
OM-136~6-lO/91
IMPORTANT:
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informedofPC
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SECTION
SECTION
Please
Data
impossible
Section
No.
1
1-1.
1-2.
1-3.
1-4.
2-
2-1.
2-2.
fill
out
Storage
know
to
-
SAFETY
Introduction
General
Arc
Welding
Standards
SAFETY
General
Safety
the
enclosed
Program
all
the
RULES
Precautions
Booklet
PRECAUTIONS
Information
Alert
Symbol
users
Warranty
updates,
this
of
program.
TABLE
OPERATION
FOR
Index
And
Safety
And
Signal
Registration
enhancements,
OF
CONTENTS
OF
AND
SIGNAL
Words
Card.
and
ARC
WORDS
The
return
pertinent
WELDING
of this
general
POWER
card
ensures
information.
Page
SOURCE
1
1
7
11
14
14
that
Without
No.
you
will
this
SECTION
SECTION
SECTION
SECTION
3-INTRODUCTION
4
EQUIPMENT
4-1.
4-2.
4-3.
Program
Robot
PC
5INSTALLATION
5-1.
5-2.
5-3.
5-4.
6-1.
6-2.
6-3.
6-4.
6-5.
6-6.
6-7.
6-8.
Interconnecting
Interconnecting
Software
Storage.Sys
6
USING
Arc
Robot
Robot
Program
Program
Disk
Start
Production
SPECIFICATIONS
Requirements
Software
Requirements
Requirements
Cord
Cord
Installation
Installation
THE
PROGRAM
Welding
Program
Allocation
Robot
Program
Job
List
Save
Load
Counter
List
List
Specifications
Installation
Pc
System
Main
Menu
14
14
14
15
16
16
16
17
17
17
18
18
19
19
19
19
SECTION
SECTION
7
ERROR
8
PARTS
MESSAGES
LIST
21
21

SECTION
1-1.
We
learn
-
sonal
harmful,
others
SECTION
-
REGLE5
1
INTRODUCTION
experience.
by
experience,
wasteful,
teach
you.
-
1
SAFETY
DE
Learning
likeachild
unwise.
and
RULES
SECURITE
safety
touching
Let
the
OPERATION
FOR
hot
LE
per-
stove
POUR
through
a
experience
OF
FONCTIONNEMENT
iNTRODUCTION
1-1.
Contrairement
is
of
Iapprentissage
personnelle,
est
dangereux,
donc
WELDING
ARC
DU
comme
de
IexpØrience
POWER
POSTE
a
de
imprudent
DE
lapprentissage
Ia
sØcuritØ
I
enfant
qul
et
dautrui.
SOURCE
SOUDAGE
par
touche
inutile.
LARC
A
Ia
de
vie,
experience
un
lnstruisez-vous
poŒle
chaud,
Safe
practices
welding
search,
reliable
servicing
and
development,
equipment
practices.
improperly
practices
common
to
explain.
Read
tempting
Comply
particular
als,
Failure
serious
the
These
General
ting;
Reference
are
procedures
listed
is
the
The
Health
inspection
ment
may
sense,
and
to
with
equipment
for
personal
to
injury
equipment
safe
Precautions,
and2-Arc
also
available
in
the
most
National
Administration,
requirements
installation,
developed
cutting
used
or
not
always
others
Itiswisertofollow
understand
install,
these
safety
observe
death.
or
can
practices
Welding
standards:
than
those
Standards
from
describedinthis
are
field
and
and
safe
Accidents
maintained.
be
may
these
operate,
procedures
and
used
and
When
used
are
common
safe
divided
these
be
(and
Published
additional
for
given
Index
complete.
Electrical
use,
Code,
local
also
and
service.
experience
experience
installation,
occurwhen
The
given.
require
the
rules.
safe
service
or
as
their
the
for
have
operation,
reason
Some
are
technical
practices
the
applicable
instruction
safety
practices
becomes
safety
with
confidence.
into
to
arc
Cutting)
Sections:
two
welding
(only).
Standards
and
more
in
this
manual.
in
this
manual.
Occupational
industnai
provide
codes,
basis
a
in
the
use
manual.
Re
evolved
and
equipment
for
the
safe
based
volumes
before
equipment.
the
to
manu
of
others.
cause
may
a
habit,
and
cut
on
safety
complete
are
They
ANSI
Z49.
and
for
and
local
equip
Safety
on
at
1
of
is
-
tions:
et
coupage)
Normes
amØricaines
1
pour
ceux
IIndex
Z49.1
Les
municipaux
installation,
sOcuntØ
mØthodes
Des
soudage
La
recherche,
ont
dØveloppØ
sØcuritO
Ientretien.
matØnel
raison
toujours
commun,
des
de
donnØe.
Iivres
do
du
et
coupage
Ie
progres
materiel
un
linstallation,
pour
est
ces
dautres
accidents
Des
inadØquatement
mØthodes
Certaines
demanderont
techniques.
regies.
et
Lisez
comprenez
dessayerdlnstaller,
Iappareil.
dautrui,
instructions.
d
Manquer
entrainerdes
sØcuritØ
Ia
Œtre
utilisØ
Ces
au
Pour
conformez-vous
observer
d
blossures
devient
en
mØthodes
-
1
Precautions
coupage
toute
votre
ces
une
confiance.
sØcuntØ
de
gØnØrales,
a
larc,
ces
de
(uniquement).
rØfØrence:
de
sØcuritØ
do
dautres
du
dos
est
codes
modes
present
Normes
Ia
plus
do
IACNOR,
donnent
utilisation
une
opØratoiros
manuel.
de
complete.
