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1.

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Soudage

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Pivot

viewing

tighten

screw.

control

angle.

front

Control

Remove

down

Re

screw.

Tilt

Bracket

279

ST-801

1

2

3

OM-1

586

9

ST-801

805/

/

Ref.

ST-175

/

Ref.

086

ST-180

311-B

300/400

1

CC/CV

Power

Use

pulse

Ampere

Inverter

Source

settings

MIG

welding.

2

450

Ampere

Inverter

Welding

Source

14-Pin

3

4

5

Be

properly

pulse

source

6

7

Cord

Positive

(+)

Negative

weld

sure

for

welding

Owners

Workpiece

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(Optional

8

Wire

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Gun

9

Be

sure

perage

cording

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10

11

Shielding

is

gun

if

pulse

its

to

Hose From

shown

welding

Model

Weld

Weld

()

cables

peak

(see

Manual).

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see

rated

welding.

Owners

Gas

Supply

Model

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and

DC

Power

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Cable

are

amperage

welding

Lead

Section

for

peak

Install

Manual.

Boom

for

both
MIG

sized

power

3.7.

am

.

PULSED

MIG

MIG

cc

F

STICK

v-SENSE

~



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if

60

I

INDUCTANCE/DIG

ac

10

6

9

OM-1586

3.6

weld

The

hose

extend10ft

boom.

Route

through

If

the

welding

are

supply

extend

cable

1

Weld

2

Insulated

Bolt

together

welding

Use

electrical

sleeving

3

Shielding

Connect

tension

boom

threads.

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cable

and

weld

reed

Cable

power

to

hose

hose.

has

cable

relay,

power

further

hose

or

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weld

source

tape

cover

Gas

to

The

5/8-18

shielding

(3

m)

from

if

applicable.

source

from

as

cables

and

connection.

Hose

supply

gas

hose

gas

from

the

boom

or

gas

the

boom,

follows:

from

and

boom.

insulated

ex

or

from

the

right-hand

Cabtes

And

Gas

Hoses

Ref.

ST-801

805/

Ref.

ST-152

800-A

OM-1

Tools

586

~

Needed:

518

in

11

37

~

Control

~

Connections

Box

ST-i

57433-B/Ref.

ST-i

57434

1

Wire

2

Valve

Wire

3

Valve

4

Volt

5

Gun

6

Optional

Connection

Feed

Control

Feed

Control

Boom

Cord

14-Pin

Sense

Use)

Trigger

Reed

Motor

Receptacle

Motor

Plug

Lead

Plug

Relay

And

Gas

Gas

And

From

(Optional

From

Boom

4

3.8

The

14-Pin

REMOTE

remaining

14

pins

Plug

not

are

Information

pin.

A

B

G

C

D

E

Fl

F

M

N

used.

Pin

24

Contact

Circuit

+10

Remote

0

to

Voltage

Current

CC/CV

Inductance

Information

voltsacwith

closuretoA

common

volts

dc

output

control

volts

+10

feedback;

feedback;

Select

(0-10

socket

to

respect

CV)

control

volts

volts

24

signal

dc,

dc,

completes

for24voltsACcircuit.

to

remote

circuit

common.

dc

command

input

0to+10

0to+10

=

V

(+24

V)

G.

volts

with

1

1

from

volt

volt

contactor

ac

respect

remote

per

per

10

100

control

socket

to

control with

volts.

arc

amperes.

circuit.

D.

respect

to

socket

D.

.

12

OM-1586

3,9

To

proceed

Turn

source.

Remove

1

Remove

ner,

2

3

Rotate
increase time

ramp
tive

making

tiometer
conductive

Close

reinstall

Motor

wire

change

as

Off

unit

wrapper.

Panel

Front

screw

and

open

Board

Motor

Start

Motor
Potentiometer

potentiometer

to

up

white

adjustment.

R70

and

wrapper.

feed

follows:

and

welding

from

hinged

PCi

Control

R70

it

takes

Remove

speed.

rubber

using

screwdriver.

front

secure

Start

starting

left

upper

front

panel.

clockwise

the

motor

protec

before

cap

Adjust

poten

small

a

panel,

Control:

speed

power

cor

to
to

non-

and

ST-157

480-A

Ref.

