Page 1
OM-1600 199 525E
1/2005
Processes
TIG (GTAW) Welding
Description
TIG Torch
Diamondback Series
GTAW Torches
DB1712R, DB1725R, DB1712RDI, DB1725RDI,
DB1712RDI25, DB1725RDI25, DB17V12R,
DB17V25R, DB17V12-2, And DB17V25-2
www.MillerWelds.com
Page 2
From Miller to You
Thank you and congratulations on choosing Miller. Now you can get
the job done and get it done right. We know you don’t have time to do
it any other way.
That’s why when Niels Miller first started building arc welders in 1929,
he made sure his products offered long-lasting value and superior
quality. Like you, his customers couldn’t afford anything less. Miller
products had to be more than the best they could be. They had to be the
best you could buy.
Today, the people that build and sell Miller products continue the
tradition. They’re just as committed to providing equipment and service
that meets the high standards of quality and value established in 1929.
This Owner’s Manual is designed to help you get the most out of your
Miller products. Please take time to read the Safety precautions. They
will help you protect yourself against potential hazards on the worksite.
We’ve made installation and operation quick
and easy. With Miller you can count on years
of reliable service with proper maintenance.
And if for some reason the unit needs repair,
there’s a Troubleshooting section that will
help you figure out what the problem is. The
Miller is the first welding
equipment manufacturer in
the U.S.A. to be registered to
the ISO 9001:2000 Quality
System Standard.
parts list will then help you to decide the
exact part you may need to fix the problem.
Warranty and service information for your
particular model are also provided.
Working as hard as you do
− every power source from
Miller is backed by the most
hassle-free warranty in the
business.
Miller Electric manufactures a full line
of welders and welding related equipment.
For information on other quality Miller
products, contact your local Miller distributor to receive the latest full
line catalog or individual catalog sheets. To locate your nearest
distributor or service agency call 1-800-4-A-Miller, or visit us at
www.MillerWelds.com on the web.
Mil_Thank 7/03
Page 3
TABLE OF CONTENTS
SECTION 1 −SAFETY PRECAUTIONS FOR GTAW TORCHES − READ BEFORE USING 1 . . . . . . . . . . . . . .
1-1. Symbol Usage 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-2. GTAW Torch Hazards 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EMF INFORMATION 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 2 − SPECIFICATIONS 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1. Specifications 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2. Duty Cycle 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 3 − INSTALLATION 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-1. Required Torch Parts And Torch Assembly 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-2. International Style Connector Assembly 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-3. Connecting Torch 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 4 − MAINTENANCE & TROUBLESHOOTING 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-1. Routine Maintenance 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-2. Troubleshooting 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 5 − SELECTING AND PREPARING TUNGSTEN ELECTRODE FOR DC OR AC WELDING 9 . . . .
5-1. Selecting Tungsten Electrode (Wear Clean gloves To Prevent Contamination Of Tungsten) 9 . . . . . . . .
5-2. Preparing Tungsten Electrode For Welding 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 6 − GUIDELINES FOR TIG WELDING (GTAW) 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-1. Positioning The Torch 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-2. Torch Movement During Welding 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-3. Positioning Torch Tungsten For Various Weld Joints 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 7 − PARTS LIST 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WARRANTY
Page 4
Notes
Page 5
SECTION 1 −SAFETY PRECAUTIONS FOR GTAW
TORCHES − READ BEFORE USING
1-1. Symbol Usage
SR6_8/03
Means Warning! Watch Out! There are possible hazards with this
procedure! The possible hazards are shown in the adjoining symbols.
This group of symbols means Warning! Watch Out! Possible ELECTRIC SHOCK and HOT PARTS hazards.
Consult symbols and related instructions below for necessary actions to avoid the hazards.
Y Marks a special safety message.
. Means NOTE; not safety related.
1-2. GTAW Torch Hazards
GTAW WELDING can be hazardous.
PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. KEEP CHILDREN
AWAY. PACEMAKER WEARERS KEEP AWAY UNTIL CONSULTING YOUR DOCTOR.
In welding, as in most jobs, exposure to certain hazards occurs. Welding is safe when precautions are taken. The
safety information given below is only a summary of the more complete safety information found in the welding
power source Owner’s Manual. Read and follow all safety precautions.
HAVE ALL INSTALLATION, OPERATION, MAINTENANCE, AND REPAIR WORK PERFORMED ONLY BY
QUALIFIED PEOPLE.
ELECTRIC SHOCK can kill.
1. Always wear dry insulating gloves.
2. Insulate yourself from work and ground.
3. Do not touch live electrode or electrical parts.
4. Repair or replace worn, damaged, or cracked
torch or cable insulation.
5. Turn off welding power source before changing
tungsten electrode or torch parts.
6. Keep all covers and handle securely in place.
ARC RAYS can burn eyes and skin.