aussi
issues
sont
et
lexpØrience
fiableetdes
se
de
II
est
mØthodes
de
dOcrites
fonctionnement
le
produisent
utilisØ
sØcuritØ
fondØes
sont
Øtre
a
plus
sage
de
IexpØnence
dans
dansce
ou
peut
fairetonctionnerou
sØcuritO
a
mØthodes
graves
habitude,
et
Des
sont
personnelle
do
sØcuritØ
meme
le
materiel
divisØes
Soudage
et
ces
sont
2
regles
ou
communes
-
publications
aussi
a
votre
plus
sont
Elles
codes
exigonces
ontretien
un
do
cos
roglos
les
los
et
manuel.
le
domaine
mØthodes
Iorsque
entretenu.
ne
surlesens
expliquØes
do
sØcuritØ
aux
pas
suivre
de
rØparer
et
manuels
Œtre
par
avant
cello
pourrait
mort.
en
au
a
des
Quand
alors
peut
deux
soudage
Iarc
normes
sec
Ia
disposition
complets
donnØes
sØcuritO.
quo
dans
ANSI
provinciaux
uno
pour
sUrs.
du
de
et
to
La
les
(et
et
1-2.
GENERAL
DIfferent
and
radiation
this
arc
fluxes
manual,
can
levels.
manufacturers
for
specific
sures
concerning
A.
Wear
use
Prevention
Burn
protective
in
welding,
PRECAUTIONS
welding
produce
In
be
sure
Material
technical
their
clothing
and
hat,
processes,
different
addition
to
consult
Safety
data
material.
-
gauntlet
high
electrode
fumes,
to
the
flux
Data
Sheets
and
precautionary
gloves
safety-toe
alloys,
gases,
Information
and
electrode
(MSDSs)
designed
shoes.
Button
mea
and
In
for
PRECAUTIONS
1-2.
Plusleurs
electrodes
vapeurs,
Pour
manuel,
electrodes
procedes
allies,
et
gaz,
tout
renseignement
consultez
et
renseignements
mesures
(Material
A.
Portez
spØcialoment
de
precaution
Safety
Prevention
dos
vØtements
dØsignØs
GENERALES
les
et
niveaux
aussi
des
technIques
Data
Sheets
brUlures
des
de
pour
du
soudage
flux
peuvent
rayon
nement
de
supplØmentaire
les
atm
flux
specitlques
concernant
protection
-
MSDSs).
le
soudage,
-
a
larc,
produire
differents.
fabricants
dobtenir
matØriaux.
leurs
des
gants
un
OM-136
et
a
crispin
casque
226
Page
a
des
des
ce
des
tes
les
et
1

Leaving
to
if
left
re-entering
Vapors
by
-
highly
ucts.
decompose
vapors
solvent
atmosphere
to
trichioroethylene
C.
confined
prevent
possible
downstream
Check
open.
from
the
heatofthe
toxic
The
ultraviolet
form
to
vapors
atmospheres
Fire
and
space,
valves
to
it.
chlorinated
arc
and
gas,
trichioroethylene
phosgene.
can
where
or
containing
or
Explosion
OFF
shut
accumulation
have
been
be
(radiant)
sure
(or
other
that
solvents
flame)
lung
energy
DO
be
drawn
the
into
radiant
even
the
to
and
NOT
supply
gas
of
gases
accidentally
space
be
can
form
and
eye
of
the
perchloroethylene
WELD
the
weldingorcutting
energy
minute
perchioroethylene.
PreventIon
at
source
in
the
space
opened
sale
is
before
decomposed
PHOSGENE,
irritating
arc
can
where
cut
or
can
penetrate
amounts
prod
also
En
quittant
dalimentation
or
robinets
verifier
Les
vapeurs
dOcomposOes
former
et
a
produits
ultra-violette
de
tnchloroØthylene
du
phosgene.
des
dans
attirØes
Œtre
coupage
of
dans
minuscules
un
d
aval
Ia
que
piece
de
par
du
PHOSGENE,
irritant
de
endroitsoules
dans
et
ou
des
rØnergie
atmospheres
espace
Ia
bouteille
de
auraient
est
dissolvants
Ia
chaleur
les
poumons
I
arc
peut
et
de
NE
SOUDEZ
Iatmosphere
contenant
de
trichloroØthylene
restreint,
ete
secure
gaz
aussi
perchloroØthylene
vapeurs
de
rayonnement
FERMEZ
de
gaz
ouverts
avant
par
dy
chlorØs
larc
de
tres
toxique,
les
et
(ou
yeux.
dØcomposer
PAS
ou
de
dissolvants
de
soudage
des
quantitØs
au
ne
robinet
le
cas
ou
accident,
re-entrer.
peuvent
de
Ia
tiamme)
d
autres
et
Lenergie
les
vapeurs
pourformer
coupez
peuvent
ou
penØtrer
peut
mØme
ou
les
ou
Œtre
pas
de
de
perchloroØthylene.
c.
Prevention
des
Incendies
et
des
explosions
Causes
by
material;
and
BE
through
and
goggled
To
Keep
and
cause
If
the
Avoid
ventilators.
bustibles
heat;
fitting,
Walls
not
work
shields.
