Miller Electric M-25 User Manual

Page 1
OM-227 796A 200605
Processes
MIG (GMAW) Welding
Flux Cored (FCAW) Welding
Description
Semi-Automatic, Air-Cooled MIG (GMAW) Welding Gun
MIGmatic M-25
Visit our website at
www.MillerWelds.com
File: MIG (GMAW)
Page 2
From Miller to You
Thank you and congratulations on choosing Miller. Now you can get the job done and get it done right. We know you don’t have time to do it any other way.
That’s why when Niels Miller first started building arc welders in 1929, he made sure his products offered long-lasting value and superior quality. Like you, his customers couldn’t afford anything less. Miller products had to be more than the best they could be. They had to be the best you could buy.
Today, the people that build and sell Miller products continue the tradition. They’re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929.
This Owner’s Manual is designed to help you get the most out of your Miller products. Please take time to read the Safety precautions. They will help you protect yourself against potential hazards on the worksite.
We’ve made installation and operation quick and easy. With Miller you can count on years of reliable service with proper maintenance. And if for some reason the unit needs repair, there’s a Troubleshooting section that will help you figure out what the problem is. The
Miller is the first welding equipment manufacturer in the U.S.A. to be registered to the ISO 9001:2000 Quality System Standard.
parts list will then help you to decide the exact part you may need to fix the problem. Warranty and service information for your particular model are also provided.
Working as hard as you do
every power source from Miller is backed by the most hassle-free warranty in the business.
Miller Electric manufactures a full line of welders and welding related equipment. For information on other quality Miller products, contact your local Miller distributor to receive the latest full line catalog or individual specification sheets. To locate your nearest
distributor or service agency call 1-800-4-A-Miller, or visit us at www.MillerWelds.com on the web.
Mil_Thank 2005−04
Page 3
TABLE OF CONTENTS
SECTION 1 SAFETY PRECAUTIONS FOR GMAW WELDING GUNS − READ BEFORE USING 1 . . . . . . . .
1-1. Symbol Usage 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-2. GMAW Gun Hazards 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-3. California Proposition 65 Warnings 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EMF INFORMATION 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 2 SAFETY INFORMATION 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 3 INSTALLATION 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-1. Specifications 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-2. Duty Cycle And Overheating 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-3. Installing Gun 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 4 OPERATION 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-1. Operating The Gun 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 5 MAINTENANCE & TROUBLESHOOTING 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-1. Removing Nozzle, Contact Tip, And Adapter, Changing Liner, And Cleaning Gun Casing 6 . . . . . . . . .
5-2. Replacing Switch And/Or Head Tube 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-3. Routine Maintenance 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-4. Troubleshooting 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 6 PARTS LIST 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WARRANTY
Page 4
Page 5
SECTION 1 −SAFETY PRECAUTIONS FOR GMAW
WELDING GUNS READ BEFORE USING
1-1. Symbol Usage
SR7_8/03
Means Warning! Watch Out! There are possible hazards with this procedure! The possible hazards are shown in the adjoining symbols.
This group of symbols means Warning! Watch Out! Possible ELECTRIC SHOCK and HOT PARTS hazards. Consult symbols and related instructions below for necessary actions to avoid the hazards.
Marks a special safety message.
Means NOTE; not safety related.
1-2. GMAW Gun Hazards
WARNING
PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. PACEMAKER WEARERS KEEP AWAY UNTIL CONSULTING YOUR DOCTOR.
In welding, as in most jobs, exposure to certain hazards occurs. Welding is safe when precautions are taken. The safety information given below is only a summary of the more complete safety information found in the wire feeder and welding power source Owner’s Manuals. Read and follow all safety precautions.
HAVE ALL INSTALLATION, OPERATION, MAINTENANCE, AND REPAIR WORK PERFORMED ONLY BY QUALIFIED PEOPLE.
ELECTRIC SHOCK can kill.
