Miller XMC 4000 User Manual

OM-221 694B

2006−07

Processes

Multiprocess Welding

Description

Arc Welding Power Source

R

XMC 4000

400 Volts

From Miller to You

Thank you and congratulations on choosing Miller. Now you can get the
job done and get it done right. We know you don’t have time to do it any
other way.

That’s why when Niels Miller first started building arc welders in 1929,
he made sure his products offered long-lasting value and superior quality.
Like you, his customers couldn’t afford anything less. Miller products had
to be more than the best they could be. They had to be the best you could
buy.

Today, the people that build and sell Miller products continue the
tradition. They’re just as committed to providing equipment and service
that meets the high standards of quality and value established in 1929.

This Owner’s Manual is designed to help you get the most out of your
Miller products. Please take time to read the Safety precautions. They will
help you protect yourself against potential hazards on the worksite. We’ve
made installation and operation quick and easy. With Miller you can
count on years of reliable service with proper maintenance. And if for
some reason the unit needs repair, there’s a Troubleshooting section that
will help you figure out what the problem is. The parts list will then help
you to decide which exact part you may need to fix the problem.
Warranty and service information for your particular model are also
provided.

Working as hard as you do

− every power source from
Miller is backed by the most
hassle-free warranty in the
business.

Miller Electric manufactures a full line of
welders and welding related equipment. For
information on other quality Miller products, contact your local Miller
distributor to receive the latest full line catalog or individual catalog sheets.

INDICE

SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1. Symbol Usage 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-2. Arc Welding Hazards 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-3. Additional Symbols For Installation, Operation, And Maintenance 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-4. California Proposition 65 Warnings 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-5. Principal Safety Standards 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-6. EMF Information 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 2 − DEFINITIONS 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-1. Manufacturer’s Warning Label Definitions 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-2. Manufacturer’s Rating Labels 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3. Symbols And Definitions 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 3 − INSTALLATION 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-1. Specifications 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-2. Duty Cycle And Overheating 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-3. Volt-Ampere Curves 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-4. Selecting A Location 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-5. Weld Output Terminals And Selecting Cable Sizes 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-6. Remote 7 Receptacle Information 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-7. Circuit Breakers 13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-8. Filling Coolant Tank 13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-9. Electrical Service Guide 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-10. Connecting Input Power 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 4 − OPERATION 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-1. Front Panel Controls 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2. Switching On the Unit and Recalling Factory Parameters 16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-3. Welding Process Selection 16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-4. Wire Type Selection In Synergic MIG Or Synergic Pulsed MIG Welding 17 . . . . . . . . . . . . . . . . . . . . . . . .

4-5. Wire Diameter Selection In Synergic MIG Or Synergic Pulsed MIG Welding 17 . . . . . . . . . . . . . . . . . . . .

4-6. Trigger Mode Selection 18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-7. Inductance, Material Thickness, And Gas Selection In Manual MIG, Synergic MIG, And Synergic Pulsed

MIG 19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-8. Jog And Purge Selection 19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-9. Setting And Using Weld Parameters From Memory 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-10. Setup Push Button And Advanced Programming 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-11. Preparing Unit For MIG Welding 21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-12. Selecting Manual MIG Welding 21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-13. Manual MIG Welding Advanced Settings 22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-14. Preparing Unit For Synergic MIG Welding 22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-15. Synergic MIG Welding Advanced Settings 23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-16. Preparing Unit For Synergic Pulsed MIG Welding 24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-17. Synergic Pulsed MIG Welding Advanced Settings 25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-18. Preparing Unit For TIG Welding 26 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-19. TIG Welding Advanced Settings 26 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-20. TIG Lift-Arc Welding 27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-21. Preparing Unit For Stick Welding 27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-22. Stick Welding Advanced Settings 27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 5 − MAINTENANCE & TROUBLESHOOTING 28 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-1. Routine Maintenance 28 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-2. Blowing Out Inside Of Unit 28 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-3. Circuit Breakers CB7 And CB10 29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-4. Troubleshooting 30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-5. Help Displays 31 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 6 − ELECTRICAL DIAGRAM 33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 7 − PARTS LIST 34 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GARANZIA

. . . .

Declaration of Conformity for

European Community (CE) Products

NOTE

Manufacturer: European Contact:

ITW Welding Products Italy S.r.l. Mr. Danilo Fedolfi,
Via Privata Iseo 6/E Managing Director
20098 San Giuliano ITW Welding Products Italy S.r.l.
Milanese, Italy Via Privata Iseo 6/E
Phone: [phone] San Giuliano

European Contact Signature:

Declares that this product: XMCR 4000

This information is provided for units with CE certification (see rating label on unit).

Milanese, Italy
Phone: [phone]
Fax: [phone]

conforms to the following Directives and Standards:

Electromagnetic compatibility Directives: 89/336/EEC, 92/31/EEC

Low Voltage Directive: 73/23/EEC

Machinery Directives: 89/392/EEC

and their amendments 91/368/EEC, 93/C 133/04, 93/68/EEC

Electromagnetic compatibility (EMC) Product standard for arc welding equipment:

EN50199: Augusst1995

Safety Requirements for Arc Welding Equipment part 1: EN 60974-1: 1990

Degrees of Protection provided by Enclosures (IP code): IEC 529: 1989

Insulation coordination for equipment within low-voltage systems:

Part 1: Principles, requirements and tests: IEC 664-1: 1992

Directives

Standards

The product technical file is maintained by the responsible Business Unit(s) located at the manufacturing facility.

dec_stat_Milan_6/05

SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING

Y Warning: Protect yourself and others from injury — read and follow these precautions.

1-1. Symbol Usage

Means Warning! Watch Out! There are possible hazards
with this procedure! The possible hazards are shown in
the adjoining symbols.

som _3/05

Y Marks a special safety message.

. Means “Note”; not safety related.

1-2. Arc Welding Hazards

Y The symbols shown below are used throughout this manual to

call attention to and identify possible hazards. When you see
the symbol, watch out, and follow the related instructions to
avoid the hazard. The safety information given below is only
a summary of the more complete safety information found in
the Safety Standards listed in Section 1-5. Read and follow all
Safety Standards.

Y Only qualified persons should install, operate, maintain, and

repair this unit.

Y During operation, keep everybody, especially children, away.

ELECTRIC SHOCK can kill.

Touching live electrical parts can cause fatal shocks
or severe burns. The electrode and work circuit is
electrically live whenever the output is on. The input

live when power is on. In semiautomatic or automatic wire welding, the
wire, wire reel, drive roll housing, and all metal parts touching the
welding wire are electrically live. Incorrectly installed or improperly
grounded equipment is a hazard.

D Do not touch live electrical parts.
D Wear dry, hole-free insulating gloves and body protection.
D Insulate yourself from work and ground using dry insulating mats

or covers big enough to prevent any physical contact with the work
or ground.

D Do not use AC output in damp areas, if movement is confined, or if

there is a danger of falling.

D Use AC output ONLY if required for the welding process.
D If AC output is required, use remote output control if present on

unit.

D Additional safety precautions are required when any of the follow-

ing electrically hazardous conditions are present: in damp
locations or while wearing wet clothing; on metal structures such
as floors, gratings, or scaffolds; when in cramped positions such
as sitting, kneeling, or lying; or when there is a high risk of unavoid­able or accidental contact with the workpiece or ground. For these
conditions, use the following equipment in order presented: 1) a
semiautomatic DC constant voltage (wire) welder, 2) a DC manual
(stick) welder, or 3) an AC welder with reduced open-circuit volt­age. In most situations, use of a DC, constant voltage wire welder
is recommended. And, do not work alone!

D Disconnect input power or stop engine before installing or

servicing this equipment. Lockout/tagout input power according to
OSHA 29 CFR 1910.147 (see Safety Standards).

D Properly install and ground this equipment according to its

Owner’s Manual and national, state, and local codes.

D Always verify the supply ground − check and be sure that input

power cord ground wire is properly connected to ground terminal in
disconnect box or that cord plug is connected to a properly
grounded receptacle outlet.

D When making input connections, attach proper grounding conduc-

tor first − double-check connections.

D Frequently inspect input power cord for damage or bare wiring −

replace cord immediately if damaged − bare wiring can kill.

power circuit and machine internal circuits are also

This group of symbols means Warning! Watch Out! possible
ELECTRIC SHOCK, MOVING PARTS, and HOT PARTS hazards.
Consult symbols and related instructions below for necessary actions
to avoid the hazards.

D Turn off all equipment when not in use.
D Do not use worn, damaged, undersized, or poorly spliced cables.
D Do not drape cables over your body.
D If earth grounding of the workpiece is required, ground it directly

with a separate cable.

D Do not touch electrode if you are in contact with the work, ground,

or another electrode from a different machine.

D Do not touch electrode holders connected to two welding ma-

chines at the same time since double open-circuit voltage will be
present.

D Use only well-maintained equipment. Repair or replace damaged

parts at once. Maintain unit according to manual.

D Wear a safety harness if working above floor level.
D Keep all panels and covers securely in place.
D Clamp work cable with good metal-to-metal contact to workpiece

or worktable as near the weld as practical.

D Insulate work clamp when not connected to workpiece to prevent

contact with any metal object.

D Do not connect more than one electrode or work cable to any

single weld output terminal.

SIGNIFICANT DC VOLTAGE exists in inverter-type
welding power sources after removal of input
power.

D Turn Off inverter, disconnect input power, and discharge input

capacitors according to instructions in Maintenance Section
before touching any parts.

FUMES AND GASES can be hazardous.

Welding produces fumes and gases. Breathing
these fumes and gases can be hazardous to your
health.

D Keep your head out of the fumes. Do not breathe the fumes.
D If inside, ventilate the area and/or use local forced ventilation at the

arc to remove welding fumes and gases.

D If ventilation is poor, wear an approved air-supplied respirator.
D Read and understand the Material Safety Data Sheets (MSDSs)

and the manufacturer’s instructions for metals, consumables,
coatings, cleaners, and degreasers.

D Work in a confined space only if it is well ventilated, or while

wearing an air-supplied respirator. Always have a trained watch­person nearby. Welding fumes and gases can displace air and
lower the oxygen level causing injury or death. Be sure the breath­ing air is safe.