SB-146

I

862-D

3.10

1

Tighten

movement.
boom

position

Pull

move

balance
zontalto60
zontal.

as

2

3

Loosen

rod

jan,

threads

vent

4

Retain

Removing

Locking

knob

movement.

to

boom

safety

in

If

follows:

Threaded

Nut

Jam

jam

until

boom

nut.

are

boom

Yoke

safety

sembling

Knob

to

Loosen

limit

upward

down

collar.

position

any

degrees

necessary,

Rod

and

nut

balances.

Be

sure

through

falling.

collar

or

moving

Safety

prevent

knobtoallow

Change

movement.

and

slightly

Boom

from

above

adjust

threaded

tum

Tighten

several

yoke

in

for

use

boom.

boom

knob

should

hori
hori

boom

to

pre

disas

re

full

__-

Coflarand

1

Needed:

Tools

1E~~J~1J

Adjusting

Non-Conductive

in

1/4

Boom

2

I

Rod

Increasing

Pressure

Heavy

Spring

For

Gun

ST-152

Needed:

1-i/8in

L~

380-A

Ref.

A

Tools

OM-1586

13

311

Gun

Recommendation

Table

Process

GMAW-P

GMAW

FCAW

312

Motor

Speed

Standard

Standard

Standard

Optional

Speed





Hard



Self-Shielding

Wire

High

Hard

Cored

or

Cored

or

Type,

Wire

All

All

All

All

Wires

Wires

Wires

Size,

Type

and

Wire

.023

3/32

1/8

.023

Feed

Size

To

To

in

To

5/64

7/64

(3.2

5/64

Gun

GW-500

M40,

M25,

GA-4OGL

Speed

in

(0.6

in

(2.4

mm)

in

(0.6

Or

GW-600

Or

GA-50C

Or

GA-5OGL

Capability

To

2

mm)

To

2.8

mm)

2

To

mm)

Table

Feed

Speed

To

780

50

50To700

50To300

92To1440

Capability

ipm

(1.3

ipm

(1.3

1pm

(1.3

1pm

(2.3

To

19.8

mpm)

To

17.8

mpm)

To

7.6

mpm)

To

35.6

mpm)

14

OM-1

586

3.13

Installing

and

Threading

Welding

Wire

ST-152

648-A

Ref.

/

ST-i

57432

Ref.

ST-i

/

37391-A

/

ST-i42 597-A/

S-0627-AIRef.

Ref.

ST-i

50

922

Be
llner

installing

moutlet

drive

Install
end

of

drive

rolls;

button

that

sure

for

the

gun,

wire

without

rolls

Lay

gun.

Push

wire.

continuetohold

feed

wire

to

outlet

welding

position

guide

cable

gun

wire

out

has

cable

wire

proper

size.

linerextending

close

as

as

touching.

out

straight.

wire.

guides

through

gun.

size

When

fro

possible

Cutoff

up

Press

Jog

Install

Adjust

wire
wire

to

to

tension

is

feed

To

wire

taut

stops.

For
steel

roll

pressure

the

pressure

the

inner

ting

mance

adjust

spool.

nut

when

soft

wire,

will

for

drive

so

small

wire

or

2

dnve

use

from

0

indicator

is

these

roll

pressure,

compressed).

types

spring

generally

to

give

diameter

rolls

maximum

a

scale

the

of

wires.

hold

and

(so

best

nozzle

stainless

drive

set

4

of

on

that

only

set

This

perfor

about

in

2

(51

mm)

wire

gun

knob

oft.

for

trigger

wire

adjustment

Close

other

press

Tighten

overtighten.

blocked,

pressure

Cut

Repeat

from

nonconductive

to

wire

so

If

contact

should

side.

feed

does

slip

above).

cover.

wire

against

not

tip

the

at

surface

surface.

slip.

is

completely

feeder

Do

and

not

(see

Install

drive

rolls.

NONCONDUCTIVE

SURFACE

No

Wire

Slip

iONCONDUCTIVE

SURFACE

I

Wire

Slips

4-

3/16,5/64

1

wire

Install

Tools

Needed:

in

~

15/16,3/8

~

guide.

in

OM-1

586

15

4.

