Miller RACSWY050N, RACSWY050C, RACDTA-5K/6FT, RACDTA-5K12/6FT, RACSWY2SBA User Instruction Manual

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Table of Contents
1.0 General Requirements, Warnings and Limitations............................. 3-4
2.0 Purpose................................................................................................4
3.0 Warnings and Limitations...................................................................4-5
3.1 Compatibility Limitations
4.0 Drop Through Anchor............................................................................6
5.0 Zinc Plated Swivel Anchor....................................................................7
6.0 Stainless Steel Swivel Anchors...........................................................10
7.0 Zinc Plated Swivel Anchors.................................................................14
8.0 Hybrid Concrete Anchor......................................................................19
Product Labels................................................................................... 48
Inspection and Maintenance Log....................................................... 51
Table des Matières
1.0 Exigences Générales, Avertissements et Limitations......................... 15-16
2.0 Compatibilité du Système................................................................... 16
2.1 Groupes de Produits Miller Fall Protection
3.0 Installation des Connecteurs D’ancrage............................................. 17-25
3.1 Ancrage à anneau en D (410)
3.2 Ancrage à boulon en D (415, 416/417, 416SS/417SS, 418/419, 418SS/419SS)
4.0 Inspection et Entretien....................................................................... 26
Étiquettes de Produit.......................................................................... 39
Registre D’inspection et D’entretien................................................... 40
Índice
1.0 Requisitos Generales, Advertencias y Limitaciones.......................... 27-28
2.0 Compatibilidad del Sistema............................................................... 28
2.1 Grupos de Productos Anticaídas Miller
3.0 Instalación de los Conectores de Anclaje.......................................... 29-37
3.1 Ancla de argolla “D” montada (410)
3.2 Ancla “D” de perno (415, 416/417, 416SS/417SS, 418/419, 418SS/419SS)
3.3 Ancla “D” de perno (417C)
4.0 Inspección y Mantenimiento.............................................................. 38
Etiquetas del Producto....................................................................... 39
Registro de Inspección y Mantenimiento........................................... 40
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User Instructions - English
Thank You
Thank you for your purchase of Miller fall protection equipment manufactured by Honeywell Safety Products. Miller brand products are produced to meet the highest standards of quality at
our ISO 9001 certi ed facility. Miller equipment will provide you with years of use when cared for
properly.
WARNING
All persons using this equipment must read, understand and follow all instructions. Failure to do so may result in serious injury or death. Do not use this equipment unless you are properly trained.
Questions?
It is crucial that the authorized person/user of this equipment read and understand these instruc­tions. In addition, federal law requires employers to ensure that all users are trained in the proper installation, use, inspection, and maintenance of fall protection equipment. Fall protection training should be an integral part of a comprehensive safety program.
Proper use of fall arrest systems can save lives and reduce the potential of serious injuries from a fall. The user must be aware that forces experienced during the arrest of a fall or prolonged suspension may cause bodily injury. Consult a physician if there is any question about the user’s ability to use this product. Pregnant women and minor children must not use this product.
CALL
1.800.873.5242
1.0 General Requirements, Warnings and Limitations
All warnings and instructions shall be provided to authorized persons/users.
All authorized persons/users must reference the regulations governing occupational safety, as well as applicable ANSI or CSA standards. Please refer to product
labeling for information on speci c OSHA
regulations, and ANSI and CSA standards met by product.
Proper precautions should always be taken to remove any obstructions, debris, material, or other recognized hazards from the work area that could cause injuries or interfere with the operation of the system.
All equipment must be inspected before each use according to the manufacturer’s instructions.
All equipment should be inspected by a
quali ed person on a regular basis.
To minimize the potential for accidental disengagement, a competent person must ensure system compatibility.
Equipment must not be altered in any way. Repairs must be performed only by the manufacturer, or persons or entities authorized in writing by the manufacturer.
Any product exhibiting deformities, unusual wear, or deterioration must be immediately discarded.
Any equipment subject to a fall must be removed from service.
The authorized person/user shall have a rescue plan and the means at hand to implement it when using this equipment.
Never use fall protection equipment for purposes other than those for which it was designed. Fall protection equipment should never be used for towing or hoisting.
Equipment must not be exposed to environmental hazards and chemicals which may produce a harmful effect.
Use in a corrosive or caustic environment dictates a more frequent inspection and servicing program to ensure the integrity of the product is maintained.
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User Instructions - English
Do not allow equipment to come in contact with anything that will damage it including, but not limited to, sharp, abrasive, rough or high-temperature surfaces, welding, heat sources, electrical hazards, or moving machinery.