D Do not weld in locations near degreasing, cleaning, or spraying op-

erations. The heat and rays of the arc can react with vapors to form
highly toxic and irritating gases.

D Do not weld on coated metals, such as galvanized, lead, or

cadmium plated steel, unless the coating is removed from the weld
area, the area is well ventilated, and while wearing an air-supplied
respirator. The coatings and any metals containing these elements
can give off toxic fumes if welded.

OM-221 694 Page 1

ARC RAYS can burn eyes and skin.

BUILDUP OF GAS can injure or kill.

Arc rays from the welding process produce intense
visible and invisible (ultraviolet and infrared) rays
that can burn eyes and skin. Sparks fly off from the
weld.

D Wear an approved welding helmet fitted with a proper shade of fil-

ter lenses to protect your face and eyes when welding or watching
(see ANSI Z49.1 and Z87.1 listed in Safety Standards).

D Wear approved safety glasses with side shields under your

helmet.

D Use protective screens or barriers to protect others from flash,

glare and sparks; warn others not to watch the arc.

D Wear protective clothing made from durable, flame-resistant mate-

rial (leather, heavy cotton, or wool) and foot protection.

WELDING can cause fire or explosion.

Welding on closed containers, such as tanks,
drums, or pipes, can cause them to blow up. Sparks
can fly off from the welding arc. The flying sparks, hot

burns. Accidental contact of electrode to metal objects can cause
sparks, explosion, overheating, or fire. Check and be sure the area is
safe before doing any welding.

D Remove all flammables within 35 ft (10.7 m) of the welding arc. If

this is not possible, tightly cover them with approved covers.

D Do not weld where flying sparks can strike flammable material.
D Protect yourself and others from flying sparks and hot metal.
D Be alert that welding sparks and hot materials from welding can

easily go through small cracks and openings to adjacent areas.

D Watch for fire, and keep a fire extinguisher nearby.
D Be aware that welding on a ceiling, floor, bulkhead, or partition can

cause fire on the hidden side.

D Do not weld on closed containers such as tanks, drums, or pipes,

unless they are properly prepared according to AWS F4.1 (see
Safety Standards).

D Connect work cable to the work as close to the welding area as

practical to prevent welding current from traveling long, possibly
unknown paths and causing electric shock, sparks, and fire
hazards.

D Do not use welder to thaw frozen pipes.
D Remove stick electrode from holder or cut off welding wire at

contact tip when not in use.

D Wear oil-free protective garments such as leather gloves, heavy

shirt, cuffless trousers, high shoes, and a cap.

D Remove any combustibles, such as a butane lighter or matches,

from your person before doing any welding.

D Follow requirements in OSHA 1910.252 (a) (2) (iv) and NFPA 51B

for hot work and have a fire watcher and extinguisher nearby.

workpiece, and hot equipment can cause fires and

FLYING METAL can injure eyes.

D Welding, chipping, wire brushing, and grinding

cause sparks and flying metal. As welds cool,
they can throw off slag.

D Wear approved safety glasses with side

shields even under your welding helmet.

D Shut off shielding gas supply when not in use.
D Always ventilate confined spaces or use

approved air-supplied respirator.

HOT PARTS can cause severe burns.

D Do not touch hot parts bare handed.
D Allow cooling period before working on gun or

torch.

D To handle hot parts, use proper tools and/or

wear heavy, insulated welding gloves and
clothing to prevent burns.

MAGNETIC FIELDS can affect pacemakers.

D Pacemaker wearers keep away.
D Wearers should consult their doctor before

going near arc welding, gouging, or spot
welding operations.

NOISE can damage hearing.

Noise from some processes or equipment can
damage hearing.

D Wear approved ear protection if noise level is

high.

CYLINDERS can explode if damaged.

Shielding gas cylinders contain gas under high
pressure. If damaged, a cylinder can explode. Since
gas cylinders are normally part of the welding
process, be sure to treat them carefully.

D Protect compressed gas cylinders from excessive heat, mechani-

cal shocks, physical damage, slag, open flames, sparks, and arcs.

D Install cylinders in an upright position by securing to a stationary

support or cylinder rack to prevent falling or tipping.

D Keep cylinders away from any welding or other electrical circuits.
D Never drape a welding torch over a gas cylinder.
D Never allow a welding electrode to touch any cylinder.
D Never weld on a pressurized cylinder − explosion will result.
D Use only correct shielding gas cylinders, regulators, hoses, and fit-

tings designed for the specific application; maintain them and
associated parts in good condition.

D Turn face away from valve outlet when opening cylinder valve.
D Keep protective cap in place over valve except when cylinder is in

use or connected for use.

D Use the right equipment, correct procedures, and sufficient num-

ber of persons to lift and move cylinders.

D Read and follow instructions on compressed gas cylinders,

associated equipment, and Compressed Gas Association (CGA)
publication P-1 listed in Safety Standards.

OM-221 694 Page 2

1-3. Additional Symbols For Installation, Operation, And Maintenance

FIRE OR EXPLOSION hazard.

D Do not install or place unit on, over, or near

combustible surfaces.

D Do not install unit near flammables.

D Do not overload building wiring − be sure power supply system is

properly sized, rated, and protected to handle this unit.

FALLING UNIT can cause injury.

D Use lifting eye to lift unit only, NOT running

gear, gas cylinders, or any other accessories.

D Use equipment of adequate capacity to lift and

support unit.

D If using lift forks to move unit, be sure forks are

long enough to extend beyond opposite side of
unit.

OVERUSE can cause OVERHEATING

D Allow cooling period; follow rated duty cycle.
D Reduce current or reduce duty cycle before

starting to weld again.

D Do not block or filter airflow to unit.

STATIC (ESD) can damage PC boards.

D Put on grounded wrist strap BEFORE handling

boards or parts.

D Use proper static-proof bags and boxes to

store, move, or ship PC boards.

MOVING PARTS can cause injury.

D Keep away from moving parts such as fans.
D Keep all doors, panels, covers, and guards

closed and securely in place.

D Have only qualified persons remove doors,

panels, covers, or guards for maintenance as
necessary.

D Reinstall doors, panels, covers, or guards

when maintenance is finished and before re­connecting input power.

READ INSTRUCTIONS.

D Read Owner’s Manual before using or servic-

ing unit.

D Use only genuine Miller/Hobart replacement

parts.

H.F. RADIATION can cause interference.

D High-frequency (H.F.) can interfere with radio

navigation, safety services, computers, and
communications equipment.

D Have only qualified persons familiar with

electronic equipment perform this installation.

D The user is responsible for having a qualified electrician prompt-

ly correct any interference problem resulting from the installa­tion.

D If notified by the FCC about interference, stop using the

equipment at once.

D Have the installation regularly checked and maintained.
D Keep high-frequency source doors and panels tightly shut, keep

spark gaps at correct setting, and use grounding and shielding to
minimize the possibility of interference.

MOVING PARTS can cause injury.

D Keep away from moving parts.
D Keep away from pinch points such as drive

rolls.

WELDING WIRE can cause injury.

D Do not press gun trigger until instructed to do

so.

D Do not point gun toward any part of the body,

other people, or any metal when threading
welding wire.

1-4. California Proposition 65 Warnings

Y Welding or cutting equipment produces fumes or gases which

contain chemicals known to the State of California to cause
birth defects and, in some cases, cancer. (California Health &
Safety Code Section 25249.5 et seq.)

Y Battery posts, terminals and related accessories contain lead

and lead compounds, chemicals known to the State of
California to cause cancer and birth defects or other
reproductive harm. Wash hands after handling.

ARC WELDING can cause interference.

D Electromagnetic energy can interfere with

sensitive electronic equipment such as
computers and computer-driven equipment
such as robots.

D Be sure all equipment in the welding area is

electromagnetically compatible.

D To reduce possible interference, keep weld cables as short as

possible, close together, and down low, such as on the floor.

D Locate welding operation 100 meters from any sensitive elec-

tronic equipment.

D Be sure this welding machine is installed and grounded

according to this manual.

D If interference still occurs, the user must take extra measures

such as moving the welding machine, using shielded cables,
using line filters, or shielding the work area.

For Gasoline Engines:
Y Engine exhaust contains chemicals known to the State of

California to cause cancer, birth defects, or other reproductive
harm.

For Diesel Engines:
Y Diesel engine exhaust and some of its constituents are known

to the State of California to cause cancer, birth defects, and
other reproductive harm.

OM-221 694 Page 3

1-5. Principal Safety Standards

Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,
from Global Engineering Documents (phone: [phone], website:
www.global.ihs.com).

Recommended Safe Practices for the Preparation for Welding and Cut­ting of Containers and Piping, American Welding Society Standard

AWS F4.1 from Global Engineering Documents (phone:
1-877-413-5184, website: www.global.ihs.com).

National Electrical Code, NFPA Standard 70, from National Fire Protec­tion Association, P.O. Box 9101, 1 Battery March Park, Quincy, MA
02269−9101 (phone: 617−770−3000, website: www.nfpa.org).

Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1,
from Compressed Gas Association, 1735 Jefferson Davis Highway,
Suite 1004, Arlington, VA 22202−4102 (phone: 703−412−0900, web­site: www.cganet.com).

Code for Safety in Welding and Cutting, CSA Standard W117.2, from
Canadian Standards Association, Standards Sales, 178 Rexdale

1-6. EMF Information

Considerations About Welding And The Effects Of Low Frequency
Electric And Magnetic Fields

Welding current, as it flows through welding cables, will cause electro­magnetic fields. There has been and still is some concern about such
fields. However, after examining more than 500 studies spanning 17
years of research, a special blue ribbon committee of the National
Research Council concluded that: “The body of evidence, in the
committee’s judgment, has not demonstrated that exposure to power­frequency electric and magnetic fields is a human-health hazard.”
However, studies are still going forth and evidence continues to be
examined. Until the final conclusions of the research are reached, you
may wish to minimize your exposure to electromagnetic fields when
welding or cutting.

To reduce magnetic fields in the workplace, use the following
procedures:

Boulevard, Rexdale, Ontario, Canada M9W 1R3 (phone:
800−463−6727 or in Toronto 416−747−4044, website: www.csa−in-
ternational.org).