Operation

41

Note

The

following

General

Adaptive

Cold

Wire

Inductance

Trim

Synergic

Side Panel

Process

Sequence

Schedule

Dual

Card

Mode

Security

Operational

See

~

Terms

Pulse

Jog

Mode

Mode

Mode

isalist

Welding

Terms

Mode

Menu

of

terms

Terms

and

Guide

their

/

for

detailed

definitions

The

wire

of

less

When

weld

the

Then

speed.

As

inductance

Arc

length

placed

The

operator

the

pulse

usedtoselect

Is

Is

usedtoselect

preflow,

Is

usedtoselect

Is

usedtoselect

functions

Only

rameter

programming

as

they

feeder

changeinwelding

amperage

welding

adjustmentinpulse

volts

by

programs

parameters

and

run-in.

changing.

to

apply

automatically

is

power

increases,

in

MIG

programs.

pulse

between

the

type

and

program

of

a

pair

of

the

use

data

with

a

this

wire

not

present,

source

arc

on

of

process

programs

optional

card.

steps.

wire

feeder:

regulates

stickout.

wire

contactor

time

increases,

welding.

parameters

these

wire

to

the

weld

that

data

Allows

frequency

pulse

feeds

for

deenergizes

and

Increasing

for

a

specific

feed

speed

be

used,

including

sequences

be

used

can

card

storage

the

using

about

the

tnm

increments.

which

together.

feature

lock

maintain

to

three

wire

and

weld

increases

wire

Pulse,

include

retrieval

and

constant

a

seconds

continuestofeed

becomes

puddle

the

actual

feed

speed.

Adaptive

weld,

capabilities.

for

restricting

arc

at

set

wire

more

arc

length.

The

wire

Pulse,

bumback,

crater,

rangeofprogram

length,

feed

the

at

fluid.

feeder

or

Mig.

regard

speed.

wire

jog

Trim

is

determines

postflow,

pa

re

4.2

1

Increasing

tion.

Arc

phase

determines

adaptive

2

Maintains

3

Pulse

=

Apk

=

Vpk

voltage

of

the

pulse

=

Abk

PPS=Pulses

Increasing

speed.

4

PWms
Milliseconds

Increasing

width.

Welding

Peak

Amperage

increases

Apk

Peak

Voltage

during

waveform.

pulse

arc

length

welding.

Background

between

arc

Per

PPS

increases

=

Width

Pulse

PWms

increases

penetra

peak

Amperage

pulses.

Second

In

current

This

during

travel

bead

Terms

Amps

3

Time

_________________

/

_________________

16

.

OM-1586

4.3

1

2

Press

3

Turn

Turning

length)

increase/decrease

When
click

crease/decrease

When

clicks

crease

When

click

FrOnt.

Display

Parameter

button

to

Control

Display

control

to

control

to

increase/decrease

1PM

is

causes

MPM

is

causes

0.1.

by

#

is

Prg

causes

program

change

selected,

wire

selected,

wire

Pane!

Button

Select

>

move

click

one

0.1.

by

feed

one.

by

feed

selected,

number

on

display.

value

causes

turning

speed

turning

speed

turning

Controls

to

pointed

Trim

Volt

one

or

by

control

to

(1PM)

control

(MPM)

control

(Pm

#)

by>.

(arc

one

three

to

one

to

crease/decrease

The
while
ule

Pulse

process

side

4

to

Trigger

sis.
where

in

To
weld

feature

in

To
ger

struck.Toend

in-

gun

program

welding,

Mode

is

a

(Pulse,

panel

Trigger

Hold

Indicator

this

weld

without

cycle,

on

weld

start

within

trigger.

by

number

with

Section

(see

default

setting.Tochange

Adaptive

controls

Button

Hold

be

can

light

is

feature

holding

and

press

(indicator

cycle,

seconds

three

weld

one.

cannot

exception

of

6).

Pulse,

Section

(see

And

Indicator

set

on a

per

on

comes

active.

triggerthroughout

gun

release

turns

light

and

after

press

release

an

press

cycle,

be
Dual

or

4.4).

program

for

button

on).

arc

and

changed

Sched

type

MIG)

Light

programs

to

turn

trig

gun

has

been

release

Ref.

