Miller MMT-210A Owners manual

Page 1
March
1974
FORM:
OM-1024
.030
.045
Effective
MODEL:
Wire
Wire
Wire
with
10
058 058 058
Style
MMT-210A
Ft.
554 555
556
No.
058
058
058
HE-i
15
Ft.
557 558 559
ADDITIONAL
PRICE
25
CENTS
COPY
MODEL/STOCK
NO.
OWNERS
MILLER
APPLETON,
SERIAL/STYLE
NO.
MANUAL
ELECTRIC
WISCONSIN,
NWSA
CODE
NO.
DATE
MFG.
USA
4579
PURCHASED
CO.
54911
U
5.
5
Page 2
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and
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Wisconsin
warranty
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their
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warranty
expressed
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factory
to
Mfg.
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implied.
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local
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all
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to
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use
previous
Wisconsin,
for
the
instructions.
under
defect
defects.
authorized
the
date
power
power
Feeder,
and
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engine
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engine
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guarantees
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defects
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1-1.
GENERAL
This
izing
tenance,
tion
presented
assure
1-2.
RECEIVING-HANDLING
Prior from that
may
or
damage
the
purchaser
and
freight
occasion
When essential Serial
1-3.
DESCRIPTION
This
Gas
the assembled
changes
wire.
SAFETY
1-4.
The
following
NOTE
and
manual
personnel
and
optimum
to
installing
around
have
that
bill
file
to
requesting
that
(or
Style)
is
designed
gun
Metal-Arc
for
in
parts
blocks
Rating:
Duty
200
With
has
been
prepared
with
the
troubleshooting
herein
design,
should
performance
this
the
Model
definitions
equipment,
unit
and
occurred
with
willbefurnished
claim
the
have
may
the
arises.
information
Description
Numbers
specifically
(MIG)
specific
the
gun
found
during
occurred
carrier.
of
Welding
may
apply
throughout
SECTION
100
PCT.
Cycle,
dcrp
Amperes
CO2
especially
installation,
of
be
given
this
of
carefully
shipment.
concerning
the
equipmentbesupplied.
wire
size
used
be
to
this
equipment.
careful
equipment.
clean
inspect
in
transit
A
copy
the
by
and/or
for
use
process.
ordered.
with
CAUTION,
this
.045
all
of
carrier
this
in
manual:
Wire
Dia.
To
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Figure
for
in
use
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All
consideration
packing
for
any
claims
Any
be
must
the
bill
on
equipment,
Number
Stock
conjunction
The
gun
Through
.030, .035.
IMPORTANT,
Hose
familiar.
main
informa
material
damage
for
filed
of
lading
request
is
shipped
minor
or
-
1
INTRODUCTION
Cable
And
Length
10 15
1-1.
Specifications
to
loss
by
if
it
is
and
with
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Cooling
Method
Air Air
Net
Weight
8
12
lbs.
11
lbs.
this
tenance
not
carefully
personnel.
oz.
8oz,
h
eading,
procedures
followed
Ship
Weight
10
5
lbs.
13
lbs.
installation,
or
practices
may
oz.
operating
will
create
fl~ORT~T
Under
tenance
no,t
meht.
this
heading,
proceduresorpractices
carefully
followed
installation,
result
may
operating,
will
in
I~..r=~-1
Under
found
efficient
this
heading,
that
need
operation
explanatory
special
of
the
emphasis
equipment.
be
a
safety
be
damage
statements
to
obtain
,
found
found
nd
a
hazard
and
to
the
that
that
equip
will
main
main
.1
most
if
to
if
be
2-1.
2-2.
2-3.
Prior feeder disconnected
power
SHIELDING
Secure
output
that
vice The
shielding
GUN
SWITCH
the
Insert the
Switch
inserted
fully
will
turn
the
receptacle
tension.
WELD
Attach
Terminal
from
cable
to
and
supplies.
the
connector
istobe
two
in
CABLE
the
on
the
installing
welding
from
GAS
shielding
on
used
hose
gas
CONNECTION
-
prong
Control
into
the
a
clockwise
and
prevent
CONNECTION
weld
cable
control/feeder
the
welding
SECTION
CAUTION_-~
the
gun,
power
the
HOSE
CONNECTION
hose
gas
the
control/feeder
on-off
for
connector
from
plug
Receptacle
receptacle,
direction;
the
from
power
source
respective
source.
ensure
connector
control
has
(Figure
the
on
rotate
plug
the
or
t~econtrol/
both
are
right
the
this
from
(Figure
gun
to
completely
electrical
input
(Figure
the
in
shielding
to
whatever
or
of
the
shielding
hand
threading.
2-1)
Gun
Switch
control/feeder.
the
plug
will
the
coming
to
desired
lock
2-1)
the
the
Weld
as
out
secondary
fully
far
plug
2-
INSTALLATION
2-1)
gas
de
gas.
into
Once
it
as
in
under
Cable
2-4.
2-5.
OUTLET
Insert
the
hole the
feeder.
feeder,
from
on
outlet
the
the
Prior
ensure
drive
guide
CHANGING
time
will
electrode
If
the
desired
other,
have for
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the
be
necessary
necessary
gun
only
to
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wire
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it
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outlet
CONNECTION
guide
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is
facing
to
securing
that
the
rolls.
WIRE
size
of
the
to
components
The
wire.
to
adapt
is
equipped
to
convert
the
contact
be
changed.
