Miller MTXC 3501M ROBOT GUN, MTX 3502 ROBOT GUN, MTXW 5001 ROBOT GUN, MTXC 3501M, MTX 3502 Owner's Manual
...
Millerfi
August
1990
FORM:
OM-1556A
MODEL:
MTXC
3501M
MTX
3502
MTXW
5001
ROBOT
GUNS
OWNERS
MANUAL
IMPORTANT:
Read
and
understand
the
entire
contents
of
both
this
manual
and
the
power
source
manual
used
with
this
unit,
with
special
emphasis
on
the
safety
material
throughout
both
manuals,
before
installing,
operating,
or
maintaining
this
equipment.
This
unit
and
these
Instructions
are
for
use
only
by
persons
trained
and
experienced
In
the
safe
operation
of
welding
equip
ment.
Do
not
allow
untrained
persons
to
install,
operate,
or
maintain
this
unit.
Contact
your
distributor
If
you
do
not
fully
understand
these
Instructions.
MILLER
ELECTRIC
Mfg.
Co.
ANtHer
Gr~ip
Ltd..
Con~any
P.O.
Box
1079
Appleton,
WI
54912
USA
Tel.
414-734-9821
TB-114
276
PRINTED
N
U
S.A
UI
MILLERS
TRUE
BLUETM
LIMITED
WARRANTY
Effective
January
1,
1992
(Equipment
with
a
serial
number
preface
of
KC
or
newer)
This
limited
warranty
supersedes
all
previous
MILLER
warranties
and
is
exclusive
with
no
other
guarantees
or
warranties
expressed
or
imptied.
:1~!
LIMITED
WARRANTY
Subject
to
the
terms
and
conditione
below.
MILLER
Electric
Mtg.
Co..
A~pleton.
Wisconsin,
warrants
to
its
original
retail
purchaser
that
new
MILLER
equipment
sold
aher
the
effective
dateotthis
limited
warranty
is
freeofde
fedsinmaterial
and
workmanship
at
the
time
it
is
shipped
by
MILLER.
THIS
WAR
RANTY
IS
EXPRESSLYINLIEU
OF
ALL
OTHER
WARRANTIES,
EXPRESS
OR
IMPLIED,
INCLUDING
TNE
WARRANTIES
OF
MERCHANTABILITY
AND
FIT
NESS.
al
Within
the
warranty
periods
listed
below.
MILLER
will
repairorreplace
any
war
ranted
parts
or
componenta
that
tail
duetosuch
detects
in
material
or
workmanship.
MILLER
must
be
notitied
in
writing
within
thirty
(30)
days
of
such
defector
failure,
at
which
time
MILLER
will
provide
instruct
ionsonthe
warranty
claim
procedures
lobe
followed.
MILLER
shall
honor
warranty
claims
on
warranted
equipment
listed
belowinthe
event
of
such
a
failure
within
the
warranty
lime
periods.
All
warranty
lime
periods
start
on
the
dale
that
the
equipment
was
delivered
to
the
original
retail
purchaser,
and
are
as
follows
1.
5
Years
Parts
3
Years
Labor
Original
main
power
rectifiers
2.3Years
Parts
and
Labor
*
Transformer/Rectifier
Power
Sources
Plasma
Arc
Culling
Power
Sources
Semi-Aatomalic
and
Automatic
Wire
Feeders
Robots
3.2Years
Parts
and
Labor
Engine
Driven
Welding
Generators
(NOTE.
Engines
are
warranted
separately
by
the
engine
manufacturer)
4.
1
Year
Parts
and
Labor
Motor
Driven
Guns
Process
Controllers
Water
Coolant
Syslems
HF
Units
Grids
*
Spot
Welders
Load
Banks
SOX
Transformers
*
Running
Gear/Trailers
Field
Options
(NOTE:
Field
options
are
covered
under
True
BluenM
for
the
remaining
warranty
period
Of
the
product
they
are
installed
in.orfor
a
minimum
of
one
year
whichever
is
greater.)
5.
B
Months
Baneries
6.
90
Days
Parts
and
Labor
*
MIG
Guns/TIG
Torches
Plasma
Cuning
Torches
Remote
Controls
*
Accessory
Kits
*
Replacement
Parfa
MILLERS
True
Bluen
Umited
Warranty
shall
not
apply
to:
1.
Items
furnished
by
MILLER,
but
manufacturedbyothers,
such
as
engines
or
trade
accessories.
These
items
are
covered
by
the
manufacturers
warranty,
if
any.
2.
Consumable
components;
such
aa
contact
lips.
cutting
nozzles,
conlactora
and
relays.