ST-155

222

5

Button

Jog

Push

to

out

valve.

of

Jog

use

while

200

6

ba

Push

out

~

Holding

same

the

panel

momentarily

energizing

varied

is

speed

button

Jog

1PM.

Button

Purge

to

momentarily

energizing

and

Jog

of

the

side

the

Jog

time

displays

side

panel

display.

welding

is

the

welding

Purge

feeder.

and

display

feed

welding

circuit

the

using

pressed.

energize

workonthe

only

Purge

pulse

and

or

shielding

Display

Default

valve

gas

circuit.

buttons

parameters

voltage

wire

with

gas

Control

setting

with

active

at

the

front

on

is

on

4.4

Mode

1

Mode

2

Press

button

Parameter

3

Parameter

4

button

Press

Parameter

5

Parameter

6

Power

7

Circuit

8

CB1

protects

overload.

Side

Display

Select

to

to

Switch

Breaker

the

and

Button

move>

Display

Select

move

Increase

Decrease

CB1

wire

Rear

in

Button

>

in

Button

feeder

display.

display.

Button

from

Panel

6~

5

Controls

____L2

0

Ref.

ST-157433-B/

Ref.

ST-155

223

5

.6

OM-1586

17

5.

Setting

Sequence

Parameters

1

5

See

~

programming

Thm

is

arc

is

length

is

length

If

time

is

quence,

trigger

gun

If

time

is

quence
sequence

Setting

Guide

Menu

length.

short.

long.

to

set

welding

is

released.

set

to

zero

except

is

skipped.

steps.

If

set

If

set

zero

continues

in

any

for

in

Weld,

Sequence

detailed

to

arc

zero,

to

arc

99,

Weld

se

until

timed

se

the

Parameters

Weld

1.

Crater

2.

3.

Burnback

Post-

4.&5.

flow/Preflow

in

a

Pulse

MIG

Pulse

MIG

Pulse

MIG

Program

Trim
0-99

X

X

Volts

10.0-38.0

X

X

X

Inductance

0-99%

X

1PM
50-780

X

X

X

X

Seconds

0-25.0

0-2.50

0-0.25

0-9.9

A

V

a,
C)

0.

U)

C)

Preflow

Trigger

Pressed

Preflow

Time

Run-In

6.

X

U)

~

c

Arc

Strike

Run-In

=

Setting

Run-In

Time

available.

H

Weld

(I)

U

V

Bumback

/

Time

X

X

Time

Sequence

End

Pulse

MIG

Weld

025sec.

C,

Time

X

X

Crater

Time

~

U

a,
C,

0

/

/

Bumback

Crater

Trigger

Released

Posthow

0-2.50

Time



18

OM-1

586

G.

Setting

Dual

Schedule

Parameters

6.1

Selecting

rti~

Schedule

Dual

consecutive

&4,5

3

type

Pulse)

schedule.

Side

1

Use

See

gramming

Front

2

Press

button

Front

3

Dual

4

Section

Switch

~

Setup.

5

Welding

Selecting

Bisdone

or

trol,

trigger

up).

When

Display

wise

schedule

g7

Programs

in

card.

&

or

6,

(MIG,

be

can

Panel

side

panel

Guide

Menu

steps.

Panel

front

panel

select

to

Panel

Schedule

6.2)

type

See

dual

by

schedule

dual

(depending

program

Control

select

to

programs.

desired

See

weld

7

Adaptive

Gun

schedule

another

can

order

Section

.

is

used

programs

&

8.

Any

combined

Display

to

turn

for

detailed

Display

parameter

program

Display

Switch

is

set

Section

Trigger

using

Display

switch,

on

B

is

one

be

using

Dual

with

two

1

&

program

Pulse,

in

dual

feature

on.

pro

select

number.

Control

(See

in

System

8.

program

Con

or

gun

set

system

turn

active,

clock

click

dual

of

pair

rearranged

the

data

7.

Schedule

2,

or

A

Pair

:

4

Display

Control

OM-1

586

Display

Control

19

62

1

2

3

4

Allows

lishing

~

Dual

Momen2P

(Momentary-Contact

Or

Switch

Maint
2-Pole

Maint

1-Pole

Trigger

If

schedule

is

DSS-1O)

2P

(Maintained-Contact

Switch

P

1

(Maintained-Contact

Switch,

dual

scheduling

a

welding

is

trigger

switch,

disabled.

