Miller XR-15A, XR-15W, XR-30A, XR-30W Owner's Manual

OM-236297P 2016−10

Processes

MIG (GMAW) Welding

Description

Semi-Automatic, Air/Water­Cooled, MIG (GMAW) Welding
Gun

™

™

XR A And XR W

(With Quick Disconnect)

CE

For product information,

Owner’s Manual translations,

and more, visit

www.MillerWelds.com

200 Ampere (Air) Push-Pull Welding Gun

400 Ampere (Water) Push-Pull W elding Gun

File: MIG (GMAW)

From Miller to You

Thank you and congratulations on choosing Miller. Now you can get
the job done and get it done right. We know you don’t have time to do
it any other way.

That’s why when Niels Miller first started building arc welders in 1929,
he made sure his products offered long-lasting value and superior
quality. Like you, his customers couldn’t afford anything less. Miller
products had to be more than the best they could be. They had to be the
best you could buy.

Today, the people that build and sell Miller products continue the
tradition. They’re just as committed to providing equipment and service
that meets the high standards of quality and value established in 1929.

This Owner’s Manual is designed to help you get the most out of your
Miller products. Please take time to read the Safety precautions. They
will help you protect yourself against potential hazards on the worksite.

We’ve made installation and operation quick
and easy. With Miller you can count on years
of reliable service with proper maintenance.
And if for some reason the unit needs repair,
there’s a Troubleshooting section that will
help you figure out what the problem is. The

Miller is the first welding
equipment manufacturer in
the U.S.A. to be registered to
the ISO 9001 Quality System
Standard.

parts list will then help you to decide the
exact part you may need to fix the problem.
Warranty and service information for your
particular model are also provided.

Working as hard as you do

− every power source from
Miller is backed by the most
hassle-free warranty in the
business.

Miller Electric manufactures a full line
of welders and welding related equipment.
For information on other quality Miller
products, contact your local Miller distributor to receive the latest full
line catalog or individual specification sheets. To locate your nearest

distributor or service agency call 1-800-4-A-Miller, or visit us at
www.MillerWelds.com on the web.

Mil_Thank 2009−09

TABLE OF CONTENTS

SECTION 1 −SAFETY PRECAUTIONS FOR GMA W WELDING GUNS − READ BEFORE USING 1........

1-1. Symbol Usage 1........................................................................

1-2. Arc Welding Hazards 1..................................................................

1-3. Proposition 65 Warnings 2...............................................................

1-4. Principal Safety Standards 2.............................................................

1-5. EMF Information 2......................................................................

SECTION 2 − MESURES DE SÉCURITÉ VISANT LES PISTOLETS DE SOUDAGE GMA W − À LIRE AVANT

UTILISATION 3................................................................................

2-1. Signification des symboles 3.............................................................

2-2. Dangers relatifs au soudage à l’arc 3......................................................

2-3. Proposition californienne 65 Avertissements 4...............................................

2-4. Principales normes de sécurité 4..........................................................

2-5. Informations relatives aux CEM 4.........................................................

SECTION 3 − DEFINITIONS 5...................................................................

3-1. Additional Safety Symbols And Definitions 5................................................

3-2. Miscellaneous Symbols And Definitions 5...................................................

SECTION 4 − SPECIFICATIONS 6................................................................

4-1. Gun Specifications 6....................................................................

4-2. Duty Cycle And Overheating 6............................................................

4-3. Environmental Specifications 6...........................................................

SECTION 5 − INSTALLATION 7..................................................................

5-1. Connections With A Constant Current (CC), Constant Voltage (CV) Or Constant Current/Constant

Voltage (CC/CV) W elding Power Source Having A 14-Socket

Receptacle 7..........................................................................

5-2. Air-Cooled Gun Connections 8............................................................

5-3. Water-Cooled Gun Connections 9.........................................................

5-4. Millermatic 350/350P Water Cooled Gun Connections 10.......................................

5-5. Threading Welding Wire Through Millermatic 350/350P 11......................................

5-6. Threading Welding Wire Through XR-Control Feeder 12.......................................

5-7. Adjusting Tension At Feeder 13............................................................

5-8. 10-Pin Plug Information 14................................................................

5-9. Removing Top Cover Of Pistol Grip Gun 14..................................................

5-10. Threading Welding Wire Through Gun 15....................................................

SECTION 6 − OPERATION 16....................................................................

6-1. Gun Controls 16.........................................................................

6-2. Shielding Gas 16........................................................................

6-3. Sequence Of Gas Metal Arc Welding (GMAW) − Continuous Or Spot 16..........................

6-4. Coolant Supply For Water-Cooled Models Only 17............................................

SECTION 7 − MAINTENANCE & TROUBLESHOOTING 18...........................................

7-1. Replacing The Gun Liner 19...............................................................

7-2. Changing Gun Contact Tip 20.............................................................

7-3. Replacing Or Cleaning Gun Drive Roll In Pistol-Grip Guns 20...................................

7-4. Replacing Or Cleaning Gun Drive Roll Bearing In Pistol-Grip Guns 21............................

7-5. Replacing Head Tube Liner In Pistol-Grip Guns 21............................................

7-6. Removing Diffuser In Air And Water-Cooled Pistol-Grip Guns 22................................

7-7. Troubleshooting 22......................................................................

SECTION 8 − ELECTRICAL DIAGRAMS 23........................................................

SECTION 9 − PARTS LIST 24.....................................................................

SECTION 10 − PARTS LIST INCLUDING CONSUMABLES 28........................................

WARRANTY

DECLARATION OF CONFORMITY

for European Community (CE marked) products.

MILLER Electric Mfg. Co., 1635 Spencer Street, Appleton, WI 54914 U.S.A. declares that the
product(s) identified in this declaration conform to the essential requirements and provisions of
the stated Council Directive(s) and Standard(s).

Product/Apparatus Identification:

Product Stock Number

XR-15/30A W/QUICK DISCONNECT 198127, 198128

XR-15/30W W/QUICK DISCONNECT 198129, 198130

Council Directives:

• 2006/95/EC Low Voltage

• 2011/65/EU Restriction of the use of certain hazardous substances in electrical and electronic equipment

Standards:

• IEC 60974-1:2005 Arc welding equipment – Part 1: Welding power sources

• IEC 60974-7:2005 Arc welding equipment – Part 7: Torches

• EN 50445:2008 Product family standard to demonstrate compliance of equipment for resistance welding,

arc welding and allied processes with the basic restrictions related to human exposure to electromagnetic
fields (0 Hz – 300Hz)

Signatory:

_____________________________________ ___________________________________________

David A. Werba

MANAGER, PRODUCT DESIGN COMPLIANCE

247818B

March 6, 2013

Date of Declaration

SECTION 1 −SAFETY PRECAUTIONS FOR GMAW

WELDING GUNS − READ BEFORE USING

SR7 (MIG) 2015-09

Protect yourself and others from injury — read, follow , and save these important safety precautions and operating instructions.

1-1. Symbol Usage

DANGER! − Indicates a hazardous situation which, if
not avoided, will result in death or serious injury. The
possible hazards are shown in the adjoining symbols
or explained in the text.

Indicates a hazardous situation which, if not avoided,
could result in death or serious injury. The possible
hazards are shown in the adjoining symbols or ex­plained in the text.

NOTICE − Indicates statements not related to personal injury .

1-2. Arc Welding Hazards

The symbols shown below are used throughout this manual
to call attention to and identify possible hazards. When you
see the symbol, watch out, and follow the related instructions
to avoid the hazard. The safety information given below is
only a summary of the more complete safety information
found in the welding power source Owner’s Manual. Read
and follow all Safety Standards.

Only qualified persons should install, operate, maintain, and
repair this unit.

During operation, keep everybody, especially children, away.

ELECTRIC SHOCK can kill.

D Always wear dry insulating gloves.
D Insulate yourself from work and ground.

D Do not touch live electrode or electrical parts.
D Replace worn, damaged, or cracked guns or cables.
D Turn off welding power source before changing contact tip or gun

parts.

D Keep all covers and handle securely in place.

FUMES AND GASES can be hazardous.

D Keep your head out of the fumes.

D Ventilate area, or use breathing device. The

recommended way to determine adequate
ventilation is to sample for the composition and quantity of fumes
and gases to which personnel are exposed.

D Read and understand the Safety Data Sheets (SDSs) and the

manufacturer’s instructions for adhesives, coatings, cleaners,
consumables, coolants, degreasers, fluxes, and metals.

WELDING can cause fire or explosion.

D Do not weld near flammable material.
D Do not weld on containers that have held com-

bustibles, or on closed containers such as

tanks, drums, or pipes unless they are properly prepared ac­cording to AWS F4.1 and AWS A6.0 (see Safety Standards).

D Watch for fire; keep extinguisher nearby.
D Read and understand the Safety Data Sheets (SDSs) and the

manufacturer’s instructions for adhesives, coatings, cleaners,
consumables, coolants, degreasers, fluxes, and metals.

. Indicates special instructions.

This group of symbols means Warning! Watch Out! ELECTRIC
SHOCK, MOVING P ARTS, and HOT PARTS hazards. Consult sym­bols and related instructions below for necessary actions to avoid the
hazards.

BUILDUP OF GAS can injure or kill.

D Shut off compressed gas supply when not in

use.

D Always ventilate confined spaces or use ap-

proved air-supplied respirator.

MOVING PARTS can injure.

D Keep away from moving parts.
D Keep away from pinch points such as drive

rolls.

ARC RAYS can burn eyes and skin.

Arc rays from the welding process produce intense
visible and invisible (ultraviolet and infrared) rays
that can burn eyes and skin. Sparks fly of f from the
weld.