1. Always wear dry insulating gloves.
2. Insulate yourself from work and ground.
3. Do not touch live electrode or electrical parts.
4. Repair or replace worn, damaged, or cracked gun or cable insulation.
5. Turn off welding power source before changing contact tip or gun parts.
6. Keep all covers and handle securely in place.
GMAW WELDING can be hazardous.
ARC RAYS can burn eyes and skin.
1. Wear welding helmet with correct shade of filter.
2. Wear correct eye and body protection.
3. Cover exposed skin with spatter-resistant clothing.
HOT SURFACES can burn skin.
1. Allow gun to cool before touching.
2. Do not touch hot metal.
3. Protect hot metal from contact by others.
FUMES AND GASES can be hazardous to your health.
1. Keep your head out of the fumes.
2. Ventilate area, or use breathing device.
3. Read Material Safety Data Sheets (MSDSs) and manufacturer’s instructions for material used.
WELDING can cause fire or explosion.
1. Do not weld near flammable material.
2. Do not weld on closed containers.
3. Watch for fire; keep extinguisher nearby.
BUILD UP OF GAS can injure or kill
1. Shut off shielding gas supply when not in use.
2. Always ventilate confined spaces or use approved air-supplied respirator.
NOISE can damage hearing; SOME APPLICATIONS, SUCH AS PULSING, are noisy.
1. Check for noise level limits exceeding those specified by OSHA.
2. Use approved ear plugs or ear muffs if noise level is high.
3. Warn others nearby about noise hazard.
WELDING WIRE can cause puncture wounds.
1. Keep hands and body away from gun tip when trigger is pressed.
OM-227 796 Page 1
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1-3. California Proposition 65 Warnings
Welding or cutting equipment produces fumes or gases which
contain chemicals known to the State of California to cause birth defects and, in some cases, cancer. (California Health & Safety Code Section 25249.5 et seq.)
Battery posts, terminals and related accessories contain lead
and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.
EMF INFORMATION
NOTE
The following is a quotation from the General Conclusions Section of the U.S. Congress, Office of Technology Assessment, Biological
Effects of Power Frequency Electric & Magnetic Fields Background Paper, OTA-BP-E-53 (Washington, DC: U.S.
Government Printing Office, May 1989): “. . . there is now a very large volume of scientific findings based on experiments at the cellular level and from studies with animals and people which clearly establish that low frequency magnetic fields can interact with, and produce changes in, biological systems. While most of this work is of very high quality, the results are complex. Current scientific understanding does not yet allow us to interpret the evidence in a single coherent framework. Even more frustrating, it does not yet allow us to draw definite conclusions about questions of possible risk or to offer clear science-based advice on strategies to minimize or avoid potential risks.”
Considerations About Welding And The Effects Of Low Frequency Electric And Magnetic Fields
For Gasoline Engines: Engine exhaust contains chemicals known to the State of
California to cause cancer, birth defects, or other reproductive harm.
For Diesel Engines: Diesel engine exhaust and some of its constituents are known
to the State of California to cause cancer, birth defects, and other reproductive harm.
To reduce magnetic fields in the workplace, use the following procedures:
1. Keep cables close together by twisting or taping them.
2. Arrange cables to one side and away from the operator.
3. Do not coil or drape cables around the body.
4. Keep welding power source and cables as far away as practical.
5. Connect work clamp to workpiece as close to the weld as possible.
About Pacemakers:
The above procedures are among those also normally recommended for pacemaker wearers. Consult your doctor for complete information.
mod10.1 4/93
OM-227 796 Page 2
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SECTION 2 SAFETY INFORMATION
Read all safety messages throughout this manual.
Obey all safety messages to avoid injury.
Learn the meaning of WARNING and CAUTION.
1 2
2
WARNING
ELECTRIC SHOCK can kill.
3
Do not touch live electrical parts.
Disconnect input power before
installing or servicing.
5
6
7
WARNING
NOTE
Turn Off switch when using high frequency.