Schedule

2-Pole

Or

DSS-9M)

Or

DSS-8)

afterestab

arc.

for

used

Trigger

dual

Hold

Switch

Diagrams

1 1

>

2

> >

A

0

0-

\~B

p

/

1

>

2

>

2 2

>

3

>

1

4

A

B

p

1

>

>

2

3

4

7.

Using

7.1

Data

the

Card

TR

A\~~>

Optional

Terms

WRITE

___________

Data

Programs

CARD

To

Card

SCREEN

Card

3

Adapter

1

>

2

>

3

3

>

4

I I

1

>

2

>

3

TR

>

4

2

>

SA-158

435

TERMS

20

Amperage

-r

READ

Programs

Abk

(Background

Amperage)

From

PULSE

Card

MIG

(Pulse

~

Milliseconds)

PWms

TERMS

(Pulses

Width

PPS

Second)

In

Time

Per

OM-1

586

7.2

1

Apply

gram

2

3

For

Insert

turn

menu.

enters

For

Insert

Push

er.

within

grams

read

Unit

Wait

front

Installing

Label

label

data

to

information

Data

Card

Card

Slot

Blank

Data

Card:

card

On

Power

card

into

is

panel

into

power.

Data

card

Card

Source

into

Parameter

3

seconds

and

setup

the

ready

message

display.

slot.

mode.

wire

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label.

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when

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memory.

when

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card

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line

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the

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program

display.

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value

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to

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OM-1

586

21

a.

System

1

8

Display

Note

Setup

Settings

for

~

See

Menu

Guide

detailed

programming

steps.

DISPLAY

>System

>Range

>Access

>Mig Type

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lime

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Feed

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>Shutdown

>Teach

>Gas

Flow,,

>Software

SETTING

*

*

NOTES

Select

the

Welding

for

pulse

When

on,

Default

Default

length).

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Hot

and

in

CV

Section

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When

on,

grammed.

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programs

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change.

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age

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power

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trigger

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a

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to

display

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setup

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setup

the

system

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15

points,

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welding

minimum

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valuestomatch

of

use

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450

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to

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can

be

0

can

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unit

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card

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setup

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time

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power

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and

cycles.

minute

bench

original

slot,

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original

slot,

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set

to

is

personnel.

source

maximum

welding

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welding

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and

factory

factory

down

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points.

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when

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settings

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power

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setting

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than

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without

ft

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card.

card.

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needed.

voltage

of

weld

cable

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large

0.2

depending

but

installed

program.

and

setup

When

Amperage

feedbackat14-socket

is

diameter

seconds

where

on

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excluding

wire

off,

values

used

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wires.

of

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the

front

motor

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information

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feeds

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match

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card

card
when

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installed

OnlyisSystem

to

prevent

choice.

system

error.

OM-1586

0.

Standard

Pulse

Welding

Programs

Note

9.1

Wire

SizelType:

1PM

/

700/17.8

/10.2

400

/5.1

200

100/2.5

9.2

Wire

Size/Type:

1PM

/

700/17.8

400/10.2

200/5.1

100/2.5

~

Program

MPM

Program

MPM

Peak

=

Apk

PPS=Pulses

factory

set

interpolations



1

Steel

.035

Apk

440

385

335 287

328

2

.045

Apk

518

476

412

375

Vpk

367

324

274

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Vpk

376

361

303

277

Amperage,

Per

Second,

programs.

from

the

=

Peak

Vpk

points.

-

Ar

CO2

-

Ar

CO2

=

PWms

If

selection

4

taught

Gas:

Abk

160 180

108 126

61

37

Gas:

Abk

195

157 168

93

50

Voltage,

Width

Pulse

for fifteen

set

is

Ar-

or

Oxy

PPS

81

47

-

Ar

or

Oxy

PPS

205

106

66

=

Abk

Background

(milliseconds).

teach

CFH

/40

/

(19

Urn)

PWrns

2.9

2.3

2.0

1.7

CFH

40

PWms

3.6

3.0

2.4

2.2

(19

Urn)

Amperage,

Four

points,

COMMENTS

COMMENTS

teach

the

remaining

points

were

used

points

for

are

93

Wire

Size/Type:

IPM/MPM

625/15.9

400/10.2

200/5.1

100/2.5

9.4

Wire

Size/Type:

1PM!