D Wear an approved welding helmet fitted with a proper shade of filter

lenses to protect your face and eyes from arc rays and sparks
when welding or watching (see ANSI Z49.1 and Z87.1 listed in
Safety Standards).

D Wear approved safety glasses with side shields under your

helmet.

D Use protective screens or barriers to protect others from flash,

glare and sparks; warn others not to watch the arc.

D Wear body protection made from durable, flame-resistant material

(leather, heavy cotton, wool). Body protection includes oil-free
clothing such as leather gloves, heavy shirt, cuffless trousers, high
shoes, and a cap.

HOT PARTS can burn.

D Allow gun to cool before touching.
D Do not touch hot metal.
D Protect hot metal from contact by others.

OM-236297 Page 1

NOISE can damage hearing.

READ INSTRUCTIONS.

Noise from some processes or equipment can
damage hearing.

D Check for noise level limits exceeding those

specified by OSHA.

D Use approved ear plugs or ear muffs if noise level is high.
D Warn others nearby about noise hazard.

WELDING WIRE can injure.

D Keep hands and body away from gun tip when

trigger is pressed.

1-3. Proposition 65 Warnings

Welding or cutting equipment produces fumes or gases
which contain chemicals known to the State of California to
cause birth defects and, in some cases, cancer. (California
Health & Safety Code Section 25249.5 et seq.)

1-4. Principal Safety Standards

Safety i n W elding, Cutting, and Allied Processes, ANSI Standard Z49.1,
is available as a free download from the American Welding Society at
http://www.aws.org or purchased from Global Engineering Documents
(phone: [phone], website: www.global.ihs.com).

Safe Practice For Occupational And Educational Eye And Face Protec­tion, ANSI Standard Z87.1, from American National Standards Institute,

25 West 43rd Street, New York, NY 10036 (phone: [phone], web­site: www.ansi.org).

Safe Practices for the Preparation of Containers and Piping for W elding
and Cutting, American Welding Society Standard AWS F4.1, from Glob-

al Engineering Documents (phone: [phone], website: www.glo­bal.ihs.com).

Safe Practices for Welding and Cutting Containers that have Held Com­bustibles, American Welding Society Standard AWS A6.0, from Global

Engineering Documents (phone: [phone],
website: www.global.ihs.com).

National Electrical Code, NFPA Standard 70, from National Fire Protec­tion Association, Quincy, MA 02269 (phone: [phone], website:
www.nfpa.org and www . sparky.org).

D Read and follow all labels and the Owner’s

Manual c a r efully before installing, operating, or
servicing unit. Read the safety information at
the beginning of the manual and in each
section.

D Use only genuine replacement parts from the manufacturer.
D Perform installation, maintenance, and service according to the

Owner’s Manuals, industry standards, and national, state, and
local codes.

This product contains chemicals, including lead, known to
the state of California to cause cancer, birth defects, or other
reproductive harm. Wash hands after use.

Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1,
from Compressed Gas Association, 14501 George Carter Way, Suite
103, Chantilly, VA 20151 (phone: [phone], website:
www.cganet.com).

Safety in Welding, Cutting, and Allied Processes, CSA Standard
W117.2, from Canadian Standards Association, Standards Sales, 5060
Spectrum Way, Suite 100, Mississauga, Ontario, Canada L4W 5NS
(phone: [phone], website: www.csagroup.org).

Safe Practice For Occupational And Educational Eye And Face Protec­tion, ANSI Standard Z87.1, from American National Standards Institute,

25 West 43rd Street, New York, NY 10036 (phone: [phone], web­site: www.ansi.org).

Standard for Fire Prevention During Welding, Cutting, and Other Hot
Work, NFP A Standard 51B, from National Fire Protection Association,

Quincy, M A 0 2 2 6 9 ( p h o n e : 1 - 8 0 0 - 3 4 4 - 3 555, websi t e : w w w.nfpa.org).
OSHA, Occupational Safety and Health Standards for General Indus-

try, Title 29, Code of Federal Regulations (CFR), Part 1910, Subpart Q,
and Part 1926, Subpart J, from U.S. Government Printing Office, Super­intendent of Documents, P .O. Box 371954, Pittsburgh, PA 15250-7954
(phone: [phone]) (there are 10 OSHA Regional Offices—
phone for Region 5, Chicago, is 312-353-2220, website:
www.osha.gov).

1-5. EMF Information

Electric current flowing through any conductor causes localized electric
and magnetic fields (EMF). The current from arc welding (and allied pro­cesses including spot welding, gouging, plasma arc cutting, and induc­tion heating operations) creates an EMF field around the welding circuit.
EMF fields can interfere with some medical implants, e.g. pacemakers.
Protective measures for persons wearing medical implants have to be
taken. For example, restrict access for passers−by or conduct individu­al risk assessment for welders. All welders should use the following pro­cedures in order to minimize exposure to EMF fields from the welding
circuit:

1. Keep cables close together by twisting or taping them, or using a
cable cover.

2. Do not place your body between welding cables. Arrange cables
to one side and away from the operator.

OM-236297 Page 2

3. Do not coil or drape cables around your body.

4. Keep head and trunk as far away from the equipment in the
welding circuit as possible.

5. Connect work clamp to workpiece as close to the weld as
possible.

6. Do not work next to, sit or lean on the welding power source.

7. Do not weld whilst carrying the welding power source or wire
feeder.

About Implanted Medical Devices:

Implanted Medical Device wearers should consult their doctor and the
device manufacturer before performing or going near arc welding, spot
welding, gouging, plasma arc cutting, or induction heating operations.
If cleared by your doctor, then following the above procedures is recom­mended.

SECTION 2 − MESURES DE SÉCURITÉ VISANT LES

PISTOLETS DE SOUDAGE GMAW − À LIRE AVANT

UTILISATION

SR7(MIG)_2015−09 fre

Pour écarter les risques de blessure pour vous−même et pour autrui — lire, appliquer et ranger en lieu sûr ces consignes relatives
aux précautions de sécurité et au mode opératoire.

2-1. Signification des symboles

DANGER! − Indique une situation dangereuse qui si on
l’évite pas peut donner la mort ou des blessures graves.
Les dangers possibles sont montrés par les symboles
joints ou sont expliqués dans le texte.

Indique une situation dangereuse qui si on l’évite pas
peut donner la mort ou des blessures graves. Les dan­gers possibles sont montrés par les symboles joints ou
sont expliqués dans le texte.

AVIS − Indique des déclarations pas en relation avec des blessures
personnelles.

2-2. Dangers relatifs au soudage à l’arc

Les symboles présentés ci-après sont utilisés tout au long du
présent manuel pour attirer votre attention et identifier les ris­ques de danger. Lorsque vous voyez un symbole, soyez vigi­lant et suivez les directives mentionnées afin d’éviter tout
danger. Les consignes de sécurité présentées ci-après ne
font que résumer l’information contenue dans les normes de
sécurité énumérées dans le manuel d’utilisation du poste de
soudage. Veuillez lire et respecter toutes ces normes de sé­curité.

L’installation, l’utilisation, l’entretien et les réparations ne
doivent être confiés qu’à des personnes qualifiées.

Au cours de l’utilisation, tenir toute personne à l’écart et plus
particulièrement les enfants.

UN CHOC ÉLECTRIQUE peut tuer.

D Porter toujours des gants secs et isolants.
D S’isoler de la pièce et de la terre.
D Ne jamais toucher une électrode ou des pièces

électriques sous tension.

D Remplacer les pistolets ou câbles de soudage qui sont endom-

magés, usés ou craquelés.

D Mettre la soudeuse hors tension avant de remplacer un bec

contact ou des pièces de pistolet.

D S’assurer que tous les couvercles et poignées sont fermement

assujettis.

. Indique des instructions spécifiques.

Ce groupe de symboles veut dire Avertissement! Attention! DANGER
DE CHOC ELECTRIQUE, PIECES EN MOUVEMENT, et PIECES
CHAUDES. Consulter les symboles et les instructions ci-dessous y
afférant pour les actions nécessaires afin d’éviter le danger.

D Ne pas effectuer le soudage sur des conteneurs fermés tels que

des réservoirs, tambours, ou conduites, à moins qu’ils n’aient été
préparés correctement conformément à AWS F4.1 et AWS A6.0
(voir les Normes de Sécurité).

D Prendre garde aux incendies et toujours avoir un extincteur à

proximité.

D Lire et comprendre les fiches de données de sécurité et les

instructions d u fabricant concernant les adhésifs, les revêtements,
les nettoyants, les consommables, les produits de refroidissement,
les dégraisseurs, les flux et les métaux.

L’ACCUMULATION DE VAPEURS
peut causer des lésions ou la mort.

D Quand o n n’utilise pas le gaz comprimé de pro-

tection, fermer le robinet de la bouteille.

D Assurer toujours la ventilation des zones fermées ou utiliser un

appareil respiratoire avec alimentation en air.

Les PIÈCES MOBILES peuvent
causer des blessures.

D Ne pas s’approcher des organes mobiles.
D Ne pas s’approcher des points de coincement

tels que des rouleaux de commande.

LE RAYONNEMENT DE L’ARC peut
brûler les yeux et la peau.

LES VAPEURS ET LES FUMÉES
peuvent être nocives.

D Éloigner sa tête des endroits renfermant des

vapeurs.

D Aérer la zone de travail ou porter un appareil respiratoire. Pour dé-

terminer la bonne ventilation, il est recommandé de procéder à un
prélèvement pour la composition et la quantité de fumées et de gaz
auxquels est exposé le personnel.

D Lire et comprendre les fiches de données de sécurité et les instruc-

tions du fabricant concernant les adhésifs, les revêtements, les net­toyants, les consommables, les produits de refroidissement, les
dégraisseurs, les flux et les métaux.

LE SOUDAGE peut causer un in­cendie ou une explosion.