3.
Equipment
that
has
been
modified
by
any
party
other
than
MILLER.
or
equip
ment
that
has
been
improperly
installed,
improperly
operated
or
misused
based
upon
industry
standards.
or
equipment
which
has
not
had
reasonable
and
necessary
maintenance,
or
equipment
which
has
been
used
for
operation
outside
of
the
specifications
for
the
equipment.
MILLER
PRODUCTS
ARE
INTENDED
FOR
PURCNASE
AND
USE
BY
COMMER
CIAL/INDUSTRIAL
USERS
AND
PERSONS
TRAINED
AND
EXPERIENCED
IN
TNE USE
AND
MAINTENANCE
OF
WELDING
EQUIPMENT.
In
the
event
of
a
warranty
claim
coveredbythis
warranty.
the
exclusive
remedies
shall
be,
at
MILLERS
option:
(1)
repair;
or
(2)
replacement;
or,
where
authorized
in
writing
by
MILLER
in
appropriate
cases.
(31
the
reasonable
coal
of
repairorreplace
ment
at
an
authorized
MILLER
service
station;
or
(4)
payment
of
or
credit
for
the
pur
chase
price
(less
reasonable
depreciation
based
upon
actual
use)
upon
return
of
the
goods
at
customera
risk
and
eapense.
MILLERS
option
of
repairorreplacement
will
be
F.O.B.,Factory
at
Appleton,
Wiaconsin,
or
FOB.
ate
MtLLER
authorized
aer
vice
facility
as
determined
by
MILLER.
Therefore
no
compensation
or
reimburse
ment
for
transportation
costa
of
any
kind
wilt
be
allowed.
TO
TNE
EXTENT
PERMITTED
BY
LAW,
TNE
REMEDIES
PROVIDED
HEREIN
ARE
TNE
SOLE
AND
EXCLUSIVE
REMEDIES.
IN
NC
EVENT
SHALL
MILLER
BE
LIABLE
FOR
DIRECT,
INDIRECt
SPECtAL.
INCIDENTAL
OR
CONSEQUENTIAL
DAMAGES
(INCLUDING
LOSS
OF
PROFIT),
WHETHER
BASED
ON
CON
TRACT.
TORT
OR
ANY
OTHER
LEGAL
THEORY.
ANY
EXPRESS
WARRANTY
NOT
PROVIDED
HEREIN
AND
ANY
IMPLIED
WAR
RANTY.
GUARANTY OR
REPRESENTATION
AS
TO
PERFORMANCE,
AND
ANY
REMEDY
FOR
BREACH
OF
CONTRACT
TORT
OR
ANY
OTHER
LEGAL
THEORY
WHICH.
BUT
FOR
THIS
PROVISION.
MIGHT
ARISEBYIMPLICATION,
OPERATION
CF
LAW,
CUSTOM
OF
TRADE
DR
COURSE
OF
DEALING,
IN
CLUDING
ANY
IMPLIED
WARRANTY
OF
MERCHANTABILITY
DR
FITNESS
FOR
PARTICULAR
PURPOSE.
WITH
RESPECT
TO
ANY
AND
ALL
EOUIPMENT
FURNISHED
BY
MILLER
IS
EXCLUDED
AND
DISCLAIMED
BY
MILLER.
Some
states
in
the
U.S.A.
do
not
allow
Ilmitefionaofhow
long
en
implied
warranty
laata.orthe
eaclualon
of
incidental,
indirect.
special
or
conaequenlial
damages,
so
the
above
limifationorescluaion
may
not
apply
to
you.
This
warranty
provides
spe
cific
legal
rights,
and
ofher
rights
may
be
available,
but
may
vary
from
elate
to
elate.
In
Canada,
legislation
in
some
provinces
provides
for
certain
additional
warranties
or
remedies
other
than
as
stated
herein.
and
to
the
estent
that
they
may
not
be
waived.
the
limitations
and
esdluaiOna
sat
out
above
may
not
apply.
Thia
Limited
Warranty
provides
specific
legal
rights.
and
other
righta
may
be
available,
but
may
vary
from
province
to
province.
fi
RECEIVING-HANDLING
Before
unpacking
equipment,
check
carton
for
any
damage
that
may
have
occurred
during
shipment.
File
any
claims
for
loss
or
damage
with
the
delivering
carrier.
Assistance
for
filing
or
settling
claims
may
be
obtained
from
distributor
and/or
equipment
manufacturers
Transportation
Department.