1. Wear welding helmet with correct shade of filter.
2. Wear correct eye and body protection.
3. Cover exposed skin.
FUMES AND GASES can be hazardous
to your health.
1. Keep your head out of the fumes.
2. Ventilate area, or use breathing device.
3. Read Material Safety Data Sheets (MSDSs) and
manufacturer’s instructions for material used.
BUILD UP OF GAS can injure or
kill
1. Shut off shielding gas supply when not in
use.
2. Always ventilate confined spaces or use
approved air-supplied respirator.
WELDING can cause fire or explosion.
1. Do not weld near flammable material.
2. Do not weld on closed containers.
3. Watch for fire; keep extinguisher nearby.
HOT SURFACES can burn skin.
1. Allow torch to cool before touching.
2. Do not touch hot metal.
3. Protect hot metal from contact by others.
NOISE can damage hearing; SOME
APPLICATIONS, SUCH AS PULSING,
are noisy.
1. Check for noise level limits exceeding those
specified by OSHA.
2. Use approved ear plugs or ear muffs if noise level
is high.
3. Warn others nearby about noise hazard.
OM-1600 Page 1
Page 6
EMF INFORMATION
Considerations About Welding And The Effects Of Low Frequency
Electric And Magnetic Fields
Welding current, as it flows through welding cables, will cause electromagnetic fields. There has been and still is some concern about such
fields. However, after examining more than 500 studies spanning 17
years of research, a special blue ribbon committee of the National
Research Council concluded that: “The body of evidence, in the
committee’s judgment, has not demonstrated that exposure to powerfrequency electric and magnetic fields is a human-health hazard.”
However, studies are still going forth and evidence continues to be
examined. Until the final conclusions of the research are reached, you
may wish to minimize your exposure to electromagnetic fields when
welding or cutting.
To reduce magnetic fields in the workplace, use the following
procedures:
1. Keep cables close together by twisting or taping them.
2. Arrange cables to one side and away from the operator.
3. Do not coil or drape cables around your body.
4. Keep welding power source and cables as far away from operator as practical.
5. Connect work clamp to workpiece as close to the weld as
possible.
About Pacemakers:
Pacemaker wearers consult your doctor first. If cleared by your doctor, then following the above procedures is recommended.
OM-1600 Page 2
Page 7
SECTION 2 − SPECIFICATIONS
2-1. Specifications
Model
DB17 DB17V (With Gas Valve)
Ampere Rating 150 Amps W/Argon Gas @ 100% Duty Cycle DCEN, ACHF
Cooling Method Air
Tungsten Size .020 Thru 1/8 in (0.5 Thru 3.3 mm)
Cable Options 12-1/2 ft (3.8 m) or 25 ft (7.6 m) One-Piece High−Flex 12-1/2 ft (3.8 m) Or 25 ft (7.6 m) One-Piece High−Flex, Or
12-1/2 ft (3.8 m) Or 25 ft (7.6 m) Two-Piece High−Flex
Dimensions Length: 8 in (203 mm); Handle Diameter: 15/16 in (24 mm);
Weight: 3.7 oz (105 g)
2-2. Duty Cycle
0
10
Minutes
Definition
Duty Cycle is percentage of 10
minutes that torch can weld at
rated load without overheating.
EXCEEDING RATED AMPERAGE can damage torch and void warranty.
• Do not exceed rated amperage (see Section 2-1)
Length: 8 in (203 mm); Handle Diameter: 15/16 in (24 mm);
Weight: 4.5 oz (138 g)
100% Duty Cycle At 150 Amperes Using Argon Gas
Continuous Welding
sb1.5* 8/93
OM-1600 Page 3
Page 8
SECTION 3 − INSTALLATION
3-1. Required Torch Parts And Torch Assembly
7
Assembling Torch Parts
5
4
3
6
1
15
1 Cup
2 Collet Body
3 Heat Shield
4 Backcap Insulator
5 Collet
6 O-Ring
7 Backcap
8 Torch Body
9 Handle
2
13
9
10
8
Or
12
11
10 One-Piece Power Cable
11 Power Cable Adapter
12 International Style Flow-Through
Adapter
Note: Adapter needed only if torch is
equipped with one-piece cable.
13 Two-Piece Power Cable
14 International Style Connector
Note: Connector needed only if torch is
equipped with two-piece cable (see Section
3-2).
Assembling Torch Body
Keep connections tight. Replace cup, heat
shield, and backcap as needed.
15 Tungsten Electrode (See Section 5)
Installing Tungsten
To adjust tungsten position, loosen backcap.
14
Ref. ST-802 566-B
3-2. International Style Connector Assembly
1
2
Tools Needed:
OM-1600 Page 4
3
1 in
(26 mm)
5
4
3
1 Weld Output Cable
2 Insulating Boot
3 Sleeve
Slide insulating boot onto cable;
strip cable and install sleeve.
4 Connector Body
5 Setscrew
Insert cable with sleeve fully into
connector body, tighten setscrew,
and slide insulating boot over connector.