D Ne pas souder à proximité de matériaux inflam-

mables.

Le rayonnement de l’arc du procédé de soudage

génère des rayons visibles et invisibles intenses
(ultraviolets et infrarouges) susceptibles de provoquer des brûlures
dans les yeux et sur la peau. Des étincelles sont projetées pendant le
soudage.

D Porter un casque de soudage approuvé muni de verres filtrants

approprié pour protéger visage et yeux pendant le soudage
(voir ANSI Z49.1 et Z87.1 énuméré dans les normes de sécurité).

D Porter des lunettes de sécurité avec écrans latéraux même sous

votre casque.

D Avoir recours à des écrans protecteurs ou à des rideaux pour

protéger les autres contre les rayonnements les éblouissements
et les étincelles ; prévenir toute personne sur les lieux de ne pas
regarder l’arc.

D Porter un équipement de protection pour le corps fait d’un matériau

résistant et ignifuge (cuir, coton robuste, laine). La protection du
corps comporte des vêtements sans huile comme par ex. des
gants de cuir, une chemise solide, des pantalons sans revers, des
chaussures hautes et une casquette.

OM-236297 Page 3

LES PIÈCES CHAUDES peuvent
provoquer des brûlures.

D Laisser refroidir le pistolet avant de le toucher.
D Ne pas toucher d’objets métalliques chauds.
D Abriter les objets métalliques contre tout

contact par les personnes à proximité.

Le BRUIT peut endommager l’ouie.

Le bruit des processus et des équipements peut
affecter l’ouïe.

D Vérifier s i les niveaux de bruit excèdent les lim-

ites spécifiées par l’OSHA.

D Utiliser des bouche-oreilles ou des serre-tête antibruit approuvés si

le niveau de bruit est élevé.

D Avertir les personnes à proximité au sujet du danger inhérent au

bruit.

D N’utiliser que les pièces de rechange recommandées par le cons-

D Effectuer l’installation, l’entretien et toute intervention selon les

2-3 . Proposition californienne 65 Avertissements

LES FILS DE SOUDAGE peuvent

provoquer des blessures.

D Éloigner les mains et le corps de la buse du

pistolet après avoir appuyé sur la gâchette.

LIRE LES INSTRUCTIONS.

D Lire et appliquer les instructions sur les

étiquettes et le Mode d’emploi avant
l’installation, l’utilisation ou l’entretien de
l’appareil. Lire les informations de sécurité au
début du manuel et dans chaque section.

tructeur.

manuels d’utilisateurs, les normes nationales, provinciales et de
l’industrie, ainsi que les codes municipaux.

Les équipements de soudage et de coupage produisent des
fumées et des gaz qui contiennent des produits chimiques
dont l’État de Californie reconnaît qu’ils provoquent des
malformations congénitales et, dans certains cas, des
cancers. (Code de santé et de sécurité de Californie, chapitre

25249.5 et suivants)

2-4. Principales normes de sécurité

Safety i n W elding, Cutting, and Allied Processes, ANSI Standard Z49.1,
is available as a free download from the American Welding Society at
http://www.aws.org or purchased from Global Engineering Documents
(phone: [phone], website: www.global.ihs.com).

Safe Practice For Occupational And Educational Eye And Face Protec­tion, ANSI Standard Z87.1, from American National Standards Institute,

25 West 43rd Street, New York, NY 10036 (phone: [phone], web­site: www.ansi.org).

Safe Practices for the Preparation of Containers and Piping for W elding
and Cutting, American Welding Society Standard AWS F4.1, from Glob-

al Engineering Documents (phone: [phone], website: www.glo­bal.ihs.com).

Safe Practices for Welding and Cutting Containers that have Held Com­bustibles, American Welding Society Standard AWS A6.0, from Global

Engineering Documents (phone: [phone],
website: www.global.ihs.com).

National Electrical Code, NFPA Standard 70, from National Fire Protec­tion Association, Quincy, MA 02269 (phone: [phone], website:
www.nfpa.org and www . sparky.org).

Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1,

2-5. Informations relatives aux CEM

Ce produit contient des éléments chimiques, dont le plomb,
reconnus par l’État de Californie pour leur caractère
cancérogène ainsi que provoquant des malformations
congénitales ou autres problèmes de procréation. Se laver

les mains après toute manipulation.

from Compressed Gas Association, 14501 George Carter Way, Suite
103, Chantilly, VA 20151 (phone: [phone], website:
www.cganet.com).

Safety in Welding, Cutting, and Allied Processes, CSA Standard
W117.2, from Canadian Standards Association, Standards Sales, 5060
Spectrum Way, Suite 100, Mississauga, Ontario, Canada L4W 5NS
(phone: [phone], website: www.csagroup.org).

Safe Practice For Occupational And Educational Eye And Face Protec­tion, ANSI Standard Z87.1, from American National Standards Institute,

25 West 43rd Street, New York, NY 10036 (phone: [phone], web­site: www.ansi.org).

Standard for Fire Prevention During Welding, Cutting, and Other Hot
Work, NFP A Standard 51B, from National Fire Protection Association,

Quincy, M A 0 2 2 6 9 ( p h o n e : 1 - 8 0 0 - 3 4 4 - 3 555, websi t e : w w w.nfpa.org).
OSHA, Occupational Safety and Health Standards for General Indus-

try, Title 29, Code of Federal Regulations (CFR), Part 1910, Subpart Q,
and Part 1926, Subpart J, from U.S. Government Printing Office, Super­intendent of Documents, P .O. Box 371954, Pittsburgh, PA 15250-7954
(phone: [phone]) (there are 10 OSHA Regional Offices—
phone for Region 5, Chicago, is 312-353-2220, website:
www.osha.gov).

Le courant électrique qui traverse tout conducteur génère des champs
électromagnétiques (CEM) à certains endroits. Le courant de soudage
crée un CEM autour du circuit et du matériel de soudage. Le courant
issu d’un soudage à l’arc (et de procédés connexes, y compris le
soudage par points, le gougeage, le découpage plasma et les
opérations de chauffage par induction) crée un champ
électromagnétique (CEM) autour du circuit de soudage. Les champs
électromagnétiques produits peuvent causer interférence à certains
implants médicaux, p. ex. les stimulateurs cardiaques. Des mesures de
protection pour les porteurs d’implants médicaux doivent être prises:
Limiter par exemple tout accès aux passants ou procéder à une
évaluation des risques individuels pour les soudeurs. Tous les
soudeurs doivent appliquer les procédures suivantes pour minimiser
l’exposition aux CEM provenant du circuit de soudage:

1 Rassembler les câbles en les torsadant ou en les attachant avec

du ruban adhésif ou avec une housse.

2 Ne pas se tenir au milieu des câbles de soudage. Disposer les

câbles d’un côté et à distance de l’opérateur.

OM-236297 Page 4

3 Ne pas courber et ne pas entourer les câbles autour de votre

corps.

4 Maintenir la tête et le torse aussi loin que possible du matériel du

circuit de soudage.

5 Connecter la pince sur la pièce aussi près que possible de la

soudure.

6 Ne pas travailler à proximité d’une source de soudage, ni

s’asseoir ou se pencher dessus.

7 Ne pas souder tout en portant la source de soudage ou le

dévidoir.

En ce qui concerne les implants médicaux :

Les porteurs d’implants doivent d’abord consulter leur médecin avant
de s’approcher des opérations de soudage à l’arc, de soudage par
points, de gougeage, du coupage plasma ou de chauffage par
induction. Si le médecin approuve, il est recommandé de suivre les pro­cédures précédentes.

SECTION 3 − DEFINITIONS

X

I

U

IP

Notes

3-1. Additional Safety Symbols And Definitions

. Some symbols are found only on CE products.

Warning! Watch Out! There are possible hazards as shown by the symbols.

Do not discard product (where applicable) with general waste.
Reuse or recycle Waste Electrical and Electronic Equipment (WEEE) by disposing at a designated collection
facility.
Contact your local recycling office or your local distributor for further information.

3-2. Miscellaneous Symbols And Definitions

. Some symbols are found only on CE products.

Safe1 2012−05

Safe37 2012−05

A

U

Amperes

Duty Cycle

1

Primary Voltage

V

2

2

Volts

Rated Welding

Current

Conventional
Load Voltage

I

1

Degree Of
Protection

Percent

Primary Current

OM-236297 Page 5

SECTION 4 − SPECIFICATIONS

4-2. Duty Cycle And Overheating

4-1. Gun Specifications

Model Welding Output Range Electrode

Wire Diameter

Wire Feed
Speed Range

Capacity

XR-A − 15 and 30 ft
(4.6 or 9.1 m) gun
(Air Cooled)

XR-W − 15 and 30 ft
(4.6 or 9.1 m) gun
(Water Cooled)

100% Duty Cycle At 200 Amperes Using Argon 60% Duty Cycle At 250 Amperes Using Argon

200 A at 100% Duty Cycle
250 A at 60% Duty Cycle

400 A at 100% Duty Cycle .030 To 1/16 in.

Air-Cooled Models

Continuous Welding

.030 To 1/16 in.
(0.8 To 1.6 mm)
aluminum wire

(0.8 To 1.6 mm)
aluminum wire

70 To 900 ipm
(1.8 To 23 mpm)

70 To 900 ipm
(1.8 To 23 mpm)

Duty Cycle is percentage of 10 mi n ­utes that unit can weld at rated load
without overheating.

NOTICE − Exceeding duty cycle
can damage unit and void warranty.

6 Minutes Welding 4 Minutes Resting

Net Weight

(Torch Only)

2.2 lb (1 kg)
(less cables)

2.4 lb (1.08 kg)
(less cables)

4-3. Environmental Specifications

A. Information On Electromagnetic Fields (EMF)

! This equipment shall not be used by the general public as the EMF limits for the general public might be exceeded during welding.

