OM-197 509B
July 2002
Processes
Descriptio n
Wire Feeder
DS-2
MIG (GMAW) Welding
Flux Cored (FCAW) Welding
Visit our website at
www.MillerWelds.com
From Miller to You
Thank you and congratulations on choosing Miller. Now you can get
the job done and get it done right. We know you don’t have time to do
it any other way.
That’s why when Niels Miller first started building arc welders in 1929,
he made sure his products offered long-lasting value and superior
quality. Like you, his customers couldn’t afford anything less. Miller
products had to be more than the best they could be. They had to be the
best you could buy.
Today, the people that build and sell Miller products continue the
tradition. They’re just as committed to providing equipment and service
that meets the high standards of quality and value established in 1929.
This Owner’s Manual is designed to help you get the most out of your
Miller products. Please take time to read the Safety precautions. They
will help you protect yourself against potential hazards on the worksite.
We’ve made installation and operation quick
and easy. With Miller you can count on years
of reliable service with proper maintenance.
And if for some reason the unit needs repair,
there’s a Troubleshooting section that will
help you figure out what the problem is. The
Miller is the first welding
equipment manufacturer in
the U.S.A. to be registered to
the ISO 9001 Quality System
Standard.
parts list will then help you to decide the
exact part you may need to fix the problem.
Warranty and service information for your
particular model are also provided.
Working as hard as you do
– every power source from
Miller is backed by the most
hassle-free warranty in the
business.
Miller Electric manufactures a full line
of welders and welding related equipment.
For information on other quality Miller
products, contact your local Miller distributor to receive the latest full
line catalog orindividual catalog sheets. To locate your nearest
distributor or service agency call 1-800-4-A-Miller, or visit us at
www.MillerWelds.com on the web.
Miller offers a Technical
Manual which provides
more detailed service and
parts information for your
unit. T o obtain a Technical
Manual, contact your local
distributor. Your distributor
can also supply you with
Welding Process Manuals
such as SMAW, GTAW,
GMAW, and GMA W-P.
WARNING
This product, when used
for welding or cutting,
produces fumes or
gases which contain
chemicals known to the
State of California to
cause birth defects and,
in some cases, cancer.
(California Health &
Safety Code Section
25249.5 et seq.)
TABLE OF CONTENTS
SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING 1. . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1. Symbol Usage 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-2. Arc Welding Hazards 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-3. Additional Symbols For Installation, Operation, And Maintenance 3. . . . . . . . . . . . . . . . . . . . . .
1-4. Principal Safety Standards 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-5. EMF Information 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 2 – DEFINITIONS 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1. Warning Label Definitions 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 3 – INSTALLATION 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-1. Specifications 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-2. Site Selection 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-3. Equipment Connection Diagrams 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-4. Installing Wire Guides And Drive Rolls 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-5. 10-Pin Plug PLG8 Information 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-6. 7-Pin Plug PLG1 Information 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-7. 10-Pin Plug And Shielding Gas Connections 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-8. Connecting Weld Cable 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-9. Connecting Welding Gun 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-10.Changing Nameplates 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-11.Installing Wire Spool And Adjusting Hub Tension 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-12.Threading Welding Wire 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 4 – OPERATION 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-1. Pendant Controls 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 5 – MAINTENANCE & TROUBLESHOOTING 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-1. Routine Maintenance 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-2. Troubleshooting 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 6 – ELECTRICAL DIAGRAM 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 7 – PARTS LIST 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING
1-1. Symbol Usage
Means Warning! Watch Out! There are possible
hazards with this procedure! The possible hazards are
shown in the adjoining symbols.
som _nd_4/98
YMarks a special safety message.
.Means “Note”; not safety related.
1-2. Arc Welding Hazards
YThe symbols shown below are used throughout this manual
to call attention to and identify possible hazards. When you
see the symbol, watch out, and follow the related instructions
to avoid the hazard. The safety information given below is
only a summary of the more complete safety information
found in the Safety Standards listed in Section 1-4. Read and
follow all Safety Standards.
YOnly qualified persons should install, operate, maintain, and
repair this unit.
YDuring operation, keep everybody, especially children, away.
ELECTRIC SHOCK can kill.
Touching live electrical parts can cause fatal
shocks or severe burns. The electrode and work
circuit is electrically live whenever the output is on.
circuits are also live when power is on. In semiautomatic or
automatic wire welding, the wire, wire reel, drive roll housing, and all
metal parts touching the welding wire are electrically live. Incorrectly
installed or improperly grounded equipment is a hazard.
D Do not touch live electrical parts.
D Wear dry, hole-free insulating gloves and body protection.
D Insulate yourself from work and ground using dry insulating mats
or covers big enough to prevent any physical contact with the
work or ground.
D Do not use AC output in damp areas, if movement is confined, or if
there is a danger of falling.
D Use AC output ONLY if required for the welding process.
D If AC output is required, use remote output control if present on
unit.
D Disconnect input power or stop engine before installing or
servicing this equipment. Lockout/tagout input power according
to OSHA 29 CFR 1910.147 (see Safety Standards).
D Properly install and ground this equipment according to its
Owner’s Manual and national, state, and local codes.
D Always verify the supply ground – check and be sure that input
power cord ground wire is properly connected to ground terminal
in disconnect box or that cord plug is connected to a properly
grounded receptacle outlet.
