Miller SS-64M User Manual

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KH339697
1997
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Table
Section
1.
Safety
1.
Consignes
Soudage
Introduction
2.
Installation
3.
4.
Operation
5.
Setting
6.
Setting
7.
8.
System
Standard
9.
10.
11.
the
Using
Teach
Maintenance
Contents
of
Precautions
SØcuritØ
de
Larc
a
Sequence
Schedule
Dual
Optional
Setup
Pulse
Points
and
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pour
Parameters
Parameters
Card
Data
Welding
Programs
Troubleshooting
Processes
Pulsed
MIG
Flux
(Gas-
Page
1
4
7
16
18
19
20
22
23
25
29
MIG
(GMAW-P)
(GMAW)
Cored
(FCAW)
and
Self-Shielded)
offers
Miller
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Electrical
12.
13.
Parts
Options
Warranty
List
and
Diagram
Accessories
32
34
.
1.
Safety
Precautions
Read
Before
Using
1.1
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install
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conserver
sortie
Ia
de
Ia
bouteille
sur
consignes
connexe
Ia
rubrique
incendies
dopØrations
chaleur
La
former
pour
revŒtus
comme
Ia
piŁce
que
soit
bien
a
adduction
contiennent
gui
toxiques
raccords
du
soudeur
de
sous
gaz
robinet
soudage
de
lors
pression
protection,
ces
apres
relatives
ainsi
que
Principales
et
toujours
de
degraissage,
les
et
rayons
des
gaz
lacier
ØtØ
nait
ventilØ.
dair
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bouteille
une
sur
toucher
elle
:
appropriØs
matØriels
des
bouteille
de
Ia
utilisation.
bouteilles
aux
Ia
publication
normes
avoir
Un
et
entiŁrement
Sil
une
conus
de
extincteur
de
de
larc
hautement
galvanise,
a
lieu,
y
Les
pur.
ØlØments
de
gaz.
bouteille.
exploserait.
dØtendeurs,
pour
leurs
piŁces
on
quand
de
gaz
P-ideIa
sØcuritØ.
a
proximite.
si
6.
Se
rappeler
cloison
7.
Ne
pas
Le
ne
des
appropriØe
rubrique
Ia
Raccorderlecable
8.
zone
suive
provoque
9.
Ne
10.
Enlever
pas
soudage
11.
Porter
en
cuir,
chaussures
12.Ne
pas
k..,.,
ou
souder
fOts
ou
Pnncipales
de
soudage,
une
trajectoire
des
utiliser
lØlectrode
au
des
une
porter
.~+
,.~,
que
autre,
sur
des
tuyaux
conformØment
risques
le
ras
vŒtements
chemise
montantes
soude
Ion
le
feu
des
normes
de
pour
longue
chalumeau
enrobØe
du
bec
des
matiŁres
retour
de
,.II.
sur
prendre
peut
recipients
moms
a
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dØlectrocutionetdincendie.
contact
protection
Øpaisse,
et
~
fermØs
quils
a
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securitØ).
ala
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que
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quand
des
un
casque.
combustibles
un
plafond,
de
Iautre
comme
soient
ne
F4.i
le
plus
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ne
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,..,
~,.,
un
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des
prepares
IAWS
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sur
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reservoirs,
de
faon
(voir
possible
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soudage
etquil
des
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le
fil
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gants
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Ia
Ia
ne
ne
de
des
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1
3
q~
OM-1
586
Autres
,
dangers
UN
INCENDIE
Œtre
cause
contact,
combustibles.
ces
1.
Ne
placer
pas
a
ctØ
2.
EN
dommager
graves
1.
2.
3.
dune
Ne
installer
pas
inflammable.
produrt
TOMBANT,
Nutiliser
rappareil;
les
riots,
Pour
soulever
appareils
Si
utilise
ron
I
appai~iI,
longueetdØpasse
relatifs
OU
par
au-dessus
lappareil
surface
lappareil
LE
ou
Ianneau
NE
PAS
bouteilles
Ia
de
puissance
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assurer
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un
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ou
au
combustible.
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causer
de
levage
Iutiliser
de
gaz
source
suffisante.