ST-156 496
Page 9
3-3. Connecting Torch
A. Connecting Torch With One-Piece Cable
If applicable, install high-frequency unit.
Torch Without Gas Valve
6
8
9
Torch With Gas Valve
Y Turn Off welding power
source power before installing torch.
Obtain the following hose:
1 Gas Hose With 5/8-18 Right-
Hand Fittings
4
2
3
1
5
7
4
2
3
Connections:
2 Regulator/Flowmeter
3 Gas Cylinder
4 Welding Power Source
5 Gas Valve
Operating Torch Gas Valve:
Valve controls gas preflow and postflow. Open valve on torch just before
welding.
Preflow is used to purge the immediate weld area of atomsphere.
Postflow is required to cool tungsten
and weld, and to prevent contamination of tungsten and weld. After welding, leave valve open about 1 second for every 10 amperes of weld
current. Close valve on torch when
postflow is finished.
6 One-Piece Torch Cable
7 Power Cable Adapter
Connect gas hose and power cable
to adapter before connecting adapter to weld output terminal.
8 Work Clamp
Connect work clamp to clean, paint-
free location on workpiece, close to
weld.
Use wire brush to clean weld joint
area.
9 Foot Control
1
6
5
8
9
7
Tools Needed:
5/8, 7/8 in
OM-1600 Page 5
803 313
Page 10
B. Connecting Torch With Two-Piece Cable
If applicable, install high-frequency unit.
Torch Without Gas Valve
7
Torch With Gas Valve
Tools Needed:
5/8, 7/8 in
6
8
956
4
3
2
Y Turn Off welding power
source power before installing torch.
Obtain the following hose:
1
1 Gas Hose With 5/8-18 Right-
Hand Fittings
Connections:
2 Regulator/Flowmeter
3 Gas Cylinder
4 Welding Power Source
5 Torch Gas-In Hose
6 Torch Power Cable
5
7 Work Clamp
Connect work clamp to a clean,
paint-free location on workpiece,
close to weld area.
Use wire brush to clean weld joint
803 314
2
area.
8 Foot Control
9 Gas Valve
Valve controls gas preflow and
4
−
3
postflow. Open valve on torch just
before welding.
Preflow is used to purge the immediate weld area of atomsphere.
Postflow is required to cool tungsten and weld, and to prevent contamination of tungsten and weld. After welding, leave valve open about
1 second for every 10 amperes of
weld current. Close valve on torch
when postflow is finished.
7
C. Connecting Torch With Flow-Through Type Connection
If applicable, install high-frequency unit.
Torch Without Gas Valve
Ref. ST-802 540-A
4
6
7
2
1
5
Tools Needed:
803 664-A
5/8, 7/8 in
Y Turn Off welding power
source power before install-
3
ing torch.
Obtain the following hose:
1 Gas Hose With 5/8-18 Right-
Hand Fittings
Connections:
2 Regulator/Flowmeter
3 Gas Cylinder
4 Welding Power Source
5 Gas Valve
6 One-Piece Torch Cable
7 Work Clamp
Connect work clamp to clean, paint-
free location on workpiece, close to
weld area.
Use wire brush to clean metal at
weld joint area.
OM-1600 Page 6
Page 11
SECTION 4 − MAINTENANCE & TROUBLESHOOTING
4-1. Routine Maintenance
Y Disconnect torch before maintaining.
40 Hours
Replace
unreadable
labels.
Replace cracked parts
Repair or
replace
cracked
weld cable.
Torch Body
4-2. Troubleshooting
NOTE
Trouble Remedy
Arc will not start. High frequency present
and visible at the torch.
Lack of high frequency; difficulty in establishing arc.
Torch gas valve not working properly (if
applicable).
No shielding gas flow from torch. Be sure valves on gas supply are open.
Tungsten electrode oxidizing and not remaining bright after conclusion of weld.
Excessive tungsten electrode consumption.
Before using troubleshooting table, check selection and preparation of tungsten
electrode according to Section 5.
Check cable and work connections. Be sure weld circuit is complete (see Section 3-3).
Check and be sure shielding gas is present.
Select proper size and type of tungsten. Properly prepare tungsten according to Section 5.
Check cables and torch for cracks or bad connections. Be sure that torch cables are not close to any
grounded metal. Repair or replace necessary parts.
Check torch consumables. Be sure collet and collet body are correctly installed and tightened (see Section 3-1).
Check welding power source High Frequency control, and if necessary, check and adjust spark gaps.
Have Factory Authorized Service Station/Service Distributor check valve.
Check cable for kinks or blockage.
Check and tighten all gas supply fittings.
Check cables and torch for cracked insulation or bad connections. Repair or replace (see Section 4-1).
Make sure collet is installed correctly (see Section 3-1).
Shield weld zone from drafts.
Increase postflow time.
Increase gas flow rate. Check manufacture’s recommendations.
Check and tighten all gas fittings.