Fire
extinguishing
of
fire
the
arc,
misuse
circuits.
short
AWARE
cracks,
through
operator.
prevent
fires
equipment
electrical
(in
short
combustibles
if
work
practicable,
paint
spray
least
at
or
protect
fire-resistant
touching
be
welded
should
watcher
and
flame,
of
THAT
along
wall
or
and
clean
circuits.
are
rooms,
If
the
35
against
combustibles
on
(or cut).
be
protected
must
equipment
weldingorcutting
a.
appreciable
construction)
b.
appreciable
but
feet
can
explosion
flying
sparks,
compressed
sparks
flying
pipes,
floor
openings,
Sparks
and
explosion:
and
operable,
of
parts)
in
area,
to
an
dip
work
cannot
feet
away
ignition
covers
or
Walls,
by
be
standing
during
if:
combustibles
within35feet
are
combustibles
be
ignited
combustibles
are:
hot
gases
or
falling
can
slag
NOT
free
storage
be
moved,
of
reach
with
suitable
shields.
opposite
windows
out
free of
particles
weld
of
through
metallic
do
area
tanks,
out
on
ceilings,
heat-resistant
with
by
and
for
(including
are
by
sparks
reached
heated
or
slag
and
cylinders;
can
slag
ordoors,
sight
35
feet.
oil,
grease,
that
cut.
areas,
move
sparks
and
should
floor
covers
suitable
time
of
Move
snug-
of
fly
or
combustibles.
of
sides
and
some
building
further
than
pass
the
can
and
com
and
near
or
fire
after
35
atteints
ou
comprimØs
gaz
dincendie
I
par
matØriaux
les
arc,
Les
causes
tibles
chaud
des
courts-circuits.
Sachez
que
peuvent
tuyauteries,
couvertures
soudeur
scones
Pour
ce
debarassØ
metal
des
peuvent
prØvenir
votre
que
sur
courts-circuits.
Øclats
les
sinfiltrer
les
par
des
murs
portant
voler
tes
appareil
dhuile
les
pieces
des
incendies
Sidecombustibles
pas,necoupez
loin
combustibles.
des
pistolet,
ventilateurs.Sicela
combustibles
Ia
chaleur
couvertures
ajustØs
On
murs
et
doit
ne
touchant
planchers
des
couvertures
surveillant
Un
le
a.
extincteur
soudage
Si
appareil
apres
pas.
les
cuves
a au
et
protØgez-les
des
ou
ignifugØs.
souder
pas
combustibles.
ies
proches
ou
incendie
ou
une
quantitØs
importante
chantier)
Une
b.
a
enflammØes
se
quantitØ
de
plus
etdexplosion
laflamme,
chauffØs,
des
et
dØtincelles
dans
fenŒtres
ou
lunettes.
bouteiiles
les
du
sol,
et
jusqua
ies
et
soit
propre
et
de
graisse,
Ølectriques
trouvent
se
Si
possible,
Evitez
les
dimmersion,
nest
moms
Øcrans
du
Øcrans
adØquat,
le
(y
trouve
de
35
par
pas
35
pieds
des
protecteurs
(ou
couper)
travail
doivent
protecteurs
dod
se
tenir
pendantetqueique
coupage
de
compnis
moms
a
combustibles
pieds
des
Øtincelles.
sont
les
Øtincelles,
mauvais
le
Ia
chute
ou
fissures,
ies
portes
Œtre
sans
Øtincelles
Les
35
pieds.
explosions:
Øtat
et
en
de
et
qui
pourraient
a
proximitØ,
dØplacez
ateliers
les
entrepts,
possible,
Øtincelles
des
Øtincelles
adequats,
cotØ
le
Les
murs,
Œtre
ignifugØs.
a
proximitØ
Si:
combustibles
construction
une
de
35
assez
mais
pouvant
les
combus
laitier
le
emploi
ainsi
que
du
laitier
le
long
et
par
vues
par
et
Veiiiez
de
marche,
particules
entrainer
soudez
ne
travail
votre
de
peinture
placez
et
avec
bien
oppose
plafonds
proteges
avec
temps
assez
pieds.
impotante
Øtre
les
des
ies
le
les
a
de
au
les
les
de
des
des
et
par
un
en
OM-136
226
Page
3

Protect
falling
objects,
when
moving
Stuck
valve.DoNOT
a
cylinder
supplier.
your
Mixing
Never
gases.
refill
cylinders
and
cylinders.
valve
than
Never
cylinder.
any
not
to
hammer
a
mix
valves
Replace
be
any
particularly
weather.
use
can
try
from
or
opened
gases
bumps,
caps
wrench
hand.
by
in
falls,
securely
to
open
Notify
a
cylinder.
les
ProtOgez
contre
les
bouteilles
chocs,
temperature.
vous
dØplacez
Robinet
clØ
lon
nisseur.
MØlange
gaz
coincØ.
metallique
ne
peut
pas
de
dans
gaz.
une
et
les
Remettez
les
NUTILISEZ
pour
ouvnr
Nessayez
bouteille.
particulierement
les
Ia
les
PAS
main.
chutes
couvercles
un
Avisez
chutes,
bien
bouteilles.
ouvrirunrobinetdebouteille
a
jamais
les
dobjects
marteau
de
melanger
soupapes
lorsque
ou
four
votre
et
une
que
des
Ia
Cylindertittings
3.
Hose
Prohibited
signed
tion
for
Use
for
rule
inert
ferrules
is:
gases.
ordinarywire
hoses
to
No
copper
fittings
Avoid
hose
on,
Coil
Protect
sparks,
to
long
off
groundtokeep
otherwise
or
excess
hose
slag,
should
Never
use.
the
specified
for
red
fuel
or
clamps
orother
fittings.
tubing
hose.
splice
to
runs
damaged.
hose
to
from
and
open
neverbe
hose
use
gas.
gas,
green
designed
substitute)
if
Use
kinks
from
kinks
splices.
prevent
prevent
damage
flame.
modified
A
general
for
as
only
and
being
by
sharp
orexchanged.
other
than
hose
oxygen,
for
the
a
binding
standard
abuse.
run
over,
and
tangles.
edges,
that
de
identifica
and
black
hose
(not
to
connect
brass
Suspend
stepped
and
by
Ne
rechargez
bouteille
3.
