Miller JETLINE CW5 CIRCUMFERENTIAL INSTALLATION GUIDE Owners manual

OM-CW5-INSTALL-07-2010

INSTALLATION MANUAL

for

Model CW5

Circumferential Welder

July 2010

Jetline Engineering, 15 Goodyear Street, Irvine, CA 92618

Telephone: [phone] • Fax: [phone]

Web Site:

www.jetline.com • E-mail: [e-mail]

CW5 Circumferential Welder Installation

NOTICE

The installation, operation and maintenance guidelines set out in this manual will enable you to

maintain the equipment in peak condition and achieve maximum effi ciency with your welding opera-

tion. Please read these instructions carefully to become aware of every advantage.

CAUTION

Only experienced personnel familiar with the operation and safe practice of

welding equipment should install and/or use this equipment.

Use general industry good practices to move, lift, and install this equipment.

Experienced, professional riggers should be employed for the installation process.

TOOLS REQUIRED

• Forklift or overhead crane with 7000 lb (3175 kg) lifting capacity

• Two lifting straps rated at 4000 lb (1800 kg) each

• Hand tools - hammer, screw driver, hex keys, wrenches

• Air or electric impact drill

• Refer to foundation layout drawing - 80007-CW5-144-FD RevA

CW5 Circumferential Welder Installation

INSTALLATION INSTRUCTIONS FOR CW5 CIRCUMFERENTIAL WELDER

1. Remove track and posts from shipping crate.

2. Set posts up per location on assembly. Do not secure
posts to concrete until the plate track has been attached
to the post.

3. After mounting the plate track to the fi xed posts, be sure that both posts are vertical using a
level. Continue with installation of the track making sure that the track is level and the face
is vertical. Check these with a level. These adjustments are done on the mounting fl anges
attached to the posts.

Bolt plate track to posts.

4. Now that the track has been installed to the posts, anchor the posts with concrete anchors,
securing the fi xed posts to the concrete fl oor. (Refer to foundation layout drawing -
80007-CW5-144-FD RevA.)

CW5 Circumferential Welder Installation

5. Move the lathe into position per assembly print. Insure that the track and track face are
parallel with the lathe centerline. This can be checked with a plumb bob.

The base of the lathe is fi tted with jack screws used to make adjustments to keep the base

level and straight with the track. You can now anchor the lathe to the concrete fl oor using
concrete anchors. (Refer to foundation layout drawing - 80007-CW5-144-FD RevA.)

6. Pick the carriage up by the lifting ring and install onto the plate track by sliding the bearings
over the plate track.

Lifting Ring

Once the carriage is installed, put end of travel stops back onto the plate track to keep the

carriage from being pushed off the track.

7. Now that the welding head is on the plate track, and the fi xture has been secured to the fl oor,
the power, air, gas, and water can be hooked up to the system.

8. Note: Make certain all fasteners are tight before using the system and that the posts and track
have been secured to the concrete fl oor. Hydraulics are self-contained and require power
only.

The welding system is now ready to be used.

CW5 Circumferential Welder Installation

enilte

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