4
SECTION 3 INSTALLATION
3-1. Specifications
Air-Cooled Welding Gun For GMAW And FCAW Welding
Note: Using gasless flux cored wire reduces gun duty cycle.
CAUTION
MOVING PARTS can injure.
Keep away from moving parts.
Keep all panels and covers closed
when operating.
READ SAFETY BLOCKS at start of Section 3-1 before proceeding.
1 Safety Alert Symbol 2 Signal Word WARNING means possible death
or serious injury can happen. CAUTION means possible minor
injury or equipment damage can happen.
3 Statement Of Hazard And
Result
4 Safety Instructions To Avoid
Hazard 5 Hazard Symbol (If Available) 6 Safety Banner Read safety blocks for each
symbol shown. 7 NOTE Special instructions for best
operation not related to safety.
804 466-A
M-25 Feeds .023 To .045 in (0.6 To 1.1 mm) Hard Or Flux Cored Wires Duty Cycle Rating: 100%: 250 A With CO 60%: 300 A With CO Weight With 15 ft (4.6 m) Power Cable: 6.0 lb (2.7 kg) Identified With On Power Cable
Shielding Gas; 150 A With Mixed Gases
2
Shielding Gas; 250 A With Mixed Gases
2
OM-227 796 Page 3
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3-2. Duty Cycle And Overheating
See Section 3-1. Specifications for amperage rating and duty cycle.
Definition
0
10
Minutes
Duty Cycle is percentage of 10 minutes that gun can weld at rated load without overheating.
Overheating
.023 To .045 in (0.6 To 1.1 mm)
Hard Or Flux Cored Wires
100% Duty Cycle At 200 Amperes
100% Duty Cycle At 150 Amperes
Using CO
Using Mixed Gases
Continuous Welding
2
0
Minutes
15
Exceeding duty cycle can
damage unit and void
warranty.
.023 To .045 in (0.6 To 1.1 mm) Hard Or Flux Cored Wires
60% Duty Cycle At 300 Amperes
60% Duty Cycle At 200 Amperes
6 Minutes Welding 4 Minutes Resting
Using CO
Using Mixed Gases
2
A or V
OR
Reduce Duty Cycle
sduty1 5/95
3-3. Installing Gun
1
1 Gun Securing Knob 2 Gun End
4
3
2
Loosen knob. Insert gun end until it bottoms against drive assembly. Tighten knob.
3 Gun Trigger Plug Insert into receptacle, and tighten
threaded collar. 4 Friction Terminals Some applications will require
cutting off trigger plug and installing
0.250 female friction terminals onto end of leads.
See wire feeder manual for threading procedure.
804 465-A
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4-1. Operating The Gun
1
SECTION 4 OPERATION
1 Trigger Switch When pressed, energized wire
feeds and shielding gas flows.
Ref. 800 797-C
OM-227 796 Page 5
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SECTION 5 − MAINTENANCE & TROUBLESHOOTING
5-1. Removing Nozzle, Contact Tip, And Adapter, Changing Liner, And Cleaning Gun
Casing
Turn off welding power
source/wire feeder.
1 Nozzle
2
3
4
Head
1
Tube
2 Contact Tip 3 Tip Adapter 4 Nozzle Adapter
Wire size stamped on tip
check and match wire size.
7/16 in
Remove nozzle, contact tip, and adapter.
5/8 in
Blow out gun casing.
3/4 in
(20 mm)
Cut off wire and disconnect gun from feeder.
Unscrew and remove liner.
Lay gun cable out straight before installing new liner.
Reassemble gun in reverse order from taking it apart.
Install
Liner
Tools Needed:
OM-227 796 Page 6
5/8, 7/16 in
Liner
Stickout
Thread wire according to
welding power source/wire feeder manual.
804 466-A
Page 11
5-2. Replacing Switch And/Or Head Tube
Turn Off welding power source
/wire feeder and disconnect gun.