D When making input connections, attach proper grounding
conductor first – double-check connections.
D Frequently inspect input power cord for damage or bare wiring –
replace cord immediately if damaged – bare wiring can kill.
D Turn off all equipment when not in use.
D Do not use worn, damaged, undersized, or poorly spliced cables.
D Do not drape cables over your body.
The input power circuit and machine internal
This group of symbols means Warning! Watch Out! possible
ELECTRIC SHOCK, MOVING PARTS, and HOT PARTS hazards.
Consult symbols and related instructions below for necessary
actions to avoid the hazards.
D If earth grounding of the workpiece is required, ground it directly
with a separate cable.
D Do not touch electrode if you are in contact with the work, ground,
or another electrode from a different machine.
D Use only well-maintained equipment. Repair or replace damaged
parts at once. Maintain unit according to manual.
D Wear a safety harness if working above floor level.
D Keep all panels and covers securely in place.
D Clamp work cable with good metal-to-metal contact to workpiece
or worktable as near the weld as practical.
D Insulate work clamp when not connected to workpiece to prevent
contact with any metal object.
D Do not connect more than one electrode or work cable to any
single weld output terminal.
SIGNIFICANT DC VOLTAGE exists after removal of
input power on inverters.
D Turn Off inverter, disconnect input power, and discharge input
capacitors according to instructions in Maintenance Section
before touching any parts.
FUMES AND GASES can be hazardous.
Welding produces fumes and gases. Breathing
these fumes and gases can be hazardous to your
health.
D Keep your head out of the fumes. Do not breathe the fumes.
D If inside, ventilate the area and/or use exhaust at the arc to
remove welding fumes and gases.
D If ventilation is poor, use an approved air-supplied respirator.
D Read the Material Safety Data Sheets (MSDSs) and the
manufacturer’s instructions for metals, consumables, coatings,
cleaners, and degreasers.
D Work in a confined space only if it is well ventilated, or while
wearing an air-supplied respirator. Always have a trained watchperson nearby. Welding fumes and gases can displace air and
lower the oxygen level causing injury or death. Be sure the
breathing air is safe.
D Do not weld in locations near degreasing, cleaning, or spraying
operations. The heat and rays of the arc can react with vapors to
form highly toxic and irritating gases.
D Do not weld on coated metals, such as galvanized, lead, or
cadmium plated steel, unless the coating is removed from the
weld area, the area is well ventilated, and if necessary, while
wearing an air-supplied respirator. The coatings and any metals
containing these elements can give off toxic fumes if welded.
OM-197 509 Page 1
ARC RAYS can burn eyes and skin.
BUILDUP OF GAS can injure or kill.
Arc rays from the welding process produce intense
visible and invisible (ultraviolet and infrared) rays
that can burn eyes and skin. Sparks fly off from the
weld.
D Wear a welding helmet fitted with a proper shade of filter to protect
your face and eyes when welding or watching (see ANSI Z49.1
and Z87.1 listed in Safety Standards).
D Wear approved safety glasses with side shields under your
helmet.
D Use protective screens or barriers to protect others from flash and
glare; warn others not to watch the arc.
D Wear protective clothing made from durable, flame-resistant
material (leather and wool) and foot protection.
WELDING can cause fire or explosion.
Welding on closed containers, such as tanks,
drums, or pipes, can cause them to blow up. Sparks
can fly off from the welding arc. The flying sparks,
and burns. Accidental contact of electrode to metal objects can
cause sparks, explosion, overheating, or fire. Check and be sure the
area is safe before doing any welding.
D Protect yourself and others from flying sparks and hot metal.
D Do not weld where flying sparks can strike flammable material.
D Remove all flammables within 35 ft (10.7 m) of the welding arc. If
this is not possible, tightly cover them with approved covers.
D Be alert that welding sparks and hot materials from welding can
easily go through small cracks and openings to adjacent areas.
D Watch for fire, and keep a fire extinguisher nearby.
D Be aware that welding on a ceiling, floor, bulkhead, or partition
can cause fire on the hidden side.
D Do not weld on closed containers such as tanks, drums, or pipes,
unless they are properly prepared according to AWS F4.1 (see
Safety Standards).
D Connect work cable to the work as close to the welding area as
practical to prevent welding current from traveling long, possibly
unknown paths and causing electric shock and fire hazards.
D Do not use welder to thaw frozen pipes.
D Remove stick electrode from holder or cut off welding wire at
contact tip when not in use.
D Wear oil-free protective garments such as leather gloves, heavy
shirt, cuffless trousers, high shoes, and a cap.
D Remove any combustibles, such as a butane lighter or matches,
from your person before doing any welding.
hot workpiece, and hot equipment can cause fires
FLYING METAL can injure eyes.
D Welding, chipping, wire brushing, and grinding
cause sparks and flying metal. As welds cool,
they can throw off slag.
D Wear approved safety glasses with side
shields even under your welding helmet.
D Shut off shielding gas supply when not in use.
D Always ventilate confined spaces or use
approved air-supplied respirator.
HOT PARTS can cause severe burns.
D Do not touch hot parts bare handed.
D Allow cooling pe r i o d b e f ore working on gun or
torch.
MAGNETIC FIELDS can affect pacemakers.
D Pacemaker wearers keep away.