MPM

400/10.2

300/7.6

200/5.1

100/2.5

Program

.052

Apk

560 393

525 362

475

445

Program

.062

Apk

580

539

499 315

460

Steel

3

Gas:

Vpk

317

296

4

Steel

Vpk

366

348

283

Abk

200 229

148

102

50

Gas:

Abk

200

160

121

69

Ar-

CO2

CO2

-

Ar

-

Ar

or

PPS

189

131

80

or

Ar-Oxy/40

PPS

200

200

170

118

Oxy

/40

CFH

CFH

PWms

3.6

3.5

2.7

2.4

PWms

4.3

4.2

3.6

2.6

(19

(19

Urn)

COMMENTS

Urn)

COMMENTS

OM-1

586

23

95

Program

Stainless

5

Wire

1PM!

700/17.8

/10.2

400

200/5.1

100/2.5

9,6

Wire

1PM!

700/17.8

400/10.2

200/5.1

100/2.5

:97

Size/Type:

MPM

Program

Size/Type:

MPM

Program

.035

Apk

403

318

295

280 260

S

.045

Apk

480 390

425

360

350

7

Vpk

339

316

285

Stainless

Vpk

324

280

262

Nickel

Alloy

Gas:

Abk

132

87

53

32

Gas:

Abk

200

155

100

40

-He-

Ar

Ar

C02140

-

-

He

C02/40

PPS

191

146

94

45

PPS

227

185

115

70

CFH

CFH

(19

(19

1/rn)

PWms

2.8

2.4

1.9

1.8

Urn)

PWms

3.2

2.5

2.0

2.0

COMMENTS

.

COMMENTS

Wire

1PM!

700/17.8

400/10.2

200/5.1

100/2.5

1:9,8

Wire

IPM/MPM

510/13.0

400/10.2

200/5.1

120/3.1

Size/Type:

MPM

Program

Size/Type:

.035

Apk

350

310

280

260

.035

Apk

340

310

277

242

Nickel

SilicOn

8

SiBr

Alloy

Vpk

345

300

275

251

Vpk

307

298

266

252

Gas: Ar

Abk

130

80

48 55

28 36

Bronze.,

Gas:

Abk

100

83 97

48

31

-

He!

Argon/40

40

CFH

(19

Urn)

PPS

144

105

:

CFH

(19

PPS

125

55

31

PWrns

3.7

3.3

2.9

2.5

Urn)

PWms

3.7

3.4

3.0

3.0

COMMENTS

.

COMMENTS

24

OM-1586

10.

Teach

Points

101

The

teach

tom

pulse

for15teach

tion

for

curve

the

user

the

pulse

parameters

and

PPS,

IPM/MPM

780/19.8

TeachUsingl5Points

allows

mode

programs.

a

specific

can

adjust

waveform

are:

PWms.

The

points

range.

five

the

of

1PM

(MPM),

the

gives

parameters

user

teach

At

weld

a

each

output.

Apk,

to

mode

more

create

teach

Vpk,

selec

defined

point,

to

shape

The

cus

Abk,

Apk,

togetherprovide

off

welding

graph

creases,

six

PPS,

Vpk,

below

and

Abk,

wire

shows

energy

PWms

PPS,

the

energy

ataset

that

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acting

wire

as

PWms

and

necessaryto

feed

wire

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speed.

feed

speed

Vpk,

acting

Abk,

synergically).

bum

The

/

limits

feeder

the

Under

some

conditions,

maintain

feed

wire

within

ters

in

A

0

to

speed

the

capability

=

Peak

Apk

=

Peak

Vpk

=

Abk

Background

PPS=Pulses

PWms=Pulse

wire

all

pulse

of

the

Amperage

Voltage

Amperage

Second

Per

Width

parame

system.