Tuyau
Utilisation
celui
doivent
ne
interdife.
appropriØ
didentification
veil
Utilisez
non
les
Nutilisez
des
l~oxygene,
pour
des
fil
du
ordinaire
a
tuyau
accessoires
Iappareillage.
pas
bagues
tuyau.
Utilisez
noeuds
audessus
ou
Enroulez
emmŒlements.
par
une
petife
lusure
et
du
sol
endommage.
le
surplus
des
tranchants,
jamais
jamais
N
au
est:
rouge
ou
ou
des
raccords
standard
longueur
prØmaturee.
pour
de
Evitez
Øtincelles,
bouteille.
une
Œtre
utilisez
gaz
jamais
indique.
pour
noir
et
pour
colliers
autre
substitution)
en
laiton
en
de
appropriØs
eviterquiI
tuyau
pour
le
tuyau
que
laitier
Les
modifies
un
tuyau
La
regle
les
gaz
les
gaz
cuivre.
pour
tuyau.
Cela
Suspendez
ne
soitOcrasØ,
Øviter
soit
ne
et
ØlØments
ou
de
remplacØs.
autre
que
gØnerale
combustibles,
inertes.
au
pour
Nutilisez
raccorder
Øvitera
tuyau
brancher
que
les
le
tuyau
(et
un
piØtinØ
les
noeuds
et
endommagØ
flamme
flue.
Ia
Examine
connections.
indicate
Repair
splicing
4.
Clean
orifices
Except
outlet
with
Match
that
thatthe
leaks.
leaky
(1-2D3).
Proper
cylinder
and
for
away
clean
a
regulator
the
regulator
regulator
CONNECT
to
gases
a
hose
regularly
Immerse
or
worn
Do
Connections
valve
damage
hydrogen,
from
people
lintless
to
cylinder.
label
inlet
a
regulator
cylinder
containing
for
leaks,
pressuredhose
hose
by
NOT
tape.
outlet
of
impurities
seats
before
crack
valve
and
sources
cloth.
Before
and
cylinder
and
cylinderoutlet
designedfor
any
wear,
and
inwater;
out
cutting
connecting
momentarily,
area
that
may
regulator.
of
ignition.
pointing
connecting,
marking
a
other
agree,
match.
particular
gas.
loose
bubbles
and
clog
Wipe
check
and
NEVER
gas
VØrifiez
raccordements
dans
rØgulierement
de
Ieau;
Reparation.
raccordez
(1-2D3).
Iches.
les
bulles
Coupez
les
Plongez
indiqueront
Ia
partie
N~UT!LISEZ
fuites,
le
lusure
tuyau
les
percØe
JAMAIS
sous
fuites.
ou
usØe,
du
les
et
pression
et
ruban
adhØsif.
4.
Branchements
Avant
de
brancher
robinet
les
deIabouteille
orifices
lhydrogene,
Øloignant
inflammables.
Ia
corrects
le
et
endommager
ouvrez
sortie
Essuyez
dØtendeur,
des
impuretØs
les
momentanØment
des
personnes
avec
un
nettoyez
peuvent
qui
sieges.
le
des
et
tissu
propre
Ia
sortie
obstruer
Sauf
pour
robinet,
sources
et
du
en
non
graisseux.
a
bouteille.
marque
soient
NE
un
gaz
contenant
Ia
du
semblables,
etlorif
BRANCHEZ
special
dautres
icedesortiedeIa
dØtendeur
Appareillez
or
brancher,
description
Iorif
ice
bouteille
dØtendeur
spØciaux)
le
vØrifiez
de
dentrØe
aillent
concu
a
une
que
bouteille
Ia
dØtendeur
du
ensemble.
pour
bouteille
Ia
Avant
dØtendeur
JAMAIS
des
(ou
gaz.
et
et
que
gaz
de
Ia
un
OM-136
226
Page
6

grounded
could
enable
flow
through
A
voltage
conducting
conducting
electrical
ings,
-
source
trode
power
1.
Grounding
cases,
and
source
metal
reduces
dangerous
the
body.
will
exist
object
objects
tools,
workpieces,
metal
any
off.
is
the
the
and
possibly
between
in
include,
the
work
work
but
benches,
etc.
object
Equipment
electrical
electrode
the
circuit.
not
are
Never
unless
resistance
currents
lethal
Examples
limited
welding
touch
the
and
and
any
build-
to,
power
elec
the
welding
to.
of
caillebotis
leau
CHARGEE,
rØsistance
la~
permettant
mortels.
Une
conducteur.
(mais
Ølectriques,
soudure,
electrode
I
le
poste
de
mer,
tension
pas
des
de
sec
ou
lentrØe
peut
Certaines
seulement),
des
pieces
ou
soudure
un
ou
ou
une
tapis
lhumiditØ
piece
Ølectrique
de
exister
de
Øtabllis,
d
des
ouvrage,
objets
a
en
entre
metal
de
de
courants
entre
ces
des
des
en
I
arrŒt.
caoutchouc.
le
corps
ala
Ia
surface
dangereux,
lØlectrode
sont
objets
btiments,
chassis
Ne
etc.
metal
avant
et
masse,
par
de
jamals
La
une
rOduisent
du
et
un
exemple
des
postes
touchez
d
avolr
sueur,
piece
corps,
voire
objet
outils
de
mis
Arc
welding
National
the
grounded
And
Cutting.
When
as
welding
circulator
adequate
made
possiblly
orto
duit,
suchasoilorfuel.