D Wearers should consult their doctor before
going near arc welding, gouging, or spot
welding operations.
NOISE can damage hearing.
Noise from some processes or equipment can
damage hearing.
D Wear approved ear protection if noise level is
high.
CYLINDERS can explode if damaged.
Shielding gas cylinders contain gas under high
pressure. If damaged, a cylinder can explode.
Since gas cylinders are normally part of the welding
process, be sure to treat them carefully.
D Protect compressed gas cylinders from excessive heat,
mechanical shocks, slag, open flames, sparks, and arcs.
D Install cylinders in an upright position by securing to a stationary
support or cylinder rack to prevent falling or tipping.
D Keep cylinders away from any welding or other electrical circuits.
D Never drape a welding torch over a gas cylinder.
D Never allow a welding electrode to touch any cylinder.
D Never weld on a pressurized cylinder – explosion will result.
D Use only correct shielding gas cylinders, regulators, hoses, and
fittings designed for the specific application; maintain them and
associated parts in good condition.
D Turn face away from valve outlet when opening cylinder valve.
D Keep protective cap in place over valve except when cylinder is in
use or connected for use.
D Read and follow instructions on compressed gas cylinders,
associated equipment, and CGA publication P-1 listed in Safety
Standards.
OM-197 509 Page 2
1-3. Additional Symbols For Installation, Operation, And Maintenance
FIRE OR EXPLOSION hazard.
D Do not install or place unit on, over, or near
combustible surfaces.
D Do not install unit near flammables.
D Do not overload building wiring – be sure power supply system
is properly sized, rated, and protected to handle this unit.
FALLING UNIT can cause injury.
D Use lifting eye to lift unit only, NOT running
gear, gas cylinders, or any other accessories.
D Use equipment of adequate capacity to lift and
support unit.
D If using lift forks to move unit, be sure forks are
long enough to extend beyond opposite side of
unit.
OVERUSE can cause OVERHEATING
D Allow cooling period; follow rated duty cycle.
D Reduce current or reduce duty cycle before
starting to weld again.
D Do not block or filter airflow to unit.
STATIC (ESD) can damage PC boards.
MOVING PARTS can cause injury.
D Keep away from moving parts such as fans.
D Keep all doors, panels, covers, and guards
closed and securely in place.
H.F. RADIATION can cause interference.
D High-frequency (H.F.) can interfere with radio
navigation, safety services, computers, and
communications equipment.
D Have only qualified persons familiar with
electronic equipment perform this installation.
D The user is responsible for having a qualified electrician
promptly correct any interference problem resulting from the
installation.
D If notified by the FCC about interference, stop using the
equipment at once.
D Have the installation regularly checked and maintained.
D Keep high-frequency source doors and panels tightly shut,
keep spark gaps at correct setting, and use grounding and
shielding to minimize the possibility of interference.
D Put on grounded wrist strap BEFORE
handling boards or parts.
D Use proper static-proof bags and boxes to
store, move, or ship PC boards.
MOVING PARTS can cause injury.
D Keep away from moving parts.
D Keep away from pinch points such as drive
rolls.
WELDING WIRE can cause injury.
D Do not press gun trigger until instructed to do
so.
D Do not point gun toward any part of the body,
other people, or any metal when threading
welding wire.
1-4. Principal Safety Standards
Safety in Welding and Cutting, ANSI Standard Z49.1, from American
Welding Society, 550 N.W. LeJeune Rd, Miami FL 33126
Safety and Health Standards, OSHA 29 CFR 1910, from Superintendent of Documents, U.S. Government Printing Office, Washington,
D.C. 20402.
Recommended Safe Practices for the Preparation for Welding and
Cutting of Containers That Have Held Hazardous Substances,
American Welding Society Standard AWS F4.1, from American
Welding Society, 550 N.W. LeJeune Rd, Miami, FL 33126
National Electrical Code, NFPA Standard 70, from National Fire
Protection Association, Batterymarch Park, Quincy, MA 02269.
ARC WELDING can cause interference.
D Electromagnetic energy can interfere with
sensitive electronic equipment such as
computers and computer-driven equipment
such as robots.
D Be sure all equipment in the welding area is
electromagnetically compatible.
D To reduce possible interference, keep weld cables as short as
possible, close together, and down low, such as on the floor.
D Locate welding operation 100 meters from any sensitive elec-
tronic equipment.
D Be sure this welding machine is installed and grounded
according to this manual.
D If interference still occurs, the user must take extra measures
such as moving the welding machine, using shielded cables,
using line filters, or shielding the work area.
Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet
P-1, from Compressed Gas Association, 1235 Jefferson Davis
Highway, Suite 501, Arlington, VA 22202.
Code for Safety in Welding and Cutting, CSA Standard W1 17.2, from
Canadian Standards Association, Standards Sales, 178 Rexdale
Boulevard, Rexdale, Ontario, Canada M9W 1R3.
Safe Practices For Occupation And Educational Eye And Face
Protection, ANSI Standard Z87.1, from American National Standards
Institute, 1430 Broadway, New York, NY 10018.
Cutting And Welding Processes, NFPA Standard 51B, from National
Fire Protection Association, Batterymarch Park, Quincy, MA 02269.
