Miller X00120 User Manual
I283
MFP9720152
Table of Contents
1.0 Purpose........................................................................................................................... 3
2.0 General Requirements, Warnings and Limitations.......................................................... 3-4
2.1 General Fall Protection Requirements
2.2 System Warnings and Limitations
3.0 Xenon Kit Diagrams and Component Descriptions......................................................... 5-6
4.0 Installation of Xenon Horizontal Lifeline Kits................................................................... 7-11
4.1 Installation of D-Bolt Anchor to Beam or Structure
4.2 Installation of Universal Intermediate Brackets
4.3 Installation of Horizontal Lifeline Assembly
4.4 Tensioning Horizontal Lifeline
4.5 Installation of a Second Shock Absorber
5.0 Operation/Use of Xenon Shuttle on the Horizontal Lifeline............................................. 12
6.0 Fall Clearance................................................................................................................. 13-14
7.0 Training............................................................................................................................ 15
8.0 Inspection and Maintenance............................................................................................ 15
Labels.............................................................................................................................. 15
Inspection and Maintenance Log..................................................................................... 16
Warranty.......................................................................................................................... 17
2
User Instructions - English
Thank You
Thank you for your purchase of Miller Fall Protection equipment. Miller brand products are produced to meet the highest
standards of quality at our ISO 9001 certied facility. Miller Fall Protection equipment will provide you with years of use when
cared for properly.
WARNING
All persons using this equipment must read, understand and follow all instructions. Failure to do so
may result in serious injury or death. Do not use this equipment unless you are properly trained.
Questions?
It is crucial that the authorized person/user of this fall protection equipment read and understand these instructions. In addition, it is the employer’s responsibility to ensure that all users are trained in the proper use, inspection, and maintenance of fall
protection equipment. Fall protection training should be an integral part of a comprehensive safety program.
Proper use of fall arrest systems can save lives and reduce the potential of serious injuries from a fall. The user must be
aware that forces experienced during the arrest of a fall or prolonged suspension may cause bodily injury. Consult a physician
if there is any question about the user’s ability to use this product. Pregnant women and minors must not use this product.
CALL
1.800.873.5242
1.0 Pur pose
For use along crane rail runways, loading bays/docks, machinery maintenance conveyors, rooftops, pipe racks, bridges, inside
sports arenas, and many industrial applications, the Xenon Permanent Horizontal Lifeline Kit provides fall protection that ultimately increases worker mobility, safety and productivity. The uniquely-designed Xenon Shuttle self-aligns to smoothly pass
through intermediate brackets for 100% connection to the system.
2.0 General Requirements, Warnings and Limitations
2.1 General Fall Protection Requirements
All warnings and instructions shall be provided to authorized
persons/users. Warnings and instructions must be read and
understood prior to using this equipment.
All authorized persons/users must reference the
regulations governing occupational safety, as well as
applicable standards. Xenon Kits meet OSHA and ANSI
A10.32-2004.
Proper precautions should always be taken to remove any
obstructions, debris, material, or other recognized hazards
from the work area that could cause injuries or interfere with
the operation of the system.
All equipment must be inspected before each use according
to the manufacturer’s instructions.
All equipment should be inspected by a qualied person on a
regular basis.
To minimize the potential for accidental disengagement, a
competent person must ensure system compatibility.
Equipment must not be altered in any way. Repairs must be
performed only by the equipment manufacturer, or persons or
entities authorized, in writing, by the manufacturer.
Any product exhibiting deformities, unusual wear, or
deterioration must be immediately discarded.
Any equipment subject to a fall must be removed from service.
The user shall have a rescue plan and the means at hand to
implement it when using this equipment.
Never use fall protection equipment for purposes other than
those for which it was designed. Fall protection equipment
should never be used for towing or hoisting.
Never remove product labels, which include important
warnings and information for the authorized person/user.
3
User Instructions - English
2.2 System Warnings and Limitations
System Compatibility
Xenon Kits are designed for use with Miller approved components. Substitution or replacement with non-approved
component combinations, sub-systems, or both, may affect
or interfere with the safe function of each other and endanger the compatibility within the system. This incompatibility
may affect the reliability and safety of the total system.
Miller Fall Protection requires the use of a Miller full-body
harness and shock-absorbing lanyard or self-retracting lifeline/fall limiter with this system. All instructions and warnings
provided with the body wear and connecting device must be
read and understood before using the equipment.
Maximum Lifeline Span
The maximum lifeline span (from anchor to anchor, from
anchor to intermediate bracket, or from intermediate bracket
to intermediate bracket) is 30 ft. (9.1m). System kits are
available in lengths from 30 ft. (9.1m) to 510 ft. (155.5m).