Ia
que
de
rautre
a
I,nstallation,
EXPLOSION
peut
place
a
contact,
a
cotØ dun
des
pour
autres
ou
de
courarit,
a
fourche
fourche
ctØ
ctØ
que
soulever
de
au-dessus,
objet
peut
blessures
pour
accessoires.
utiliser
pour
est
suffisamment
de
lappareil.
surfa-
ou
sen-
soulever
les
dØplacer
IutilasationetIentretlen
LES
au
7
ou
dun
~A
cha-
des
~.,.
quer
Ne
1.
flues.
2.
,
Laisser
toucher
LES
des
Se
1.
me
2.
Sassurer
et
maintenus.
LES TES
~
veux
1.
Porter
raux
PI¨CES
brlures
des
toucher
pas
une
le
pistolet
PI¨CES
blessures.
a
IØcart
tenir
ventilateurs.
les
que
protecteurs
ECLATS
peuvent
des
lunettes
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o
U
CHAUDES
les
pØnode
ou
MOBILES
des
les
tous
sent
DE
METAL
provoquer
de
facial
peuvent
graves.
chaudes
piŁces
refroidissement
de
Ia
torche.
peuvent
mouvement
en
piŁces
capots,
panneaux,
fermØsetfemiement
bien
-
ou
des
sØcuritØ
avec
provo
les
avant
causer
LES
lesions
Øcrans
mains
de
corn
portes
SALE-
aux
late-
5
LJ~
CHAMPS
LES
Les
personnes
doivent
Les
PAR
nuire
cardiaque
se
personnes
DUITS
peuvent
mulateur
1.
2.
cardiaque
de
sapprocher
gougeage
PI¨CES
LES
blessures.
des
quer
1.
2.
LE
1.
UNE
traduire
a
Se
tenir
Se
galets
Attendre
gachette.
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sur
lique
FIL
tenir
DE
pas
dautres
lorsquon
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dentrainement.
SOUDAGE
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UTILISATION
par
TERIEL.
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2.
3.
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Utiliser
une
le
le
LACCUMULATION
TECTION voire
model.
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on
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MAGNETIQUES
LES
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tenir
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ou
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lØcart
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piŁces
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pointsdepincement,
instructions
le
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enfile
le
EXCESSIVE
SURCHAUFFE
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de
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deIabouteille.
le
ou
a
souder.
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marche
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paslegaz
RANTS
ELEVES
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du
portent
soudage
peut
avant
sur
ou
fil
de
de
un
mØdecin
leur
soudage
par
soudage.
stimulateur
points.
provo
paste
de
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mobiles.
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partie
une
du
piŁce
une
sur
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DU
ref
roidissement.
facteur
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marche
nominal.
DE
GAZ
DE
nuisibleaIa
de
protection,
PRO
sti
avant
ou
ex.
sur
corps,
metal
se
MA
avant
PRO
sante
fermer
LELECTRICITE
mager
1.
2.
de
LA
interferences
les
Mettreunbracelet
les
puler
Utiliser pour
circuits
cartes
des
ranger,
imprimØs.
HAUTE
dionavigation,
les
ordinateurs
piŁces
de
et
sacs
dØplacer
FREQUENCE
dans
les
STATIQUE
circuits
des
antistatique
circuits
imprimØs
boltes
antistatiques
ou
expedier
les
systŁmes
services
le
et
materiel
peutendom
imprimØs.
AVANT
ou
les
crØer
peut
de
sØcuritØ,
de
de
mani
les
piŁces.
adequats
cartes
des
de
tØlØ
de
ra
communications.
1.
confier
Ne
et
qualifiØ
installation
cette
connaissant
qu
bien
lequipement
un
personnel
Ølectro
nique.
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2.
Ia
rapidement
problŁmes
tion.
Dans
3.
donnØ arrŒter
4.