Practice For Occupational And Educational Eye And Face Protection,

ANSI Standard Z87.1, from American National Standards Institute, 11
West 42nd Street, New York, NY 10036−8002 (phone: 212−642−4900,
website: www.ansi.org).

Standard for Fire Prevention During Welding, Cutting, and Other Hot
Work, NFPA Standard 51B, from National Fire Protection Association,

P.O. Box 9101, 1 Battery March Park, Quincy, MA 02269−9101 (phone:
617−770−3000, website: www.nfpa.org).

OSHA, Occupational Safety and Health Standards for General Indus­try, Title 29, Code of Federal Regulations (CFR), Part 1910, Subpart Q,
and Part 1926, Subpart J, from U.S. Government Printing Office, Super­intendent of Documents, P.O. Box 371954, Pittsburgh, PA 15250 (there
are 10 Regional Offices−−phone for Region 5, Chicago, is
312−353−2220, website: www.osha.gov).

1. Keep cables close together by twisting or taping them.

2. Arrange cables to one side and away from the operator.

3. Do not coil or drape cables around your body.

4. Keep welding power source and cables as far away from opera­tor as practical.

5. Connect work clamp to workpiece as close to the weld as possi­ble.

About Pacemakers:

Pacemaker wearers consult your doctor before welding or going near
welding operations. If cleared by your doctor, then following the above
procedures is recommended.

OM-221 694 Page 4

SECTION 2 − DEFINITIONS

2-1. Manufacturer’s Warning Label Definitions

Warning! Watch Out! There are possible
hazards as shown by the symbols.

1 Electric shock can kill.

1.1 Wear dry insulating gloves. Do not
touch electrode with bare hand. Do
not wear wet or damaged gloves.

1.2 Protect yourself from electric shock
by insulating yourself from work and
ground.

1.3 Disconnect input plug or power
before working on machine.

2 Breathing welding fumes can be

hazardous to your health.

2.1 Keep your head out of the fumes.

2.2 Use forced ventilation or local
exhaust to remove the fumes.

2.3 Use ventilating fan to remove fumes.

3 Welding sparks can cause explosion

or fire.

3.1 Keep flammables away from welding.
Do not weld near flammables.

3.2 Welding sparks can cause fires.
Have a fire extinguisher nearby, and
have a watchperson ready to use it.

3.3 Do not weld on drums or any closed
containers.

4 Arc rays can burn eyes and injure

skin.

4.1 Wear hat and safety glasses. Use
ear protection and button shirt collar.
Use welding helmet with correct
shade of filter. Wear complete body
protection.

5 Become trained and read the

instructions before working on the
machine or welding.

6 Do not remove or paint over (cover)

the label.

2 3

1

1 Warning! Watch Out! There

are possible hazards as

shown by the symbols.
2 Drive rolls can injure fingers
3 Welding wire and drive parts

are at welding voltage during

operation − keep hands and

metal objects away.

OM-221 694 Page 5

1

2

3

45

V

V

A

6 7

A Warning! Watch Out! There are possible
hazards as shown by the symbols.

1 Electric shock from wiring can kill.

2 Disconnect input plug or power before

working on machine.

3 Hazardous voltage remains on input

capacitors after power is turned off. Do

AB C D

> 60 s

8

not touch fully charged capacitors.

4 Always wait 60 seconds after power is

turned off before working on unit, OR

5 Check input capacitor voltage, and be

sure it is near 0 before touching any
parts.

6 When power is applied failed parts can

V

S-185 836

9

explode or cause other parts to
explode.

7 Flying pieces of parts can cause injury.

Always wear a face shield when
servicing unit.

8 Always wear long sleeves and button

your collar when servicing unit.

9 After taking proper precautions as

shown, connect power to unit.

A Warning! Watch Out! There are
possible hazards as shown by the
symbols.

B Electric shock from wiring can
kill.

C Disconnect input plug or power
before working on machine.

D Read the Owner’s Manual
before working on this machine.

1 Consult rating label for input

power requirements, and

check power available at the

job site − they must match.
2 Read Owner’s Manual and

inside labels for connection

points and procedures.
3 Not Applicable
4 Having a loop of extra length,

connect grounding conductor

first.
5 Not Applicable

OM-221 694 Page 6

Do not discard this product with
general waste.

Reuse or recycle Waste Electrical
and Electronic Equipment (WEEE)
by disposing at a designated collec­tion facility.

Contact your local recycling office
or your local distributor for further
information.

21 3

100 h. std.

4

5

=

6

1 Warning! Watch Out! There are

possible hazards as shown by the
symbols.

2 Disconnect input plug or power before

working on machine.

1

3 Wear approved safety glasses with

side shields while working on the unit.

4 Plugged filter or hoses can cause

overheating to the power source and
torch.

1

7

(B) 050024004

207 290

5 Every 100 hours, check and clean filter

and check condition of hoses.
6 Read Owner’s Manual.
7 Use coolant suggested by

manufacturer.

1 Warning! Watch Out! There

are possible hazards as
shown by the symbols.

2 Falling unit can cause injury.

Do not move or operate unit
where it could tip.

3 Cylinders can expolde if

damaged. Protect
compressed gas cylinders
from excessive heat,
mechanical shock, slag, open
flames, sparks, and arcs.

23

1

2

S-176 106

1 Warning! Watch Out! There

are possible hazards as
shown by the symbols.

2 Moving parts can cause injury.

Keep away from moving parts
such as fans.

OM-221 694 Page 7

2-2. Manufacturer’s Rating Labels

2-3. Symbols And Definitions

A

U
U

1

2

Amperage

Remote On Off

Line connection Three Phase

Constant Voltage

Constant Current Inductance Increase

Three Phase Static

Frequency Con-

verter-

Transformer-

Rectifier

Primary Voltage

Conventional
Load Voltage

I

1max

I

2

Gas Tungsten Arc

Welding

Gas Metal Arc

Welding (GMAW)

Rated Maximum

Supply Current

Rated Welding

Current

I

X

1eff

Alternating

Current (AC)

Direct Current

(DC)

Lift-Arc Operation

(GTAW)

Shielded Metal Arc

Welding (SMAW)

Maximum Effective

Supply Current

Duty Cycle

V

%

Voltage

Protective Earth

(Ground)

Recycle or dispose

of used coolant in

an environmentally

safe way

Percent

U

0

OM-221 694 Page 8

Rated No Load

Voltage (Average)

Pulsed

IP

Hz

Degree Of
Protection

Hertz

Circuit Breaker

3-1. Specifications

Output

Range

Range

Vol

DC

SECTION 3 − INSTALLATION

Rated Welding

Output

300 A @

32 Volts DC,

60% Duty Cycle

*While idling

Voltage

Range

10 − 35 5 − 400 90 23C

Amperage

Range

3-2. Duty Cycle And Overheating

Maximum

Open-Circuit

tage

IP Rating

Amperes Input

at Rated Load

Output 50/60 Hz

400 V KVA KW

17.0

(0,15*)

Duty Cycle is percentage of 10 min­utes that unit can weld at rated load
without overheating.

If unit overheats, output stops, a
Help message is displayed (see
Section 5-5), and cooling fan runs.
Wait fifteen minutes for unit to cool.
Reduce amperage or duty cycle be­fore welding.

Y Exceeding duty cycle can

12.4

(0,09*)

damage unit and void war­ranty.

11.5

(0,04*)

Overheating

60% Duty Cycle

6 Minutes Welding 4 Minutes Resting

0

15

Minutes

A

OR

Reduce Duty Cycle

Ref. SA-178 651

OM-221 694 Page 9

3-3. Volt-Ampere Curves

Volt-ampere curves show minimum
and maximum voltage and amper­age output capabilities of unit.
Curves of other settings fall be­tween curves shown.

A. CC Mode

ARC CONTROL

B. CV Mode

va_curve1 4/95 − SA-178 652 / SA-178 653

OM-221 694 Page 10

3-4. Selecting A Location

Dimensions And Weight

96.2 kg

813 mm

483 mm

Location

Movement

Y Do not move or operate unit where it could tip.

1000 mm

1 Lifting Handles
Do not use handle to lift unit.
2 Rating Label
Use label to determine input power

needs.
3 Line Disconnect Device
Locate unit near correct input

power supply.

Y Special installation may be

required where gasoline or
volatile liquids are present −
see NEC Article 511 or CEC
Section 20.

500 mm

500 mm

3

500 mm

2

500 mm

loc_2 3/96 - ST-801 192

OM-221 694 Page 11

3-5. Weld Output Terminals And Selecting Cable Sizes

G

Y ARC WELDING can cause Electromagnetic Interference.

To reduce possible interference, keep weld cables as short as possible, close together, and down low, such as on the floor.
Locate welding operation 100 meters from any sensitive electronic equipment. Be sure this welding machine is installed
and grounded according to this manual. If interference still occurs, the user must take extra measures such as moving
the welding machine, using shielded cables, using line filters, or shielding the work area.

Total Cable (Copper) Length In Weld Circuit Not Exceeding

30 m Or Less 45 m 60 m 70 m 90 m 105 m 120 m

Weld Output Terminals

MIG connector

round connector

// means 2 cables with the same section in parallel.

Welding

Amperes

100 20 20 20 30 35 50 60 60

150 30 30 35 50 60 70 95 95

200 30 35 50 60 70 95 120 120

250 35 50 60 70 95 120 2//70 2//70

300 50 60 70 95 120 2//70 2//95 2//95

350 60 70 95 120 2//70 2//95 2//95 2//120

400 60 70 95 120 2//70 2//95 2//120 2//120

500 70 95 120 2//70 2//95 2//120 3//95 3//95

600 95 120 2//70 2//95 2//120 3//95 3//120 3//120

10 − 60%

Duty

Cycle

60 − 100%

3-6. Remote 7 Receptacle Information

Socket Socket Information

Duty

Cycle

10 − 100% Duty Cycle

1 +10 volts dc supply voltage to remote

2 GND Remote control circuit common

3 IREF 0 to 10 current control signal

4 VREF 0 to 10 voltage control signal

5 UP 0V/10V digital signal

6 DOWN 0V/10V digital signal

Remote 7

Note: This remote receptacle cannot be used with a standard Miller remote control. A customer supplied remote control is required to use the
remote receptacle.