Do not expose the equipment to any hazard which it is not designed to withstand. Consult the manufacturer in cases of doubt.
Always check for obstructions below the
work area to make sure potential fall path is clear.
Allow adequate fall clearance below the work surface.
Never remove product labels, which include important warnings and information for the authorized person/user.
Fall arrest systems used with the anchorage connector must be rigged in accordance to regulatory requirements.
2.0 Purpose
The Miller swivel anchorage connectors ar designed to function as an interface between the anchorage and a fall protection, work positioning, rope access, or rescue system for the purpose of coupling the system to the anchorage. References to "anchorage connector' in this manual include and apply to the swivel anchorage connectors, used with either 5,000 lb. or 10,000 lb anchorage connectors.
3.0 Warnings and Limitations
Compliant fall protection and emergency rescue systems help prevent serious injury during fall arrest. Users and purchasers of this equipment must read and understand the User Instructions provided for correct use and care of this product. All users of this equipment must understand the instructions, operation, limitations and consequences of improper use of this equipment and be properly trained prior to use per OSHA 29 CFR 1910.66 and 1926.503 or applicable local standards. Misuse or failure to follow warnings and instructions may result in serious
personal injury or death.
1. The user shall be equipped with a means of limiting the maximum dynamic forces exerted on the user during the arrest of a fall to a maximum of 1800 lbf/8kN.
2. Use of this product must be approved by an Engineer or other qualied person to be
compatible with any and all structural & operational characteristics of the selected installation location and system to be connected to this anchorage connector.
3. The anchorage connector must be inspected prior to each use for wear, damage, and other deterioration. If defective components are found the anchorage connector must be immediately removed from service in accordance with the requirements of OSHA 29 CFR 1910.66 and
1926.502.
4. The anchorage connector should be positioned in such a way that minimizes the potential for falls and the potential fall distance during use. The complete fall protection system must be planned (including all components, calculating fall clearance, and swing fall) before using.
5. The anchorage connector is designed for single user, with a capacity up to 310 lbs (140 kg) including clothing, tools, etc.
6. The anchorage connector is designed to be used in temperatures ranging from -40ºF to +130ºF (-40°C to +54°C.
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User Instructions - English
7. This anchorage connector should not be used as part of a horizontal lifeline system that has not been designed and or approved to be used with 5,000-lbf anchorage connectors.
Always work directly under the anchor point to avoid a swing-fall injury.
Ensure that the anchorage connector is at a height that will not allow a lower level to be struck should a fall occur. When selecting an anchorage point, always remember that shock absorbers will elongate when subjected to fall arrest forces. Refer to the labels and instructions provided with the connecting device to obtain the maximum elongation distance.
Anchorage requirements based on ANSI are as follows:
• For fall arrest systems, anchorages must withstand a static load of 5,000 lbs. (22.2kN) for non-certied anchorages or two times the maximum arresting force for certied anchorages.
• For positioning systems, anchorages must withstand a static load of 3,000 lbs. (13.3kN) for non-certied anchorages or two times the foreseeable force for certied anchorages.
• For travel restraint, anchorages must withstand a static load of 1,000 lbs. (4.5kN) for non­certied anchorages or two times the foreseeable force for certied anchorages.
• For rescue systems, anchorages must withstand a static load of 3,000 lbs. (13.3kN) for non­certied anchorages or ve-times the applied load for certied anchorages.
• When more than one personal fall arrest system is attached to an anchorage, the above
anchorage strengths must be multiplied by the number of personal fall arrest systems attached to the anchorage.
3.1 Compatibility Limitations
COMPATIBILITY LIMITATIONS All anchorage connectors must only be coupled to compatible connectors. OSHA 29 CFR
1926.502 prohibits snaphooks from being engaged to certain objects unless two requirements are met: it must be a locking type snaphook, and it must be “designed for” making such a
connection. “Designed for” means that the manufacturer of the snaphook specically designed
the snaphook to be used to connect to the equipment listed. The following connections must be avoided, because they can result in rollout* when a nonlocking snaphook is used:
• Direct connection of a snaphook to horizontal lifeline.
• Two (or more) snaphooks connected to one D-ring.
• Two snaphooks connected to each other.
• A snaphook connected back on its integral lanyard.
• A snaphook connected to a webbing loop or webbing lanyard.
• Improper dimensions of the D-ring, rebar, or other connection point in relation to
the snaphook dimensions that would allow the snaphook keeper to be depressed by a turning motion of the snaphook.