This equipment is built in accordance with EN 60974−1 and is intended to be used only in an occupational environment (where the general public
access is prohibited or regulated in such a way as to be similar to occupational use) by an expert or an instructed person.

Wire feeders and ancillary equipment (such as torches, liquid cooling systems and arc striking and stabilizing devices) as part of the welding
circuit may not be a major contributor to the EMF. See the Owner’s Manuals for all components of the welding circuit for additional EMF exposure
information.

S The EMF assessment on this equipment was conducted at 0.5 meter.
S At a distance of 1 meter the EMF exposure values were less than 20% of the permissible values.

B. Temperature Specifications

Operating Temperature Range Storage Temperature Range

14 to 104 °F (−10 to 40°C) −4 to 131 °F (−20 to 55°C)

Water-Cooled Models

100% Duty Cycle At 400 Amperes Using Argon

Continuous Welding

sduty1 5/95

ce-emf 1 2010-10

Temp_2016-07

OM-236297 Page 6

SECTION 5 − INSTALLATION

. Be sure that contact tip, liner, and drive rolls are correct for wire size and type. See Parts List to change parts as needed.

5-1. Connections With A Constant Current (CC), Constant Voltage (CV) Or Constant

Current/Constant Voltage (CC/CV) Welding Power Source Having A 14-Socket
Receptacle

9

1

2

7

8

3

5

4

1 CV Or CC/CV Welding Power Source
2 24 VAC/Contactor Control 14-Pin

Plug
3 Negative (−) Weld Cable
4 Workpiece

6

XR D Control

5

5 Welding Gun
6 Wire Feeder
7 Positive (+) Weld Cable
8 Gas Hose

9

1

Millermatic 350P

Ref. 151 666-G / 250 586-A / 804 653-A / 245 997-A

9 Gas Cylinder

. Shielding gas pressure not to exceed

100 psi (689 kPa).

OM-236297 Page 7

5-2. Air-Cooled Gun Connections

4

5

Left Side

1 Gun Control Cable
Insert plug into Gun Control receptacle, and

tighten threaded collar.
2 Gun Power Pin

2

3 Gun Bushing
4 Gun Securing Knob
5 Drive Casting

3

1

Ref. 245 995-A / 246 218-A / 250 581-A

Loosen gun securing knob and insert gun
power pin through gun bushing until it
bottoms against drive casting. Tighten
knob.

OM-236297 Page 8

5-3. Water-Cooled Gun Connections

8

9

Left Side

. Turn on coolant supply before

welding or gun will be dam­aged.

1 Gun Control Cable
Insert plug into Gun Control

receptacle, and tighten threaded
collar.

2 Gun Power Pin
3 Gun Securing Knob
4 Gun Bushing

4

3

5

5 Drive Casting
Loosen gun securing knob, and

insert gun power pin through gun
bushing until it bottoms against
drive casting. Tighten knob. Close
and latch door.

6 Gun (Coolant) “In” Hose
Connect to Water “Out” fitting on

feeder (left-hand threads).
7 Gun (Coolant) “Out” Hose
Connect to Water “In” fitting on

feeder (left-hand threads)
8 Water Cooler Output
9 Water Cooler Input
10 Feeder (Coolant) Output
11 Feeder (Coolant) Input

Tools Needed:

9/16 in.

10

11

4

7

1

2

6

Ref. 246 218-A / 250 583-A

OM-236297 Page 9

5-4. Millermatic 350/350P Water Cooled Gun Connections

8

7

6

5

1

2

3

4

Tools Needed:

9/16 in.

. Turn on coolant supply before welding

or gun will be damaged.

1 Coolant Supply
2 Millermatic 350P
3 Gun Control Cable
Insert plug into gun control receptacle and

tighten threaded collar.

OM-236297 Page 10

4 Water In Hose
Connect to coolant supply with supplied

coupler and water hose (left-hand threads).
5 Gun Connector
Loosen gun securing knob, and insert gun

connector through Wire opening until it

Ref. 804 945-A / 151 666-G

bottoms against block. Tighten knob. Close
and latch door.

6 Water Out Hose
Connect to coolant supply with supplied

coupler and water hose (left-hand threads).
7 Coolant “In”
8 Coolant “Out”

5-5. Threading Welding Wire Through Millermatic 350/350P

7

1 Wire Spool
2 Welding Wire
3 Inlet Wire Guide
4 Drive Roll
5 Intermediate Wire Guide
6 Outlet Wire Guide
7 Pressure Adjustment Knob
8 Gun Conduit Cable
Lay gun cable out straight.

Open pressure assembly.

35621 4

IMPORTANT!
For Aluminum Push-Pull welding.
Thread hub tension nut loosely

218243-A

3/4 in.

Tighten to
1/2 lb.

8

Tools Needed:

. Hold wire tightly to keep it

from unraveling.

6 in.

(150 mm)

Pull and hold wire; cut off end.

IMPORTANT!
For Aluminum
Push-Pull welding.

Push wire thru guides into gun;

continue to hold wire.

See Section 5-10 for threading weld­ing wire through XR guns.

Close and tighten pressure

assembly, and let go of wire.

. Set pressure indicator

scale to 1/2 lb.

1

2

1
2
3
4

Pressure

Indicator

Scale

Ref. 803 544-A / 218 243-A / 218 244-A / S-0627-A

3

4

218244-A

OM-236297 Page 11

5-6. Threading Welding Wire Through XR-Control Feeder

Tools Needed:

Notes

1 Cable Assembly
Lay cable assembly out straight.
2 Jog Switch
Push Jog switch up to feed wire through

2

3

JOG / PURGE

1

cable assembly.
3 Torque Switch

. Select proper push feeder torque set-

ting for wire size being used. Use low
torque for .030 in. (0.8mm) wire. Use
high torque for all other wire sizes.

Ref. 246 218-A / 805 354

OM-236297 Page 12

5-7. Adjusting Tension At Feeder

1

. Hold wire tightly to keep

it from unraveling.

6 in.

(150 mm)

1 Tension Arm

Open tension arm.

Install proper size drive rolls.

Thread wire thru inlet guide, along drive roll groove, and
into wire conduit. Close tension arm. Adjust tension as

follows:

Pull and hold wire; cut off end.

1

Wire Size Welding Gun Calibration

0.030 - 0.035 in.

0.040 in.
3/64 in.
1/16 in.

Tools Needed:

Tension Settings

1−2

3−4

3−4

Ref. 805 350-A / 242 517-A

OM-236297 Page 13

5-8. 10-Pin Plug Information

10

E

D

C

F

J

G

I

H

B

A

Pin* Pin Information

A Electrode sense lead
B Motor Common
G Trigger
C Motor 0 to +24 volts DC with respect to pin B
D Trigger
E Wire speed Ref. +9 volts DC
H Wire speed com
F Wire speed 0 to +9 volts DC with respect to pin H

J Gun sensing resistor with respect to pin H

I Not used

5-9. Removing Top Cover Of Pistol Grip Gun

1 Top Cover Triangular Boss
Push up on triangular boss to open

door. Door hinges on handle.
To open door fully, push up on door

until it clicks into position.

. If door is pushed too far it will

separate from handle. If this
happens the door can be rein­stalled.

Push door back into original posi­tion to close.

OM-236297 Page 14

1

802 528-C

5-10. Threading Welding Wire Through Gun

. Refer to Section 5-6 for instructions on feeding wire

through feeder.

5

JOG / PURGE

2

! Welding wire is electrically live when gun trigger

is used to jog wire.

. Turn OFF coolant supply before removing head tube

on water-cooled gun.

1 Pressure Roll Assembly
Lift arm and open pressure roll assembly.
2 Cable Assembly
Lay cable assembly out straight.
Push Jog switch up to feed wire through cable assembly.
3 Drive Roll
For wire sizes .035 in. (0.9 mm) and smaller use small

3

6

1

4

groove, and .047 in. (1.2 mm) and 1/16 in. (1.6 mm) use
large groove.

4 Contact Tip
Manually thread wire along drive roll groove and out con-

tact tip 2 in. (51 mm). Close pressure roll assembly.
5 Tension Thumbnut
6 Pressure Adjustment Knob
7 Final Pressure Adjustment
See procedure at bottom of page. Reinstall gun cover.

WOOD

Feed wire to check drive roll pressure.
If necessary, slightly tighten thumb nut
inside gun.

Tools Needed:

Cut off wire. Close and latch wire
feeder door.

Ref. 246 218-A / 151 599-F / 250 982-A / 250 981-A

OM-236297 Page 15

6-1. Gun Controls

6-2. Shielding Gas

SECTION 6 − OPERATION

1 Trigger
Press trigger to energize welding

power source contactor
(if applicable), start shielding gas
flow, and begi n w i r e f eed.

2 Wire Speed Control
Use control to fine adjust wire feed

speed set on wire feeder Weld
Speed control. The numbers
around the control are for reference
only.

1

2

Ref. 151 666-F

1 Shielding Gas Cylinder
2 Valve
3 Gun Trigger
Open valve on cylinder just before

welding.
Gun trigger turns weld output and

gas flow on and off (see Section
6-1).

Close valve on cylinder when

2

1

3

finished welding.

6-3. Sequence Of Gas Metal Arc Welding (GMAW) − Continuous Or Spot

Install &

Connect

Equipment

OM-236297 Page 16

Put On

Personal Safety

Equipment

Set Controls

Turn On Gas
And Water (If

Applicable)

Turn On Feeder

And Welding

Power Source

sb5.1 6/92 − S-0621-C / Ref. 151 666-F

Begin Welding

ssb6.1* 9/92

6-4. Coolant Supply For Water-Cooled Models Only

3

2

1 Coolant Supply
2 Coolant “In”
3 Coolant “Out”
See table below for coolant

guidelines.
Turn On coolant supply before

welding.
Turn Off coolant supply when

finished welding.