OM-197 509 Page 3
1-5. EMF Information
Considerations About Welding And The Effects Of Low Frequency
Electric And Magnetic Fields
Welding current, as it flows through welding cables, will cause electromagnetic fields. There has been and still is some concern about such
fields. However, after examining more than 500 studies spanning 17
years of research, a special blue ribbon committee of the National
Research Council concluded that: “The body of evidence, in the
committee’s judgment, has not demonstrated that exposure to powerfrequency electric and magnetic fields is a human-health hazard.”
However, studies are still going forth and evidence continues to be
examined. Until the final conclusions of the research are reached, you
may wish to minimize your exposure to electromagnetic fields when
welding or cutting.
To reduce magnetic fields in the workplace, use the following
procedures:
1. Keep cables close together by twisting or taping them.
2. Arrange cables to one side and away from the operator.
3. Do not coil or drape cables around your body.
4. Keep welding power source and cables as far away from operator as practical.
5. Connect work clamp to workpiece as close to the weld as
possible.
About Pacemakers:
Pacemaker wearers consult your doctor first. If cleared by your doctor,
then following the above procedures is recommended.
OM-197 509 Page 4
SECTION 2 – DEFINITIONS
2-1. Warning Label Definitions
A
B
A. Warning! Watch Out! There
are possible hazards as
shown by the symbols.
B. Drive rolls can injure fingers.
C. Welding wire and drive parts
are at welding voltage during
operation – keep hands and
metal objects clear.
1 Electric shock can kill.
C
1.1 Wear dry insulating gloves.
Do not touch electrode with
bare hand. Do not wear wet
or damaged gloves.
1.2 Protect yourself from electric
shock by insulating yourself
from work and ground.
1.3 Disconnect input plug or
power before working on
machine.
2 Breathing welding fumes can
be hazardous to your health.
2.1 Keep your head out of the
fumes.
2.2 Use forced ventilation or local
exhaust to remove the fumes.
2.3 Use ventilating fan to remove
fumes.
3 Welding sparks can cause
explosion or fire.
3.1 Keep flammables away from
welding. Don’t weld near
flammables.
3.2 Welding sparks can cause
fires. Have a fire extinguisher
nearby and have a watch
person ready to use it.
3.3 Do not weld on drums or any
closed containers.
4 Arc rays can burn eyes and
injure skin.
4.1 Wear hat and safety glasses.
Use ear protection and button
shirt collar. Use welding
helmet with correct shade of
filter. Wear complete body
protection.
5 Become trained and read the
instructions before working
on the machine or welding.
6 Do not remove or paint over
(cover) the label.
OM-197 509 Page 5
3-1. Specifications
SECTION 3 – INSTALLATION
Welding Power
Source Type
Deltaship
Constant Voltage
(CV) DC With
10-Pin Receptacle
Type of Input
Power
24 Volts DC (5
Amp) For Wire
Feed Motor
24 Volts AC (0.5
Amp) For Gas
Valve
3-2. Site Selection
Wire Feed
Speed Range
0 to 780 ipm
(0 To 20 mpm)
Wire
Diameter
Range
Solid Wire
.045 To 1/16 in
(1.2 To 1.6 mm)
Flux Cored Wire
.045 To .068 in
(1.2 To 1.7 mm)
Max Spool
Weight:
44 lb (20 kg)
Welding Circuit
Rating
38 Volts,
350 Amperes,
100% Duty Cycle
Overall
Dimensions
Length: 20-7/8 in
(530 mm)
Width: 9 in (229
mm)
Height: 13-3/4 in
(286 mm)
1 Wire Feeder
2 Gas Cylinder (Customer
Supplied)
YDo not put feeder where
welding wire hits cylinder.
YDo not move or operate
equipment when it could tip.
Weight
17.5 lb (8 kg)
2
1
OM-197 509 Page 6
Ref. ST-802 483-A
3-3. Equipment Connection Diagrams
1
2
3
6
3-4. Installing Wire Guides And Drive Rolls
Tools Needed:
10
11
2
3
4
7
8
9
14
12
6
1.2 mm
8
4
13
1
Corresponding 1.2 mm
Wire Groove
1 Deltaship 502 Welding Power
Source With 24 VAC Power
2 10-Pin Control Cord
3 Positive Weld Cable
(Customer Supplied)
4 Work Cable (Customer
7
5
5
Supplied)
5 Work
6 Wire Feeder
7 Welding Gun
8 Gas Hose (Customer
Supplied)
1 Pressure Assembly Knob
2 Pressure Assembly Arm
Move Knob to the right, and pres-
sure arm pops up.
3 Inlet Wire Guide
4 Inlet Wire Guide Securing
Screw
To change inlet wire guide, loosen
screw and remove guide.
5 Outlet Wire Guide
6 Outlet Wire Guide Securing
Screw
To change outlet wire guide, loosen screw and remove guide out
front of gun block.
7 Lower Drive Roll
8 Coned Spacer Washer
9 Thumb Screw
To change drive roll, remove thumb
screw and coned spacer washer,
and slide drive roll off shaft. Be sure
holes in drive roll line up with pins
on gear.
10 Retaining Clip
11 Upper Drive Roll
12 Gear
13 Pin
T o change upper drive roll, remove
retaining clip from pin. Slide pin
out, and lift drive roll and gear out
of pressure arm. When installing
upper drive roll, be sure holes in
drive roll line up with pins on gear.