1
Remove handle locking nut.
2
4
Secure head tube in vice.
3
Slide handle.
Remove switch housing. Install new switch and connect leads (polarity is not important). Reassemble in reverse order. If replacing head tube, continue to end of figure.
6
Install existing shock washer onto new head tube. Hand-tighten head tube into cable connector.
Tools Needed:
5
Loosen jam nut. Remove from vice and turn head tube out by hand.
7
8
Remove from vice. Reposition handle and install switch housing. Secure with handle locking nut.
Place head tube in vice and tighten until nuts are tight.
3/4 in
Ref. 800 795-D
OM-227 796 Page 7
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5-3. Routine Maintenance
Turn Off welding power source and disconnect gun before maintaining.
Each Spool Of Wire
5-4. Troubleshooting
Trouble Remedy
Wire does not feed; wire is not ener­gized; wire feeds unevenly.
Blow Out
Gun
Casing
Clean
Nozzle
And Check
Contact Tip
3 Months
Replace Cracked
Parts
Check contact tip. Check for kinks in gun cable.
Check gun trigger plug connection at welding power source/wire feeder.
Check, and if necessary, replace gun trigger switch (see Section 5-2).
Check contact tip. Check for kinks in gun cable. Blow out liner and gun casing (see Section 5-1).
Control
Cord
Gas
Hose
Weld porosity. Remove weld spatter buildup in nozzle.
Make sure inner head tube is tight in cable connector.
Check shielding gas flow/supply.
Wire feeding stops or does not feed properly during welding.
Straighten gun cable and/or replace damaged parts (see Section 5-1).
Adjust drive roll pressure (see wire feeder manual).
Change to proper drive roll groove (see wire feeder manual).
Readjust hub tension (see wire feeder manual).
Clean or replace liner if dirty or plugged (see Section 5-1).
Replace drive roll or pressure bearing if worn or slipping (see wire feeder manual).
OM-227 796 Page 8
Page 13
SECTION 6 PARTS LIST
1
3456
2
16
7
8
14
9
11
13
12
10
15
Figure 6-1. M-25 Gun
Item
No.
Dia.
Mkgs.
Part
No.
Description
Figure 6-1. M-25 Gun
1 200 258 NOZZLE, slip type .500 orf flush 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1 +169 724 NOZZLE, slip type .500 orf .125 recess 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1 +169 725 NOZZLE, slip type .625 orf .125 recess 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1 +169 726 NOZZLE, slip type .625 orf flush 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1 +169 727 NOZZLE, slip type .625 orf .125 stickout 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 +087 299 TIP, contact scr .023 wire x 1.125. . . . . . . . . . . . . .
2 +000 067 TIP, contact scr .030 wire x 1.125. . . . . . . . . . . . . .
2 +000 068 TIP, contact scr .035 wire x 1.125. . . . . . . . . . . . . .
2 +000 069 TIP, contact scr .045 wire x 1.125. . . . . . . . . . . . . .
3 169 728 ADAPTER, contact tip 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 169 729 ADAPTER, nozzle w/retaining ring 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 170 468 O-RING 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 169 730 WASHER, shock 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 169 731 TUBE, head 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OM-227 796 Page 9
804 467-A
Quantity
Page 14
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity
Figure 6-1. M-25 Gun (Continued)
8 169 738 NUT, locking handle 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 169 732 NUT, jam 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10 227 799 HANDLE, rear 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11 227 800 CORD, trigger assembly 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12 209 495 CONNECTOR, feeder 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13 079 974 O-RING, .500 ID x .103CS rbr 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14 +194 010 LINER, monocoil .023/.025 wire x 15ft (consisting of) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14 194 011 LINER, monocoil .030/.035 wire x 15ft (consisting of) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14 +194 012 LINER, monocoil .035/.045 wire x 15ft (consisting of) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14 +194 014 LINER, monocoil 3/64 AL wire x 10ft (consisting of) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15 079 975 O-RING, .187 ID x .103CS rbr 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16 227 798 SWITCH, trigger 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
+OPTIONAL
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model is required when ordering parts from your local distributor.