Check gas valve and flow meter/regulator.
Select proper size and type of tungsten. Properly prepare tungsten (see Section 5).
Select proper size and type of tungsten. Properly prepare tungsten according to Section 5.
Check polarity setting on welding power source (see welding power source Owner’s manual).
Check for proper gas flow rate. Check manufacture’s recommendations.
If torch is water cooled, check torch and cables for water leaks. Repair or replace if necessary (see Sec-
tion 4-1).
Clean and
tighten weld
terminals.
Torch Cable
OM-1600 Page 7
Page 12
Trouble Remedy
Wandering arc Shield weld zone from drafts.
Reduce gas flow rate.
Select proper size and type of tungsten. Properly prepare tungsten according to Section 5.
When using AC, check welding power source High Frequency control setting, and increase setting if nec-
essary.
Yellow powder or smoke on cup. Use proper type shielding gas.
Check for proper gas flow rate. Check manufacture’s recommendations.
Increase postflow time.
Check torch cup size. Match cup size to joint being welded.
Erratic arc Make sure base material is clean and free of contaminates.
When using DC, check polarity, and/or polarity of welding cables.
Select proper size and type of tungsten. Properly prepare tungsten according to Section 5.
Use proper arc length. Arc length may be too long or too short.
When using AC, check welding power source High Frequency control setting, and be sure it is operating
continuously.
When using AC, slow travel speed can cause erratic arc. Adjust travel speed.
Porosity in weld. Check for proper type gas and correct flow rate. Check manufacture’s recommendations.
Check and tighten gas fittings.
Make sure base material and filler material is clean and free of contaminates.
Check for impurities and moisture in gas lines. Purge if necessary.
If torch is water cooled, check torch and cables for water leaks. Repair or replace if necessary (see Sec-
tion 4-1).
OM-1600 Page 8
Page 13
SECTION 5 − SELECTING AND PREPARING TUNGSTEN
ELECTRODE FOR DC OR AC WELDING
ac/dc_gtaw 2/2004
Y Whenever possible and practical, use DC weld output instead of AC weld output.
5-1. Selecting Tungsten Electrode (Wear Clean gloves To Prevent Contamination Of Tungsten)
Amperage Range - Gas Type♦ - Polarity
Electrode Diameter DC − Argon − Electrode
2% Ceria (Orange Band), 1.5% Lan-
thanum (Gray Band), Or 2% Thorium
(Red Band) Alloy Tungstens
.010” Up to 25 * Up to 20 Up to 15
.020” 15-40 * 15-35 5-20
.040” 25-85 * 20-80 20-60
1/16” 50-160 10-20 50-150 60-120
3/32” 135-235 15-30 130-250 100-180
1/8” 250-400 25-40 225-360 160-250
5/32” 400-500 40-55 300-450 200-320
3/16” 500-750 55-80 400-500 290-390
1/4” 750-1000 80-125 600-800 340-525
Pure Tungsten
(Green Band)
.010” Up to 15 * Up to 15 Up to 10
.020” 5-20 * 5-20 10-20
.040” 15-80 * 10-60 20-30
1/16” 70-150 10-20 50-100 30-80
3/32” 125-225 15-30 100-160 60-130
1/8” 225-360 25-40 150-210 100-180
5/32” 360-450 40-55 200-275 160-240
3/16” 450-720 55-80 250-350 190-300
1/4” 720-950 80-125 325-450 250-400
Zirconium Alloyed Tungsten (Brown
Band)
.010” * * Up to 20 Up to 15
.020” * * 15-35 5-20
.040” * * 20-80 20-60
1/16” * * 50-150 60-120
3/32” * * 130-250 100-180
1/8” * * 225-360 160-250
5/32” * * 300-450 200-320
3/16” * * 400-550 290-390
1/4” * * 600-800 340-525
Negative/Straight Po-
larity
DC − Argon − Elec-
trode Positive/Rev-
erse Polarity
AC − Argon AC − Argon −
Balanced Wave
♦Typical argon shielding gas flow rates are 15 to 35 cfh (cubic feet per hour). *Not Recommended.
Figures listed are a guide and are a composite of recommendations from American Welding Society (AWS) and electrode manufacturers.
OM-1600 Page 9
Page 14
5-2. Preparing Tungsten Electrode For Welding
Y Grinding the tungsten electrode produces dust and flying sparks which can cause injury and start fires. Use
local exhaust (forced ventilation) at the grinder or wear an approved respirator. Read MSDS for safety information. Consider using tungsten containing ceria, lanthana, or yttria instead of thoria. Grinding dust from
thoriated electrodes contains low-level radioactive material. Properly dispose of grinder dust in an environmentally safe way. Wear proper face, hand, and body protection. Keep flammables away.