14 Drive Roll Size
When installing a drive roll, either
into the pressure arm or onto the
lower gear adapter, install drive roll
with the wire size stamp of the wire
being used (i.e. 1.2 mm) facing the
operator, even though the corresponding wire groove is on the opposite side of the drive roll.
1.2 mm Wire
Size Stamp
Ref. ST-802 483-A / ST-802 481
OM-197 509 Page 7
3-5. 10-Pin Plug PLG8 Information
Pin Pin Information
A 24 volts ac for gas valve control when triggered or purging gas.
B +15 volts dc with gun trigger open; 0 volts dc with gun trigger closed.
C Circuit common.
D 0 to +10 volts dc output from min to max of Output Command control R1.
E +10 volts dc input.
F 0 to +10 volts dc output from min to max of Wire Speed control R2
G +15 volts dc with Jog switch S3 open; 0 volts dc with switch closed.
H Motor positive (+), (0 to +24 volts dc input to wire drive motor M1 with respect to pin I.)
I Motor negative (–).
J Not used
3-6. 7-Pin Plug PLG1 Information
Pin Pin Information
1 Not used.
2 Not used.
3 Circuit common.
4 0 to +10 volts dc output from min to max of Output Command control R1.
5 +10 volts dc input.
6 0 to +10 volts dc output from min to max of Wire Speed control R2
197 504
7 +15 volts dc with Jog switch S3 open; 0 volts dc with switch closed.
3-7. 10-Pin Plug And Shielding Gas Connections
1 Gas Hose (Customer
Supplied)
Connect to gas supply.
2 10 Pin Plug PLG8
Use plug to make connection to
3
welding power source.
3 Weld Cable w/Quick Connect
2
Tools Needed:
11/16 in
OM-197 509 Page 8
1
Ref. St–802 483-A
3-8. Connecting Weld Cable
Setscrew
Connector Body
(Male Or Female)
Sleeve
A. Push weld cable through insulator as shown.
B. Remove 1 in. (25 mm) of insulation from end of cable.
C. Install supplied sleeve on stripped end of cable.
D. Insert cable with sleeve into connector body so that cable is
snug and against bottom of connector body.
E. Install and tighten setscrew with supplied hex wrench to se-
cure connector body onto cable.
F. Push insulator onto connector body to cover setscrew.
2
Weld Cable
1
Insulator
1 Female Weld Cable Connec-
tor (Supplied)
2 Weld Cable (Customer Sup-
plied)
Select weld cable according to
welding power source Owner’s
manual.
Install female weld cable connector as shown.
3 Male Weld Cable Connector
Connect male and female weld
cable connectors.
3
2
1
Ref. ST-802 483-A
OM-197 509 Page 9
3-9. Connecting Welding Gun
3-10. Changing Nameplates
1 Gun Securing Knob
Loosen knob.
2 Gun Block
3 Gun End
Slide gun end as far as possible
into gun block and tighten gun securing knob.
4 Gun Trigger Plug
Connect gun trigger plug to match-
1
2
3
4
ing receptacle on wire feeder.
Ref. ST-802 483-A
1 Pendant
2 Nameplates
1
2
Pendant has three nameplates
stacked one on top of the other.
Each nameplate contains the voltage and amperage ranges for a different size flux cored welding wire
(for reference only).
Unit is shipped with 1.2 mm wire
nameplate on top. To change to 1.4
mm or 1.6 mm wire nameplate, remove the four screws and bring the
desired nameplate to the front.
Install the four (4) screws back in
place to hold the nameplates.
Tools Needed:
OM-197 509 Page 10
5/16 in
Ref. ST-802 483-A
3-11. Installing Wire Spool And Adjusting Hub Tension
2
1
3
1 Hub Support Arm
2 Spool Hub
3 Retaining Ring
4 Hub Pin
Remove retaining ring. Slide wire
spool onto spool hub so wire feeds
off bottom of spool . Install spool so
hub pin fits spool hole. Reinstall retaining ring.
5 Tension Nut
Adjust tension nut so a slight force
is needed to turn spool.
Tools Needed:
2
4
5
When a slight force is needed
to turn spool, tension is set.
15/16 in
Ref. ST-802 483-A / Ref. ST-072 573-B
OM-197 509 Page 11
3-12. Threading Welding Wire
1
A
1 Pressure Assembly
2 Pressure Assembly
Adjustment Knob
Lay gun cable out straight.
A Open pressure assembly,
hold wire tightly, and cut off
2
end. Push wire through guides
into gun.
B Close and tighten pressure
assembly, and let go of wire.
C To adjust drive roll pressure,
press gun trigger to feed wire
against wood surface. Tighten
knob so wire does not slip.
Cut off wire.
C
B
Tighten
Tools Needed:
WOOD
Ref. ST-802 483-A
OM-197 509 Page 12
4-1. Pendant Controls
2
3
SECTION 4 – OPERATION
1
4
Ref. ST-802 483-A / ST-199 348 / ST-199 350 / 199 343
Use Nameplates As A Voltage And Amperage Reference Only.
Controls are pendant mounted. An optional
remote pendant extension cord is available.
1 Nameplate
Pendant has three nameplates stacked one
on top of the other. Each nameplate contains
the voltage and amperage range for a different size flux cored welding wire (for reference
only).