1

Application

Coolant

*HF: High Frequency Current
**MILLER coolants protect to -37° F (-38°C) and resist algae growth.

GTAW Or Where
HF* Is Used

MILLER Low
Conductivity Coolant
No. 043 810**

GMAW Or Where Coolant
Contacts Aluminum Parts Or
Where HF* Not Used

MILLER Aluminum Protecting
Coolant No. 043 809**;
Distilled Or Deionized Water OK

Above 32° F (0° C)

Ref. 150 755-A

OM-236297 Page 17

SECTION 7 − MAINTENANCE & TROUBLESHOOTING

Notes

Daily

Every
Month

Every
3
Months

! Disconnect power

n = Check Z = Change ~ = Clean l = Replace
* To be done by Factory Authorized Service Agent

n Check barrel clamp
screws for tightness.

nl Gun Cables ~ Drive Rolls ~ Clean and Tighten

l Repair Or Replace

Cracked Weld Cable

Weld Terminals

before maintaining.

. Maintain more often

during severe conditions.

Every
6
Months

l Damaged Or Unread-

able Labels

~ Blow out or Vacuum

Inside Unit

l Damaged Gas Hose nl Cords

OM-236297 Page 18

7-1. Replacing The Gun Liner

1

3

2

4

5

8

7

. Gently pry open slots to

remove wire collet guide.

. Cut liner flush with

wire collet guide.

3

Remove Old Liner (Item 5) From Gun End

Install New Liner (Item 5) Into Gun End

6

Power Pin End

Split End

5

! Turn Off welding power source and

wire feeder.

1 Drive Roll
Lay gun cable out straight. Remove drive

roll on gun.
2 Thumb Screw
Loosen thumb screw.
3 Liner Conduit
Remove liner conduit from pistol grip gun.

4 Liner Conduit Collet Nut
Remove liner conduit collet nut.
5 Liner
Remove old liner from gun end (see illus-

tration).
6 Power Pin
7 Wire Guide Cone
8 Wire Collet Nut
Remove wire guide cone and wire collet

guide from power pin.

Ref. 804 546-A / 250 981-A / 250 982-A / 244 156-A

Insert split end of new liner into liner conduit
and continue feeding liner through conduit
until liner is through power pin assembly
and is visible.

Reinstall wire collet guide at power pin and
tighten onto liner.

Cut liner off flush with wire collet guide. Re­install wire guide cone.

Refer to Owner’s Manual for instructions
on rethreading wire.

OM-236297 Page 19

7-2. Changing Gun Contact Tip

2

1

7-3. Replacing Or Cleaning Gun Drive Roll In Pistol-Grip Guns

5

1

3

4

2

Remove nozzle
1 Nozzle
2 FasTip
Unscrew FasTip.
Install new FasTip.

Ref. 150 437-A

! Turn Off wire feeder and

welding power source.

1 Top Cover
2 Pressure Roll Assembly
Cut off wire where it enters

pressure roll assembly area.
3 Setscrew
4 Current Pick-Up Tab
This tab helps prevent burnback

caused by welding arcs inside the
contact tip. This tab may be re­moved t o provide an insulated drive
roll. (If t a b i s r e m o v e d , a smaller di­ameter contact tip is recom­mended. See options in Parts List.)
Lightly grease top of tab before rein­stalling.

5 Drive Roll
Use wire brush to clean drive roll.

Install drive roll with desired groove
down, and turn drive roll so one
setscrew faces flat side of shaft.

6 Bearing
7 Liner
Line up drive roll groove with bear-

ing groove and liner opening.
Tighten setscrews.

Thread welding wire through gun,
and adjust drive roll pressure, if
necessary (see Section 5-10).
Close and secure pressure roll
assembly. Reinstall top cover.

67

OM-236297 Page 20

Tools Needed:

5/64 in.

Ref. 151 599-F / 250 982-A / 250 981-A

7-4. Replacing Or Cleaning Gun Drive Roll Bearing In Pistol-Grip Guns

! Turn Off wire feeder and

welding power source.

1 Top Cover
2 Pressure Roll Assembly

Tools Needed:

1

4

2

3

3 Screw
4 Pressure Roll
Remove as shown.
Use a wire brush to clean bearing.

Reinstall with washers, and tighten
screw.

Close pressure roll assembly.
Reinstall top cover.

7-5. Replacing Head Tube Liner In Pistol-Grip Guns

5

4

4

2
3

1

Ref. 151 599−F / 250 981-A

. Turn Off coolant supply before

removing head tube on
water-cooled gun.

The standard head tube liner will
accommodate wire diameters from
.030-1/16 wire size.

When changing wire size, change
gun drive roll (see Section 7-3).

1 Cover
2 Screw
3 Clamp
Loosen clamp screws and remove

clamp.
4 Head Tube
Remove head tube from gun.
5 Liner
Pull liner out of head tube.
Insert new liner into head tube and

reinstall head tube onto gun.

. A twisting motion may be need-

ed to feed liner thru head tube.

Tool Needed:

5/32 in.

Ref. 803 917-A / 250 981-A

OM-236297 Page 21

7-6. Removing Diffuser In Air And Water-Cooled Pistol-Grip Guns

7-7. Troubleshooting

.

t

t

1

23

! Turn Off welding power source and

water supply.

! Water in gun parts can cause elec-

tric shock and can lower weld quali­ty.

Trouble Remedy

Air Cooled Head Tube Assembly

Always point gun downward when
removing water-cooled barrel to
keep water out of gun parts.

Wipe gun dry before putting it back
together.

! Disconnect power before troubleshooting.

Ref. 803 348-G

Tools Needed:

3/8 in.

1 Nozzle
2 FasTip
To remove, see Section 7-2.
3 Diffuser
Remove diffuser and replace.

Pressing gun trigger does not energize
feeder. Welding wire is not energized
Shielding gas does not flow.

Wire feeds, shielding gas flows, but
welding wire is not energized.

Wire feeds erratically.

No weld output; gun/feeder does no
work.

Erratic weld output.

Wire does not feed; burnback in contac
tip.

Wire feeds erratically.

Secure plug from gun control cable into Gun Control receptacle on feeder
(see Section 5-2 or 5-3 as applicable).

Have nearest Factory Authorized Service Agent check optional water flow switch, if applicable.
See Troubleshooting section in welding power source manual.

Adjust drive roll pressure if necessary (see Section 5-6).
Clean or replace drive rolls as necessary (see Section 7-3).
Check gun trigger plug connection on wire feeder front panel (see Sections 5-2 and 5-3).
Place Power switch on welding power source in the On position.
Tighten and clean all connections.
Check drive roll pressure in wire feeder and gun (see Section 5-6).
Check and replace liner if necessary (see Section 7-5).
Check drive roll pressure in wire feeder and gun (see Section 5-6).
Check and replace liner if necessary (see Section 7-5).
Reinstall voltage sensing lead (see Section 5-1).
Check drive roll pressure in wire feeder and gun (see Section 5-6).
Clean or replace drive rolls as necessary (see Section 7-3).
Check and replace liner if necessary (see Section 7-5).

Gun overheating (water-cooled
models).

OM-236297 Page 22

Be sure coolant flow rate is at least 1 qt/min.
Corrosion buildup in gun decreasing coolant flow rate. Backflush coolant system, clean coolant system

filter, and clean fittings.

SECTION 8 − ELECTRICAL DIAGRAMS

Notes

198344-B

Figure 8-1. Circuit Diagram For XR Pistol Grip Gun

OM-236297 Page 23

. Hardware i s common and

not available unless listed.

SECTION 9 − PARTS LIST

15

39

38
37

36

14

35

34

33

40

35

28

41

32

31

30

30

20

19

42

56

18

55

54

17

53

57

52

50

48

58

50

51

59

49

23

47

46

60

61

26

45

62

44*

63

22

64

75

67

68

74

69

43 − Fig 9-2

70

65

66

73

72

71

19

27

29

26

25

24

17

18

16

15

14

13

12

6

5

Figure 9-1. Exploded View Of Pistol-Grip Gun

21

20

9

10

76

8

7

4

3

11

1

2

T0074-A

OM-236297 Page 24

Item
No.

Diagram
marking

Part
No. Quantity

Description

Figure 9-1. Exploded View Of Pistol-Grip Gun

1 214743 Case, Gun Lh/Rh (Molded Halves) 1.. .............. .. ..................................

2 PB1 000369 Switch, Lim 10A 125/250VAC Dpst Plgr 1.. .... ..... .. ..............................

3 183884 Spring, Cprsn .240 Od X .026 Wire X 1.000 1.. .............. .. ..........................

4 184101 Washer, Shldr.140Id 0.250Odx.047T .340Odx.078T Nyl 1.. .............. .. ................

5 217934 Screw, K40x 20 Pan Hd-Trx Stl Pld Pt Thread Forming 4.. .............. .. ................

6 214745 Cover 1.. .............. .. ...........................................................

7 R4 200096 Potentiometer, C Sltd Sft 1/T .5W 10K Ohm 1.. ..... ..... .. ..........................

8 144861 Washer, Anti-turn 1.. .............. .. .................................................

9 135127 Lock, Shaft Pot .250-32 X .125Dia Shaft 1.. .............. .. .............................

10 602169 Screw, Set Stl Sch 8-32 X .187 2.. ............. .. .....................................

11 134856 Knob, Speed Control 1-10 .140 Shaft X 1.125 Od 1.. ............. .. .....................

12 243279 Nut, Brs Liner Collet Retaining 1.. ............. .. ......................................

