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Electric
and
according
Electric
or
correcting
confirms
Wisconsin
warranty
Warranties
their
Electric
warranty
expressed
Mfg.
factory
to
Mfg.
any
the
existenceofsuch
period,
1
2.
3.
4.
5.
6.
are
authorized
such
being
Mfg.
supersedes
Co.,
Appleton,
workmanship
manufacturers
Co.s
obligation,
manufacturing
f.o.b.aMILLER
or
beginning
Arc
Original
on
welders,
main
MHFC-L1
all
and
guns
All
other
Millermatic
Mag-Diesel
All
other
engines
covered
subject
from
or
implied.
Co.
local
will
the
all
by
Service
the
to
not
use
previous
Wisconsin,
for
the
instructions.
under
defect
defects.
authorized
the
date
power
power
Feeder,
and
torches
engine
the
engine
MHG-35C1,
on
Stations
warranties
be
liable
of
equipment
MILLER
periods
without
MILLERS
of
sources,
rectifiers
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warrants
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warranty,
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sale
to
and
Feeders
manufacturers,
or
agencies.
their
of
for
any
covered
warranties
P
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all
new
below,
provided
is
limited
the
during
optionofrepair
facility,
original
components
20E,
20K,
and
purchaser-user
subject
No
warranty
respective
loss
in
Q9
QLQ
manufacturers.
or
consequential
this
warranty.
is
and
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exclusive
equipment
the
to
replacingorrepairing
warranty
or
replacement
period
therefore
of
1
3
90
1
6
1
their
will
year
years
days
year
months
year
procedures
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damage
with
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equipment
from
is
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any
if
MILLERS
will
bef.o.b.
no
compensation
the
equipment,
(unconditionally)
and
to
in
made
no
or
other
respect
expense
guarantees
crom
defects
in
and
defective
inspec-
for
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to
at
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1-1.
GENERAL
This
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assure
1-2.
RECEIVING-HANDLING
Prior
from
that
may
or
damage
the
purchaser
and
freight
occasion
When
essential
Serial
1-3.
DESCRIPTION
This
Gas
the
assembled
changes
wire.
SAFETY
1-4.
The
following
NOTE
and
manual
personnel
and
optimum
to
installing
around
have
that
bill
file
to
requesting
that
(or
Style)
is
designed
gun
Metal-Arc
for
in
parts
blocks
Rating:
Duty
200
With
has
been
prepared
with
the
troubleshooting
herein
design,
should
performance
this
the
Model
definitions
equipment,
unit
and
occurred
with
willbefurnished
claim
the
have
may
the
arises.
information
Description
Numbers
specifically
(MIG)
specific
the
gun
found
during
occurred
carrier.
of
Welding
may
apply
throughout
SECTION
100
PCT.
Cycle,
dcrp
Amperes
CO2
especially
installation,
of
be
given
this
of
carefully
shipment.
concerning
the
equipmentbesupplied.
wire
size
used
be
to
this
equipment.
careful
equipment.
clean
inspect
in
transit
A
copy
the
by
and/or
for
use
process.
ordered.
with
CAUTION,
this
.045
all
of
carrier
this
in
manual:
Wire
Dia.
To
.030
Hard
Figure
for
in
use
operation,
All
consideration
packing
for
any
claims
Any
be
must
the
bill
on
equipment,
Number
Stock
conjunction
The
gun
Through
.030, .035.
IMPORTANT,
Hose
familiar.
main
informa
material
damage
for
filed
of
lading
request
is
shipped
minor
or
-
1
INTRODUCTION
Cable
And
Length
10
15
1-1.
Specifications
to
loss
by
if
it
is
and
with
.045
Cooling
Method
Air
Air
Net
Weight
8
12
lbs.
11
lbs.
this
tenance
not
carefully
personnel.
oz.
8oz,
h
eading,
procedures
followed
Ship
Weight
10
5
lbs.