Unit is shipped with 1.2 mm wire nameplate
on top. See Section 3-10 to change to 1.4 mm
or 1.6 mm flux cored welding wire nameplate.
2 Voltage Control
Use control to set welding power source volt-
age at the wire feeder. Numbers are for reference only.
3 Wire Speed Control
Use control to adjust wire feed speed from 0
to 20 meters per minute.
.Match colored bands on voltage and wire
speed controls to get an acceptable
welding condition.
4 Jog Switch
Use Jog switch to momentarily feed welding
wire at speed set on Wire Speed control without energizing welding circuit or shielding gas
valve.
OM-197 509 Page 13
SECTION 5 – MAINTENANCE & TROUBLESHOOTING
5-1. Routine Maintenance
YDisconnect power before maintaining.
3 Months
Unreadable
10-Pin Cord Gas HoseGun Cable
5-2. Troubleshooting
Trouble Remedy
No weld output; unit completely
inoperative.
Replace
Labels
Repair Or
Replace
Cracked
Weld Cable
Replace
Cracked
Parts
6 Months
Clean
Drive
Rolls
Place line disconnect switch in On position (see welding power source owner’s manual).
Check and replace line fuse(s), if necessary, or reset circuit breaker (see welding power source
owner’s manual).
Check for proper input power connections (see welding power source owner’s manual).
OR
Blow Out Or Vacuum
During Heavy Service,
Clean Monthly
Clean And
Tighten
Weld
Terminals
Inside,
No weld output; Power switch pilot
light on.
Unit provides only maximum or
minimum weld output.
Erratic or improper weld output.
No 115 volts ac output at duplex receptacle.
OM-197 509 Page 14
Check for proper jumper link position (see welding power source owner’s manual).
Check, repair, or replace feeder (see welding power source owner’s manual).
Unit overheated. Allow unit to cool with fan On (see welding power source owner’s manual).
Have Factory Authorized Service Agent check control board PC1 and/or motor drive board PC2.
Have Factory Authorized Service Agent check control board PC1, motor drive board PC2 and Hall
Device HD1.
Use proper size and type of weld cable (see welding power source owner’s manual).
Clean and tighten all weld connections.
Check wire feeder installation (see Section 3-3
Use proper tap on stabilizer (see welding power source owner’s manual).
Have Factory Authorized Service Agent check control board PC1, motor drive board PC2 and/or
SCR in main rectifier.
Reset circuit breaker CB1 (see welding power source owner’s manual).
Trouble Remedy
Fan in welding power source not operating. Note: fan runs only when cooling is necessary.
Wire does not feed, unit completely
inoperative.
Wire does not feed. Check circuit breaker CB2 on welding power source, and reset if necessary (see welding power source
Wire feeds erratically. Readjust hub tension and drive roll pressure (see Section 3-11 and 3-12).
Wire feeds when Jog switch is pressed
but not when gun trigger is pressed.
Check for and remove anything blocking fan movement.
Have Factory Authorized Service Agent check fan motor.
Check 10–pin plug PLG8 connections (see Section 3-7).
Check input power.
owner’s manual).
Check gun trigger connection at wire feeder (see Section 3-9). Check gun trigger leads and trigger
switch.
Have Factory Authorized Service Agent check drive motor, control board PC1, and motor board PC2.
Use correct size drive roll (see Parts List).
Clean or replace dirty or worn drive roll (see 3-4 Section).
Remove weld spatter around nozzle opening.
Replace contact tip or liner.
Have Factory Authorized Service Agent check drive motor and control board PC1.
Check gun trigger connection at wire feeder (see Section 3-9). Check gun trigger leads and trigger
switch.
Wire feeds as soon as power is applied. Check gun trigger.
Wire does not feed until trigger is
pressed, but continues to feed after
trigger is released.
Gas valve rattles loudly and wire feeds
slowly or erratically.
Gas does not flow; wire feeds. Check gas valve and flowmeter.
Check position of Mode switch on welding power source. This is normal operation when switch is in
Crater Fill On or Trigger Hold On positions (see welding power source owner’s manual).
Check for short between gun trigger leads and weld cable. Repair or replace gun trigger leads.
Check for short between gun trigger leads and weld cable. Repair or replace gun trigger leads.
OM-197 509 Page 15
SECTION 6 – ELECTRICAL DIAGRAM
Figure 6-1. Circuit Diagram For Wire Feeder
203 365
OM-197 509 Page 16
Notes
OM-197 509 Page 17
SECTION 7 – PARTS LIST
.Hardware is common and
not available unless listed.
26
27
24
25
3
2
1
1
8
28
29
7
4
Fig 7-2
5 6
9
10
18
22
21
20
19
23
16
17
15
Figure 7-1. Main Assembly
11
12
14
13
Ref. 802 586
OM-197 509 Page 18
Item
No.
Part
No.