A. Preparing Tungsten For DC Electrode Negative (DCEN) Welding Or AC Welding With Inverter Machines
Radial Grinding
Causes Wandering Arc
Wrong Tungsten Preparation
2
Ideal Tungsten Preparation − Stable Arc
2-1/2 Times
Electrode Diameter
4
B. Preparing Tungsten For Conventional AC Welding
1 − 1-1/2 Times
Electrode Diameter
1
2
1 Grinding Wheel
Grind end of tungsten on fine grit, hard
3
abrasive wheel before welding. Do not use
wheel for other jobs or tungsten can become
contaminated causing lower weld quality.
1
2 Tungsten Electrode
3 Flat
Diameter of this flat determines amperage
capacity.
4 Straight Ground
Grind lengthwise, not radial.
1 Tungsten Electrode
2 Balled End
Ball end of tungsten by applying AC amper-
age recommended for a given electrode
diameter (see Section 5-1). Let ball on end of
the tungsten take its own shape.
SECTION 6 − GUIDELINES FOR TIG WELDING (GTAW)
6-1. Positioning The Torch
3
2
1
90°
10−15°
4
5
5
6
6
1/16 in
3/16 in
10−25°
Bottom View Of Gas Cup
Y Weld current can damage electronic parts in vehicles. Discon-
nect both battery cables before welding on a vehicle. Place work
clamp as close to the weld as possible.
. For additional information, see your distributor for a handbook on the
Gas Tungsten Arc Welding (GTAW) process.
1 Workpiece
4
Make sure workpiece is clean before welding.
2 Work Clamp
Place as close to the weld as possible.
3 Torch
4 Filler Rod (If Applicable)
5 Gas Cup
6 Tungsten Electrode
Select and prepare tungsten according to Sections 5-1 and 5-2.
Guidelines:
The inside diameter of the gas cup should be at least three times the
tungsten diameter to provide adequate shielding gas coverage. (For
example, if tungsten is 1/16 in diameter, gas cup should be a minimum of
3/16 in diameter.
Tungsten extension is the distance the tungsten extends out gas cup of
torch.
The tungsten extension should be no greater than the inside diameter of
the gas cup.
Arc length is the distance from the tungsten to the workpiece.
Ref. ST-161 892
OM-1600 Page 10
Page 15
6
-2. Torch Movement During Welding
Tungsten Without Filler Rod
Welding direction
Form pool Tilt torch Move torch to front
Tungsten With Filler Rod
Welding direction
Form pool Tilt torch Add filler metal
Remove rod
75°
75°
15°
Move torch to front
of pool. Repeat process.
6-3. Positioning Torch Tungsten For Various Weld Joints
Butt Weld And Stringer Bead
of pool. Repeat process.
ST-162 002-B
“T” Joint
20°
90°
70°
20-40°
30°
20°
15°
Lap Joint
75°
90°
10°
15°
15°
Corner Joint
75°
75°
ST-162 003 / S-0792
OM-1600 Page 11
Page 16
SECTION 7 − PARTS LIST
1
15
12
7
8
11
14
9
10
13
19
6
20
4
3
5
21
18
17
2
16
17
17
OM-1600 Page 12
22 or 23
802 567-B
Figure 7-1. Complete Torch Assembly
Page 17
Quantity
Model
DB
1725R
DB
1712RDIDB1725RDIDB1712
RDI25
Item
No.
Stock
No.
DB
1712R
Description
Figure 7-1. Torch Models Without Gas Valve
1 57Y02 BACK CAP, long 1 1 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 ♦57Y04 BACK CAP, button 1 1 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
199 591 O-RING 1 1 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 18-7 INSULATOR 1 1 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 DB17 TORCH BODY 1 1 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 18CG INSULATOR, cup 1 1 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 ♦54N01 GAS LENS INSULATOR, medium 1 1 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 ♦54N63 GAS LENS INSULATOR, large 1 1 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 10N24 COLLET, 3/32 1 1 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 ♦10N21 COLLET, .020 1 1 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 ♦10N22 COLLET, .040 1 1 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 ♦10N23 COLLET, 1/16 1 1 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 ♦10N25 COLLET, 1/8 1 1 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10 10N32 COLLET BODY, 3/32 1 1 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10 ♦10N29 COLLET BODY, .020 1 1 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10 ♦10N28 COLLET BODY, 1/8 1 1 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10 ♦10N30 COLLET BODY, .040 1 1 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10 ♦10N31 COLLET BODY, 1/16 1 1 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11 ♦45V24 GAS LENS, medium 1 1 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11 ♦45V25 GAS LENS, medium 1 1 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11 ♦45V26 GAS LENS, medium 1 1 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11 ♦45V27 GAS LENS, medium 1 1 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11 ♦45V29 GAS LENS, medium 1 1 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12 ♦45V0204 GAS LENS, large 1 1 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12 ♦45V116 GAS LENS, large 1 1 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12 ♦45V64 GAS LENS, large 1 1 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12 ♦995795 GAS LENS, large 1 1 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13 10N47 NOZZLE, #7 alumina 1 1 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13 ♦10N45 NOZZLE, #10 alumina 1 1 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13 ♦10N46 NOZZLE, #8 alumina 1 1 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13 ♦10N48 NOZZLE, #6 alumina 1 1 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13 ♦10N49 NOZZLE, #5 alumina 1 1 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13 ♦10N50 NOZZLE, #4 alumina 1 1 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13 ♦10N44 NOZZLE, #12 alumina 1 1 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14 ♦54N14 NOZZLE, alumina medium 1 1 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14 ♦54N15 NOZZLE, alumina medium 1 1 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14 ♦54N16 NOZZLE, alumina medium 1 1 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14 ♦54N17 NOZZLE, alumina medium 1 1 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14 ♦54N18 NOZZLE, alumina medium 1 1 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15 ♦57N74 NOZZLE, alumina large 1 1 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15 ♦57N75 NOZZLE, alumina large 1 1 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15 ♦53N87 NOZZLE, alumina large 1 1 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15 ♦53N88 NOZZLE, alumina large 1 1 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16 H100RM HANDLE 1 1 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17 57Y03R CABLE, power 25 ft − 1 piece 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17 57Y01R CABLE, power 12 ft − 1 piece 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18 ♦105Z57 ADAPTER, power cable (incl in DTP kit) 1 1 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19 ♦194 720 ADAPTER 1 1 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20 ♦198 313 HOSE 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DB