Three-phase
equipment
available,
wires
ment
ment
dition
Before
conductors
connections.
at
Ifaline
equipment
ground
is
plug
receptacle,
ground
prong
Never
withabroken
plug
2.
Electrode
equipment
Electrical
according
installing,
power
to
the
to
carry
electrically
fatally.
a
pipe
carrying
connection.
before
connect
of
the
3-phase
ground
will
that
leadtothe
become
can
shock,
welding,
are
touching
cord
with
for
connection
leadtothe
added
prong
plug,
remove
for
the
ground
only.
connect
the
Holders
be
must
Code,
ANSI
to
connect
source,
building
ground
HOT
NOT
Do
Z49.1
the
framesofeach
control,
ground.
currents
by
stray
GROUND
ANY
gas
Check
installing.Ifonly
single-phase
Do
line.
third
electrically
HOT
possibly
check
ground
bare
a
ground
grounded
connection
lead
If
line
the
to
a
grounded
ground
off
ground
metal
lead
to
a
switchbox.
must
cord
prong
grounded
and
work
Conductors
current
or
phase
according
the
work
Safety
In
table,
safely.
a
Equipment
may
electrical
to
flammable
requirements
3-phase
equipmenttoonly
NOT
(live)
-
connect
wire,
a
the
the
or
dangerous
fatally.
for
continuity.
of
equipment
is
provided
switchbox,
to
a
be
comes
from
prong.
connect
If
a
three-prong
grounded
connectedtothe
with
mating
receptacle.
a
plug,
must
Welding
such
unit
and
water
must
shock,
con
liquid
power
equip
equip
con
Be
sure
frames
with
mating
three-
a
or
use
be
be
two
the
the
to
of
is
a
Ia
1.
Mise
Lappareil
suivant
Œtre
mise
in
Welding
A
linstallation,
(source
ala
terre.
courants
courants
les
par
risquant
PRISE
de
tuyau
combustible.
un
Connexion
phase
disponible,
deux
des
le
conducteurde
tension),
dangereuse
Avant
uniforme.
conducteurs
terre
a
de
Ia
norme
a
laterre
and
de
courant,
conducteurs
Les
telluriques
dŒtre
TERRE
DE
ou
gaz
triphasØe.
nØcessaire
no
filsde
autrement
pouvant
le
soudage,
En
touchent
lappareil.
Lorsquun
ret
colt
reliØacelui-ci.
Si
vous
terre,
de
terre.
broches,
Ia
terre.
nutilisez
ou
seralt
appareil
dalimentation,
avez
en
branchez
tie
Si
le
cordon
reliez-le
N
enlevez
jamais
bnsØe.
de
soudage
National
suivant
Cutting.
branchez
commande,
en
vagabonds
mortelle.
une
a
de
liquide
a
lappareil.
branchez
Ia
ligne
de
terre
lappareil
donner
vØrlfiez
branchant,
dolt
une
plus
conducteurde
le
dalimentation
une
a
jamais
une
lappareil
dolt
lÆrc
a
Electrical
Ia
norme
chassis
les
Otabli
doivent
sØcuritØ.
toute
peut
BRANCHEZ
NE
conduite
inflammable
I
Avant
installation
Si
lappareil
triphasØe.
lappareil
serait
une
Si
Ia
assurez-vous
metal
le
alimeritØ
Otre
conducteur
le
fiche
a
femelle
prise
broche
Ia
fiche
dont
miseaIa
Otre
Code,
ANSI
Z49.1
de
chaque
circuit
et
pouvoir
Lappareil
donner
une
PAS
Ølectnque,
tel
que
le
seul
monophasØ
BRANCHEZ
NE
troisieme
au
chargØ:
dØcharge
de
prise
du
flu
a
terre
der
broches
trois
terre
qu
a
une
tnpolaire
terre
de
broche
Ia
terre
Ia
et
masse
Safety
ØlØment
deau)
conduire
les
chargØ
dOcharge
VOTRE
un
ou
a
lhuile
ou
vØrifiez
triphasØ
condition
fatale.
terre
chassis
partir
ala
ficheatrois
dune
I
ii
(sous
que
doit
pour
broche
reliØe
fiche
de
terre
Ia
est
qua
PAS
est
les
de
dun
Œtre
Ia
a
Fully
NOT
3.
Fully
join
OM-136
insulated
holders
use
Connectors
insulated
welding
226
Page
electrode holders
with
protruding
lock-type
cable
10
connectors
lengths.
should
screws.
should
be
used.
be
used
Do
to
Pince-Ølectrodes
2.
Utilisez
PAS
3.
Utilisez
assembler
des
des
pince-Ølectrodes
Connecteurs
des
pince-Ølectrodes
connecteurs
longs
cables.
de
bien
avec
a
verrouillage
isolØes.
saillantes.
vis
NUTILISEZ
bien
isolØs
pour

4.
Cables
Frequently
IMMEDIATELY
age.
or
worn
shock
may
cable.
Keep
from
damaged
from
be
taped
cable
hot
metal
inspect
bared
cable.
to
give
free
dry,
and
cables
insulationtoavoid
for
REPLACE
Cables
resistance
and
of
oil
wear,
those
with
equivalenttooriginal
grease,
sparks.
cracks
with
excessively
possibly
damaged
and
and
dam
-
lethal
areas
protected
4.
Cables
VØrifiez
frequemment
de~cbles.
lisolation
decharges
Vous
pouvez
adhØsif
ruban
rØsistance
dØpourvus
chaud
metal
REM
serait
trop
mortelles
enrouler
en
cable
de
dhuile
des
et
Iusure,
PLACEZ
usØe
provoquØes
les
Øpaisseur
neuf.
et
de
graisse
Øtincelles.
laltØration
les
fissures
et
IMMEDIATEMENTceux
altØrØe
ou
par
parties
suftisante
Maintenez
et
mettez-les
prOvenir
pour
cable
un
endommagØes
donner
pour
cables
es
a
dont
les
dØnudO.
une
secs,
(abri
de
du
Terminals
5.