13
lbs.
installation,
or
practices
may
oz.
operating
will
create
fl~ORT~T
Under
tenance
no,t
meht.
this
heading,
proceduresorpractices
carefully
followed
installation,
result
may
operating,
will
in
I~..r=~-1
Under
found
efficient
this
heading,
that
need
operation
explanatory
special
of
the
emphasis
equipment.
be
a
safety
be
damage
statements
to
obtain
,
found
found
nd
a
hazard
and
to
the
that
that
equip
will
main
main
.1
most
if
to
if
be
2-1.
2-2.
2-3.
Prior
feeder
disconnected
power
SHIELDING
Secure
output
that
vice
The
shielding
GUN
SWITCH
the
Insert
the
Switch
inserted
fully
will
turn
the
receptacle
tension.
WELD
Attach
Terminal
from
cable
to
and
supplies.
the
connector
istobe
two
in
CABLE
the
on
the
installing
welding
from
GAS
shielding
on
used
hose
gas
CONNECTION
-
prong
Control
into
the
a
clockwise
and
prevent
CONNECTION
weld
cable
control/feeder
the
welding
SECTION
CAUTION_-~
the
gun,
power
the
HOSE
CONNECTION
hose
gas
the
control/feeder
on-off
for
connector
from
plug
Receptacle
receptacle,
direction;
the
from
power
source
respective
source.
ensure
connector
control
has
(Figure
the
on
rotate
plug
the
or
t~econtrol/
both
are
right
the
this
from
(Figure
gun
to
completely
electrical
input
(Figure
the
in
shielding
to
whatever
or
of
the
shielding
hand
threading.
2-1)
Gun
Switch
control/feeder.
the
plug
will
the
coming
to
desired
lock
2-1)
the
the
Weld
as
out
secondary
fully
far
plug
2-
INSTALLATION
2-1)
gas
de
gas.
into
Once
it
as
in
under
Cable
2-4.
2-5.
OUTLET
Insert
the
hole
the
feeder.
feeder,
from
on
outlet
the
the
Prior
ensure
drive
guide
CHANGING
time
will
electrode
If
the
desired
other,
have
for
.045
haveto
the
be
necessary
necessary
gun
only
to
.030
wire
Each
it
holesinthese
the
dures
wire.
U
GUIDE
outlet
CONNECTION
guide
control/feeder.
is
facing
to
securing
that
the
rolls.
WIRE
size
of
the
to
components
The
wire.
to
adapt
is
equipped
to
convert
the
contact
be
changed.
.036 wire
or
vice
(Or
be
versa),
performed,
from
the
tip
SIZES
electrode
change
following
the
from
However,
the
Ensure
securing
the
of
the
(Figure
certain
will
gun
~OTE
for
.030
one
tube
and
allofthe
gun
outlet
outlet
permit
to
of
(item
it
is
(Figure
that
screw
guide
wire
components
steps
either
~
or
these
2,
if
the
desired
following
into
the
the
guide
2-1)
being
proper
explain
.030, .035,
035
wire
wire
Figure
gun
to
2-1)
flat
on
in
is
used
movement
sizes
is
equipped
convert
steps
OM-1024
outlet
surface
the
the
1/16
is
so
the
and
to
2-1)
.
guide
on
control/
control/
away
changed
the
that
proce
.045
or
it
is
the
will
to
will
Page
of
U
1

Item
No.
Factory
Part
No.
