Miller PROCESS SELECTOR CONTROL NSPR 10663 Owners manual

OWNERS

Process

1.

Selector

Specifications

MANUAL

Control

.

(Per

Process

Rated

NSPR

Selector

At

100

10663)

Control

Volts,

650

For

SMAW,

Amperes

November

Effective

GTAW,

At

30%

Duty

GMAW,

Cycle

1995

With

And

Serial

FCAW

FORM:

No.

Welding

OM-177

KF962846

Processes

028A

2.

3.

Safety

Warning!

shown

Have

or

understand

EMF

source

Location



~

Symbol

Watch

in

the

trained

only

service

this

information,

manuals.

And

ST-800

Definitions

Out!

adjoining

shock

and

Call

unit.

directions.

the

read

Mounting

202-A

There

are

symbols.

from

qualified

your

For

wire

feeder

Changing

possible

Keep

persons

and

welding

Isolates

hazards

install,

if

Electrically

Allows

wiring.

distributor

WELDING

al

you

SAFETY

Weld

Process

as

operate,

do

not

power

Current

and

Without

I

.-.

At

Electrodes

Changing

Cable

I

Beware

wiring.

work

dry

gloves.

Welding
slag.

Connections

of

Touching

or

ground

processes

Wear

parts

cool

iem

electric

Keep

safety

can

cause

before

shock

the

can

all

cause

glasses

cause

from

electrode

electric

and

panels

flying

with

burns.

Welding

touching.

welding

in

while

shock.

covers

pieces

side

shields.

makes

electrode

contact

Always

closed.

of

metal

parts

with

or

and

the

wear

very

hot

'

MILLER

1995

Electric

Mig.

Co.

4.

Weld

Cable

Connections

NOTE

~

See

welding

information.

as

applicable.

in

formation

source

power

wire

See

See

High-Frequency

as

applicable.

feeder

Owners

Owners

Manual

Manual

unit

for

Owners

weld

for

connection

Manual

cable

and

location

for

connection

connection

location

information

location

5.

*The

OM-177

Remote

remaining

028

Page

14

Receptacles

sockets

are

2

not

Remote

Remote

AmperageNoltage

Control

used.

Information

Contactor

Socket*

A

B

I

J

G

C

D

E

K

24

volts

Contact

circuit.

volts

115

Contact
circuit.

Circuit

Command

Remote

0to+10

Chassis

ac.

closure

ac.

closuretoI

common

reference;

control

volts

dc

common.

Socket

A

to

completes

completes

for24and

+10

circuit

common.

command

input

Information

24

115

115

volts

volts

dc

signal

volts

volts

ac

output

contactor

ac

contactor

ac

circuits.

to

remote

from

remote

control

control

control.

control.

w

6.

Welding

Power

Source

Remote

14

Receptacle

And

115

Volt

Receptacle

1

Connect

source

2

Connect

HF-252D-1
NOTE:
nections

A

Remote

Remote

115

Volt

Do

Pin

source

See

circuit

Connections

Control

to

the

14

Receptacle

115

volt

high

not

make

to

this

receptacle.

K

in

welding

must

welding

diagram

ST-800

Plug

welding

power

receptacle.

plug

frequency

other

any

power

be

grounded.

source

power

be

to

sure.

/

Ret.

201-A

800

from

unit.

con

101

7.

Operation

PROCESS

2

PROCESS

WELDING

NOT

DO

SELECTOR

CIRCUIT

SWITCH

RA11NG

/

UNDER

LOAD

CONTROL

100V

650

AMPS

Process

1

Make

connections

Section

position

DC

Electrode

Process

use

SMAW

or

(DCEP),

Arcing

A

Do

not

switch

position

A

Using

between

age

Place

switch

Selector

4.

Place

for

application.

Negative

2

position.

DC

Electrode

Process

use

can

damage

unit

switch.

lever

PROCESS

Process

while

positions

change

Switch

according

switch

For

1

welding.

with

left

fully

I

in

correct

OTAW

For

(DCEN).

GMAW

Positive

position.

switch.

Selector

switch

dam

can

or

right.

to

8.

Cycle

Duty

Cycle

Duty

that

unit

can

overheating.

30%

A

Duty

Exceeding

and

unit

is

percentage

weldatrated

Cycle

duty

cycle

void

warranty.

of10minutes

load

650

at

can

without

Amperes.

damage

3

Minutes

Welding

7

Minutes

ST-BOO

202-AIRet.

Resting

OM-177

ST-162

028

505-A

Page

3

9.

Routine

Maintenance

10.

Troubleshooting

Trouble

Switch

does

not

work.

Check

not

connections

work,

contact

and

nearest

Process

Factory

Selector

Authorized

Remedy

switch

position

Service

for

Agent.

desired

application.

If

switch

still

does

OM-177

028

Page

4

11.