7 TYPE 0V/10V digital signal

OM-221 694 Page 12

3-7. Circuit Breakers

3-8. Filling Coolant Tank

Circuit breakers with numbers 7
and 10 are placed inside the welder
on the wire feeder side as shown.

1

2

1 Circuit Breaker 7
Protects the auxiliary 115 volt AC

used for the water cooling unit in­side the power source, from over­load.

2 Circuit Breaker 10
Protects the auxiliary 24 volt AC

used for the wire feeder unit inside
the power source, from overload.

. Operating cooler when coolant

is low can damage cooler and
torch components. Always
have proper amount of coolant
in tank and use coolant recom­mended by the manufacturer.

1 Coolant Tank Cap
2 Coolant Level Indicator

. Remove shielding gas cylinder

1

2

from rear of unit to fill coolant
tank.

Unscrew cap from tank.
Use table to select proper coolant,

and fill tank until coolant appears in
upper half of indicator.

Check coolant level after attaching
torch coolant hoses and running
cooler. Be sure coolant appears in
upper half of indicator. Add coolant
if necessary.

Rear View

Application

Coolant

*HF: High Frequency Current
**MILLER coolants protect to -37° F (-38°C) and resist algae growth.

Y Use of any coolant other than those listed in the table voids the warranty on any parts

that come in contact with the coolant (pump, radiator, etc.).

GTAW Or Where

HF* Is Used

MILLER Low Conductivity
Coolant No. 043 810**;
Distilled Or Deionized Water

OK Above 32° F (0° C)

GMAW Or Where

HF* Is Not Used

MILLER Low Conductivity
Coolant No. 043 810**; Or
MILLER Aluminum Protecting
Coolant No. 043 809**;
Distilled Or Deionized Water

OK Above 32° F (0° C)

Where Coolant Contacts

Aluminum Parts

MILLER Aluminum
Protecting Coolant
No. 043 809**

OM-221 694 Page 13

3-9. Electrical Service Guide

NOTE

Input Voltage 400
Input Amperes At Rated Output 17
Max Recommended Standard Fuse Rating In Amperes

Min Input Conductor Size In mm2,
Max Recommended Input Conductor Length In Meters 41
Min Grounding Conductor Size In mm2,

Reference: 1999 National Electrical Code (NEC)
1 Consult factory for circuit breaker applications.
2 “Time-Delay” fuses are UL class “RK5” .
3 “Normal Operating” (general purpose - no intentional delay) fuses are UL class “K5” (up to and including 60 amp), and UL class “H” ( 65 amp and

above).
4 Conductor data in this section specifies conductor size (excluding flexible cord or cable) between the panelboard and the equipment per NEC Table

310.16. If a flexible cord or cable is used, minimum conductor size may increase. See NEC Table 400.5(A) for flexible cord and cable requirements.

Actual input voltage should not exceed ± 10% of indicated required input voltage. If
actual input voltage is outside of this range, output may not be available.

50/60 Hz Three Phase

1

Time-Delay

Normal Operating

4

4

2

3

20
25

2.5

2.5

3-10. Connecting Input Power

Y Always connect green/yel-

low wire to supply ground­ing terminal, never to a line
terminal.

Check input voltage available at
site.

1 Input And Grounding

Conductors

2

2 Line Disconnect Device
Select type and size of overcurrent

protection using Section 3-9.

Tools Needed:

L1
L2

L3

Green/Yellow

1

Y Always connect grounding

conductor first.

= GND/PE

OM-221 694 Page 14

SECTION 4 − OPERATION

4-1. Front Panel Controls

7

8

1210911

13

17
16
15

5

6

1 ON/OFF Switch (I/O)
Use switch to turn unit On/Off.
2 MIG Gun Connector
Positive gun connection for MIG or elec-

trode holder for Stick Electrode Positive
welding process, or work clamp connec­tion for TIG welding process.

3 Work Connector
Work clamp connection for MIG or Stick

Electrode Positive welding process, or
torch connection for TIG welding process.

4 Remote Control Receptacle
5 Red Quick Connect Fitting
Coolant return from torch.
6 Blue Quick Connect Fitting
Coolant output to torch.
7 Handle
8 Control Panel

2 1 4 3

9 D1 (Display 1)
Displays values and parameters for se-

lected welding process.
10 D2 (Display 2)
Displays values and parameters for se-

lected welding process.
11 E1 (Encoder Control 1)
Use control to change values and parame-

ters that appear on D1.
12 E2 (Encoder Control 2)
Use control to change values and parame-

ters that appear on D2.
13 P1 (Memory Push Button)
Allows selecting program storage locations

1-4 as indicated by LED’s.
14 P2 (Setup Push Button)
Allows selecting setup or advanced pro-

gramming menus.

14

18

19

20

15 P3 (Process Push Button)
Allows selecting welding process.
16 P4 (Material Push Button)
Allows selecting material type for synergic

MIG and synergic pulsed MIG processes.
17 P5 (Wire Diameter Push Button)
Allows selecting desired welding wire di-

ameter for synergic MIG and synergic
pulsed MIG processes.

18 P6 (Trigger Selection Push Button)
Allows selecting desired trigger mode.
19 P7 (Inductance/Thickness/Gas Push

Button

Allows selecting additional welding param­eters.

20 P8 (Jog/Purge Push Button)
Performs jog and purge operations.

OM-221 694 Page 15

4-2. Switching On the Unit and Recalling Factory Parameters

1

4-3. Welding Process Selection

L1

. Write down any parameters

that need to be restored before
performing this procedure.

1 Power Switch
Use power switch to turn unit On.
When ITW appears on D1 and D2,

press P3 and P8 simultaneously.
When MEMO CLEAR appears on

D1 and D2, release P3 and P8.
Wait until DONE appears on D1,

and turn unit Off.
The next time unit is turned On, all

parameters will return factory de­fault settings.

L2

L3

L4

P3

1 L1 LED
2 L2 LED
3 L3 LED
4 L4 LED
5 P3 Push Button
Press P3 until desired process LED illumi-

nates.
Values and parameters that appear on D1

and D2 are either factory default settings or
last settings entered for the selected pro­cess.

L1 selection is Manual MIG welding.
D1 value is welding voltage, default is

18.5V (range is 10.0V to 50.0V).
D2 value is wire feed speed, default is 5.0

m/min (range is 1 m/min to 20 m/min). See
Section 4-11.

L2 selection is Synergic MIG welding (non-

pulsed).
D1 value is trim, default is 0.0 T (range is

−5.0 T to 5.0 T).
D2 value is wire feed speed (from minimum

to maximum value according to welding
curve selection).

. When L2 is flashing, material transfer

in the arc is by large droplets (globular
transfer) and produces considerable
spatter. This is the result of selecting a
specific material, wire, gas, voltage,
and current combination. To avoid this
situation, Synergic Pulsed MIG weld­ing with the same parameter combina­tion is recommended. When L2 is On
continuously (not flashing), material
transfer in the arc is either short circuit
(Short Arc) or by small droplets (Spray
Transfer). Both MIG processes pro­vide a stable arc and minimum spatter.

L3 selection is Synergic Pulsed MIG weld­ing.

D1 value is trim, default is 0.0 T (range is

−5.0 T to 5.0 T).
D2 value is wire feed speed (from minimum

to maximum value according to welding
curve selection).

L4 selection is TIG welding or STICK weld­ing.

If selected process is TIG:
D1 displays TIG, and D2 value is welding

current, default is 220 A (range is 10 A to
400 A).

If selected process is STICK:
D1 initially displays STICK and changes to

open circuit voltage at approximately 85 V,
and D2 value is welding current, default is
220 A (range is 10 A to 400 A).

OM-221 694 Page 16

4-4. Wire Type Selection In Synergic MIG Or Synergic Pulsed MIG Welding

L5

L6

L7

L8

P4

1 L5 LED
2 L6 LED
3 L7 LED
4 L8 LED
5 P4 Push Button
Press P4 until desired material LED illumi-

nates. D1 and D2 will show material name
only momentarily, and then return to the
main display.

. D1 and D2 will show NO PROG or a

selection will not be allowed when

there is no program for the process,
material, wire diameter, and shielding
gas combination.

L5 selection is for carbon steel.
L6 selection is for stainless steel.
L7 selection is for aluminum.
L8 selection is for other wire types not pro-

vided by standard selection.
Pressing P2 push button after a selection

is made to allow choosing other wire types
within the main selection.

SG2/3 allows selecting SG2 or SG3.

CrNi allows selecting 308L, 309L, or 316L.

Al allows selecting AlMg (AlMg5) or AlSi
(AlSi5).

Special allows selecting cored wire or spe­cial wire (abbreviations for the different
wire types will appear on D1 and D2).

. Be aware that the wire type selection is

retained in the welding process
memory until a new selection is made.

4-5. Wire Diameter Selection In Synergic MIG Or Synergic Pulsed MIG Welding

L9

L10

L11

L12

P5

1 L9 LED
2 L10 LED
3 L11 LED
4 L12 LED
5 P5 Push Button
Press P5 until desired wire diameter LED

illuminates. D1 and D2 will show trim in m/

min values.

. D1 and D2 will show NO PROG or a

selection will not be allowed when
there is no program for the process,
material, wire diameter, and shielding
gas combination.

L9 selection is for 0.8 mm diameter wire.

L10 selection is for 1.0 mm diameter wire.
L11 selection is for 1.2 mm diameter wire.
L12 selection is for other wire diameters not

provided by standard selection.
Pressing P2 push button after the special

selection is made to allow choosing other
wire diameters not available by standard
selection.

OM-221 694 Page 17

4-6. Trigger Mode Selection

L13

L14

L15

L16

P6

. Always check and set a trigger mode.

If trigger mode is undefined for a weld­ing process, select the desired mode.

1 L13 LED
2 L14 LED
3 L15LED
4 L16 LED
5 P6 Push Button
Trigger mode can be set for TIG, Manual

MIG, Synergic MIG, and Synergic Pulsed
MIG welding to change when weld output
power is present at the weld connnectors.
Trigger mode also allows enabling and dis­abling STICK welding.