Description
Figure 7-1. Main Assembly
1 072 094 Hub+Spindle Assy, 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 +196 937 Assembly, Frame 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 196 954 Grip, Handle 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 196 951 Knob, Pendant 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 196 948 Pendant, Feeder (Figure 7-2) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 197 316 Label, Warning General Precautionary Wordless Wf 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 125 785 Valve, 24vac 2way Custom Port 1/8 Orf W/Frict 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 112 863 Ftg, Hose Brs Barbed M 1/4 Tbg X 5/8–18 Sae Flare 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 149 332 Clamp, Hose .405 – .485 Clp Dia Slfttng Olive Dra 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10 095 637 Hose, Sae .187 Id X .410 Od X 13.000 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11 199 846 Conn, Circ Cpc 7skt Size 13 Recpt Panel Pushin 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12 048 282 Conn, Circ Cpc 4skt Size 11 Rcpt Panel Pushin 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13 193 707 Guide, Wire Adapter 1.2–1.6 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13 ♦197 175 Guide, Wire Adapter 1.6–1.7 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14 196 946 Insulator, Gun Block 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15 079 633 Ftg, Hose Brs Barbed Nipple 3/16 Tbg 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16 193 681 Block, Connector Gun (Miller) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17 196 947 Knob, Gun Block 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18 196 944 Drive Assy, wire (consisting of) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19 197 305 Head Feed 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20 194 799 Kit, Drive Roll, Vk 1.2–1.4 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20 ♦194 797 Kit, Drive Roll, Vk 1.6–1.7 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21 197 309 Inlet Guide 1.2–1.6 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21 ♦197 311 Inlet Guide 1.6–1.7 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22 196 945 Motor, Drive Assy Wire 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23 196 956 Label, Warning Electric Shock And Pinch Wordless 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24 197 975 Plug, Cap 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25 199 927 Cable, Weld 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
26 042 534 Connector Kit, Dinse 1 Plug 1 Rcpt 70mm 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
27 203 363 Cord, Power 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
28 010 916 Conn, Clamp Cable .750 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29 127 854 Clamp, Stl Cush 1.312 Dia X .343 Mtg Hole 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Quantity
♦OPTIONAL
+When ordering a component originally displaying a precautionary label, the label should also be ordered.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-197 509 Page 19
.Hardware is common and
not available unless listed.
1
6
2
9
4
5
3
8
7
10
11
Figure 7-2. Pendant Assembly
Item
No.
Dia.
Mkgs.
Part
No.
Description
Figure 7-2. Pendant Assembly (Figure 7-1 Item 5)
1 196949 Box, Pendant 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 035897 Pot, Cp Std Slot 1t 2. W 1k Linear 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 073562 Pot, Cp Std Slot 1t 2. W 10k Linear 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 021467 Switch, Tgl Spst 3a 250v Off–none–(On) Spd Term 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 189404 Spacer, Nylon 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 196950 Cover, Pendant 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 196943 Nameplate, Pendant 1.2 mm 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 199348 Nameplate, Pendant 1.4 mm 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 199350 Nameplate, Pendant 1.6 mm 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10 097922 Knob, Pointer .875 Dia X .250 Id W/Set Screwsplstc 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11 196953 Cord, Pendant 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
070584 Tubing, Gl Acryl .129– .141 Id # 9xspool Yel Fa1 0.5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ref. 802 586
Quantity
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
OM-197 509 Page 20
Warranty Questions?
Call
1-800-4-A-MILLER
for your local
Miller distributor.
Y our distributor also gives
you ...
Service
Y ou always get the fast,
reliable response you
need. Most replacement
parts can be in your
hands in 24 hours.
Support
Need fast answers to the
tough welding questions?
Contact your distributor.
The expertise of the
distributor and Miller is
there to help you, every
step of the way.
Effective January 1, 2002
(Equipment with a serial number preface of “LC” or newer)
This limited warranty supersedes all previous Miller warranties and is exclusive with no other
LIMITED WARRANTY – Subject to the terms and conditions
below, Miller Electric Mfg. Co., Appleton, Wisconsin, warrants
to its original retail purchaser that new Miller equipment sold
after the effective date of this limited warranty is free of defects
in material and workmanship at the time it is shipped by Miller.
THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE
WARRANTIES OF MERCHANTABILITY AND FITNESS.
Within the warranty periods listed below, Miller will repair or
replace any warranted parts or components that fail due to
such defects in material or workmanship. Miller must be
notified in writing within thirty (30) days of such defect or
failure, at which time Miller will provide instructions on the
warranty claim procedures to be followed.
Miller shall honor warranty claims on warranted equipment
listed below in the event of such a failure within the warranty
time periods. All warranty time periods start on the date that
the equipment was delivered to the original retail purchaser, or
one year after the equipment is sent to a North American
distributor or eighteen months after the equipment is sent to an
International distributor.
1. 5 Years Parts — 3 Years Labor
* Original main power rectifiers
* Inverters (input and output rectifiers only)
2. 3 Years — Parts and Labor
* Transformer/Rectifier Power Sources
* Plasma Arc Cutting Power Sources
* Semi-Automatic and Automatic Wire Feeders
* Inverter Power Supplies
* Intellitig
* Engine Driven Welding Generators
(NOTE: Engines are warranted separately by
the engine manufacturer .)
3. 1 Year — Parts and Labor Unless Specified
* DS-2 Wire Feeder
* Motor Driven Guns (w/exception of Spoolmate
Spoolguns)
* Process Controllers
* Positioners and Controllers
* Automatic Motion Devices
* RFCS Foot Controls
* Induction Heating Power Sources
* Water Coolant Systems
* Flowgauge and Flowmeter Regulators (No Labor)
* HF Units
* Grids
* Maxstar 85, 140
* Spot Welders
* Load Banks
* Racks
* Running Gear/Trailers
* Plasma Cutting Torches (except APT & SAF
Models)
* Field Options
(NOTE: Field options are covered under True
Blue for the remaining warranty period of the
product they are installed in, or for a minimum of
one year — whichever is greater.)