Electrical

Diagram

POWER

S3J~CE

Pt-cl

<

A

<

~

IJV~

~

<

<

o

(

~4vAr/Tl~vAr

-

<115VAC

<cOATACTLR

(0~IASSR

~A~4A~U

CRU~j1r

CC5~4AIO

DAOJO

ow

008.QA

(o-.tiv~

tT)~IJ

~

fi~,3~LS1

A(.)

o-~--~~

MI)aK

aL/

PR~EESS

I

cR2

~

E)~

i

2

cR1

~

______

cR1



~i

-____

.~

____

~)i

cR1

fi

6

RC3O-11

RC3O-tt

PO30-9

PO30-8

PC,

2

c

RC31-5

R031-4

RC31-3

RC31-2

<A

B

<

l

<a

~

e~R~'













73

IIIIII_

11

s1~GIo

W23

QIJV

c(wo~)

12



'

 

0







D

-5

0R2

Rd

A

cR

0

24

C

D(

B

72

77

0

R3

77

73

)

0R3

27



I

2C~

-~

42

8

A10

Cr07

G



SB-177

~-<

083-B

PO30-5

PC30-4

42

E



11

23

23

acw

77

~

ow/aK

HAIr

0

RC3111

RC31-1O

RC3112

Figure

11-1.

Circuit

Diagram

OM-177

028

Page

5

-I

F.)

(n

I-

U)

0)

-c

N)

-~

/_

0)

01

N)

0

F)

Q

(0

C.)0)ci)

T1

C

(0

0

0

I)

0)

-&

1%)

-I

0

-I.

0

3

CD

m

C,,CD3

a.

Item

No.

Dia.

Mkgs.

Part

No.

Description

Quantity

20

12
13

14
15

16

17

18

19

Figure

1

2

3
4

5

iT

1630780010663

Si
S2
Cl

1367360010663

....

RC3

2

RC1,

CR2,3

1595890010633

134327

+159588

159587

010916

099255
601

039
039
601

601879

117914

603946

117913

177568

134837
143
152486

072817

976

040

044
880

976

LABEL,

WRAPPER

DOOR,

CONNECTION,

CABLE,

TERMINAL,

SWITCH,

SWITCH,

CAPACITOR,

BRACKET

PLATE,

RECEPTACLE,

RECEPTACLE

RELAY,

CASE

NAMEPLATE,

010

CR1

PCi

PLG3O,31

650

019663

019 603

091

597

140772
116

005

108

023

097

132

166

064

130

203

113

746
471

098

098 468

098 466

098 465

098

469

098

467
059 805
059 804
049

633

049

611

145

898

145

900

PIN,

..

MOUNT,

..

KNOB,

..

HANDLE,

..

..

RELAY,encI24VAC4PDT5A/llOVACl4pin

BLOCK,

..

LINK,

..

STAND-OFF~

..

CIRCUIT

..

CONNECTOR,

..

.

..

BUS

..

BUS

..

BUS

..

BUS

..

BUS

..

BUS

..

TUBING,

..

TUBING,

..

TUBING,

..

TUBING,

..

BRACKET

..

BRACKET~

..

12-1.

Complete

warning

rear

interconnection

pwr

SCREW,

TERMINAL

.500-13x1.500

BOARD,

BUSBAR,termbd

.500-13

NUT,

.500-13

NUT,

selector

blwt

mag

cer

mtg

control

w/SOCKETS,

CONNECTOR,

24VAC

end

SECTION,

(order

CS

spring

ball

jumper

nprn

switch

term

15/160D

20A

term

6-32x.375

CARD

CONNECTOR,

BAR,

interconnecting

BAR,

interconnecting

BAR,

interconnecting

BAR,

interconnecting

BAR,

interconnecting

BAR,

interconnecting

.540

cop

.540

cop

.540

cop

.540

cop

mtg
mtg

Assembly

general

cable

output

.31

x

.44

x

disc

switch

str

circ

front/bottom/rear

.125x1.000

precautionary

clamp

lOft

neutral

neutral

sti

high

sti

high

lim

1OA

2P3W

grd

skt

14-l8ga

DPDT

model

by

7

pole

blk

1OA

Ig

hexhd

125/25OVDC

20A/1

.250

ASSEMBLY,

mini

mini

.045

O4Sskt

rect

rect

(1/8

(1/8
(1/8

(1/8
(1/8
(1/8

OD

.123

x

OD

.123

x

OD

.123

x

OD

.123

x

PR/IC

rear

front

PR/IC

.075

in

.600

(consisting

sti

15A

125V

(consisting

2OVAC

and

hex

receptacle

l2skt

1-1/4

x

x1x

x1x

x1x

x1x

x1x

wall

waIl
wall
wall

serial

brs

2

row

18-24CA

x

2-1/8)
2-5/8)

3-1/4)

3-3/4)

4-1/2)

.312

x

.437

x

.500

x

.687

x

8

bypass

3-3/8)

of)

SPDT

of)

pin

number)

(consisting

Ig

Ig

Ig

Ig

of)

1
1
1
1

1

5

1

1

1
1
1
1
1

1

1
1
1

2

2

2

1
1

1

4

1

1
1

1
2
4

1

2

12

1

2

1

2

1

4

3

2

3

2

1

1

+When

BE

SURE

ordering

TO

PROVIDE

a

component

MODEL

originally

AND

displaying

SERIAL

a

precautionary

NUMBER

WHEN

label,

ORDERING

the

label

should

REPLACEMENT

also

be

PARTS.

ordered.

OM-177

028

Page

7