Miller Electric FCAW-SS User Manual

Ironmate™Series
Self-Shielded Flux Cored
(FCAW-SS) Welding Guns
Issued January 2001 Index No. AY/16.0
Two-piece liner (excludes FC-1260 .045 conversion kit) reduces replacement liner cost.
Guns are warranted for 90 days parts and labor.
The Power of Blue®.
Process
Self-Shielded Flux Cored (FCAW-SS)
Rated Output FC-1260/FC-1260LM: 350 A
FC-1150: 450 A
Duty Cycle 60% Weight 8.5– 12 lb (3.9–5.4 kg) depending on gun
Industrial Applications
Construction Field Fabrication Field Maintenance and Repair Pipe Welding
Miller Electric Mfg. Co.
An Illinois Tool Works Company 1635 West Spencer Street Appleton, WI 54914 USA
Web Site
www.MillerWelds.com
International Headquarters
Phone: 920-735-4505 USA FAX: 920-735-4134 Canadian FAX: 920-735-4169 International FAX: 920-735-4125
Quick Specs
Optional goosenecks and aluminum-jacketed goosenecks allow accessibility of hard-to-
reach welds and aluminum jacket increases gun durability.
Replaceable cable and gooseneck liners
means guns are not a throw away when the liners wear out.
Ironmate Series welding guns
are an ideal match for the Miller S-22P12 or Super S-32P and can be used with other Miller wire feeders. The FC-1260LM can be used with Lincoln wire feeders without ordering additional parts to do so.
Model
FC-1260
FC-1260LM
FC-1150
Weight
8.5 lb (3 kg
)
11 lb (5 kg
)
8.5 lb (3 kg
)
11 lb (5 kg
)
9.5 lb
(4.
3 kg
)
12 lb (5.4 kg
)
Standard Wire Size
1/16–3/32 in (1.6 –2.4 mm)*
1/16–3/32 in (1.6 –2.4 mm)*
3/32–1/8 in (2.4 –3.2 mm)
Cable Length
10 ft (3 m
)
15 ft (4.6 m
)
10 ft (3 m
)
15 ft (4.6 m
)
10 ft (3 m
)
15 ft (4.6 m
)
Specifications
(Subject to change without notice.)
Rated Output
350 A
350 A
450 A
Duty Cycle
60%
60%
60%
Rugged, rotatable trigger is rated for 1,000,000 cycles and can be rotated to the top or bottom of the handle, allowing thumb or finger actuation.
FC-1150
FC-1260
*.045 in (1.2 mm) is available via optional Conversion Kit.
Consumable FC-1260 FC-1150
Contact Tips (Qty. of 25)
.045 in (1.2 mm) wire #198 784 1/16 in (1.6 mm) wire #198 785 .068–.072 in (1.7–1.8 mm) wire #198 786 5/64 in (2.0 mm) wire #198 788 3/32 in (2.4 mm) wire #198 790 #201 256 7/64 in (2.8 mm) wire #201 257 .120 in (3.0 mm) wire #201 258 1/8 in (3.2 mm) wire #201 259
Insulated Thread Protectors (Qty. of 5) #198 800*
Nozzles
Insulated #198 801 #201 261 Insulated 2 in (51 mm) stickout #198 802 Insulated 2-3/4 in (70 mm) stickout #198 803 #201 262*
Replacement Liners
1/16–3/32 in (1.6–2.4 mm) for cable #195 731 1/16–3/32 in (1.6–2.4 mm) for gooseneck (short) #198 791 1/16–3/32 in (1.6–2.4 mm) for gooseneck (medium) #198 792 1/16–3/32 in (1.6–2.4 mm) for gooseneck (long) #198 793 .045 in (1.2 mm) wire conversion for cable and gooseneck #199 178 3/32–1/8 in (2.4–3.2 mm) for cable #201 246 3/32–1/8 in (2.4–3.2 mm) for gooseneck #201 260
*Standard.
Litho in USA
Distributed by:
Equipment and Options Stock No. Description Qty. Price
FC-1260 #195 732 10 ft (3 m)
#195 729 15 ft (4.6 m)
FC-1260LM #194 912 10 ft (3 m)
#194 911 15 ft (4.6 m)
FC-1150 #194 864 10 ft (3 m)
#194 863 15 ft (4.6 m)
Options (Order from Miller Service Parts.) See above Consumables (Order from Miller Service Parts.) See above
Date: Total Quoted Price:
Ordering Information
Genuine Miller Options
(Order from Miller Service Parts.)
For FC-1260 Gun
.045 Conversion Kit #199 178
One-piece liner allows FC-1260 to feed .045 in (1.2 mm) self-shielded wire.
Goosenecks 30˚ 6-inch Gooseneck #198 796
30˚ 6-inch Aluminum-Jacketed Gooseneck #199 335 50˚ 6-inch Gooseneck (Standard) #198 794 50˚ 6-inch Aluminum-Jacketed Gooseneck #199 332
Each includes gooseneck liner #198 791.
90˚ 6-inch Gooseneck #198 798 90˚ 6-inch Aluminum-Jacketed Gooseneck #199 334 8-in Straight Gooseneck with 5˚ Bend #198 799
Each includes gooseneck liner #198 792.
30˚ 12-inch Gooseneck #198 797 30˚ 12-inch Aluminum-Jacketed Gooseneck #199 336 50˚ 12-inch Gooseneck #198 795 50˚ 12-inch Aluminum-Jacketed Gooseneck #199 333
Each includes gooseneck liner #198 793.
For FC-1150 Gun
Goosenecks 25˚ Gooseneck (Standard) #201 247
45˚ Gooseneck #201 248 45˚ Aluminum-Jacketed Gooseneck #201 249 82˚ Gooseneck #201 250 82˚ Aluminum-Jacketed Gooseneck #201 251 Straight Gooseneck with 5˚ Bend #201 252
Each includes gooseneck liner #201 260.
Consumables
(Order from Miller Service Parts.)
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