13 135580 Fitting, Gas (Air) 1.. ............. .. ..................................................

13 135580 Fitting, Gas (Water) 2.. ............. .. ...............................................

14 149332 Clamp, Hose .405 − .485 Clp Dia (Air) 2.. ............. .. ...............................

14 149332 Clamp, Hose .405 − .485 Clp Dia (Water) 4.. ............. .. ............................

15 191072 Hose, Water In 15Ft 1.. ............. .. ...............................................

15 191073 Hose, Water In 30Ft 1.. ............. .. ...............................................

16 191058 Hose, Gas In 15Ft 1.. ............. .. ................................................

16 191059 Hose, Gas In 30Ft 1.. ............. .. ................................................

17 Conduit/Liner Assembly, 15 Ft And 30 FT (Includes) 1.. ....................... ...................

203691 Conduit W/Fitting, Molded 15 Ft 1................... .... ...................................

203692 Conduit W/Fitting, Molded 30 Ft 1................... .... ...................................

243279 Nut, Brs Liner Collet Retaining 1................... .... ....................................

229852 Guide, Collet Outlet .030-1/16 1................... .... ....................................

229853 Guide, Cone Outlet 1................... .... ..............................................

18 191065 Liner, Replacement 15 Ft Or 30 Ft XR Guns 1.. ............. .. ..........................

19 191052 Cable, Power/Water Out 15Ft 1.. ............. .. ......................................

19 191053 Cable, Power/Water Out 30Ft 1.. ............. .. ......................................

20 M1591 Cable, Control 15Ft 1.. ............. .. ...............................................

PLG20 217292 Housing Plug+Pins, (Service Kit) 1........ ... .. ....................................

20 M1592 Cable, Control 30Ft 1.. ............. .. ...............................................

PLG20 217292 Housing Plug+Pins, (Service Kit) 1........ ... .. ....................................

21 235751 Tubing, Silicone Rbr .500 Id X Spool Black 1.. ............. .. ...........................

22 235225 Strip, Cop .010 X 1.500 X .750 1.. ............. .. .....................................

23 M1570 Strain Relief, Cable (Air) 1.. ............. .. ...........................................

23 238875 Strain Relief, Molded (Water) 1.. ............. .. ......................................

24 227449 Jacket, Cable 2 Ft 4 In (Power Pin) 1.. ............. .. .................................

25 236764 Cable Cover, Leather W/Velcro 15Ft 1.. ............. .. .................................

25 236765 Cable Cover, Leather W/Velcro 30Ft 1.. ............. .. .................................

26 235831 Cable, Power 15Ft (Air) 1.. ............. .. ............................................

26 235820 Cable, Power 30Ft (Air) 1.. ............. .. ............................................

27 152577 Strip, Copper .010 X 2.000 X .750 (Air) 1.. ............. .. ..............................

28 137495 Fitting, Connection Power Weld 1.. ............. .. .....................................

29 141694 Screw, Set 312-18 X .37 Conept Sch Stl Pln 1.. ............. .. ..........................

30 203562 Spring, Strain Relief 1.. ............. .. ...............................................

31 203560 Strain Relief, Spring Retainer 1.. ............. .. ......................................

32 203539 Fitting, Liner Double Wound Adapter 1.. ............. .. ................................

33 189812 Housing, Power Pin Rh 1.. ............. .. ............................................

34 166412 Hose, Water 14in 1.. ............. .. .................................................

35 202513 Fitting, Hose Brs Barbed M 3/16 Tbg X .250-20 (Air) 1.. ............. .. ...................

35 202513 Fitting, Hose Brs Barbed M 3/16 Tbg X .250-20 (Water) 2.. ............. .. ................

36 193896 Pin, Power Assembly 1.. ............. .. ..............................................

37 079974 O-ring, .500 Id X .103 Cs Rbr 2.. ............. .. .......................................

38 229852 Guide, Collet Outlet .030-1/16 1.. ............. .. ......................................

39 229853 Guide, Cone Outlet 1.. ............. .. ...............................................

40 187029 Connector, Power/Gas 1.. ............. .. ............................................

41 189811 Housing, Power Pin Lh 1.. ............. .. ............................................

OM-236297 Page 25

Item
No.

Diagram
marking

Part
No. Quantity

Description

Figure 9-1. Exploded View Of Pistol-Grip Gun (Continued)

42 203557 Clamp, 1−Ear Type 2.. ............. .. ...............................................

43 231531 Head Tube Assy, (Air Cooled) (Figure 9-2) 1.. ............. .. ...........................

43 231532 Head Tube Assy, (Water Cooled) (Figure 9-2) 1.. ............. .. ........................

44 236319 Kit, Replacement Drive Housing XR−W W/Quick Disc (Includes) 1.. ............. .. ........

44 236317 Kit, Replacement Drive Housing XR−A W/Quick Disc (Includes) 1.. ............. .. .........

44 239753 Kit, Housing W/Handles (Includes) 1.. ............. .. ..................................

162038 Bearing, Ball Rdl Sgl Row 8mm X 16mm X 5mm Wide Sh 1................... .... ............

162039 Bushing, Nylatron .252id X .315 Od X .250 Lg .500 X 1................... .... ................

45 133365 Clamp, Head Tube 1.. ............. .. ................................................

46 000417 Screw, Cap Stl Sch 10-24 X 1.000 2.. ............. .. ..................................

604638 Screw, Cap Stl Sch 6-32 X .375 3................... .. ....................................

47 209342 Kit, Current Pick−Up (Units W/Bearing Block) 1.. ............. .. .........................

48 136135 Roll, Drive Vk Groove .023-1/16 Wire (Includes) 1.. ............. .. ......................

48 ♦183357 Kit, Drive Vk Groove .030 Wire (Part Of Wire Guide Kit 195 213) 1.. ........... .. ........

48 ♦183357 Kit, Drive Vk Groove .035 Wire (Part Of Wire Guide Kit 195 212) 1.. ........... .. ........

48 ♦183357 Kit, Drive Vk Groove .040 Wire (Part Of Wire Guide Kit 195 211) 1.. ........... .. ........

48 ♦183358 Kit, Drive Vk Groove .047 Wire (Part Of Wire Guide Kit 195 210) 1.. ........... .. ........

48 ♦183358 Kit, Drive Vk Groove .062 Wire (Part Of Wire Guide Kit 195 209) 1.. ........... .. ........

49 604612 Screw, Set Stl Sch 8-32 X .125 Cup Point 2.. ............. .... ..........................

50 114045 Screw, 6-32 X .500 Hexwhd Slt Stl Slffmg 3.. ............. .. ............................

51 602198 Washer, Lock .141 Id Stl Split 1.. ............. .. ......................................

52 134624 Bearing, Flg Nyl .140 Id X .187 Od X .375Flg X .031Thk 2.. ............. .. ...............

53 134623 Bearing, Idler Roll 1.. ............. .. .................................................

54 132852 Arm, Pressure 1.. ............. .. ....................................................

55 605798 Washer, Shldr Nyl .375 Od X .168 Id X .080 2.. ............. .. ..........................

56 133083 Spring, Tension Adj Drive Roll 1.. ............. .. ......................................

57 144860 Screw, Mach Stl Flh 8-32 X .437 1.. ............. .. ....................................

58 058968 Ring, Retainer E 2.. ............. .. ..................................................

59 135474 Pin, Hinge 1.. ............. .. .......................................................

60 155565 Screw, Thumb 1.. ............. .. ....................................................

134799 O-ring, .176 Id X .070 Cs (Used W/Thumbscrew) 1................... .. .....................

61 135126 Screw, Set Stl Sch 6-32 X .125 Cup Point 1.. ............. .. ............................

62 112896 Spring, Cprsn .240 Od X .020 Wire X .437 2.. ............. .. ...........................

63 135773 Knob, Thumb Tension Adjusting 8-32 1.. ............. .. ................................

64 143360 Screw, Mach Stl Rdh 8-32 X .500 1.. ............. .. ...................................

65 136679 Clamp, Strain Relief 1.. ............. .. ...............................................

66 132269 Screw, Mach Stl Rdhph 8-32 X .375 1.. ............. .. .................................

67 234971 Screw, Set 250−20x .31 Conept Sch Stl W/Nyl Patch (Air) 1.. ............. .. ..............

67 078753 Screw, Set 250−20x .31 Cup Pt Sch Stl Pln (Water) 1.. ............. .. ...................

68 005464 Screw, Set 250−20x .37 Ovl Pt Sch Stl Pln Nylok 1.. ............. .. .....................

69 058262 Cap, Valve 1.. ............. .. .......................................................

70 M1602 Ring, Valve Boot Retainer 1.. ............. .. ..........................................

71 164592 Trigger 1.. ............. .. ..........................................................

72 191121 Screw, Mach Stl Trh 6-32 X .250 2.. ............. .. ....................................

73 B2 230947 Motor, Gear Pm 24 VDC 420 RPM 10.2:1 Ratio W/Conn 1.. .... ..... .. ...............

74 235753 Ftg, Connection Power Weld 1.. ............. .. .......................................

75 220658 Kit, Handle Assembly (Pistol Guns) 2.. ............. .. .................................

76 M1460 O-Ring, .143 Id X .349 Od X .103 Cs, Buna-N 1.. ............. .. ........................

♦605107 Grease Minicap 1................. .. ...................................................

♦Optional

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-236297 Page 26

. Hardware i s common and

17

not available unless listed.

8

7

6

5

4

3

2

1

15

14

13

4

3

2

1

12

8

16

10

9

11

17

Ref. 800 434-G

Figure 9-2. Head Tube Assembly Of Pistol-Grip Gun

Item
No.

Part
No. Quantity

Figure 9-2. Head Tube Assembly Of Pistol-Grip Gun (Figure 9-1 Item 41)

Description

1 199613 Nozzle, Brass 5/8 In Orifice Tapered 1.. .............. .. .................................