In TIG, Manual MIG, Synergic MIG, and
Synergic Pulsed MIG welding, pressing P6
will change trigger mode, but D1 and D2 will
not change values.

In STICK welding, pressing P6 will enable
welding (L16 ON, D1 shows open circuit
voltage or weld voltage and D2 shows set
current or welding current) or disable weld-

ing (L16 OFF, D1 shows STK and D2
shows set current).

Press P6 to select the desired trigger
mode:

L13 ON selects 2 times trigger function.
When trigger is pressed, welding starts.
When trigger is released, welding stops.
L14 ON selects 4 times trigger function.
When trigger is pressed, welding starts.
When trigger is released, welding contin-

ues.
When trigger is pressed and released a

second time, welding stops.
L15 ON selects 3 levels trigger function.
When trigger is pressed, welding starts

with level 1 parameters.
When trigger is released, welding contin-

ues with main parameters.
When trigger is pressed a second time,

welding continues at level 2 parameters.

When trigger is released the second time,
welding stops.

. L15 trigger mode is useful for certain

materials like aluminum, and for a cra­ter fill sequence.

L16 ON means weld output power is pres­ent at weld connectors. This LED must be
on for the STICK process to enable weld­ing. LED will turn on when weld output pow­er is present at weld connectors for MIG
and TIG processes.

In Manual MIG process, 2 times and 4
times trigger mode can be selected.

In Synergic MIG process, 2 times, 4 times,
and 3 levels can be selected.

In Synergic Pulsed MIG process, 2 times,
4 times, and 3 levels can be selected.

In TIG process, 2 times, 4 times, and 3 lev­els can be selected.

In STICK process, only L16 can be ON.

OM-221 694 Page 18

4-7. Inductance, Material Thickness, And Gas Selection In Manual MIG, Synergic MIG,

And Synergic Pulsed MIG

L17

L18

L19

P7

. Incorrect settings in any process can

result in a program with undesirable
weld characteristics. Settings should
only be changed by operators familiar
with various welding processes and
parameters.

1 L17 LED
2 L18 LED
3 L19 LED
4 P7 Push Button

4-8. Jog And Purge Selection

L20

L21

P8

. If a mode is selected and not used with-

in several seconds, the LED will turn
off .

Press P7 until desired mode LED illumi­nates.

L17 ON selects Inductance. Default setting
is 100% (range is 1% to 200%). D1 and D2
return to main display after several sec­onds.

L18 ON selects material thickness. D2
shows thickness in mm for the welding pro­cess.

Use E2 to change material thickness val­ue. This value is stored in process memory.
Material thickness is a reference value
only, not a mandatory setting. D1 and D2
return to main display when P7 is pressed
again.

L19 ON selects type of gas. D1 and D2
shows gas abbreviation.

Use E2 to change gas type. This setting is
stored in process memory.

LED will turn off after several seconds and
D1 and D2 will return to main display.

1 L20 LED
2 L21 LED
3 P8 Push Button

. If a function is selected and not used

within several seconds, the LED will
turn off .

To use the jog and purge function, proceed
as follows:

Pressing P8 once selects jog. Pressing P8
a second time selects purge.

When L20 illuminates, press and hold P8 to
perform jog function.

Jog feeds welding wire without weld output
power applied to the wire.

In Jog mode, D1 shows JOG and D2
shows wire feed speed.

Use E2 to change wire feed speed setting.

. Jog will be performed if gun trigger is

pressed and held without striking a

welding arc. Front panel Jog is recom­mended.

When L21 illuminates, press and hold P8 to
perform purge function.

. Purge is used to remove impurities and

fill the gas hose with shielding gas.
Pre−Gas is a similar function, but only
operates at the beginning of a welding
process. Purge can be performed in
the TIG process by pressing the torch
trigger without striking an arc.

OM-221 694 Page 19

4-9. Setting And Using Weld Parameters From Memory

P1

4-10. Setup Push Button And Advanced Programming

. Check memory parameter for

proper settings before the
selections.

Four memory selections are avail­able for each welding process (20
total).

These memory selections provide
quick changes to welding pro­cesses with preset parameter val­ues. All memory selections have
factory set defaults and may re­quire changes for the desired weld
characteristics.

Press P1 until desired memory
selection LED illuminates.

P2

Press P2 to enter SET UP menu.
SET UP will appear on D1 and D2 only mo-

mentarily and then change to the selected
process parameter values.

Setup allows viewing and changing default
parameter values for all welding processes
for the desired weld characteristics.

D1 shows the welding parameter.
D2 shows the parameter value.
E1 changes the welding parameter.

E2 changes the parameter value.

. Incorrect settings in any process can

result in a program with undesirable
weld characteristics. Setup should
only be used by operators familiar with
various welding processes and pa­rameters.

Pressing P2 again allows changing wire
type selections (see Section 4-4).

Setting Menu Type

. MENU EASY only shows basic pa-

rameters for welding processes.
MENU FULL shows all parameters for
welding processes.

To set menu type, proceed as follows:
Press P2 to enter SET UP menu.
Use E1 to select MENU EASY on D1 and

D2 (default setting).
Use E2 to change D2 to FULL.

OM-221 694 Page 20

4-11. Preparing Unit For MIG Welding

5
6

2 3

To select MIG welding process, proceed as
follows:

Follow safety precautions according to
Section 1.

Prepare unit according Section 3.
Using a cable with a proper adapter, con-

nect gun to the MIG gun connector.
Connect work clamp cable to the WORK

connector.

If using a water-cooled gun, connect input
coolant hose to blue quick connect fitting
and return coolant hose to red quick con­nect fitting.

Check coolant level after attaching torch
coolant hoses and running cooler. Be sure
coolant appears in upper half of indicator.
Add coolant if necessary (see Section 3-8).

If a remote control is desired, connect it to
the Remote Control receptacle.

4-12. Selecting Manual MIG Welding

E1 D1 D2 E2

1

Connect gas hose to gas connector on rear
of unit.

Turn unit On.
Allow time for unit to complete its start up

cycle.
Set MIG welding process using P3 push

button.
Purge air from gun gas hose using P8 push

button (see Section 4-8).

P3 P6 P7

Set Manual MIG welding process using P3 push button.
In Manual MIG mode, the operator may need to adjust main welding

parameters for specific arc characteristics. Wire feed speed and arc
voltage will appear on D1 and D2.

D1 value is default voltage setting of 18.5 V (range is 10.0 V to 50.0
V).

Use E1 to change voltage.
D2 value is default wire feed speed setting of 5.0 m/min (range is 1.0

m/min to 20.0 m/min).
Use E2 to change wire feed speed.

Select trigger mode using P6 push button (see Section 4-6).

Setting Inductance

Press P7 until L17 LED illuminates.
L17 ON selects Inductance. Default setting is 100% (range is 1% to

200%). D1 and D2 return to main display after several seconds.

. Higher inductance setting produces a softer weld puddle and

less spatter, but arc starts may be more difficult. Lower induc­tance setting produces a stiffer weld puddle and more spatter,
but arc starts may be easier.

OM-221 694 Page 21

4-13. Manual MIG Welding Advanced Settings

To change all values list, unit must be
MENU FULL. To set unit to MENU FULL,
proceed as follows:

Press P2 to enter SET UP menu.
Select MENU FULL on D1 and D2 (see

Section 4-10).

Wire Feed Speed Unit (only in MENU
FULL)

Use E1 to change D1 to UNIT.
D2 value is default setting of mpm (meter

per minute).
Use E2 to change D2 to desired setting, ei-

ther IPM (inches per minute) or CUR (weld­ing current in amperes).

Setting Pre−Gas (only in MENU FULL)

Use E1 to change D1 to PREG.
D2 value is default setting of 0.0 s (range is

0.0 s to 10.0 s).
Use E2 to change D2 value.

Setting Post−Gas (only in MENU FULL)

Use E1 to change D1 to POSG.
D2 value is default setting of 0.1 s (range is

0.0 s to 10.0 s).
Use E2 to change D2 value.

Setting BurnBack

Use E1 to change D1 to BURN.

4-14. Preparing Unit For Synergic MIG Welding

E1 D1 D2 E2

D2 value is default setting of Auto (range is
1% to 200%).

. Auto is a setting below 1% that pro-

vides an automatic backback time.

Use E2 to change D2 value.

Setting Cooler Status

. Be sure that cooler is turned on for wa-

ter-cooled torch to prevent damage to
torch components.

Use E1 to change D1 to W−UN.
D2 value is default setting of ON.
Use E2 to change D2 value to OFF, if appli-

cable.

P3 P6 P7

P4 P5

Set Synergic MIG welding process using
P3 push button.

In Synergic MIG mode, the operator may
need to adjust welding data (wire type, wire
diameter, and gas type) and only one weld
parameter. Generally, wire feed speed is
adjusted and the synergic process auto­matically sets appropriate weld voltage.
Synergic welding also sets many secon­dary welding parameters automatically for
improved weld quality.

Trim parameter appears on D1 and D2:
D1 value is default trim setting of 0.0 T

(range is −5.0 T to 5.0 T).
D2 value is default wire feed speed setting

of 5.0 m/min (minimum (MIN), maximum
(MAX), or default (DEF) values are arbi­trary based on set welding data). Set wire
feed speed in meters/min (M).

Select wire type using P4 push button.
Select wire diameter using P5 push button.
Select trigger mode using P6 push button.
Set desired wire feed speed using E2.

Setting Trim

D1 value is default trim setting of 0.0 T
(range is −5.0 T to 5.0 T).

OM-221 694 Page 22

Trim is an arbitrary value related to MIG arc
length. Higher values produce a longer and
hotter arc. Lower values produce a shorter
and cooler arc. Recommended value for
trim is default setting or near 0.0T.

. Trim setting may vary by a greater

amount depending on welding posi­tion, parameter settings, and quality of
wire.

Setting Inductance

Press P7 until L17 LED illuminates.
L17 ON selects Inductance. Default setting

is 100% (range is 1% to 200%). D1 and D2
return to main display after several sec­onds.

. Higher inductance setting produces a

softer weld puddle and less spatter, but
arc starts may be more difficult. Lower
inductance setting produces a stiffer
weld puddle and more spatter, but arc
starts may be easier.