Terminals
should
tion.
Electrode
6.
a.
b.
7.
Safety
and
and
other
have
insulating
Equipment
Welding
metal
arc
welding
mally
off
so
trically
ON
touch
object
less
(GTAW)
are
control
equipped
HOT
and
the
the
in
the
welding
Equipment
contactor)
Welding
metal
arc
cesses
power
may
output
equipment
when
the
touch
the
source
is
Devices
Other
exposed
covers
with
output
power
sources
welding
equipped
the
of
welding
electrode
the
when
welding
electrode
contact
power
without
power
sources
welding
not
on-off
electrode
the
power
electrode
off.
Exposed
parts
secured
oh/off
(GMAW),
similar
and
with
devices
the
power
switch
gun
wire
with
the
source
output
(SMAW)
be
equipped
control
switch
unless
Parts
electrical
of
before
control
use
gas
with
tungsten
for
processes
that
power
is
output.
becomes
wire
source
is
closed.
or
any
electrode
is
on/off
used
with
and
with
devices.
is
electrically
turned
the
welding
units
opera
(contactor)
the
gas
arc
nor
permit
on
When
elec
switch
Never
conducting
circuit
un
off.
control
(no
shielded
similar
pro
welding
With
such
HOT
ON.
Never
power
is
TŒtes
5.
Avant
Ia
parties
munies
Electrode
6.
a.
b.
cables
de
mite
dØnudØes
leurs
de
Appareil
en
marche,
dun
couvrefils
Øquipe
et
(contacteur)
En
general,
le
soudage
avec
electrode
semblables
marche/arrŒt
les
a
electrode
tungstene
linterrupteur
linterrupteur
dØlectrode
fil
electrode
le
faisant
couper
Appareil
arrŒt
Les
posies
larc
a
proces
une
d
sortie.
de
MARCHE
touchez
rant
au
devient
contact
le
courant
non-ØquipØ
(sans
contacteur)
de
electrode
avec
semblabes
commande
Lorsque
jamais
poste
autres
tŒtes
les
appareil
isolants.
une
commande
d
posies
larc
sous
fusible
(GTAW)
sont
Øquipes
Ia
de
puissance
est
en
du
pistolet
chargØ.
tout
ou
le
avec
au
paste
une
d
soudure
enrobØe
peuvent
marche/arrØt
linterrupteur
lØlectrode
electrode
I
de
soudure.
parties
dØnudØes
cables
de
Ølectrique
de
soudure
protection
(GMAW),
et
d~une
de
position
autre
circuit
utilisØs
MARCHE
est
touchez
Ne
objet
dØlectrode
soudure.
de
commande
pour
(SMAW)
Œtre
de
devient
sans
et
autres
doivent
marche/arrŒt
utilisØs
gazeuse
ou
des
proces
commande
sortie.
Lorsque
fermØ,
jamais
conducteur
marche/
le
soudage
et
nonØquipes
Ia
puissance
est
en
position
chargØ.
couper
le
Œtre
pour
avec
le
sans
des
Ne
cou
et
hI
Safety
should
Before
OFF
shut
red-tag
power.
and
pull
devices
not
installation,
switches)
Disconnect
all
such
be
disconnected
all
power
115
volts
as
inspection,
and
to
prevent
all
cables
interlocks
or
remove
fromwelding
line-cord
and
shunted
or
service,
line
fuses
accidental
plugs.
circuit
breakers
out.
of
equipment,
lock
(or
turning
ON
powersource,
sØcuritØ
7.
Dispositif
Le
dispositif
doit
pas
or
of
Avant
linstallation,
lappareil,
les
fusibles
Øviter
pour
DØbranchez
ainsi
que
volts.
de
de
sØcuritØ-verrouillage
Œtre
dØbranchØ
ou
linspection
mettez
les
lalimentation
gØnØraux
remise
une
les
tous
des
prises
verrouillez
(ou
en
cables
cordons
dØshuntØ.
ou
sur
MARCHE
Ia
de
dalimentation
et
coupe-circuit
Ia
reparation
ARRET
les
enlevez
et
interrupteurs)
accidentelle.
de
source
OM-136
courant
en
226
115
Page
ne
de
11

NFPA
8.
TEMS
PROCESSES
Protection
MA
NFPA
9.
CODE
Association,
10.
NFPA
PROCESSES
Protection
MA02269.
11.
CGA
PRESSED
the
Compressed
Davis
12.
CSA
WELDING
Canadian
178
M9W
13.
NWSA
PHY
Association,
19103.
14.
American
RECOMMENDED
PREPARATION
OF
CONTAINERS
HAZARDOUS
American
Rd.,
Standard
FOR
Association,
02269.
Standard
obtainable
Standard
Association,
Pamphlet
GASES
Highway,
Standard
Standards
Rexdale
1R3.
booklet,
obtainable
Welding
Welding
Miami,
51,
WELDING,
obtainable
70,
from
Battery
March
SiB,
obtainable
P-i,
IN
Gas
Suite
W117.2,
AND
CUTTING
Association,
Boulevard,
WELDING
from
1900
Arch
Society
SAFE
FOR
AND
SUBSTANCES
Society,
FL
33126.