1725
RDI25
ENGLISH
OM-1600 Page 13
Page 18
Quantity
Model
DB
1725R
DB
1712 RDIDB1725 RDIDB1712
RDI 25
Item
No.
Stock
No.
DB
1712R
Description
Figure 7-1. Torch Models Without Gas Valve (continued)
21 ♦194 722 ADAPTER, intl style flow through 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . .
21 195 234 ADAPTER, intl style flow through 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22 ♦127 836 PLUG, international style, tw lk insul male 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23 ♦129 527 PLUG, international style tw lk insul male 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
♦AK2C ACCESSORY KIT (included in DTP kit) 1 1 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
♦CC322HD CABLE COVER, 25 ft (not shown) 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
♦CC310HD CABLE COVER, 12ft (not shown) 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
♦194738 REGULATOR (included in DTP kit) 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
♦198 319 CLAMP, ground 15ft (incl in DTP kit) 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
♦198 317 HOSE, gas 12 ft (incl in DTP kit) 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
♦198 316 HOSE, gas 3 ft (incl in DTP kit) 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
♦OPTIONAL
BE SURE TO PROVIDE MODEL AND STYLE NUMBER WHEN ORDERING REPLACEMENT PARTS.
DB
1725
RDI 25
OM-1600 Page 14
Page 19
Quantity
Model
Item
No.
Stock
No.
Description
DB DB
17V12R
DB
17V25R
17V12-2
17V25-2
Figure 7-1. Torch Models With Gas Valve
1 57Y02 BACK CAP, long 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 ♦57Y04 BACK CAP, button 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
199 591 O-RING 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 18-7 INSULATOR 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 DB17V TORCH BODY, w/valve 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 VS2 VALVE STEM 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
199 591 O-RING 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 18CG INSULATOR, cup 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 ♦54N01 GAS LENS INSULATOR, medium 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 ♦54N63 GAS LENS INSULATOR, large 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 10N24 COLLET, 3/32 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 ♦10N21 COLLET, .020 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 ♦10N22 COLLET, .040 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 ♦10N23 COLLET, 1/16 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 ♦10N25 COLLET, 1/8 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10 10N32 COLLET BODY, 3/32 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10 ♦10N29 COLLET BODY, .020 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10 ♦10N28 COLLET BODY, 1/8 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10 ♦10N30 COLLET BODY, .040 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10 ♦10N31 COLLET BODY, 1/16 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11 ♦45V24 GAS LENS, medium 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11 ♦45V25 GAS LENS, medium 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11 ♦45V26 GAS LENS, medium 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11 ♦45V27 GAS LENS, medium 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11 ♦45V29 GAS LENS, medium 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12 ♦45V0204 GAS LENS, large 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12 ♦45V116 GAS LENS, large 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12 ♦45V64 GAS LENS, large 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12 ♦995795 GAS LENS, large 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12 ♦45V63 GAS LENS, large 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13 10N47 NOZZEL, #7 alumina 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13 ♦10N45 NOZZEL, #10 alumina 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13 ♦10N46 NOZZEL, #8 alumina 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13 ♦10N48 NOZZEL, #6 alumina 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13 ♦10N49 NOZZEL, #5 alumina 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13 ♦10N50 NOZZEL, #4 alumina 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13 ♦10N44 NOZZEL, #12 alumina 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14 ♦54N14 NOZZEL, alumina medium 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14 ♦54N15 NOZZEL, alumina medium 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14 ♦54N16 NOZZEL, alumina medium 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14 ♦54N17 NOZZEL, alumina medium 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14 ♦54N18 NOZZEL, alumina medium 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15 ♦57N74 NOZZEL, alumina large 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15 ♦57N75 NOZZEL, alumina large 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15 ♦53N87 NOZZEL, alumina large 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15 ♦53N88 NOZZEL, alumina large 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16 H100RM HANDLE 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17 57Y03R CABLE, power 25 ft − 1 piece 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17 57Y01R CABLE, power 12 ft − 1 piece 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17 57Y032 CABLE, power 25 ft − 2 piece 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17 57Y012 CABLE, power 12 ft − 2 piece 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18 ♦105Z57 ADAPTER, power cable (included in DTP kit) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . .
19 ♦194 720 ADAPTER, w/gas hose 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20 ♦198 313 HOSE 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OM-1600 Page 15
DB
ENGLISH
Page 20
Quantity
Model
Item
No.
Stock
No.
Description
DB DB
17V12R 17V12-2
DB
17V25R
Figure 7-1. Torch Models With Gas Valve (continued)
22 ♦127 836 PLUG, international style, tw lk insul male 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23 ♦129 527 PLUG, international style tw lk insul male 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
♦AK2C ACCESSORY KIT (included in DTP kit) 1 1 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
♦CC322HD CABLE COVER, 25 ft (not shown) 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
♦CC310HD CABLE COVER, 12ft (not shown) 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
♦194738 REGULATOR (included in DTP kit) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
♦198 319 CLAMP, ground 15ft (incl in DTP kit) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
♦198 317 HOSE, gas 12 ft (incl in DTP kit) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
♦198 316 HOSE, gas 3 ft (incl in DTP kit) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
♦OPTIONAL
BE SURE TO PROVIDE MODEL AND STYLE NUMBER WHEN ORDERING REPLACEMENT PARTS.
DB
17V25-2
OM-1600 Page 16
Page 21
Notes
Page 22
Notes
Page 23
Warranty Questions?
Call
1-800-4-A-MILLER
for your local
Miller distributor.
Your distributor also gives
you ...
Service
You always get the fast,
reliable response you
need. Most replacement
parts can be in your
hands in 24 hours.
Support
Need fast answers to the
tough welding questions?
Contact your distributor.
The expertise of the
distributor and Miller is
there to help you, every
step of the way.
Effective January 1, 2005
(Equipment with a serial number preface of “LF” or newer)
This limited warranty supersedes all previous Miller warranties and is exclusive with no other
LIMITED WARRANTY − Subject to the terms and conditions
below, Miller Electric Mfg. Co., Appleton, Wisconsin, warrants to
its original retail purchaser that new Miller equipment sold after
the effective date of this limited warranty is free of defects in
material and workmanship at the time it is shipped by Miller.
THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE
WARRANTIES OF MERCHANTABILITY AND FITNESS.
Within the warranty periods listed below, Miller will repair or
replace any warranted parts or components that fail due to such
defects in material or workmanship. Miller must be notified in
writing within thirty (30) days of such defect or failure, at which
time Miller will provide instructions on the warranty claim
procedures to be followed.
Miller shall honor warranty claims on warranted equipment
listed below in the event of such a failure within the warranty
time periods. All warranty time periods start on the date that the
equipment was delivered to the original retail purchaser, or one
year after the equipment is sent to a North American distributor
or eighteen months after the equipment is sent to an
International distributor.
1. 5 Years Parts — 3 Years Labor
* Original main power rectifiers
* Inverters (input and output rectifiers only)
2. 3 Years — Parts and Labor
* Transformer/Rectifier Power Sources
* Plasma Arc Cutting Power Sources
* Semi-Automatic and Automatic Wire Feeders
* Inverter Power Sources (Unless Otherwise Stated)
* Water Coolant Systems (Integrated)
* Intellitig
* Maxstar 150
* Engine Driven Welding Generators
(NOTE: Engines are warranted separately by
the engine manufacturer.)
3. 1 Year — Parts and Labor Unless Specified
* DS-2 Wire Feeder
* Motor Driven Guns (w/exception of Spoolmate
Spoolguns)
* Process Controllers
* Positioners and Controllers
* Automatic Motion Devices
* RFCS Foot Controls
* Induction Heating Power Sources and Coolers
* Water Coolant Systems (Non-Integrated)
* Flowgauge and Flowmeter Regulators (No Labor)
* HF Units
* Grids
* Maxstar 85, 140
* Spot Welders
* Load Banks
* Arc Stud Power Sources & Arc Stud Guns
* Racks
* Running Gear/Trailers
* Plasma Cutting Torches (except APT & SAF
Models)
* Field Options
(NOTE: Field options are covered under True
Blue® for the remaining warranty period of the
product they are installed in, or for a minimum of
one year — whichever is greater.)
4. 6 Months — Batteries
5. 90 Days — Parts
* MIG Guns/TIG Torches
guarantees or warranties expressed or implied.