Any lifeline system extending beyond 30ft. (9.1m), known as
a multiple-span system, requires intermediate brackets at a
maximum of 30 ft. (9.1m) intervals.
Capacity
Maximum capacity is two (2) workers [310lbs (140.6kg)
each] for a single shock absorber system and four (4)
workers [310lbs (140.6kg) each] for a double shock absorber
system. Capacity ratings assume the anchorage or structure
to which the horizontal lifeline kit is installed meets the load
requirements.
System Forces
The Xenon Kit is equipped with an inline shock absorber. In
the event of a fall, the shock absorber limits system forces.
Fall Arrest Forces
In conjunction with the Xenon Horizontal Lifeline System,
workers must use a Miller self-retracting lifeline/fall limiter or
a shock-absorbing lanyard, which limits maximum fall arrest
force imposed by the worker to 900lbf (4kN).
Free Fall
Personal fall arrest systems must be rigged to limit a free fall
to the shortest possible distance [6ft (1.8m) maximum].
Fall Clearance
Ensure that adequate clearance exists in your fall path to
avoid striking a lower level or other object (see 6.0 Fall
Clearance).
Environmental Hazards
Use of this equipment in areas where environmental
hazards exist may require additional precautions to limit the
possibility of injury to the user or damage to the equipment.
Hazards may include, but are not limited to, extreme
temperatures, caustic chemicals, corrosive environments,
high voltage power lines, explosive or toxic gases, moving
machinery, and sharp edges. Do not expose the equipment
to any hazard which it is not designed to withstand. Consult
the manufacturer in cases of doubt.
System Requirements
The Horizontal Lifeline System shall be designed, installed
and used, under the supervision of a qualied person,
as part of a complete personal fall arrest system, which
maintains a safety factor of at least two.
Ensure that there is adequate end and intermediate anchorage
strength for the Xenon HLL System per the chart below. *Load
requirements reect a 2:1 safety factor.
End and Intermediate System Load Requirements*
[lbf. (kN)] for Xenon HLL Systems
Single-Span Systems
System/
Span
Length
[ft. (m)]
10
(3m)
15
(4.5m)
20
(6.1m)
25
(7.6m)
30
(9.1m)
Multiple-Span Systems (with 30 ft. spans)
System
Length
[ft (m)]
30
(9.1m)
60
(18.2m)
90
(27.4m)
120
(36.5m)
150
(45.7m)
180
(54.8m)
210
(64m)
240
(73.1m)
270
(82.2m)
300
(91.4m)
330
(100.5m)
360
(109.7m)
390
(118.8m)
420
(128m)
450
(137.1m)
480
(146.3m)
510
(155.4m)
4
Single Shock Absorber
System for 1-2 Workers
End
Load
3294 lbf.
(14.7kN)
3786 lbf.
(16.8kN)
4330 lbf.
(19.3kN)
4686 lbf.
(20.8kN)
4968 lbf.
(22.1kN)
Single Shock Absorber
System for 1-2 Workers
End
Load
4968 lbf.
(22.1kN)
4692 lbf.
(20.9kN)
4458 lbf.
(19.8kN)
4302 lbf.
(19.1kN)
4132 lbf.
(18.4kN)
4006 lbf.
(17.8kN)
3906 lbf.
(17.4kN)
3794 lbf.
(16.9kN)
3718 lbf.
(16.5kN)
3640 lbf.
(16.2kN)
3574 lbf.
(15.9kN)
3504 lbf.
(15.6kN)
3442 lbf.
(15.3kN)
3388 lbf.
(15.1kN)
3342 lbf.
(14.9kN)
3290 lbf.
(14.6kN)
3242 lbf.
(14.4kN)
Intermediate
Intermediate
Load
2420 lbf.
(10.8kN)
2420 lbf.
(10.8kN)
2420 lbf.
(10.8kN)
2420 lbf.
(10.8kN)
2420 lbf.
(10.8kN)
Load
2420 lbf.
(10.8kN)
2420 lbf.
(10.8kN)
2420 lbf.
(10.8kN)
2420 lbf.
(10.8kN)
2420 lbf.
(10.8kN)
2420 lbf.
(10.8kN)
2420 lbf.
(10.8kN)
2420 lbf.
(10.8kN)
2420 lbf.
(10.8kN)
2420 lbf.
(10.8kN)
2420 lbf.
(10.8kN)
2420 lbf.
(10.8kN)
2420 lbf.
(10.8kN)
2420 lbf.
(10.8kN)
2420 lbf.
(10.8kN)
2420 lbf.
(10.8kN)
2420 lbf.
(10.8kN)
Double Shock Absorber
System for 3-4 Workers
End
Load
3790 lbf.
(16.9kN)
4374 lbf.
(19.5kN)
4910 lbf.
(21.8kN)
5342 lbf.
(23.8kN)
5812 lbf.