OXYGEN
-
CUTTING
from
Battery
NATIONAL
the
March
National
Park,
CUTTING
from
Battery
SAFE
CYLINDERS
March
HANDLING
Association,
501,
Arlington,
CODE
obtainable
Rexdale,
SAFETY
the
National
Street,
Standard
PRACTICES
WELDING
PIPING
THAT
obtainable
550
GAS
FUEL
AND
ALLIED
the
National
Park,
Quincy,
ELECTRICAL
Fire
Protection
MA
Quincy,
AND
the
obtainable
1235
FOR
Standards
Ontario,
Welding
02269.
WELDING
National
Park,
Quincy,
COM
OF
Jefferson
VA
22202.
SAFETY
from
Sales,
Canada
BIBLIOGRA
Supply
Philadelphia,
AWSF4.1,
FOR
CUTTING
AND
HAVE
HELD
from
N.W.
Le
Jeune
SYS
Fire
Fire
from
THE
the
PA
the
IN
NFPA
9.
CAL
CODE
i.IstFPA
PROCESSES
8.
ii.
CGA
PRESSED
Compressed
Hiwghway,
12.
13.
14.
15.
Standard
GSA
WELDING
Standards
dian
Rexdale
R3.
1
NWSA
PHY
distribuØ
sociation,
American
RECOMMENDED
PREPARATION
OFCONTAINERS
HAZARDOUS
IAmerican
Rd.,
Miami,
ANSI
Standard
TORY
tional
York,
Standard
distribuØ
Standard
Pamphlet
GASES
Gas
Suite
AND
Boulevard,
booklet,
l900Arch
Welding
Welding
FL
PROTECTION
Standards
NY
10018.
70-1978,
laddresse
par
CUTTING
51B,
distribuØ
P-i,
par
SAFE
IN
CYLINDERS
Association,
501,
Arlington,
W1i7.2,
CUTTING
CODE
Association,
Rexdale,
WELDING
Ia
National
par
Street
Societe
SAFE
WELDING
FOR
PIPING
AND
SUBSTANCES
Societe,
33126.
Z88.2,
PRACTICE
distribuØ
Institute,
NATIONAL
donnØe
WELDING
AND
Iaddresse
HANDLING
1235
FOR
distribuØ
Standards
Ontario,
SAFETY
Welding
distribuØ
Jefferson
VA
22202.
SAFETY
par
Canada
BIBLIOGRA
donnØe
Sales,
Supply
Philadelphia,
Standard
PRACTICES
THAT
550
par
1430
AWSF4.1,
AND
HAVE
distribuØ
N.W.
RESPIRA
F~R
American
Broadway,
ELECTRI
en
COM
OF
par
Davis
Cana
Ia
M9W
PA
19103.
FOR
CUTTING
HELD
Le
Jeune
8.
en
Ia
IN
178
As
THE
par
Na
New
15.
ANSI
TORY
can
New
Standard
PROTECTION
National
York,
Z88.2,
Standards
NY
10018.
PRACTICE
obtainable
Institute,
FOR
from
1430
RESPIRA
the
Ameri
Broadway,
OM-136
226
Page
13

At
power-up
THANK
The
-
automatic
the
and
during
appear
SELF
_________________________________________
________________________
SELF
__________________________________________
Once
is
complete
appear
_________________________________
SERVO
01
Program
Software
the
WELCOME
next
display
self-diagnosis
Robot
Control
connections.
self-diagnosis
shown:
as
automatic
the
skown:
as
001001
I
I
Module
Version
Number
Welding
Source
Software
Number
FIgure
following
display
YOU
willbefor
lunctions
The
display
will
of
DIAGNOSIS
DIAGNOSIS
self-diagnosis
will
display
POWER
I I
I I
Sequence
Software
Board
Power
Interface
Version
4-1.
Version
Software
Number
appears:
WAKE
TO
1
10
I
0010010
Circuit
Position
Circuit
Software
Version
Main
Step
Number
MILLER!
CPU
Version
Number
IS
Control
Board
Version
ME
Software
Number
VOlO
V01O
OFF
Position
Circuit
Software
1
Numbers
I
Number
UP
Control
Board
Verslor
2
IMPORTANT:
the
same
MHJ~ER.
Service
placement
PC
*
*
*
PC
required
and
384K
COMiport
1
floppy
4-3.
The
patible
floppy
*
Coloror
VGA,
*
IBM
are
*
DOS
These
Data
minimum
field
are
Storage
situations.
If
your
or
larger
as
Department
EPROM
REQUIREMENTS
have
Ram
drive
set.
to
run
the
disk
drive;
and
Monochrome
MCGA,
Compatible
required
Version
minimum
2.1
software
configured
software
those
this
version
shown
414-735-4505
at
software
following:
preferably,2floppy
hard
1
disk
Monitor
Hercules)
or
higher.
if
paper
Printer
requirements
has
been
designed
PC
or
Laptop
in
Table
must
(CGA,
for
PC
numbers
4-1,
be
MGA,
copies
the
PC.
for
ease
IBM
dnves
of
to
are
cal/the
for
com
EGA,
screens
The
on
run
of
use
or
not
re
1
PC
a
in
Robot
Control
DB25
Male
Connector
PIn
No.
TD
RD
COM
Connector
Connector
US
4-40
threads
if
cable
longer
picofarads.
2
3
shells
shells
Shielded
Rubber
f\~
~
~1
.-
forPCend
should
while
than
50
the
-~
Jacket
Shield
have
Robot
ft.
Cable
Or
Neoprene
~
can
male
(15
not
Control
m)
is
With
r6
i
extend
that
screws
endofthe
required,
FIgure
SECTION
DB25
PC
Pin
No.
20
more
cable
5-1.