Setting Thickness

Press P7 until L18 LED illuminates.
L18 ON selects material thickness. D2

shows thickness in mm for the welding pro­cess.

Use E2 to change material thickness val­ue. This value is stored in process memory.
Material thickness is a reference value
only, not a mandatory setting. D1 and D2
return to main display when P7 is pressed
again.

Setting Gas

Press P7 until L19 LED illuminates.
L19 ON selects type of gas. D1 will show

GAS and D2 shows gas abbreviation as
follows:

8218 = 82% Ar, 18% CO
Ar = 100% Argon
CO2 = 100% CO
9802 = 98% Ar, 2%CO
Use E2 to change gas type. This setting is

stored in process memory.
LED will turn off after several seconds and

D1 and D2 will return to main display.

2

2

2

. D1 and D2 will show NO PROG or a

selection will not be allowed when
there is no program for the process,
material, wire diameter, and shielding
gas combination.

4-15. Synergic MIG Welding Advanced Settings

To change all values list, unit must be
MENU FULL. To set unit to MENU FULL,
proceed as follows:

Press P2 to enter SET UP menu.
Select MENU FULL on D1 and D2 (see

Section 4-10).

Wire Feed Speed Unit (only in MENU
FULL)

Use E1 to change D1 to UNIT.
D2 value is default setting of mpm (meter

per minute).
Use E2 to change D2 to desired setting, ei-

ther IPM (inches per minute) or CUR (weld­ing current in amperes).

Setting Pre−Gas (only in MENU FULL)

Use E1 to change D1 to PREG.
D2 value is default setting of 0.0 s (range is

0.0 s to 10.0 s).

Use E2 to change D2 value.

Setting Post−Gas (only in MENU FULL)

Use E1 to change D1 to POSG.
D2 value is default setting of 0.1 s (range is

0.0 s to 10.0 s).
Use E2 to change D2 value.

Setting BurnBack

Use E1 to change D1 to BURN.
D2 value is default setting of Auto (range is

1% to 200%).

. Auto is a setting below 1% that pro-

vides an automatic backback time.

Use E2 to change D2 value.

3 Level Trigger Mode

Use E1 to change D1 to 3LS1.
D2 value is default setting of 130% (range

is 20% to 200%).

Use E2 to change D2 value.
Use E1 to change D1 to 3LS2.
D2 value is default setting of 80% (range is

20% to 200%).
Use E2 to change D2 value.
Use E1 to change D1 to 3LRT (only in

MENU FULL).
D2 value is default setting of 0.5 s (range is

0.1 s to 0.5 s).

Setting Cooler Status

. Be sure that cooler is turned on for wa-

ter-cooled torch to prevent damage to
torch components.

Use E1 to change D1 to W−UN.
D2 value is default setting of ON.
Use E2 to change D2 value to OFF, if appli-

cable.

OM-221 694 Page 23

4-16. Preparing Unit For Synergic Pulsed MIG Welding

E1 D1 D2 E2

P3 P6 P7

P4 P5

Set Synergic Pulsed MIG welding process
using P3 push button.

Synergic Pulsed MIG welding is a high
quality welding process that produces very
little spatter. This process works well on
thin metals such as stainless steel and alu­minum.

In Synergic Pulsed MIG mode, the opera­tor may need to adjust welding data (wire
type, wire diameter, and gas type) and only
one weld parameter. Generally, wire feed
speed is adjusted and the synergic pro­cess automatically sets appropriate weld
voltage. Synergic welding also sets many
secondary welding parameters automati­cally for improved weld quality.

Trim parameter appears on D1 and D2:
D1 value is default trim setting of 0.0 T

(range is −5.0 T to 5.0 T).
D2 value is default wire feed speed setting

of 5.0 m/min (minimum (MIN), maximum
(MAX), or default (DEF) values are arbi­trary based on set welding data). Set wire
feed speed in meters/min (M).

Select wire type using P4 push button.
Select wire diameter using P5 push button.
Select trigger mode using P6 push button.
Set desired wire feed speed using E2.

Setting Trim

D1 value is default trim setting of 0.0 T
(range is −5.0 T to 5.0 T).

Trim is an arbitrary value related to MIG arc
length. Higher values produce a longer and
hotter arc. Lower values produce a shorter
and cooler arc. Recommended value for
trim is default setting or near 0.0T.

. Trim setting may vary by a greater

amount depending on welding posi­tion, parameter settings, and quality of
wire.

Setting Inductance

Press P7 until L17 LED illuminates.
L17 ON selects Inductance. Default setting

is 100% (range is 1% to 200%). D1 and D2
return to main display after several sec­onds.

. Higher inductance setting produces a

softer weld puddle and less spatter, but
arc starts may be more difficult. Lower
inductance setting produces a stiffer
weld puddle and more spatter, but arc
starts may be easier.

Setting Thickness

Press P7 until L18 LED illuminates.

L18 ON selects material thickness. D2
shows thickness in mm for the welding pro­cess.

Use E2 to change material thickness val­ue. This value is stored in process memory.
Material thickness is a reference value
only, not a mandatory setting. D1 and D2
return to main display when P7 is pressed
again.

Setting Gas

Press P7 until L19 LED illuminates.
L19 ON selects type of gas. D1 will show

GAS and D2 shows gas abbreviation as
follows:

8218 = 82% Ar, 18% CO
Ar = 100% Argon
CO2 = 100% CO
9802 = 98% Ar, 2%CO
Use E2 to change gas type. This setting is

stored in process memory.
LED will turn off after several seconds and

D1 and D2 will return to main display.

2

2

2

. D1 and D2 will show NO PROG or a

selection will not be allowed when
there is no program for the process,
material, wire diameter, and shielding
gas combination.

OM-221 694 Page 24

4-17. Synergic Pulsed MIG Welding Advanced Settings

To change all values list, unit must be
MENU FULL. To set unit to MENU FULL,
proceed as follows:

Press P2 to enter SET UP menu.
Select MENU FULL on D1 and D2 (see

Section 4-10).

Wire Feed Speed Unit (only in MENU
FULL)

Use E1 to change D1 to UNIT.
D2 value is default setting of mpm (meter

per minute).
Use E2 to change D2 to desired setting, ei-

ther IPM (inches per minute) or CUR (weld­ing current in amperes).

Setting Pre−Gas (only in MENU FULL)

Use E1 to change D1 to PREG.
D2 value is default setting of 0.0 s (range is

0.0 s to 10.0 s).
Use E2 to change D2 value.

Setting Post−Gas (only in MENU FULL)

Use E1 to change D1 to POSG.
D2 value is default setting of 0.1 s (range is

0.0 s to 10.0 s).
Use E2 to change D2 value.

Setting BurnBack

Use E1 to change D1 to BURN.
D2 value is default setting of Auto (range is

1% to 200%).

. Auto is a setting below 1% that pro-

vides an automatic backback time.

Use E2 to change D2 value.

3 Level Trigger Mode

Use E1 to change D1 to 3LS1.
D2 value is default setting of 130% (range

is 20% to 200%).
Use E2 to change D2 value.

Use E1 to change D1 to 3LS2.
D2 value is default setting of 80% (range is

20% to 200%).
Use E2 to change D2 value.
Use E1 to change D1 to 3LRT (only in

MENU FULL).
D2 value is default setting of 0.5 s (range is

0.1 s to 0.5 s).

Setting Cooler Status

. Be sure that cooler is turned on for wa-

ter-cooled torch to prevent damage to
torch components.

Use E1 to change D1 to W−UN.
D2 value is default setting of ON.
Use E2 to change D2 value to OFF, if appli-

cable.

Setting Synergic Double Pulsed MIG
Welding

Some metals weld better using the Synerg­ic Pulsed Welding process due to the
unique pulsing of the welding arc. Heat
generated in the workpiece is generally
lower and the arc characteristics produce
a better weld bead appearance especially
on aluminum. The Synergic Double Pulsed
MIG process allows control all parameters
to produce high quality welds on aluminum.

. Incorrect settings in Synergic Double

Pulsed Welding process can result in
a program with undesirable weld char­acteristics. Setup should only be used
by operators familiar with various
welding processes and parameters. In
some cases, standard Synergic
Pulsed MIG welding can produce bet­ter welds.

Use E1 to change D1 to DP.
D2 value is default setting of OFF.

Use E2 to change D2 value to ON. This set­ting will enable or disable Double Pulse in
Synergic Pulsed MIG welding.

Use E1 to change D1 to DPFR.
D2 value is default setting of OFF.
Use E2 to change D2 value.
The range of this setting is 0.1 H to 5.0 H.

This setting allows changing double pulse
frequency in hertz (cycles per second). A
recommended frequency is approximately
1 hertz. OFF means double pulse is off.

Use E1 to change D1 to DPDC.
D2 value is default setting of 50%.
Use E2 to change D2 value.
The range of this setting is 25% to 75%.

This setting allows changing the time that
the pulse is at high output. A lower setting
will produce less heating at the welding
puddle.

Use E1 to change D1 to DPOF.
D2 value is default setting of 1.0M.
Use E2 to change D2 value.
The range of this setting is 0.2 M to 2.0 M.

This setting allows changing the difference
in high wire feed speed and low wire feed
speed from the main wire feed speed set­ting. For example, if main wire feed speed
is set at 5 M and DPOF setting in D2 is 1.0
M, the wire feed speed will change be­tween 4 m/min and 6 m/min. A recom­mended setting is 1.0 M or less.

Use E1 to change D1 to DPAR.
D2 value is default setting of 0.0 T.
Use E2 to change D2 value.
The range of this setting is −5.0 T to 5.0 T.

This setting allows changing the high end
of trim in double pulse and the main setting
for trim will be the low end. A higher DPAR
setting will produce a longer and hotter arc
and lower setting will produce a shorter and
cooler arc.

OM-221 694 Page 25

4-18. Preparing Unit For TIG Welding

P3

5
6

2 1 3

To select TIG welding process, proceed as
follows:

Follow safety precautions according to
Section 1.

Prepare unit according Section 3.
Connect torch to the WORK connector.
Using a cable with a proper adapter, con-

nect work clamp cable to the MIG gun con­nector.