2 Tip, Fastip (See Section 10) 1.. ........................ ........................................

3 227749 Diffuser, .281/.312 Od Collar Fastip 1/8 Rec Edge 1.. .............. .. .....................

4 232284 Insulator, Nozzle Collared Diffuser 1.. .............. .. ..................................

5 219794 Jacket, Outer Insulating 1.. .............. .. ...........................................

6 219795 Insulator, Barrel Pistol 1.. .............. .. .............................................

7 219796 Head Tube, Air Pistol (Brazed) 1.. .............. .. ......................................

8 134800 O-ring, .614 Id X .070cs 2.. .............. .. ...........................................

9 203675 Manifold, Water (15W & 30W Models) (Includes) 1.. .............. .. ......................

10 175946 O-ring, .614 Id X .070cs 2.. ............. .... ..........................................

11 135128 Screw, Cap Stl Sch 6-32 X 1.000 (15, 30W Models) 2.. ............. .. ...................

12 231532 Head Tube Assy, Water Cooled Pistol HD (15, 30W Models) (Includes) 1.. ............. .. ..

13 220209 Jacket, Outer Insulating 1.. ............. .... ..........................................

14 220216 Washer, Flat .594idx1.375odx.125T Black Vulc Fbr 1.. ............. .... ..................

15 220210 Head Tube, Water Pistol (Brazed) 1.. ............. .... .................................

16 180966 O-ring, .926 Id X .070 Cs 70 Duro Quadring 4.. ............. .... ........................

17 212156 Liner, Phos Bronze .030-1/16 Wire X 7.313 1.. ............. .. ...........................

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-236297 Page 27

SECTION 10 − PARTS LIST INCLUDING CONSUMABLES

Item

Number

1234 5

.030−1/16” WIRE

STANDARD

.030−1/16” WIRE

.035−1/16” WIRE

INSULATOR

.030−1/16” WIRE

(231 512)

(227 749)

(231 511)

COLLARED
INSULATOR

(#232 284)

TAPERED

INSULATOR

XR-A Spoolmatic

Barrel Assy

6.0” STRAIGHT
(#221 087)

XR-W

Barrel Assy

6.0” STRAIGHT
(#221 519)

Figure 10-1. Consumables Flowchart For XR-Edge And Pistol Guns

OM-236297 Page 28

Ref. 803 909-A / 803 932 / 803 933 / 803 934

Item

No.

Part

No.

Description

10-1. Consumables Flowchart

Table 10-1. Nozzles

1 ♦176238 Nozzle, Spot Flat (Requires Diffuser 209099, Used With Any... ......... ..

Heavy Duty FasTipt Contact Tip) 1.....................................

1 ♦176240 Nozzle, Spot Inside Corner (Requires Diffuser 209099, Used With Any... ......... ..

Heavy Duty FasTipt Contact Tip) 1.....................................

1 ♦176242 Nozzle, Spot Outside Corner (Requires Diffuser 209099, Used With Any... ......... ..

Heavy Duty FasTipt Contact Tip) 1.....................................

1 ♦199610 Nozzle, Screw On Brass 1/2 In. Orifice 1... ......... .. ................................

1 ♦199611 Nozzle, Screw On Brass 3/4 In. Orifice Straight 1... ......... .. .........................

1 ♦199612 Nozzle, Screw On Brass 3/4 In. Orifice Straight Heavy Duty 1... ......... .. ..............

1 ♦199613 Nozzle, Screw On Brass 5/8 In. Orifice 1... ......... .. ................................

1 ♦199614 Nozzle, Screw On Brass 5/8 In. Orifice Heavy Duty 1... ......... .. ......................

1 ♦199615 Nozzle, Screw On Copper 1/2 In. Orifice 1... ......... .. ...............................

1 ♦199616 Nozzle, Screw On Copper 3/4 In. Orifice 1... ......... .. ...............................

1 ♦199617 Nozzle, Screw On Copper 3/4 In. Orifice Heavy Duty 1... ......... .. ....................

1 198855 Nozzle, Screw On Copper 5/8 In. Orifice 1... .......... .. ...............................

1 199618 Nozzle, Screw On Copper 5/8 In. Orifice Heavy Duty 1... .......... .. ....................

1 ♦207313 Nozzle, Screw On Copper 5/8 In. Orifice 15/16 OD 1... ......... .. ......................

1 ♦209033 Nozzle, Slip On Copper 1/2 In. Orifice Tapered (Requires Diffuser 209031 Or ... ......... ..

209032 And Insulator 209047, Used With Any Tapered FasTipt Contact Tip) 1

1 ♦209034 Nozzle, Slip On Copper 3/8 In. Orifice Tapered (Requires Diffuser 209031 Or ... ......... ..

209032 And Insulator 209047, Used With Any Tapered FasTipt Contact Tip) 1

1 ♦209035 Nozzle, Screw On Copper 3/8 In. Orifice Tapered (Requires Diffuser 227 747, ... ......... ..

231 511 Or 231 512, Used With Any Tapered FasTipt Contact Tip) 1.......

1 ♦209036 Nozzle, Screw On Copper 1/2 In. Orifice Tapered (Requires Diffuser 227 747, ... ......... ..

231 511 Or 231 512, Used With Any Tapered FasTipt Contact Tip) 1.......

Quantity

Table 10-2. Heavy Duty FasTiptContact Tips*

2 ♦206185 .030 in. (0.8 mm) 1... ......... .. ...................................................

2 ♦206186 .035 in. (0.9 mm) 1... ......... .. ...................................................

2 ♦206187 .040 in. (1.0 mm) or .035 in (0.9 mm) Aluminum Wire 1... ......... .. ....................

2 206188 .045 in. (1.2 mm) 1... .......... .. ...................................................

2 ♦206189 .052 in. (1.3 mm) or 3/64 in (1.2 mm) Aluminum Wire 1... ......... .. ....................

2 206190 1/16 in. (1.6 mm) 1... .......... .. ...................................................

2 ♦206191 .068 in. (1.7 mm) or 1/16 in (1.6 mm) Aluminum Wire 1... ......... .. ....................

Table 10-3. Extra Heavy Duty FasTiptContact Tips*

2 ♦199605 .035 in. (0.9 mm) 1... ......... .. ...................................................

2 ♦199606 .040 in. (1.0 mm) or .035 in (0.9 mm) Aluminum Wire 1... ......... .. ....................

2 ♦198851 .045 in. (1.2 mm) 1... ......... .. ...................................................

2 ♦198852 .052 in. (1.3 mm) or 3/64 in (1.2 mm) Aluminum Wire 1... ......... .. ....................

2 ♦198853 1/16 in. (1.6 mm) 1... ......... .. ...................................................

2 ♦198854 .068 in. (1.7 mm) or 1/16 in (1.6 mm) Aluminum Wire 1... ......... .. ....................

Table 10-4. Tapered FasTipt Contact Tips*

2 ♦209025 .030 in. (0.8 mm) 1... ......... .. ...................................................

2 ♦209026 .035 in. (0.9 mm) 1... ......... .. ...................................................

2 ♦209027 .045 in. (1.2 mm) 1... ......... .. ...................................................

2 ♦209028 3/64 in. (1.2 mm) 1... ......... .. ...................................................

2 ♦209029 .052 in. (1.3 mm) 1... ......... .. ...................................................

2 ♦209030 1/16 in. (1.6 mm) 1... ......... .. ...................................................

OM-236297 Page 29

Item

No.

Part

No.

Description

10-1. Consumables Flowchart (Continued)

Table 10-5. Value Multi−Turn Contact Tips*

2 ♦071825 .030 in. (0.9 mm) 1... ......... .. ...................................................

2 ♦054202 .035 in. (0.9 mm) 1... ......... .. ...................................................

2 ♦054201 .045 in. (1.2 mm) 1... ......... .. ...................................................

2 ♦199593 .3/64 in. (1.2 mm) Aluminum Wire 1... ......... .. .....................................

2 ♦044006 .052 in. (1.3 mm) 1... ......... .. ...................................................

2 ♦047566 1/16 in. (1.6 mm) 1... ......... .. ...................................................

2 ♦202933 1/16 in. (1.6 mm) Aluminum Wire 1... ......... .. .....................................

Table 10-6. Gas Diffusers

3 ♦198857 1/8 in. Tip Recess − For Extra Heavy Duty FasTip Contact Tips 1... ......... .. ...........

3 ♦199623 Flush Tip − For Extra Heavy Duty FasTip Contact Tips 1... ......... .. ...................

3 ♦199621 1/8 in. Tip Recess − For Value Multi−turn Contact Tips 1... ......... .. ...................

3 ♦199622 Flush Tip − For Value Multi−Turn Contact Tips 1... ......... .. ..........................

3 227749 1/8 in. Tip Recess − For Heavy Duty FasTip Contact Tips... .......... ..

(Standard On All Guns) 1..............................................

3 ♦231511 1/4 in. Tip Recess − For Heavy Duty FasTip Contact Tips 1... ......... .. ................

3 ♦231512 Flush Tip − For Heavy Duty FasTip Contact Tips 1... ......... .. ........................

3 ♦209031 Slip On Recessed Diffuser (Requires Nozzle 209033 or 209034... ......... ..

and insulator 209047, Used With Any Tapered FasTip Contact Tip) 1........

3 ♦209032 Slip On Flush Diffuser (Requires Nozzle 209033 or 209034... ......... ..

and Insulator 209047, Used With Any Tapered FasTip Contact Tip) 1........

3 ♦209099 Spot Diffuser (Requires Spot Nozzle 176238 or176240 or 176242) 1... ......... .. ........