When
requesting
information
about
this
equipment,
always
provide
Model
Designation
and
Serial
or
Style
Number,
Use
the
fol)ow)ng
spaces
to
record
MDdel
Designation
and
Serial
or
Style
Number
of
your
unit,
The
information
is
located
on
the
rating
label
or
nameplate.
Model
Serial
or
Style
No,
______________________________________________
DateofPurchase
___________
miller
5/93
ERRATA
SHEET
After
this
manual
was
printed,
refinements
in
equipment
design
occurred.
This
sheet
lists
exceptions
to
data
appearing
later
in
this
manual.
AMENDMENT
TO
SECTION
2
SPECIFICATIONS
Amend
MTXC
3501
M
welding
gun
view
in
Figure
2-1.
Dimension
Information
AMENDMENT
TO
SECTION
3INSTALLATION
Amend
Figure
3-2.
MTXC
3501M
Gun
Installation
SB-I
35
144-A
Figure
2-1.
Dimension
Information
Axis
6
Axis
6
Mount
900
Mounting
Bracket
insulator
SB-135
148-A
Figure
3-2.
MTXC
3501
M
Gun
Installation
AMENDMENT
TO
SECTION
5
PARTS
LIST
Amend
Figure
5-2.
MTXC
3501
M
Air
Cooled
Gun
Amend
Parts
List
as
follows:
Figure
5-2.
MTXC
3501
M
Air
Cooled
Gun
14
13
..-
12
I
I
k
>
SB-135
145-A
Quantity
Replaced
With
**
Part
No.
Description
10-
10-4
132
296
133
994
143
697
143
693
MTXC-3501
M,
air
cooled
gun
NOZZLE
HOLDER
ASSEMBLY
1
10-7
133997
108776
INSULATIONBUSHING
1
10-11
133993
143692
NOZZLEASSEMBLY
1
10-12
10-13
Added
Added
143
696
143694
0-RING
(used
on
nozzle
assembly)
CLAMP,band
1
1
10-14
Added
143695
CLAMP,band
1
*~First
digit
represents
page
no
digits
following
dash
represent
item
no.
All
gun
parts
remain
the
same
with
listed
exceptions.
When
ordering
replacement
parts
refertoviewonthis
errata
sheet
and
Fig
5-2
in
manual
for
correct
identity
of
parts.
OM-1
556A
Page
2
OM-1
556A
-
8i~
RECEIVING-HANDLING
Before
unpacking
equipment,
check
carton
for
any
dam-
Use
the
following
spaces
to
record
the
Model
Designa
age
that
may
have
occurred
during
shipment.
File
any
tion
and
Serial
or
Style
Number
of
your
unit.
The
infor
claims
for
loss
or
damage
with
the
deliverIng
carrIer.
mation
is
located
on
the
data cardorthe
nameplate.
Assistance
for
filing
or
settling
claims
may
be
obtained
from
the
distributor
and/or
the
equipment
manufactur-
Model
________________________________
ers
Transportation
Department.
Serial
or
Style
No.
_____________________
When
requesting
information
about
this
equipment,
al
ways
provide
the
Model
Description
and
Serial
or
Style
Date
of
Purchase
______________________
Number.
TABLE
OF
CONTENTS
Section
No.
Page
No.
SECTION
1
SAFETY
PRECAUTIONS
AND
SIGNAL
WORDS
1-1.
General
Information
And
Safety
1
1-2.
Safety
Alert
Symbol
And
Signal
Words
1
SECTION
2
SPECIFICATIONS
2-1.
Duty
Cycle
1
2-2.
Description
1
SECTION
3INSTALLATION
3-1.
Gun
Preparation
2
3-2.
Outlet
Cable
Preparation
2
3-3.
MTX
3502
And
MTXW
5001
Gun
Installation
3
3-4.
MTXC
3501M
Gun
Installation
4
3-5.
Water
Connections
(Water-Cooled
Models
Only)
4
3-6.
Field
Installation
Of
Water-Cooled
Nozzle
Onto
Air-Cooled
Gun
(MTX
3502
Models
Only)
5
SECTION
4
MAINTENANCE
4-1.
Inspection
And
Upkeep
6
4-2.
Contact
Tube
Replacement
7
4-3.
Changing
Wire
Size
7
SECTION
5
PARTS
LIST
Figure
5-1.
MTX
3502
Air
Cooled
Gun
8
Figure
5-2.
MTXC-3501
Air
Cooled
Gun
10
Figure
5-3.
MTXW
5001
Water
Cooled
Gun
11
LIST
OF
CHARTS
AND
TABLES
Table
2-1.
Specifications
1
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