.036 wire
or
vice
(Or
be
versa),
performed,
from
the
tip
SIZES
electrode
change
following
the
from
However,
the
Ensure
securing
the
of
the
(Figure
certain
will
gun
~OTE
for
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one
tube
and
allofthe
gun
outlet
outlet
permit
to
of
(item
it
is
(Figure
that
screw
guide
wire
components
steps
either
~
or
these
2,
if
the
desired
following
into
the
the
guide
2-1)
being
proper
explain .030, .035,
035
wire
wire
Figure
gun
to
2-1)
flat
on
in
is
used
movement
sizes
is
equipped
convert
steps
OM-1024
outlet
surface
the
the
1/16
is
so
the
and
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guide
on
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it
is
the
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to
will
Page
of
U
1
Page 4
1.
2.
3.
4.
5.
6.
screw
casing
It
is
monocoil
compressed
off
Cut
tends
beyond
Pull
Out
monocoil
Pull
off
Remove
adapter
Remove
monocoil
Lay
recommended
any
nozzle
contact
(1)
outlet
(4),
(11).
(10)
air
all
and
of
from
and
both
prior
portion
the
endofthe
the
rewind
from
(3)
tube
the
guide
casing
pull
that
have
to
assembly.
of
the
electrode
it
onto
the
from
(2)
body.
gun
(5)
from
(11)
monocoil
the
monocoil
the
electrode
contact
wire
the
wire
gun.
adapter
connector
straight
(10)
inside
1
tube
which
spool.
out,
out
casing
blown
wire
(1)
(2).
is
and
(8).
of
(11)
out
which
the
in
loosen
monocoil
and
with
remove
gun
set
With
monocoil
Rotate
monocoil
(10)
locking
casing
intO
nut
monocoil
ex
7.
8.
(7)
(11)
onto
still
casing
connector
straight,
(11).
(8)
insert
as
far
new
as
possible.
(8)
(5)
(5)
with
Lock
locking
gun
as
possible
(4).
new
as
to
body
lock
con
far
will
the
the
a
10.
11.
12.
Rotate
9.
as
possible
point
face strain
outlet
nut
Push
that
so
into the
monocoil
Insert
tact
Push
where
the
relief
guide
(7)
against
monocoil
the
adapter
tube
nozzle
new
and
securing
securing
the
monocoil
outlet
into
(2)
(3)
guide
then
flat
the
screw
in
(5)
(10)
guide
in
place
into
(1)
adapter(1).
Onto
back
surface
screw
this
guide
from
(10)
(10).
by
gun
on
gun
onto
(5)
outlet
off
outlet
of
the
control/feeder
(9)
being
position
(5).
the
opening
inserted
is
Once
tightening
and
body
body.
connector
on
by
rotating
in
as
fully
set
install
guide
guide
top.
the
far
inserted,
screw
Weld
Cable
5
10
4
9
Outlet
Guide
7
8
Gun
Switch
Plug
11
Shielding
Gas
Connector
Page
TB-058
554-2
2-1.
Gun
Figure
2
Components
Page 5
March
1974
FORM:
OM-1024
Effective
with
.030 .035
.045
Style
MODEL
Wire Wire
Wire
No.
HE-i
MMT-210A
lOFt.
058 058
058556
554
555
l5Ft.
058
557
058
558
058559
MODEL/STOCK
NO.
SERIAL/STYLE
PARTS
9
MILLER
APPLETON,
ELECTRIC
WISCONSIN,
NO.
LIST
MFG.
USA
DATE
PURCHASED
CO.
54911
NWSA
CODE
NO.
4579
Vt3
PUM
Page 6
OM-1024
Page
TC058
554
Figure
A
ExplOded
View
Gun
of
Assembly
1
Page 7
Item
No.
Factory
Part
No.
Description
.8MM
.031
.030
10
.9MM
.035
.035
Foot
.045
1.2MM .047
Quantity
Model
.8MM
.031
.030
15 Foot
.9MM
.035 .047
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1.2MM
.045
A
Figure
058
1
2
058
3
058
4
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5 5
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6
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9
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12
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15
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26
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Exploded
TUBE,
TUBING,
INSULATOR, ADAPTER,
TUBE,
TUBE, TUBE,
NOZZLE,
BODY, SCREW, HANDLE, SCREW, SWITCH, SWITCH,
CLAMP,
BASE,
RELIEF, SCREW,
SPRING
NUT,
LEVER,
SCREW,
SWITCH
GROMMET,
WASHER,
NUT,
CORD,
CAP, COVER,
CABLE,
GUIDE, GUIDE,
WASHER,
WASHER,
NUT, SCREW, CONNECTOR,
SCREW, SPRING,
HOSE
HOSE
NIPPLE,
NUT,
.HOSE,gas
HOSE,
CABLE,
CABLE,
CONNECTOR, CONDUIT,
CONDUIT,
CONDUIT,
CONDUIT,
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HANDLE, PLUG, NUT,
ViewofGun
head
neophreme
nozzle
tube
contact contact
contact
on
slip
tube
head
-
steel
set
right
machine-steel
control10ft
control15ft
hose
7/32
strain
machine
steel-self
actuating
machine-steel
lock-steel
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hex
steel
portable
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twistlock
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midget
jumper
wire
wire
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lock
flat-steel
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hex
brass
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ASSEMBLY,
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brass
brass-swivel
gas
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gas
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hex
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No.
tite
internal
steel
SAE
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10
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BE
PROVIDE
STOCK,
MODEL,
AND
NUMBERS
WHEN
ORDERING
REPLACEMENT
PARTS.
OM-1024
Page
2
Page 8
THE
SEE
Item
No.
28
28 42 42 42 42
BE
5
5
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Factory
Part
No
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PAGE1FOR
Kit,
TUBE, TUBE,
TUBE, GUIDE, GUIDE, CONDUIT,
CONDUIT, CONDUIT, CONDUIT,
PROVIDE
GUIDE
Wire
contact
contact
contact
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IDENTIFICATION
Guide
outlet outlet
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AVAILABLE
Description
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3
Page 9
Page 10
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