Quantity

Table 10-7. Insulators

4 232284 Insulator, Nozzle Collared Diffuser 1... .......... .. .....................................

4 198856 Insulator, Rubber 1... .......... .. ...................................................

4 209047 Insulator, Teflon (Required When Using Diffuser 209031 Or 209032... .......... ..

With Nozzle 209033 Or 209034) 1......................................

Table 10-8. Barrel Assemblies

5 221087 Barrel Assy, Air Cooled Pistol 1... .......... .. .........................................

5 221519 Barrel Assy, Water Cooled Pistol 1... .......... .. ......................................

Table 10-9. Head Tube Assemblies

231523 Kit, Head Tube Assy Air Cooled Pistol 1................ .. .................................

231524 Kit, Head Tube Assy Water Cooled Pistol 1................ .. ..............................

♦OPTIONAL
*All contact tips are packaged in bags of 25.
BE SURE TO PROVIDE MODEL WHEN ORDERING REPLACEMENT PARTS.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model is required when ordering parts from your local distributor.

OM-236297 Page 30

Warranty Questions?

Call
1-800-4-A-MILLER
for your local
Miller distributor.

Y our distributor also gives
you ...

Service

Y ou always get the fast,
reliable response you
need. Most replacement
parts can be in your
hands in 24 hours.

Support

Need fast answers to the
tough welding questions?
Contact your distributor.
The expertise of the
distributor and Miller is
there to help you, every
step of the way.

Effective January 1, 2016

(Equipment with a serial number preface of MG or newer)

This limited warranty supersedes all previous Miller warranties and is exclusive with no other

LIMITED W ARRANTY − Subject to the terms and conditions below,
Miller Electric Mfg. Co., Appleton, Wisconsin, warrants to its original
retail purchaser that new Miller equipment sold after the effective
date of this limited warranty is free of defects in material and
workmanship at the time it is shipped by Miller . THIS W ARRANTY IS
EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS
OR IMPLIED, INCLUDING THE WARRANTIES OF
MERCHANTABILITY AND FITNE S S .

Within the warranty periods listed below, Miller will repair or replace
any warranted parts or components that fail due to such defects in
material or workmanship. Miller must be notified in writing within
thirty (30) days of such defect or failure, at which time Miller will
provide instructions on the warranty claim procedures to be
followed. If notification is submitted as an online warranty claim, the
claim must include a detailed description of the fault and the
troubleshooting steps taken to identify failed components and the
cause of their failure.

Miller shall honor warranty claims on warranted equipment listed
below in the event of such a failure within the warranty time periods.
All warranty time periods start on the delivery date of the equipment
to the original end-user purchaser, and not to exceed twelve months
after the equipment is shipped to a North American distributor or
eighteen months after the equipment is shipped to an International
distributor.

1. 5 Years Parts — 3 Years Labor
* Original Main Power Rectifiers Only to Include SCRs,

Diodes, and Discrete Rectifier Modules

2. 3 Years — Parts and Labor
* Auto-Darkening Helmet Lenses (Except Classic

Series) (No Labor)

* Engine Driven Welder/Generators

(NOTE: Engines are Warranted Separately by the
Engine Manufacturer.)

* Inverter Power Sources (Unless Otherwise Stated)
* Plasma Arc Cutting Power Sources
* Process Controllers
* Semi-Automatic and Automatic Wire Feeders
* Transformer/Rectifier Power Sources

3. 2 Years — Parts and Labor
* Auto-Darkening Helmet Lenses − Classic Series Only

(No Labor)

* Fume Extractors − Capture 5, Filtair 400 and Industrial

Collector Series

4. 1 Year — Parts and Labor Unless Specified
* Automatic Motion Devices
* CoolBelt and CoolBand Blower Unit (No Labor)
* Desiccant Air Dryer System
* External Monitoring Equipment and Sensors
* Field Options

(NOTE: Field options are covered for the remaining
warranty period of the product they are installed in,
or for a minimum of one year — whichever is
greater.)

* RFCS Foot Controls (Except RFCS-RJ45)
* Fume Extractors − Filtair 130, MWX and SWX Series
* HF Units
* ICE/XT Plasma Cutting Torches (No Labor)
* Induction Heating Power Sources, Coolers

(NOTE: Digital Recorders are Warranted Separately
by the Manufacturer.)

* LiveArc Welding Performance Management System
* Load Banks
* Motor-Driven Guns (except Spoolmate Spoolguns)
* PAPR Blower Unit (No Labor)
* Positioners and Controllers
* Racks
* Running Gear/Trailers
* Spot Welders
* Subarc Wire Drive Assemblies
* Water Coolant Systems
* TIG Torches (No Labor)
* Wireless Remote Foot/Hand Controls and Receivers
* Work Stations/Weld Tables (No Labor)

guarantees or warranties expressed or implied.

5. 6 Months — Parts
* Batteries
* Bernard Guns (No Labor)
* Tregaskiss Guns (No Labor)

6. 90 Days — Parts
* Accessory (Kits)
* Canvas Covers
* Induction Heating Coils and Blankets, Cables, and

Non-Electronic Controls
* M-Guns
* MIG Guns and Subarc (SAW) Torches
* Remote Controls and RFCS-RJ45
* Replacement Parts (No labor)
* Roughneck Guns
* Spoolmate Spoolguns

Miller’s True Blue® Limited Warranty shall not apply to:

1. Consumable components; such as contact tips,

cutting nozzles, contactors, brushes, relays, work
station table tops and welding curtains, or parts that
fail due to normal wear. (Exception: brushes and
relays are covered on all engine-driven products.)

2. Items furnished by Miller, but manufactured by others,
such as engines or trade accessories. These items are
covered by the manufacturer’s warranty, if any.

3. Equipment that has been modified by any party other than
Miller, or equipment that has been improperly installed,
improperly operated or misused based upon industry
standards, or equipment which has not had reasonable
and necessary maintenance, or equipment which has
been used for operation outside of the specifications for
the equipment.

MILLER PRODUCTS ARE INTENDED FOR PURCHASE AND
USE BY COMMERCIAL/INDUSTRIAL USERS AND PERSONS
TRAINED AND EXPERIENCED IN THE USE AND
MAINTENANCE OF WELDING EQUIPMENT.

In the event of a warranty claim covered by this warranty, the
exclusive remedies shall be, at Miller’s option: (1) repair; or (2)
replacement; or, where authorized in writing by Miller in appropriate
cases, (3) the reasonable cost of repair or replacement at an
authorized Miller service station; or (4) payment of or credit for the
purchase price (less reasonable depreciation based upon actual
use) upon return of the goods at customer’s risk and expense.
Miller’s option of repair or replacement will be F.O.B., Factory at
Appleton, Wisconsin, or F.O.B. at a Miller authorized service facility
as determined by Miller. Therefore no compensation or
reimbursement for transportation costs of any kind will be allowed.

TO THE EXTENT PERMITTED BY LAW, THE REMEDIES
PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE
REMEDIES. IN NO EVENT SHALL MILLER BE LIABLE FOR
DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR
CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF PROFIT),
WHETHER BASED ON CONTRACT, TORT OR ANY OTHER
LEGAL THEORY.

ANY EXPRESS WARRANTY NOT PROVIDED HEREIN AND ANY
IMPLIED WARRANTY, GUARANTY OR REPRESENTATION AS
TO PERFORMANCE, AND ANY REMEDY FOR BREACH OF
CONTRACT TORT OR ANY OTHER LEGAL THEORY WHICH,
BUT FOR THIS PROVISION, MIGHT ARISE BY IMPLICATION,
OPERATION OF LAW, CUSTOM OF TRADE OR COURSE OF
DEALING, INCLUDING ANY IMPLIED WARRANTY OF
MERCHANTABILITY OR FITNESS FOR PARTICULAR
PURPOSE, WITH RESPECT TO ANY AND ALL EQUIPMENT
FURNISHED BY MILLER IS EXCLUDED AND DISCLAIMED BY
MILLER.

Some states in the U.S.A. do not allow limitations of how long an
implied warranty lasts, or the exclusion of incidental, indirect,
special or consequential damages, so the above limitation or
exclusion may not apply to you. This warranty provides specific
legal rights, and other rights may be available, but may vary from
state to state.

In Canada, legislation in some provinces provides for certain
additional warranties or remed ie s ot he r t h an as st a te d h e re in , and to
the extent that they may not be waived, the limitations and
exclusions set out above may not apply. This Limited Warranty
provides specific legal rights, and other rights may be available, but
may vary from province to province.

miller_warr 2016-01

Owner’s Record

Please complete and retain with your personal records.

Model Name Serial/Style Number

Purchase Date (Date which equipment was delivered to original customer.)

Distributor

Address

City

State Zip

For Service

Contact a DISTRIBUTOR or SERVICE AGENCY near you.

Always provide Model Name and Serial/Style Number.

Contact your Distributor for:

Welding Supplies and Consumables
Options and Accessories
Personal Safety Equipment
Service and Repair
Replacement Parts
Training (Schools, Videos, Books)
Technical Manuals (Servicing Information

and Parts)
Circuit Diagrams
Welding Process Handbooks

To locate a Distributor or Service Agency visit
www.millerwelds.com or call 1-800-4-A-Miller

Miller Electric Mfg. Co.

An Ill inoi s Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA

International Headquarters− USA

USA Phone: [phone] Auto-Attended
USA & Canada FAX: [phone]
International FAX: [phone]

For International Locations Visit

www.MillerWelds.com

Contact the Delivering Carrier to:

ORIGINAL INSTRUCTIONS − PRINTED IN USA © 2016 Miller Electric Mfg. Co. 2016−01

File a claim for loss or damage during
shipment.

For assistance in filing or settling claims, contact
your distributor and/or equipment manufacturer’s
Transportation Department.