Description
.8MM
.031
.030
10
.9MM
.035
.035
Foot
.045
1.2MM
.047
Quantity
Model
.8MM
.031
.030
15 Foot
.9MM
.035 .047
.035
1.2MM
.045
A
Figure
058
1
2
058
3
058
4
054158
054242
5
5
054183
5
054157
058292
6
058653
7
8
605789
9
058
10
605758
11
058645
11
058644
12
010497
13
058643
057027
14
603887
15
16
056847
17
601
18
058
19
602087
20
604
21
604
22
604874
23
603 886
24
604
604
25
604 524
26
27
058646
28
058
28
058
29
605
602
30
058
31
602173
32
058
33
34
602088
35
056479
056
36
36
056542
37
010 603
38
010
39
056
39
056
058563
40
058
40
058
41
056758
42
42
056
42
056759
42
056761
43
058
058219
44
605675
45
601
46
656
655
348
218
845
249
866
311
525
523
649
648
787
245
636
647
462
606
298
537
564
652
760
654
847
Exploded
TUBE,
TUBING,
INSULATOR,
ADAPTER,
TUBE,
TUBE,
TUBE,
NOZZLE,
BODY,
SCREW,
HANDLE,
SCREW,
SWITCH,
SWITCH,
CLAMP,
BASE,
RELIEF,
SCREW,
SPRING
NUT,
LEVER,
SCREW,
SWITCH
GROMMET,
WASHER,
NUT,
CORD,
CAP,
COVER,
CABLE,
GUIDE,
GUIDE,
WASHER,
WASHER,
NUT,
SCREW,
CONNECTOR,
SCREW,
SPRING,
HOSE
HOSE
NIPPLE,
NUT,
.HOSE,gas
HOSE,
CABLE,
CABLE,
CONNECTOR,
CONDUIT,
CONDUIT,
CONDUIT,
CONDUIT,
NUT,
HANDLE,
PLUG,
NUT,
ViewofGun
head
neophreme
nozzle
tube
contact
contact
contact
on
slip
tube
head
-
steel
set
right
machine-steel
control10ft
control15ft
hose
7/32
switch
strain
machine
steel-self
actuating
machine-steel
rubber
lock-steel
-
hex
steel
portable
-
seal
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-
midget
jumper
outlet
wire
outlet
wire
-
lock
flat-steel
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brass
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monocoil
machine
relief
strain
ASSEMBLY,
ASSEMBLY,
brass
brass-swivel
gas
conduit
conduit
gas
.190/.191
.084
.059
.084
-
hex
brass
steel-self
snap
left
hand
in
5/8
w/retaining
-
contact
socket
hand
to
-
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locking
1/4
2-56
182conductor
No.
tite
internal
steel
SAE
7/16-20
jam
hd
-
steelmdhd
gas
gas
-
ball&barb
5/8-18
ft
10
ft
15
-
inlet
OD
ID
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x
IDx.189
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ID
x
1/2-20
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locking
Assembly
ID
x
3/32
rings
10-24
hd
md
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(consisting
(consisting
1-3/4
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hex
8-32
md
hd
8-32
hole
ID
3/8
2
No.
split
2P2W
tooth
7/16
10-32
x
1/4
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ft
10
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stem
RH
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10
OD
x
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dia
x
x
1/16
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x
ft
ft
ft
x
3-1/2
1
inch
1/2
1-1/4
groove
(order
1/4
of)
of)
10
inches
10
inches
10
inches
by
lg
foot)
1
1
1
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1 1
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SURE
BE
PROVIDE
STOCK,
MODEL,
AND
NUMBERS
WHEN
ORDERING
REPLACEMENT
PARTS.
OM-1024
Page
2

THE
SEE
Item
No.
28
28
42
42
42
42
BE
5
5
5
SURE
FOLLOWING
ON
VIEW
Factory
Part
No
054
242
054183
054 157
649
058
648
058
056758
056760
056759
761
056
TO
WIRE
PAGE1FOR
Kit,
TUBE,
TUBE,
TUBE,
GUIDE,
GUIDE,
CONDUIT,
CONDUIT,
CONDUIT,
CONDUIT,
PROVIDE
GUIDE
Wire
contact
contact
contact
wire
wire
STOCK,
KITS
IDENTIFICATION
Guide
outlet
outlet
.1901.191
.084
IDx.216
.059
ID
.084
IDx.216
MODEL,
ARE
AVAILABLE
Description
ODx10ft10
OD
.189
ODx15
x
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AND
OF
10ft10
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STYLE
ITEM
inches
ft
ft
TO
NUMBERS.
inches
10
inches
10
inches
NUMBERS
CHANGE
WHEN
THE
ORDERING
GUN
FROM
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Page
3