Female
Connector
2
TD
3
RD
COM
RTS
CTS
DSR
DTR
8
RLSD(OPt)
than
1/8
be
can
finger
cord
should
capacitance
InterconnectIng
5-INSTALLATION
Robot
DB25
Connector
TD
RD
COM
In.
tightened.
(3
mm)
have
from
beyond
The
screws
either
Cord
screws
with
signal
~
1
\1
at
the
mm
conductor
Shielded
Rubber
accomodate
to
endofthe
PC
metric
to
Jacket
threads.
common
Control
Male
Pin
No.
2
3
receptacles
2.6
SpecIfIcatIons
Cable
Or
Shield
With
Neoprene
stacked
cord
must
DB9
r4
L_5
~6
F20
connections.
should
be
less
OM-136
Connector
Pin
No.
2
3
8
RLSD(OPt)
have
than
226
PC
TD
RD
COM
RTS
CTS
DSR
DTR
standard
2500
Page
15

Personal
Computer
I I
I
Po~
-
Robot
controN.,
Unit
I/O
Backplane
Board
CN18
____________
______
I
I0II
{
S-~64
FIgure
5-1.
5-2.
InterconnectIng
INTERCONNECTING
TIONS
(Figure
5-1)
lfitisnecessarytomakeaninterconnectingcordforcon-
necting
in
5-2.
the
5-1
Figure
INTERCONNECTING
(Figure
An
interconnecting
Control
cord,
to
and
the
proceed
WARNING:
a
Do
Shut
robot,
lockout/tagging
ing,
Lockout/tagging
ing
moving
red-tagging
ing
CAUTION:
a
(ESD)
Put
BEFORE
plane
Perform
INCORRECT
plugs
Be
Control
Robot
to
obtain
5-2)
cord
PC.
Obtain
follows:
as
ELECTRIC
touch
not
down
and
disconnect
maintaining,
line
disconnect
from
fuses
can
on
damage
circuit
ELECTROSTATIC
properly
device.
making
I/O
boani.
work
can
damage
that
sure
to
parts
is
required
the
live
unit,
procedures
procedures
breaker
only
INSTALLATION
plugs
aligned,
OM-136
EXCESSIVE
board.
Use
ment
board
226
Page
only
minimal
when
plugs.
16
PRESSURE
disconnecting
Cord
CORD
the
PC,
and
assemble
CORD
to
required
SHOCK
electrical
welding
input
or
servicing.
switch
fuse
in
box,
or
cIrcuIt
grounded
connections
at
static-safe
a
cIrcuIt
are
properly
pressure
Installation
SPECIFICA
the
use
information
the
cord.
INSTALLATION
connect
the
interconnecting
kill.
can
parts.
wer
po
before
consist
open
or
shutting
other
DISCHARGE
or
break
and
gentle
or
source,
employing
inspect-
of
padlock-
position,
off
disconnect-
wrist
at
the
work
mIsaligned
installed
cIrcuit
move-
connecting
power
boards.
board.
can
5-3.
A.
Before
make
Storage
matted
Robot
and
re
and
2.
strap
Back-
area.
and
1.
To
lower
the
-
2.
Locate
of
er
the
bottom
3.
Remove
the
4.
Identity
ing
opening
cordtoCN18
cure
5.
Connect
cordtoCOM1
SOFTWARE
Making
gram
installing
a
backup
Program
diskisavailable
1.
Single
Insert
a.
b.Atthe
c.
Replacethe
Program
Follow
d.
gram
matted
When
e.
f.
Label
in
Dual
Insert
a.
At
b.
c.
Replace
Program
d.
Put
Follow
e.
gram
matted
f.
When
LabeIcopy
g.
in
Robot
open
latches
OFF
position
the
Backplane
the
two
lower
center
one
one
lower
side
the
25-pin
and
cord,
on
connection.
the
A
Backup
Disk
the
or
disk
Floppy
the
A
prompt,
DISKCOPY
and
press
disk.
the
diskisthe
disk
the
another
Copy
N
Type
copy
safe
a
place.
Floppy
the
the
A
prompt
DISKCOPY
and
press
the
disk.
blank
a
the
diskisthe
diskisthe
the
another
Copy
N
Type
safe
a
place.
Control
with
key,
towards
backplane
area
of
three
similar
of
the
unused
of
panel
connector
insert
Robot
on
Control
the
remaining
on
port
INSTALLATION
Or
Working
software
working
is
copy.
write
before
Disk
Drive
DOS
disk
type:
A:
A:
Enter
DOS
disk
directions
source
is
the
target
system
asks
diskette?
and
press
and
disk,
Disk
Drive
DOS
diskindrive
type:
A:
B:
Enter
DOS
disk
formatted
directions
source
target
system
and
disk,
asks
diskette?
press
and
door,
and
rotate
RESET.
I/O
board
boards.
of
the
board.
connectors.
access
the
Robot
on
that
end
side
I/O
Backplane
endofthe
PC.
the
Secure
Copy
the
onto
Be
protected
proceeding.
System
in
drive
with
the
on
your
disk,
disk.
(YIN)
Enter
store
original
System
with
the
in
disk
on
your
disk,
disk.
(YIN)
Enter
store
original
unlock
upper
Breaker
which
is
Locate
CN18
covers
Control.
interconnect-
the
through
panel.
board.
past
the
Iarg
CN18
is
from
access
Connect
interconnecting
connection.
The
it
is
best
PC
blank
a
Storage
The
blank
Storage
The
blank
Pro
Data
Pro-
disk
Pro-
disk
PC,
the
sure
and
A.
PC
Data
monitor.
the
and
Program
A.
PC
Data
drive
monitor.
the
and
Program
Of
B.
and
on
the
Se
to
for-
for-
for-