(Milliseconds)

750/19.1

700/17.8

650/16.5

600/15.2

550/14.0

500/12.7

450/11.4

400/10.2

350/8.9

300/7.6

250/6.4

200/5.1

150/3.8

100/2.5

Example

Setting

All

Teach

1PM

(1.3

For

Points

MPM)

Of

425

A

Synergic

1PM

Set

Increments

With

At

50

50/1.3

Apk

Abk

PPS
PWms

OM-1586

100

10

20 55

1

180

20

210

30
80

240

40 50

105

2

270

130

300 330

60

70

160

185

360

80

210

565

340

540

140

365

200

400

Apk

Abk
PPS

PWms

5

370

420 450

90

100

235

3

260 290

110

480 510

120 130

315

4

25

10.2

teach

The

torn

pulse

for4teach

tion
range

can

adjust

waveform

ters

are:

PWms.

Teach

mode

programs.

quickly.

five

of

the

1PM

(MPM),

Using

allows

the

The

points

gives

At

each

teach

parameters

weld

output.

Apk,

userto

teach

the

to

Vpk,

4

mode

whole

point,

shape

The

Abk,

Points

create

selec-

welding

the

the

pulse

six

parame-

PPS,

cus-

user

and

Apk,

Vpk,

together

oft

welding

below

graph

creases,

and

PPS,

Abk,

provide

wire

shows

energy

PWms

PPS,

the

energy

ataset

thataswire

increases

acting

and

PWms

acting

feed

to

speed.

speed

Vpk,

wire

necessary

feed

(Apk,

synergically).

bum

The

in-

Abk,

Under

wire

ters

some

feed

within

conditions,

to

speed

the

capability

the

maintain

of

wire

all

the

feeder

pulse

system.

limits

parame

IPM/MPM

780/19.8

750/19.1

/17.8

700

650/16.5

600/15.2

550/14.0

500/12.7

450/11.4

400/10.2

350

/8.9

300/7.6

L~

A

El

o





=

Peak

Apk

=

Peak

Vpk

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Abk

Background

PPS=Pulses

PWms=Pulse



Example

Setting

Teach

IntervalsOf100

(5.1),

Amperage

Voltage

Per

For

Points

400

(10.2),

1PM

(17.8

Increments

Amperage

Second

Width

(Milliseconds)

A

Of

Synergic

1PM

425

Set

(2.5),

And

MPM)

With

At

200

700

26

250/6.4

200/5.1

150/3.8

100/25

50/1.3

Apk

Vpk

Abk
PPS
PWms

100

100

140

565

200
400

Apk
Vpk

Abk
PPS
PWms

5

480
480

120

315

510 540
510 540 565
130
340 365

330 360 370 420

240

210

180

210

240

40

105

2

180

20 30

10

20

55 80

1

300

270
270 300 330

60 70 80

50

160 185

130

360

370

90

210 235 260 290

3

420

100

450
450

110

4

.

OM-1586

103

Redefining

Teach

Points

S-0259/Ref.

Ref.

ST-154

109

1PM

determines

position

~

Redefining

required

unusual

needed.

Use

front

button

to

Display

value.

point

and

Press

turning

the

1pm

there

are

and

250

be

can

of

speed

2

Apk

Abk

3

and

Peak

depend

source.

power

4

PPS

20-400

PWmsPulse

5

1.0-5.0

Use

side

pulse

Guide

for

steps.

After

values

maintain

Do

this

End

weld

not

by

pulling

for

peat

The

taught

Trim

(arc

Once

the

feeder

wire

teach

tween

weld

the

rate.

1PM

is

unless

special

joint

panel

parameter

select

to

move>

Controltoselect

hold

Purge

Controltoredefine

Display

teach

teach

ipm;

adjusted

151



Peak



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background

the

on



Pulses

Milliseconds

panel

parameters.

detailed

an

for

each

by

each

arc

length)

teach

adjusts

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point.

points

the

teach

to

249

to

ipm.

Amperage

of

range

Per

Width

controls

programming

are

set,

five

for

arc

teach

releasing

out

gun

custom

length

setting

points

parameters

points

synergically.

a

teach

represents

metal

de

notnoimally

wire

or

select

1PM.