4. 6 Months — Batteries
5. 90 Days — Parts
* MIG Guns/TIG Torches
* Induction Heating Coils and Blankets
guarantees or warranties expressed or implied.
* APT, ZIPCUT & PLAZCUT Model Plasma Cutting
Torches
* Remote Controls
* Accessory Kits
* Replacement Parts (No labor)
* Spoolmate Spoolguns
* Canvas Covers
Miller’s True Blue Limited Warranty shall not apply to:
1. Consumable components; such as contact tips,
cutting nozzles, contactors, brushes, slip rings,
relays or parts that fail due to normal wear.
(Exception: brushes, slip rings, and relays are
covered on B o b cat, Trailblazer, and Legend models.)
2. Items furnished by Miller, but manufactured by others,
such as engines or trade accessories. These items are
covered by the manufacturer’s warranty, if any.
3. Equipment that has been modified by any party other
than Miller, or equipment that has been improperly
installed, improperly operated or misused based upon
industry standards, or equipment which has not had
reasonable and necessary maintenance, or equipment
which has been used for operation outside of the
specifications for the equipment.
MILLER PRODUCTS ARE INTENDED FOR PURCHASE
AND USE BY COMMERCIAL/INDUSTRIAL USERS AND
PERSONS TRAINED AND EXPERIENCED IN THE USE
AND MAINTENANCE OF WELDING EQUIPMENT.
In the event of a warranty claim covered by this warranty, the
exclusive remedies shall be, at Miller’s option: (1) repair; or (2)
replacement; or, where authorized in writing by Miller in
appropriate cases, (3) the reasonable cost of repair or
replacement at an authorized Miller service station; or (4)
payment of or credit for the purchase price (less reasonable
depreciation bas e d u p o n a c tual use) upon return of the goods
at customer’s risk and expense. Miller’s option of repair or
replacement will be F.O.B., Factory at Appleton, Wisconsin, or
F.O.B. at a Miller authorized service facility as determined by
Miller. Therefore no compensation or reimbursement for
transportation costs of any kind will be allowed.
TO THE EXTENT PERMITTED BY LAW, THE REMEDIES
PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE
REMEDIES. I N N O EVENT SHALL MILLER BE LIABLE FOR
DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR
CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF
PROFIT), WHETHER BASED ON CONTRACT, TORT OR
ANY OTHER LEGAL THEORY.
ANY EXPRESS WARRANTY NOT PROVIDED HEREIN
AND ANY IMPLIED WARRANTY, GUARANTY OR
REPRESENTATION AS TO PERFORMANCE, AND ANY
REMEDY FOR BREACH OF CONTRACT TORT OR ANY
OTHER LEGAL THEORY WHICH, BUT FOR THIS
PROVISION, MIGHT ARISE BY IMPLICATION,
OPERATION OF LAW, CUSTOM OF TRADE OR COURSE
OF DEALING, INCLUDING ANY IMPLIED WARRANTY OF
MERCHANTABILITY OR FITNESS FOR PARTICULAR
PURPOSE, WITH RESPECT TO ANY AND ALL
EQUIPMENT FURNISHED BY MILLER IS EXCLUDED AND
DISCLAIMED BY MILLER.
Some states in the U.S.A. do not allow limitations of how long
an implied warranty lasts, or the exclusion of incidental,
indirect, special or consequential damages, so the above
limitation or exclusion may not apply to you. This warranty
provides specific legal rights, and other rights may be
available, but may vary from state to state.
In Canada, legislation in some provinces provides for certain
additional warranties or remedies other than as stated herein,
and to the extent that they may not be waived, the limitations
and exclusions set out above may not apply. This Limited
Warranty provides specific legal rights, and other rights may
be available, but may vary from province to province.
miller_warr 6/02
Owner’s Record
Please complete and retain with your personal records.
Model Name Serial/Style Number
Purchase Date (Date which equipment was delivered to original customer.)
Distributor
Address
City
State Zip
For Service
Call 1-800-4-A-Miller or see our website at www.MillerWelds.com
to locate a DISTRIBUTOR or SERVICE AGENCY near you.
Always provide Model Name and Serial/Style Number.
Contact your Distributor for:
Welding Supplies and Consumables
Options and Accessories
Personal Safety Equipment
Service and Repair
Replacement Parts
Training (Schools, Videos, Books)
Technical Manuals (Servicing Information
and Parts)
Circuit Diagrams
Welding Process Handbooks
Miller Electric Mfg. Co.
An Ill inoi s Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
International Headquarters–USA
USA Phone: 920-735-4505 Auto-A t t ended
USA & Canada FAX: 920-735-4134
International FAX: 920-735-4125
European Headquarters –
United Kingdom
Phone: 44 (0) 1204-593493
FAX: 44 (0) 1204-598066
www.MillerWelds.com
Contact the Delivering Carrier for:
For assistance in filing or settling claims,
contact your distributor and/or equipment
manufacturer’s Transportation Department.
PRINTED IN USA 2002 Miller Electric Mfg. Co. 5/02
File a claim for loss or damage during
shipment.
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