Faire
tion. Tenir
5.
verifier
les
frequence
bon
rØglage
Øcran
de
possibilitØ
UNE
TENSION
prØsente
ait
Ion
1.
coupØ
Avantdetoucher
hors
tension,
les
condensateurs
directives
Ia
a
par
dintrtØrences
le
dun
cas
le
Conseil
par
dutiliser
et
et
portes
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fermØs,
et
protection
dinterfØrences.
les
sur
Ialimentation.
couper
deIasection
responsabilitØ
Ølectncien
un
resultant
avertissement
fØdØral
immØdiatement
entretenir
utiliser
panneaux
afin
C.C.
maintenir
une
de
rØguliŁrement
rØduire
IMPORTANTE
onduleurs
les
pieces,
lalimentation
dentrØe
Entretien.
faire
de
qualifie
de
dinterfØrence
des
communications,
lequipement.
de
Ia
source
Øclateurs
les
miseaIa
au
terre
minimum
aprŁs
mettre
et
conformØment
cornger
les
linstalla
linstalla
haute
de
au
et
un
Ia
est
que
londuleur
decharger
aux
sØcurltØ
4
1
1
PrlncIpa~es
in
Safely
Welding
Safety Superintendent Washington,
Recommended
Cutting normeAWSF4.1,delAmencanWeldingSociety,550N.W.Lejeune
Rd,
National Protection
5
NOTA ques
Voici
gical ground
ques
-E-53
publiØ Unis):
Ihomme
est
peuvent
vaux
nus
domaine
nos
encore
sujet
prØcises
Welding
550
Society,
Health
and
of
D.C.
Safe
Containers
of
FL
Miami
33126
Electrical
Association,
Informations
DonnØes
et
une
Effects
Paper
aux
(Washington,
par
...
maintenant
sont
sont
observationsaIa
plus
des
sur
magnetiques
tirØe
citation
of
Power
(Effets
frequences
IOffice
of
des
experiences
lanimal
et
dair
influer
sur
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complexes.
scienhitique,
regrettable,
Øventuels,
nsques
rØduire
pour
normes
and
Cutting,
N.W.
Lejeune
Sandards,
Documents,
20402.
That
for
Have
NFPA
Practice
Code,
Batterymarch
sur
le
soudage
basse
des
et
frØquence.
conclusions
Frequency
biologiques
dubllsat]on-Document
DC:
U.S
Govemment
Technology
niveau
au
ont
rious
apportØ
les
champs
que
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systŁmes
dexcellente
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Dans
nous
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ces
nous
ne
ne
ni
nsques
actuel
sommes
dune
proposer
de
de
ANSI
norme
Rd,
OSHA
U.S.
the
Held
Standard
les
sur
Z49.1,
Miami
FL 33126
29
Govemment
Preparation
Hazardous
deIaNational
70,
Park,
Quincy,
champs
effets
les
des
generates
Electric
&
des
Assessment
biologiques
pouvons
ou
Magnetic
charnpsØlectnquesetmagnØti-
Printing
(Congres
cellulaireetdes
foule
une
qualitØ,
thØone
de
magnetiques
pour
de
nos
pas
nen
des
les
les
et
mais
connaissances
en
mesure
gØnerale.
affirmer
mØthodes
Øviter.~
lAmencan
CFR
1910,
Pnnting
for
Welding
Substances,
MA
02269.
ØlectromagnØtiques
champs
du
document
Fields-Back-
de
base),
mai
Office,
des
etudes
renseignements
basse
frØquence
modifier.
les
rØsultats
dinterpreter
ce
Et,
dØfinitif
de
scientifiques
Office,
Ølectn-
OTA-BP
Ces
dans
qui
du
and
Fire
Biolo-
1989)
Etats-
sur
tra
obte-
est
au
il
:
le
Safe
HandlingofCompressed
de
P-i,
Highway, Regles
nomie
vente
Canada Safe
Protection, Institute,
Cutting
Fire
Pour
i.
2.
3.
4.
5.
Stimulateurs
Les
aux
amples
a
Compressed
Suite
501,
de
secunte
Wi
CSA
de
norrnes,
M9W1R3.