* Induction Heating Coils and Blankets
* APT & SAF Model Plasma Cutting Torches
* Remote Controls
* Accessory Kits
* Replacement Parts (No labor)
* Spoolmate Spoolguns
* Canvas Covers
Miller’s True Blue® Limited Warranty shall not apply to:
1. Consumable components; such as contact tips,
cutting nozzles, contactors, brushes, slip rings,
relays or parts that fail due to normal wear. (Exception:
brushes, slip rings, and relays are covered on Bobcat,
Trailblazer, and Legend models.)
2. Items furnished by Miller, but manufactured by others,
such as engines or trade accessories. These items are
covered by the manufacturer’s warranty, if any.
3. Equipment that has been modified by any party other than
Miller, or equipment that has been improperly installed,
improperly operated or misused based upon industry
standards, or equipment which has not had reasonable
and necessary maintenance, or equipment which has
been used for operation outside of the specifications for the
equipment.
MILLER PRODUCTS ARE INTENDED FOR PURCHASE AND
USE BY COMMERCIAL/INDUSTRIAL USERS AND
PERSONS TRAINED AND EXPERIENCED IN THE USE AND
MAINTENANCE OF WELDING EQUIPMENT.
In the event of a warranty claim covered by this warranty, the
exclusive remedies shall be, at Miller’s option: (1) repair; or (2)
replacement; or, where authorized in writing by Miller in
appropriate cases, (3) the reasonable cost of repair or
replacement at an authorized Miller service station; or (4)
payment of or credit for the purchase price (less reasonable
depreciation based upon actual use) upon return of the goods at
customer’s risk and expense. Miller’s option of repair or
replacement will be F.O.B., Factory at Appleton, Wisconsin, or
F.O.B. at a Miller authorized service facility as determined by
Miller. Therefore no compensation or reimbursement for
transportation costs of any kind will be allowed.
TO THE EXTENT PERMITTED BY LAW, THE REMEDIES
PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE
REMEDIES. IN NO EVENT SHALL MILLER BE LIABLE FOR
DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR
CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF
PROFIT), WHETHER BASED ON CONTRACT, TORT OR
ANY OTHER LEGAL THEORY.
ANY EXPRESS WARRANTY NOT PROVIDED HEREIN AND
ANY IMPLIED WARRANTY, GUARANTY OR
REPRESENTATION AS TO PERFORMANCE, AND ANY
REMEDY FOR BREACH OF CONTRACT TORT OR ANY
OTHER LEGAL THEORY WHICH, BUT FOR THIS
PROVISION, MIGHT ARISE BY IMPLICATION, OPERATION
OF LAW, CUSTOM OF TRADE OR COURSE OF DEALING,
INCLUDING ANY IMPLIED WARRANTY OF
MERCHANTABILITY OR FITNESS FOR PARTICULAR
PURPOSE, WITH RESPECT TO ANY AND ALL EQUIPMENT
FURNISHED BY MILLER IS EXCLUDED AND DISCLAIMED
BY MILLER.
Some states in the U.S.A. do not allow limitations of how long an
implied warranty lasts, or the exclusion of incidental, indirect,
special or consequential damages, so the above limitation or
exclusion may not apply to you. This warranty provides specific
legal rights, and other rights may be available, but may vary
from state to state.
In Canada, legislation in some provinces provides for certain
additional warranties or remedies other than as stated herein,
and to the extent that they may not be waived, the limitations
and exclusions set out above may not apply. This Limited
Warranty provides specific legal rights, and other rights may be
available, but may vary from province to province.
miller_warr 1/05
Page 24
Owner’s Record
Please complete and retain with your personal records.
Model Name Serial/Style Number
Purchase Date (Date which equipment was delivered to original customer.)
Distributor
Address
City
State Zip
For Service
Contact a DISTRIBUTOR or SERVICE AGENCY near you.
Always provide Model Name and Serial/Style Number.
Contact your Distributor for:
Welding Supplies and Consumables
Options and Accessories
Personal Safety Equipment
Service and Repair
Replacement Parts
Training (Schools, Videos, Books)
Technical Manuals (Servicing Information
and Parts)
Circuit Diagrams
Welding Process Handbooks
To locate a Distributor or Service Agency visit
www.millerwelds.com or call 1-800-4-A-Miller
Miller Electric Mfg. Co.
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
International Headquarters−USA
USA Phone: 920-735-4505 Auto-Attended
USA & Canada FAX: 920-735-4134
International FAX: 920-735-4125
European Headquarters −
United Kingdom
Phone: 44 (0) 1204-593493
FAX: 44 (0) 1204-598066
www.MillerWelds.com
Contact the Delivering Carrier to:
File a claim for loss or damage during
shipment.
For assistance in filing or settling claims, contact
your distributor and/or equipment manufacturer’s
Transportation Department.
PRINTED IN USA © 2005 Miller Electric Mfg. Co. 1/05
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