If using a water-cooled torch, connect input

coolant hose to blue quick connect fitting
and return coolant hose to red quick con­nect fitting.

Check coolant level after attaching torch
coolant hoses and running cooler. Be sure
coolant appears in upper half of indicator.
Add coolant if necessary (see Section 3-8).

If a remote control is desired, connect it to
the Remote Control receptacle.

Connect gas hose to gas connector on rear
of unit.

P6

4

Turn unit On.

Allow time for unit to complete its start up
cycle.

Set TIG welding process using P3 push
button.

Purge air from torch gas hose using P8
push button (see Section 4-8).

Select trigger mode using P6 push button
(see Section 4-6).

4-19. TIG Welding Advanced Settings

Setting Initial And Final Amperage

To set initial and final amperage, proceed
as follows:

Press P2 to enter SET UP menu.

Select MENU FULL on D1 and D2 (see
Section 4-10).

Use E1 to change D1 to IN−A.

D2 value is default setting of 20 A (range is
0 A to 350 A).

Use E2 to change D2 value.

This parameter allows starting the welding

process at a lower initial amperage setting.

Use E1 to change D1 to FI−A.

D2 value is default setting of 20 A (range is
0 A to 350 A).

Use E2 to change D2 value.

This parameter allows finishing the welding
process at a lower final amperage setting.

Setting Postflow

Select MENU FULL on D1 and D2 (see
Section 4-10).

Use E1 to change D1 to POSG.

D2 value is default setting of 0.1 second
(range is 0.0 seconds to 10.0 seconds).

Use E2 to change D2 value.

Setting Cooler Status

. Be sure that cooler is turned on for wa-

ter-cooled torch to prevent damage to
torch components.

Select MENU FULL on D1 and D2 (see
Section 4-10).

Use E1 to change D1 to W−UN.
D2 value is default setting of ON.
Use E2 to change D2 value to OFF, if appli-

cable.

OM-221 694 Page 26

4-20. TIG Lift-Arc Welding

Do NOT Strike Like A Match!

“Touch”

1

1 − 2

Seconds

Lift-Arc Start

When Lift-Arct button light is On,
start arc as follows:

1 TIG Electrode
2 Workpiece

2

Touch tungsten electrode to work­piece at weld start point, enable out­put and shielding gas with torch trig­ger, foot control, or hand control.

Hold electrode to workpiece for
1-2 seconds, and slowly lift elec-

trode. Arc is formed when electrode
is lifted.

Normal open-circuit voltage is not
present before tungsten electrode
touches workpiece; only a low
sensing voltage is present between
electrode and workpiece. The
solid-state output contactor does
not energize until after electrode is
touching workpiece. This allows
electrode to touch workpiece with­out overheating, sticking, or getting
contaminated.

Application:

Lift-Arc is used for the DCEN or AC
GTAW process when HF Start
method is not permitted, or to re­place the scratch method.

4-21. Preparing Unit For Stick Welding

To select STICK welding process, proceed
as follows:

Follow safety precautions according to
Section 1.

Prepare unit according Section 3.
Using a cable with a proper adapter, con-

nect electrode holder to the MIG gun con­nector.

Connect work clamp cable to the WORK
connector.

If a remote control is desired, connect it to
the Remote Control receptacle.

Turn unit On.

Allow time for unit to complete its start up
cycle.

4-22. Stick Welding Advanced Settings

HOT START

To change HOT START setting, proceed
as follows:

Press P2 to enter SET UP menu.
Select MENU FULL on D1 and D2 (see

Section 4-10).
Use E1 to change D1 to HOT.
D2 value is default setting of 100% (range

is 0% to 100%).
Use E2 to change D2 value.
This parameter increases output amper-

age at the start of a weld to eliminate elec­trode sticking.

ARC FORCE

To change ARC FORCE setting, proceed
as follows:

Press P2 to enter SET UP menu.

Ref. S-156 279

Set STICK welding process using P3 push
button.

. Be aware that STICK welding can be

enabled (L16 On) or disabled (L16 Off)
using P6 push button, and this status
is retained in the STICK welding pro­cess memory.

Select MENU FULL on D1 and D2 (see
Section 4-10).

Use E1 to change D1 to ARC.

D2 value is default setting of 80% (range is
0% to 100%).

Use E2 to change D2 value.

When setting is increased, short-circuit
amperage at low arc voltage increases.

OM-221 694 Page 27

SECTION 5 − MAINTENANCE & TROUBLESHOOTING

5-1. Routine Maintenance

Replace

Damaged Or

Unreadable

Labels

Clean

Drive
Rolls

Y Disconnect power

before maintaining.

3 Months

6 Months

Clean And

Tighten

Weld

Terminals

. Maintain more often

during severe conditions.

Replace Damaged

Gas Hose

Repair Or Replace

Cracked Cables

And Cords

Blow Out Or

Vacuum Inside

5-2. Blowing Out Inside Of Unit

Y Do not remove case when

blowing out inside of unit.

To blow out unit, direct airflow
through front, side, and back
louvers as shown.

OM-221 694 Page 28

5-3. Circuit Breakers CB7 And CB10

1 Circuit Breaker CB7
Protects 115 volts ac power supply

to water cooler from overload. If
CB7 opens, water cooler stops op­erating.

2 Circuit Breaker CB10
Protects 24 volts ac power supply

to wire feeder from overload. If

1

2

CB10 opens, wire feeding stops.
If either circuit breaker opens, allow

a cooling period and reset breaker.
Close door.

OM-221 694 Page 29

5-4. Troubleshooting

ti

is displ

ing unit (HELP 15

displ

Soft

Trouble Remedy

No weld output: unit completely inopera-

ve.

No weld output; meter display On.

Erratic or improper weld output.

Wire feeder does not work.

Coolant system not working (HELP 15

ayed).

Place line disconnect switch in On position (see Section 3-9).

Check and replace line fuse(s), if necessary, or reset circuit breaker (see Section 3-9).

Check for proper input power connections (see Section 3-9).

Verify welding parameter settings.

Verify Help messages and correction procedures as necessary.

Check, repair, or replace remote control.

Unit overheated. Allow fan to run and unit cool (see Section 3-2).

Use proper size and type of weld cable (see Section 3-5).

Clean and tighten all weld connections.

Reset circuit breaker CB10 (see Section 5-3).

Check and clear any restrictions at drive assembly and liner.

Secure gun plug in receptacle or repair leads, or replace trigger switch.

Check and secure coolant hose connectors.

Reset circuit breaker CB7 (see Section 5-3).

Motor overheated. Allow motor to cool and restart operation.

Have Factory Authorized Service Agent check cooling unit.

Reduced or no coolant flow from cool-

Control panel not functioning properly.

ware problems.

can be

ayed).

Add coolant.

Check for blockage at hoses.

Disconnect pump, and check for sheared coupling. Replace coupling if necessary.

Switch unit off and back on again to verify LED’s and display status.

Reinstall factory parameters (see Section 4-2).

Contact a Factory Authorized Service Agent.

OM-221 694 Page 30

5-5. Help Displays

D2D1

HELP 0

D2D1

HELP 1

D2D1

HELP 2

D2D1

HELP 3

D2D1

HELP 8

D2D1

HELP 9

D2D1

HELP 15

D2D1

HELP 50

D2D1

HELP 4

D2D1

HELP 5

D2D1

HELP 6

D2D1

HELP 7

OM-221 694 Page 31

. All directions are in reference to the front

of the unit. All circuitry referred to is
located inside the unit.

Help 0

Indicates shorted thermistor RT2 on left side
of unit. Contact a Factory Authorized Ser­vice Agent.

Help 1

Indicates a malfunction in the primary power
circuit. Contact a Factory Authorized Ser­vice Agent.

Help 2

Indicates a malfunction in the thermal
protection circuitry on left side of unit. Con­tact a Factory Authorized Service Agent.

Help 3

Indicates overheating on left side of unit. Unit
will shutdown and fan will run until internal
temperature drops within operational range.

Help 4

Indicates a malfunction in the thermal
protection circuitry on right side of unit. Con­tact a Factory Authorized Service Agent.

Help 5

Indicates overheating on right side of unit.
Unit will shutdown and fan will run until inter­nal temperature drops within operational
range.

Help 6

Indicates input voltage is too low and unit has
automatically shut down. Operation will con­tinue when voltage is within an acceptable
lower range limit (15% below acceptable in­put voltage). Contact an electrician to check
input line voltage.

Help 7

Indicates input voltage is too high and unit
has automatically shut down. Operation will
continue when voltage is within an accept­able upper range limit (15% above accept­able input voltage). Contact an electrician to
check input line voltage. HELP 7 may also in­dicate a bus voltage imbalance.

Help 8

Indicates a malfunction in the secondary
power circuit of the unit. Contact a Factory
Authorized Service Agent.

Help 9

Indicates a shorted thermistor RT1 on right
side of unit. Contact a Factory Authorized
Service Agent.

Help 15

Indicates a malfunctioning cooling unit. Unit
will shut down immediately. Turn off primary
power. Check and repair cooling unit compo­nents as necessary. Unit will operate when
power to unit is turned off and back on.

Help 50

Indicates an overload at the power module.
Reduce weld parameter settings and/or duty
cycle. If error continues, contact a Factory
Authorized Service Agent.

OM-221 694 Page 32

SC-187 212-A

SECTION 6 − ELECTRICAL DIAGRAM

January 26, 2005

OM-221 694 Page 33

. Hardware is common and

not available unless listed.

SECTION 7 − PARTS LIST

10

11

12

17

13

15

14

16

February 11, 2005

OM-221 694 Page 34

Figure 8-1. Unit Outer Assembly

Item

No.

Dia.

Mkgs.

Part

No.

Description

Figure 8-1. Unit Outer Assembly

1 000151187 Latch 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 V16122015 Side panel 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 156034004 Hinge 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 156005086 Cylinder support 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 000207235 Label, warning tilting 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6 V56142088 Label, rating plate 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7 000207290 Label, warning cooling unit 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8 656043030 Cap 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9 056054067 Rubber wheel D=250mm 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10 156012113 Wheel pivot 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11 V16121013 Cover 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12 000207233 Label, warning 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13 056054074 Pivoting wheel D=100mm 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14 000119503 Label, logo 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15 000208154 Front panel, plastic 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16 000207291 Label, warning input 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

17 V16122014 Expanded plate 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Quantity

OM-221 694 Page 35

. Hardware is common and

not available unless listed.