Practices
norme
1430
and
Protection
rØduire
Grouper
serrant
Disposer
teur
Eviter
Eloigner
de
Raccorder
pres
17.2,
Broadway,
Welding
Association,
IintensitØ
solidement
avec
les
denrouler
le
soudage.
possible
plus
le
cardiaques:
recommandations
personnes
qui
renseignements,
For
un
cables
Gases
Gas
Association,
VA
New
22202.
coupage
Boulevard,
And
lAmerican
de
York,
norme
Arlington,
en
soudage,
IAssociation
de
Rexdale
178
Occupation
ANSI
Z87.i,
Processes,
Batterymarch
des
les
ruban
sur
cables
les
possible
connecteur
deIasoudure.
ci-avant
utilisentunstimulateur
consultez
magnetiques
champs
cablesenles
adhesif.
seul
un
ou
Ia
source
de
piŁce
sadressent
de
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in
Cylinders,
et
canadienne
Educational
NY
10018.
NFPA
Park,
entrelaartt
et
ctØ
tes
poser
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a
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piŁce
cardiaque.
mØdecin.
1235
procØdes
de
Rexdale
National
51B,de
Quincy,
au
a
lØcart
sur
a
aussi,
Jefferson
CGA
Pamphlet
Davis
connexes,
norrnalisation,
(Ontano)
And
Standards
Ia
National
MA
02269.
de
travail:
en
ou
lopera
Face
les
Eye
paste
de
IØpaule.
cables
les
et
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normalement,
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plus
6
OM-1586
2.
Introduction
21
Type
Power
24
Single-Phase
10
50/60
Maximum
Specifications
of
Input
AC
Volts
Amperes
Hertz
Height
Welding
Source
Constant
DC
Constant Constant
For
All Contactor
With
For
GMAW-P
Need
4
ft
Weight
LiftOfBoom
Vertical
Installation
3.
31
Installing
Swivel
Power
Type
GMAW
14-Pin
(1.2
(CV)
Voltage
Or
/
(CV)
Voltage
Current
Control
Post
in)
And
(CC)
DC
12
17ft(5.2m)
Net:
Horizontalto60
iiitoPipe:Post
Feed
Wire
Range
Standard:50To
(1.3
ipm
Optional
92To1435
36.5
mpm)
ft
m)
(3.7
lb
160
(73
To
High
Boom
Speed
19.8
ipm
kg);
Above
780
mpm)
Speed:
(2.3
Ship:
Honzontal
To
280
lb
Wire
Range
.023
To
3.2
Max
60
lb
(127
Diameter
1/8
To
mm)
Spool
(27
kg)
kg)
in
(0.6
Weight:
16
21
Net:
Horizontal
Welding
Rating
100
750
100%
ft(4.9
ft
(6.4
210
Volts,
Amperes,
Duty
Boom
m)
m)
lb
(95
60
to
Circuit
kg);
Above
Cycle
Ship:
Weight
12
160
16ft(4.9m):
210
350
lb
Horizontal
ft
lb
lb
(159
(3.7
(73
(95
kg)
ST-i
m):
kg)
kg)
52
268
.!~
Swingpak Pipe
Steel
3
Secure
mum
steel
Swivel
4
Insert
swivel.
5
Safety
Do
A
instructed
bolts.
Post
Bolt
shown
as
1/2indiameter
Assembly
into
pipe
Collar
not
BaseorCBC
With
Base
using
SAE
post.
remove
to.
Cart
mini
as
a
grade
Lubricate
until
5
4
5
Needed:
Tools
3/4in
~
OM-1
586
7
32
Installing
______
Boom
and
Reel
Support
ST-142
596-C
Swivel
1
Yoke
2
Remove
and
plates
Boom
3
Set
boom
Yoke
4
Install
pin
and
ter
pin
Bolt
5
Install
bolt,
bolt
back
6
Locking
Install
locking
tighten.
7
Reel
Install
reel
3.3
Wire
1
Bolt
2
Monocoil
3
Wire
4
Tighten
fitting.
guide
and
bolt
Plates
hardware
from
yoke.
swivel
yoke.
ends.
hardware,
half
knob
as
Install
tum.
but
into
Pin
through
spread
tighten
off
one
Knob
Support
support.