Use

teach

while

example:

150,

200,

200

at

feed

wire

is

design

button

at

point

Amperage

amperage

the

welding

Second

Of

Of

to

change

See

Menu

strike

and

seconds.

point.

trtgger,

gun

of

Re

weld.

point.

a

of

50.

the

are

set,

be

Redefining

Redefining

1PM

Pulse

Teach

Parameters

Point

>450

/~

>460

50

50

Trim

1PM

Purge

QAL~

Li

Trim

1PM

Prg

Pu

Prg

Pu

1

I

se

1

I

se

2

OM-1

586

>70

400

340

160

1PM

Apk

Abk

PPS

3

___y4

340
70

>160

1.4

PWms

Apk

Abk

PPS

340
70

>1.9

160

75

Apk

Abk
PPS

PWms

27

Date

Program

Number_

Wire

Sizefrype.

Gas



Used

Equipment

Wire

Feeder

Gun

Model_________________

Wire

Manufacturer_________________

MPM

1PM!

Power

Apk

Source__

Abk

Serial

Weld

~If..

Number_

Cable

fl~*~

PPS



Negative

PWms

Vpk

Flowrate

-

Serial

Number

Positive______

COMMENTS

CFH(Umin)

Pref

low

Seconds;_________

Run-In

TrimNolts:________

Crater

Volts:___________________

Postf

low

Seconds;________

/

1PM

MPM:___________________________________

I

1PM

MPM:___________________________

.

Seconds:____________________________

Seconds:__________________________

28

OM-1

586

11.

1

11

Maintenance

Routine

Maintenance

and

Troubleshooting

,

Replace

Unreadable

Labels

Replace

Cracked

Parts

Blow
Inside.

Service,

Monthly

~

Months

3

~

Months

6

OutOrVacuum

During

Heavy

Clean

14-Pin

M~

it~j1~

Co~~

A

Disconnect

Gas

And

Hose

Fittings

power

before

Clean

Drive
Rolls

Repair

Replace

Cracked

Weld

Cable

maintaining.

Or

Gun

Cable

OM-1

586

29

11.2

Error

Displays

r!1~H~

R

I

e

2

e

ase

I

00

EEJ

Ref.

5T-155

222

3

~

61

\

7

N

8

9

N

10

11

I

12

N

No

Memory

_CRC

Memory
Range

No

Sensed

I

___________

Arc

Start

__________

Arc

Stop

Mi

C

n

Ga

Ma

_______________________

______________________________

___________________

GasF

Gas

of

Coo

Flow

s

x

F

C

Range

Volt

Tach

F

I

F

Ian

H

o

H

low

Out

1Er

ror

1

Release

This

appears

when

the

Prg

Er

ror

if

2

The

receiving

sensing

Prg

Er

ror

connections

receptacles

power

Turn

correcting

If

when

Er

ror

1Error

1Er

ror

select

3

The

is

saved.

Perform

4

The
is

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make

settings

perform

x

x

w

x

1Er

x

Er

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ror

ror

ror

5

The

reaching

connections.

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Select

6

This
and

cannot

correct

and

voltage

t

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ror

the

trigger

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arc

source.

unit

this

pulse

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Memory

data

not

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datainthe

of

out

through

sure

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Display

motor

to

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appears

current

voltage

unit

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voltage

feedback.

connections.

at

off

problem.

error

welding,

Start.

the

in

the

same

a

system

usable

of

the

a

system

Tach

tach

the

front

clear

Start

is

be

program

sensing

Trigger

if

the

trigger

is

power

is

stuck

sense

Check

at

14-position

the

unit

and

back

continues

CRC

Error

program

data

reset.

Error

Range

program

range.

parameters

pulse

do

they

Range

reset.

Sensed

feedback

control.

panel

error.

Error

Display

when

pulse

detected

started.

pulse

settings.

connections.

Error

Display

closed

is

turned

defective.

or

Error

Display

circuit

voltage

Check

and

welding

on

to

it

help

may

Display

indicated

that

Display

indicated

exceed

not

display

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is

Check

Parameter

welding

but

the

Check

parameters

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or

on,

not

is

plugs/

after

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was

to

or

not

arc

and

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front

Select

7

This
and

end

frequency

turn

problem

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8

This

below

example).

it

Press

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9

This

above

example).

it

Press

Selecttoclear

10

This

greater

the
down

adjusted

11

This
flow
Check

Arc

appears

the

of

it

Minimum

appears

above

Maximum

below

Gas

internal

Coolant

appears

clear

to

Stop

motor

the

off.

can

front

clear

to

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Warranty

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