OM-221 694 Page 36

February 11, 2005

Figure 8-2. Unit Main Assembly

Item

No.

Dia.

Mkgs.

Part

No.

Description

Figure 8-2. Unit Main Assembly

18 CR5,6,R1 0001751940 Resistor/Capacitors 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

19 D1,2 000201531 Kit Diode, secondary circuit 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

20 PC6 000185697 Circuit Board, EMI filter 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

21 HD1 000189567 Transducers, current 300A 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

22 RT2 000173632 Thermistor, NTC 30k ohms 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23 V56120010 Conveyor 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

24 V56018092 Nut, cable holder 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

25 056061042 Solenoid valve 24 VAC 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

26 V16118004 Rear panel 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

27 V56091091 Cable holder 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

28 V56014026 Handle, security 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29 V57014066 Main cable, 4m 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

30 T1 000179616 Transformer, HF 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

31 L1 000173563 Inductor, input 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

32 Z1 000173570 Stabilizer 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

33 T4 V58021080 aux transformer 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

34 WCP V57010072 Motor, 115 VAC 120 W 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

35 V57011071 Pump, 3/8” gas 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

36 WCF V56126035 Fan motor 115 VDC 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

37 V56031027 Radiator support 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

38 V56082001 Radiator 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

39 056061049 Pressure switch 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

40 C1 000188446 Capacitor, 5 uf 900 VDC 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

41 V56031027 Water cooling box 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42 000176106 Label, warning fan 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

43 V27042020 Tank, 8 L 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

44 PC2 000212210 Circuit board, interconnect 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

45 C3,4 000192935 Capacitor, 2700 uf 450 VDC 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

46 SR1 000179629 Kit Diode, primary circuit 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

47 PM1,2 000208173 Kit, IGBT 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

48 000197555 tool tray 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

49 V56161034 Reel holder 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

50 CB2 000083432 Circuit breaker, 10 A 250 VAC 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

51 CB1 000161078 Circuit breaker, 7 A 250 VAC 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

52 PC7 V57084045 Circuit board, motor 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

53 RL1 000006393 Relay, 24 VAC 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

54 PC1 000215042 Circuit board, control 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

55 V560050008 Circuit board support 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

56 T2 000195829 Transformer, control 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

57 V57060005 Baffle plate 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

58 000178937 Label, warning gears 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

59 V56014017 Board protection 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

60 V56005009 Motor support 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

61 028066243 Wire drive system w/encoder motor 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

62 V57052030 Euroadapter 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

63 V56005028 Flange euroadapter 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

64 S1 000128756 Switch, 40 A 600 VAC 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

65 V16118003 Front panel 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

66 V57094063 Receptacle kit, 7 pin 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

67 000129525 Power connector 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

68 V16006002 Base 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

69 M V56126046 Fan motor 24 VDC 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

70 V56005012 Fan bracket 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

71 000193919 Knob, pointer 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

72 PC3 V57084081 Circuit board, control 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

73 556049368 Red fast coupling connector 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

74 556048369 Blue fast coupling connector 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

V28066079 Kit, water coolant 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Quantity

♦Optional
*Recommended Spare Parts.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-221 694 Page 37

Notes

Effective January 1, 2006

This limited warranty supersedes all previous Miller warranties and is exclusive with no other

guarantees or warranties expressed or implied.

LIMITED WARRANTY − Subject to the terms and conditions
below, ITW Welding Products Italy S.r.l., warrants to its
original retail purchaser that new Miller equipment sold after
the effective date of this limited warranty is free of defects in
material and workmanship at the time it is shipped by Miller.
THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE
WARRANTIES OF MERCHANTABILITY AND FITNESS.

Within the warranty periods listed below, Miller will repair or
replace any warranted parts or components that fail due to
such defects in material or workmanship. Miller must be
notified in writing within thirty (30) days of such defect or
failure, at which time Miller will provide instructions on the
warranty claim procedures to be followed.

Miller shall honor warranty claims on warranted equipment
listed below in the event of such a failure within the warranty
time periods. All warranty time periods start on the date that
the equipment was delivered to the original retail purchaser,
or one year after the equipment is sent to a European
distributor or eighteen months after the equipment is sent to
an International distributor.

1. 5 Years Parts − 3 Years Labor
* Original main power rectifiers
* Inverters (input and output rectifiers only)

2. 3 Years — Parts and Labor
* Transformer/Rectifier Power Sources
* Plasma Arc Cutting Power Sources
* Semi-Automatic and Automatic Wire Feeders
* Inverter Power Sources (unless otherwise stated)
* Water Coolant Systems (integrated)
* Intellitig
* Maxstar 150
* Engine Driven Welding Generators

(NOTE: Engines are warranted separately by the
engine manufacturer.)

3. 2 year − Parts and Labor (Panther only)
* Hydramate 1&2 Water Cooling Unit

4. 1 year − Parts and Labor unless specified
* DC 253 & 403 Rectifier (April 06>)
* Migmatic 171 (April 06>)
* Motor Driven Guns (w/exception of Spoolguns)
* Process Controllers
* Positioners and Controllers
* Automatic Motion Devices
* RFCS Foot Controls
* IHPS Power Sources and Coolers
* Water Coolant Systems (non−integrated)
* Flowgauge and Flowmeter Regulators (No Labor)
* HF Units
* Grids
* Spot Welders
* Load Banks
* Arc Stud power sources and Arc Stud guns
* Running Gear/Trailers
* Plasma Cutting Torches (except APT & SAF

Models)

* Field Options

(NOTE: Field options are covered under True Blue®
for the remaining warranty period of the product they
are installed in, or for a minimum of one year —
whichever is greater.)

5 6 Months — Batteries

6. 90 Days — Parts
* MIG Guns/TIG Torches
* Induction heating coils and blankets

* APT Model Plasma Cutting Torches
* Remote Controls
* Accessory Kits
* Replacement Parts (No labor)
* Spoolmate Spoolguns
* Canvas covers

Miller’s True Blue® Limited Warranty shall not apply to:

1. Consumable components; such as contact tips,
cutting nozzles, contactors, brushes, slip rings,
relays or parts that fail due to normal wear.

2. Items furnished by Miller, but manufactured by others,
such as engines or trade accessories. These items are
covered by the manufacturer’s warranty, if any.

3. Equipment that has been modified by any party other
than Miller, or equipment that has been improperly
installed, improperly operated or misused based upon
industry standards, or equipment which has not had
reasonable and necessary maintenance, or equipment
which has been used for operation outside of the
specifications for the equipment.

MILLER PRODUCTS ARE INTENDED FOR PURCHASE
AND USE BY COMMERCIAL/INDUSTRIAL USERS AND
PERSONS TRAINED AND EXPERIENCED IN THE USE
AND MAINTENANCE OF WELDING EQUIPMENT.

In the event of a warranty claim covered by this warranty, the
exclusive remedies shall be, at Miller’s option: (1) repair; or
(2) replacement; or, where authorized in writing by Miller in
appropriate cases, (3) the reasonable cost of repair or
replacement at an authorized Miller service station; or (4)
payment of or credit for the purchase price (less reasonable
depreciation based upon actual use) upon return of the
goods at customer’s risk and expense. Miller’s option of
repair or replacement will be F.O.B., Factory at ITW Welding
Products Group Europe, or F.O.B. at a Miller authorized
service facility as determined by Miller. Therefore no
compensation or reimbursement for transportation costs of
any kind will be allowed.

TO THE EXTENT PERMITTED BY LAW, THE REMEDIES
PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE
REMEDIES. IN NO EVENT SHALL Miller BE LIABLE FOR
DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR
CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF
PROFIT), WHETHER BASED ON CONTRACT, TORT OR
ANY OTHER LEGAL THEORY.

ANY EXPRESS WARRANTY NOT PROVIDED HEREIN
AND ANY IMPLIED WARRANTY, GUARANTY OR
REPRESENTATION AS TO PERFORMANCE, AND ANY
REMEDY FOR BREACH OF CONTRACT TORT OR ANY
OTHER LEGAL THEORY WHICH, BUT FOR THIS
PROVISION, MIGHT ARISE BY IMPLICATION,
OPERATION OF LAW, CUSTOM OF TRADE OR COURSE
OF DEALING, INCLUDING ANY IMPLIED WARRANTY OF
MERCHANTABILITY OR FITNESS FOR PARTICULAR
PURPOSE, WITH RESPECT TO ANY AND ALL
EQUIPMENT FURNISHED BY MILLER IS EXCLUDED
AND DISCLAIMED BY MILLER.

Some states in the U.S.A. do not allow limitations of how long
an implied warranty lasts, or the exclusion of incidental,
indirect, special or consequential damages, so the above
limitation or exclusion may not apply to you. This warranty
provides specific legal rights, and other rights may be
available, but may vary from state to state.

In Canada, legislation in some provinces provides for certain
additional warranties or remedies other than as stated
herein, and to the extent that they may not be waived, the
limitations and exclusions set out above may not apply. This
Limited Warranty provides specific legal rights, and other
rights may be available, but may vary from province to
province.

milan_warr 1/06

Owner’s Record

Please complete and retain with your personal records.

Model Name Serial/Style Number

Purchase Date (Date which equipment was delivered to original customer.)

Distributor

Address

Country Zip/Postal Code

For Service

Contact a DISTRIBUTOR or SERVICE AGENCY near you.

Always provide Model Name and Serial/Style Number.

Contact your Distributor for:

Contact the Delivering Carrier to:

Welding Supplies and Consumables
Options and Accessories
Service and Repair
Replacement Parts
Owner’s Manuals

File a claim for loss or damage during
shipment.

For assistance in filing or settling claims, contact
your distributor and/or equipment manufacturer’s
Transportation Department.

ITW Welding Products Italy S.r.l.

Via Privata Iseo, 6/E
20098 San Giuliano
Milanese, Italy
Phone: [phone]
Fax: [phone]
email: miller@itw−welding.it

PRINTED IN USA © 2006 Miller Electric Mfg. Co. 1/06