*Rollout: A process by which a snaphook or carabiner unintentionally disengages from another connector or object to which it is coupled. (ANSI Z359.1-2007)
The anchorage connector must be compatible with the snap hook or carabiner of the connecting device and must not be capable of causing a load to be applied to the gate/ keeper.
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User Instructions - English
4.0 Drop Through Anchor 5,000 lbf./22kN
Model Numbers RACDTA-5K/6FT (Drop though anchor with 4 in. (10 cm) round plate and swivel), RACDTA-5K6/6FT (Drop through anchor with 6 in. (15 cm) square plate and swivel),
and RACDTA-5K12/6FT (Drop through anchor with 12 in. (30cm) square plate and swivel).
Warnings and Limitations
Use only with Honeywell-approved personal fall arrest or restraint systems. The anchorage must have the strength capable of supporting a static load, applied in the directions
permitted by the system, of at least 5,000-lbf (22kN) in the absence of certication.
Tensile Strength (UTS): 5,000-lbf (22kN) Working Load (WLL): 1,000 lbs (454kg)
Maximum Capacity: One worker, 310 lbs (140 kg) Weight: Varies by cable length Regulatory Compliance
ANSI Z359.1-2007, ANSI Z359.7-2011, OSHA 1910.66 , 1926.502
Installation:
1. The drop through anchor-5k drop through anchor can only be used on a horizontal surface that is above the users location.
2. Locate or create a through hole in concrete, steel or metal grating capable of withstanding a 5,000-lbf. Static load or meeting OSHA 1926.502 requirements for a
safety factor of two. (Reference gure 1-A below for dimentional requirements.)
3. Place cable through the hole from top side. The label on plate should be facing up.
Plate must rest at and ush on the mounting surface.
1-3/4” to 2”Ø Hole size
(4.1cm to 4.4cm)
(A)
e
g
d
e
ny
a
m
ro
f
in
m
(B)
min
Fig. 1-A
HOLE REQUIRMENT CHART
Material: (A)” Minimum distance from edge/corner (B)” thickness
Concrete
Steel
12” in. (30.5 cm)
4” in. (10 cm)
6
4” in. (10 cm)
1/4” in. (.635 cm)
User Instructions - English
5.0 Zinc-Plated Swivel Anchor
5,000 lbf./22kN
Model Numbers RACSWY050N (swivel only), RACSWY050S (swivel anchor with steel mount­ing hardware), and RACSWY050C (swivel anchor with concrete mounting hardware), RAC­SWY2SBA (Steel mounting hardware only) and RACSWY2CSA (Concrete mounting hardware
only).
Warnings and Limitations
Use only with Honeywell-approved personal fall arrest or restraint systems. The anchorage must have the strength capable of supporting a static load, applied in the directions permitted by the system, of at least 5,000-lbf (22kN) in the absence of
certication.
The anchorage connector may be pulled in any direction shown in the LOADING
CONDITIONS DIAGRAM (pg. 9).
Tensile Strength (UTS): 5,000-lbf (22kN) Working Load (WLL): 1,000 lbs (454kg)
Maximum Capacity: One worker, 310 lbs (140 kg) Weight: 1.2 lbs (544.31g) Regulatory Compliance
ANSI Z359.1-2007, ANSI Z359.7-2011, OSHA 1910.66 , 1926.502
CONCRETE MOUNTING RACSWY050C:
+
- Use a proper drill & bit for concrete. (SDS drill bit)
- Drill a 5/8” (16mm) hole no less than 4” (102mm) deep an 8” (203mm) away from any edge.
- Hole must be straight & perpendicular to surface.
- Hole must be free of debris
- Concrete strength must be at least 3000psi (20.7MPa) and no less than 7” (178mm) thick.
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User Instructions - English
Torque:
60ft-lbs
7”
(178mm)
min
drill 5/8” (16mm)Ø
4” min (102mm)
8” (203mm)
min from any edge
8.0”ø
(203.2mm)
180˚
360˚
8
5.5”
(139.7mm)
2.25”ø
(57.15mm)
3.0”
(76.2mm)
User Instructions - English
LOADING CONDITIONS DIAGRAM
LOAD
ACCEPTABLE ACCEPTABLE
LOAD
STEEL MOUNTING
1/2”-13 Lock Nut
1/2” Lock Washer
1/2”-13 x 4” Hex Bolt *
drill 1/2” (12.7mm)Ø
LOAD
Torque : 45 ft-lbs (61 Nm)
LOAD
IMPROPERACCEPTABLE
Use tapered washer
1/4”
(6mm)
min
3”(76mm)
min from any edge
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