER

CIAL/iNDUSTRIAL

THE

In

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TRACT.

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USERS

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determinedbyMILLER.

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option:

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appropriate

MILLER

service

depreciation

risk

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at

Appleton,

of

costs

any

EXCLUSIVE

INDIRECT,

LOSS

OTHER

NOT

OR

REPRESENTATiON

OF

THIS

FOR

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WARRANTY

EXCLUDED

IS

do

not

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legal

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but

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covered

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Wisconsin,

BY

SPECIAL,

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CONTRACT

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allow

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warranties

expressed

Model

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equipment.

PURCHASE

TRAINED

EQUIPMENT.

this

warranty,

by

replacement;

(2)

reasonable

the

or

(4)

payment

based

upon

option

F.O.B.

or

no

will

be

allowed.

THE

REMEDIES

INCIDENTALORCONSEQUENTIAL

WHETHER

THEORY.

HEREIN

TO

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OR

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DISCLAIMEDBYMILLER.

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PROVIDED

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MILLER.

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For

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your

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for

loss

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carrier

In

filingorsettling

distributor

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claims,

equipment

or

Style

Miller

Electric



CALL:

~



FAX:



a

I

800-637-2348

414-735-4136

WRITE:
Miller

Electric

P.0.

Box

1079

Appleton,

WI

{TE~T]

I

Number

Mfg.

(in

(outside

Mfg.

54912

Co.

USA),

Co.

mIller_wan

or

USA)

USA

6/95

EI~RATA

After

this

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manual

later

SHEET

was

printed,

in

this

manual.

refinements

in

equipment

December

Use

design

FORM

above

occurred.

1,

This

1995

number

sheet

FORM:

when

ordering

lists

exceptions

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extra

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data

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Declaration

of

Conformity

Manufacturers

Manufacturers

Declares

conforms

that

to

Name:

Address:

the

product:

the

following

Directives

Machinery

Miller

1635

Electric

W.

Spencer

Appleton,

Ni

ET

and

Directives:

Noise

R

(product

Standards:

Low

Noise

level

Street

WI

54914

0

Voltage

89/392/EEC,91

Emission

of

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USA

300

name)

Directives

Directive:

Directive:

Standards

Mfg.

Co.

DX

73/23/EEC

/368/EEC,

79/113/EEC

Generators:

93/C

133/04,

84/535/EEC

.93/68/EEC

Rotating

European

Safety

Rotating

Electrical

Contact:

MachinesPart

Telephone:

Fax:

Requirements

Electrical

Insulation

Part

Machines

electrical

coordination

1.:

Principles,

Roberto

Mr.
MILLER

Privata

Via

20098

Milanese,

39(02)98290-1

39(02)98281-552

for

Arc



Classification

5:

machines

requirements

Moletto

Europe

lseo

San

Giuliano

Italy

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1

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for

equipment

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Equipment

:

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of

degrees

code):

(IP

and

and

Pertormance:

of

lEG

within

test:

1:EN60974-1:

Part

protection

34-5:

provided

1991

low-voltage

lEG

664-1:

IEC

34-1:1994

by

systems:

1992

1990

enclosure

of

rotating

dec_coni

7/95

TABLE

OF

CONTENTS

SECTION

1-1.
1-2.
1-3.
1-4.
1-5.
1-6.

SECTION

2-1.
2-2.
2-3.

2-4.

2-5.

2-6.
2-7.

2-8.

SECTION

3-1.
3-2.
3-3.
3-4.



SAFETY

1

Symbol

Arc

Engine

Additional

Principal

EMF

2

Installing

Usage

Welding

Hazards

Safety

Information

INSTALLATION

Welding

Dimensions,

Fuel

Consumption

Rating

Label

Connecting

Engine

Weld

Remote

3OPERATING

Symbols

Front

Duty

Remote

Prestart

Output

14

And

Panel

Cycle

Amperage

PRECAUTIONS

Hazards

Installation,

Weights,

Battery

Terminals

Receptacle

Definitions

Controls

And

Operation,

Standards

Generator

And

And

Installing

Checks

And

RC1

THE

WELDING

Overheating

Control

FOR

ARC

And

Operating

Muffler

Selecting

Information

GENERATOR

WELDING

Maintenance

Angles

Pipe

Cable

Sizes

Hazards

1

1

1

2
3
3
3

4

4
4
5

5
6

7
7

8

8

8

9
10
10

SECTION

4-1.

SECTION

5-1.

5-2.
5-3.
5-4.

5-5.

5-6.

5-7.

5-8.
5-9.

SECTION

SECTION

Figure

Figure
Figure
Figure

4OPERATING

Auxiliary

5

Routine

Maintenance

Changing

Changing
Servicing
Adjusting

Overload

Inspecting

Power

MAINTENANCE

Maintenance

Engine

Fuel

Air

Engine

Protection

And

Label

Filters

Cleaner

Cleaning

Troubleshooting

ELECTRICAL

6

PARTS

7-

Main

7-1.

7-2.

7-3.

7-4.

Component

Generator

Panel,

LIST

Assembly

Front

AUXILIARY

Receptacles

&

TROUBLESHOOTING

Oil

And

Filter

Speed

Optional

DIAGRAM

w/Components

Box

EQUIPMENT

Spark

Arrestor

11

11

12

12
13
14

15

15
16

17

18
18

22

24

24

29
30
31

OM-156

388B

-8195

SECTION

1-1.

a

Symbol

Means

procedure!

-

1

Usage

Warning!

The

possible

SAFETY

Watch

Out!

hazards

There

are

PRECAUTIONS

are

possible

showninthe

hazards

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with

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FOR

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a

special

NOTE;

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safety

not

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message.

related.

sately_roml

4/95

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Arc

The

symbols

When

you

Information

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qualified

During

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not

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3.

insulate

mats

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4.

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to

5.

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6.

Always

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touch

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Page

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Page

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56

368

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