Installing
Guide
Fitting
Liner
Guide
Extension
bolt
crush
to
secure
Do
liner.
linerinwire
not
overtighten
swivel
shown.
do
Wire
cot
and
not
Guide
4
5
6
Extension
*0
3
7
2
Tools
Needed:
in
3/8,
ST-152
3/4
323
~
4
Tools
Needed:
in
c:::::::J=~n
3/8
.
586
8
OM-1
34
1
2
3
Loosen front
wardtodesired
place
Tighten
Adjusting
Tht
Bracket
Rear
Pivot
Screw
Front
rear
screw.
and
pivot
Screw
screw.
pivot
Pivot
viewing
tighten
screw.
control
angle.
front
Control
Remove
down
Re
screw.
Tilt
Bracket
279
ST-801
1
2
3
OM-1
586
9
ST-801
805/
/
Ref.
ST-175
/
Ref.
086
ST-180
311-B
300/400
1
CC/CV
Power
Use
pulse
Ampere
Inverter
Source
settings
MIG
welding.
2
450
Ampere
Inverter
Welding
Source
14-Pin
3
4
5
Be
properly
pulse
source
6
7
Cord
Positive
(+)
Negative
weld
sure
for
welding
Owners
Workpiece
Sensing
Voltage (Optional
8
Wire
Feeder
For connections
Gun
9
Be
sure
perage
cording
Gas
10
11
Shielding
is
gun
if
pulse
its
to
Hose From
shown
welding
Model
Weld
Weld
()
cables
peak
(see
Manual).
Use)
see
rated
welding.
Owners
Gas
Supply
Model
Welding
and
DC
Power
Cable
Cable
are
amperage
welding
Lead
Section
for
peak
Install
Manual.
Boom
for
both MIG
sized
power
3.7.
am
.
PULSED
MIG
MIG
cc
F
STICK
v-SENSE
~

PANEL
(C)
*~RE~OTE
CONTROL
V/A
SCRATCH
STAAT
.nG
TIG
if
60
I
INDUCTANCE/DIG
ac
10
6
9
OM-1586
3.6
weld
The
hose
extend10ft
boom.
Route
through
If
the
welding
are
supply
extend
cable
1
Weld
2
Insulated
Bolt
together
welding
Use
electrical
sleeving
3
Shielding
Connect
tension
boom
threads.
CoflnectingWeId
cable
and
weld
reed
Cable
power
to
hose
hose.
has
cable
relay,
power
further
hose
or
Sleeving
weld
source
tape
cover
Gas
to
The
5/8-18
shielding
(3
m)
from
if
applicable.
source
from
as
cables
and
connection.
Hose
supply
gas
hose
gas
from
the
boom
or
gas
the
boom,
follows:
from
and
boom.
insulated
ex
or
from
the
right-hand
Cabtes
And
Gas
Hoses
Ref.
ST-801
805/
Ref.
ST-152
800-A
OM-1
Tools
586
~
Needed:
518
in
11
37
~
Control
~
Connections
Box
ST-i
57433-B/Ref.
ST-i
57434
1
Wire
2
Valve
Wire
3
Valve
4
Volt
5
Gun
6
Optional
Connection
Feed
Control
Feed
Control
Boom
Cord
14-Pin
Sense
Use)
Trigger
Reed
Motor
Receptacle
Motor
Plug
Lead
Plug
Relay
And
Gas
Gas
And
From
(Optional
From
Boom
4
3.8
The
14-Pin
REMOTE
remaining
14
pins
Plug
not
are
Information
pin.
A
B
G
C
D
E
Fl
F
M
N
used.
Pin
24
Contact
Circuit
+10
Remote
0
to
Voltage
Current
CC/CV
Inductance
Information
voltsacwith
closuretoA
common
volts
dc
output
control
volts
+10
feedback;
feedback;
Select
(0-10
socket
to
respect
CV)
control
volts
volts
24
signal
dc,
dc,
completes
for24voltsACcircuit.
to
remote
circuit
common.
dc
command
input
0to+10
0to+10
=
V
(+24
V)
G.
volts
with
1
1
from
volt
volt
contactor
ac
respect
remote
per
per
10
100
control
socket
to
control with
volts.
arc
amperes.
circuit.
D.
respect
to
socket
D.
.
12
OM-1586
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