OM-227 796 Page 10
Page 15
Warranty Questions?
Call 1-800-4-A-MILLER for your local Miller distributor.
Your distributor also gives you ...
Service
You always get the fast, reliable response you need. Most replacement parts can be in your hands in 24 hours.
Support
Need fast answers to the tough welding questions? Contact your distributor. The expertise of the distributor and Miller is there to help you, every step of the way.
Effective January 1, 2006
(Equipment with a serial number preface of “LG” or newer)
This limited warranty supersedes all previous Miller warranties and is exclusive with no other
LIMITED WARRANTY − Subject to the terms and conditions below, Miller Electric Mfg. Co., Appleton, Wisconsin, warrants to its original retail purchaser that new Miller equipment sold after the effective date of this limited warranty is free of defects in material and workmanship at the time it is shipped by Miller. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
Within the warranty periods listed below, Miller will repair or replace any warranted parts or components that fail due to such defects in material or workmanship. Miller must be notified in writing within thirty (30) days of such defect or failure, at which time Miller will provide instructions on the warranty claim procedures to be followed.
Miller shall honor warranty claims on warranted equipment listed below in the event of such a failure within the warranty time periods. All warranty time periods start on the date that the equipment was delivered to the original retail purchaser, or one year after the equipment is sent to a North American distributor or eighteen months after the equipment is sent to an International distributor.
1. 5 Years Parts — 3 Years Labor
* Original main power rectifiers
2. 3 Years — Parts and Labor
* Transformer/Rectifier Power Sources * Plasma Arc Cutting Power Sources * Process Controllers * Semi-Automatic and Automatic Wire Feeders * Inverter Power Sources (Unless Otherwise Stated) * Water Coolant Systems (Integrated) * Intellitig * Engine Driven Welding Generators
(NOTE: Engines are warranted separately by the engine manufacturer.)
3. 1 Year — Parts and Labor Unless Specified
* Motor Driven Guns (w/exception of Spoolmate
Spoolguns) * Positioners and Controllers * Automatic Motion Devices * RFCS Foot Controls * Induction Heating Power Sources, Coolers, and
Electronic
Controls/Recorders * Water Coolant Systems (Non-Integrated) * Flowgauge and Flowmeter Regulators (No Labor) * HF Units * Grids * Spot Welders * Load Banks * Arc Stud Power Sources & Arc Stud Guns * Racks * Running Gear/Trailers * Plasma Cutting Torches (except APT & SAF
Models) * Field Options
(NOTE: Field options are covered under True Blue®
for the remaining warranty period of the product they
are installed in, or for a minimum of one year —
whichever is greater.) * Bernard-Branded Mig Guns (No Labor) * Weldcraft-Branded TIG Torches (No Labor) * Subarc Wire Drive Assemblies
4. 6 Months — Batteries
5. 90 Days — Parts
* MIG Guns/TIG Torches and Subarc (SAW) Guns
guarantees or warranties expressed or implied.
* Induction Heating Coils and Blankets, Cables, and
Non-Electronic Controls * APT & SAF Model Plasma Cutting Torches * Remote Controls * Accessory (Kits) * Replacement Parts (No labor) * Spoolmate Spoolguns * Canvas Covers
Miller’s True Blue® Limited Warranty shall not apply to:
1. Consumable components; such as contact tips,
cutting nozzles, contactors, brushes, slip rings, relays or parts that fail due to normal wear. (Exception: brushes, slip rings, and relays are covered on Bobcat, Trailblazer, and Legend models.)
2. Items furnished by Miller, but manufactured by others, such as engines or trade accessories. These items are covered by the manufacturer’s warranty, if any.