(25.9kN)
Double Shock Absorber
System for 3-4 Workers
End
Load
5812 lbf.
(25.9kN)
5556 lbf.
(24.7kN)
5344 lbf.
(23.8kN)
5192 lbf.
(23.1kN)
5034 lbf.
(22.4kN)
4910 lbf.
(21.8kN)
4840 lbf.
(21.5kN)
4716 lbf.
(21kN)
4638 lbf.
(20.6kN)
4550 lbf.
(20.2kN)
4490 lbf.
(20kN)
4414 lbf.
(19.6kN)
4364 lbf.
(19.4kN)
4304 lbf.
(19.2kN)
4248 lbf.
(18.9kN)
4196 lbf.
(18.7kN)
4148 lbf.
(18.5kN)
Intermediate
Load
3660 lbf.
(16.3kN)
3660 lbf.
(16.3kN)
3660 lbf.
(16.3kN)
3660 lbf.
(16.3kN)
3660 lbf.
(16.3kN)
Intermediate
Load
3660 lbf.
(16.3kN)
3660 lbf.
(16.3kN)
3660 lbf.
(16.3kN)
3660 lbf.
(16.3kN)
3660 lbf.
(16.3kN)
3660 lbf.
(16.3kN)
3660 lbf.
(16.3kN)
3660 lbf.
(16.3kN)
3660 lbf.
(16.3kN)
3660 lbf.
(16.3kN)
3660 lbf.
(16.3kN)
3660 lbf.
(16.3kN)
3660 lbf.
(16.3kN)
3660 lbf.
(16.3kN)
3660 lbf.
(16.3kN)
3660 lbf.
(16.3kN)
3660 lbf.
(16.3kN)
User Instructions - English
3.0 Xenon Kit Diagr ams and Component Descriptions
D-Bolt Anchor
Single Shock Absorber Xenon Kit
Shock Absorber
Swageless
Cable Fitting
Intermediate
Support Bracket
D-Bolt Anchor
D-Bolt Anchor
Swageless
Cable Fitting
Thimble
Cable Clips
Anchor Shackle
Shock Absorber
Intermediate
Support Bracket
Thimble
Double Shock Absorber Xenon Kit
D-Bolt Anchor
Cable Clips
Shock Absorber
5
5
Anchor Shackle
User Instructions - English
Part No. Component Name Qty. Description
System Kit Components
416SS D-Bolt Anchor 2
417SS D-Bolt Anchor 2
1014934 Xenon 4-in-1 Shock Absorber 1 or 2* Multi-purpose shock absorber acts as an inline shock absorber, turnbuckle, tension indicator and fall indicator
1013720 Fast Attach Cable Fitting 1 Stainless steel, swageless cable tting for 5/16" (8mm) wire rope
XC00030 Cable Lifeline 1
XP00001 Thimble 1 Stainless steel thimble
XP00002 Cable Clip 3 5/16” (8mm) wire rope clip
SGAS-SS Anchor Shackle 1 7/16” (11mm) stainless steel shackle with bolt, nut and cotter pin
1010608 Universal Intermediate Bracket Varies
1010609 Universal Intermediate Bracket Varies
Optional System Components
1005709 Xenon Shuttle Varies Shuttle with stainless steel attachment ring; self-aligns for smooth pass-through of intermediate brackets
*A second shock absorber may be added to accommodate three (3) to four (4) workers on the horizontal lifeline system.
5/8” (16mm) stainless steel D-anchor with hex bolt (5/8” - 11 UNC x 5”), hex nut and split lockwasher, rated
to 10,000 lbs. (45kN)
5/8" (16mm) stainless steel D-anchor, rated to 10,000 lbs. (45kN) (Fasteners not included--The 417 D-Bolt
Anchor must only be used with an approved 5/8" - 11 UNC hex bolt, hex nut and split lockwasher.)
5/16” (8mm) diameter stainless steel wire rope, 30' (9.1m) length (Part no. will change depending on
length specied. Example: XC00120 = 120' (36.5m) cable lifeline)
Intermediate support bracket allows for free oating or locked positioning and easy passage of Xenon
shuttle; includes 1/2" (13mm) x 3" (76mm) long stainless steel bolt, nut and washer
Intermediate support bracket allows for free oating or locked positioning and easy passage of Xenon
shuttle (Hardware not included)
D-Bolt Anchor
Xenon 4-in-1
Shock Absorber
Anchor Shackle
CUT-AWAY VIEW FOR
ILLUSTRATION PURPOSES
ONLY
Tension Indicator
Fast Attach
Cable Fitting
Cable Lifeline
Xenon Shuttle
Thimble and
Cable Clip
Universal
Intermediate Bracket
Shock Absorber Element
Fall Indicator
Turnbuckle
6
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