3. Equipment that has been modified by any party other than Miller, or equipment that has been improperly installed, improperly operated or misused based upon industry standards, or equipment which has not had reasonable and necessary maintenance, or equipment which has been used for operation outside of the specifications for the equipment.
MILLER PRODUCTS ARE INTENDED FOR PURCHASE AND USE BY COMMERCIAL/INDUSTRIAL USERS AND PERSONS TRAINED AND EXPERIENCED IN THE USE AND MAINTENANCE OF WELDING EQUIPMENT.
In the event of a warranty claim covered by this warranty, the exclusive remedies shall be, at Miller’s option: (1) repair; or (2) replacement; or, where authorized in writing by Miller in appropriate cases, (3) the reasonable cost of repair or replacement at an authorized Miller service station; or (4) payment of or credit for the purchase price (less reasonable depreciation based upon actual use) upon return of the goods at customer’s risk and expense. Miller’s option of repair or replacement will be F.O.B., Factory at Appleton, Wisconsin, or F.O.B. at a Miller authorized service facility as determined by Miller. Therefore no compensation or reimbursement for transportation costs of any kind will be allowed.
TO THE EXTENT PERMITTED BY LAW, THE REMEDIES PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE REMEDIES. IN NO EVENT SHALL MILLER BE LIABLE FOR DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF PROFIT), WHETHER BASED ON CONTRACT, TORT OR ANY OTHER LEGAL THEORY.
ANY EXPRESS WARRANTY NOT PROVIDED HEREIN AND ANY IMPLIED WARRANTY, GUARANTY OR REPRESENTATION AS TO PERFORMANCE, AND ANY REMEDY FOR BREACH OF CONTRACT TORT OR ANY OTHER LEGAL THEORY WHICH, BUT FOR THIS PROVISION, MIGHT ARISE BY IMPLICATION, OPERATION OF LAW, CUSTOM OF TRADE OR COURSE OF DEALING, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE, WITH RESPECT TO ANY AND ALL EQUIPMENT FURNISHED BY MILLER IS EXCLUDED AND DISCLAIMED BY MILLER.
Some states in the U.S.A. do not allow limitations of how long an implied warranty lasts, or the exclusion of incidental, indirect, special or consequential damages, so the above limitation or exclusion may not apply to you. This warranty provides specific legal rights, and other rights may be available, but may vary from state to state.
In Canada, legislation in some provinces provides for certain additional warranties or remedies other than as stated herein, and to the extent that they may not be waived, the limitations and exclusions set out above may not apply. This Limited Warranty provides specific legal rights, and other rights may be available, but may vary from province to province.
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Owner’s Record
Please complete and retain with your personal records.
Model Name Serial/Style Number
Purchase Date (Date which equipment was delivered to original customer.)
Distributor
Address
City
State Zip
For Service
Contact a DISTRIBUTOR or SERVICE AGENCY near you.
Always provide Model Name and Serial/Style Number.
Contact your Distributor for:
Welding Supplies and Consumables Options and Accessories Personal Safety Equipment Service and Repair Replacement Parts Training (Schools, Videos, Books) Technical Manuals (Servicing Information
and Parts) Circuit Diagrams Welding Process Handbooks
To locate a Distributor or Service Agency visit www.millerwelds.com or call 1-800-4-A-Miller
Miller Electric Mfg. Co.
An Illinois Tool Works Company 1635 West Spencer Street Appleton, WI 54914 USA
International Headquarters−USA
USA Phone: 920-735-4505 Auto-Attended USA & Canada FAX: 920-735-4134 International FAX: 920-735-4125
European Headquarters United Kingdom
Phone: 44 (0) 1204-593493 FAX: 44 (0) 1204-598066
www.MillerWelds.com
Contact the Delivering Carrier to:
File a claim for loss or damage during shipment.
For assistance in filing or settling claims, contact your distributor and/or equipment manufacturer’s Transportation Department.
PRINTED IN USA © 2006 Miller Electric Mfg. Co.2006−01
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