Page 1
BUILT FOR
SAFETY
DESIGNED
FOR COMFORT
Beyond Compliance –
The New Generation of Safety Harnesses
Miller H500 Series
Page 2
THE WORKER-CENTRIC
SAFETY HARNESS
Two important goals of ergonomics
are the comfort and the health &
safety of workers. In many ways,
these are mutually compatible,
for where health and safety are
jeopardized, discomfort results.
When it comes to working at height,
few tasks are more dangerous than
steel erection and scaffolding. Not
only are construction workers at
risk of fall, but long hours spent in
a restrictive non-ergonomic heavy
harness can lead to muscular
fatigue due to restricted freedom of
movement, overexertion, repetitive
tasks, load exposure, sweat and
heat build-up...often resulting in
frustration and complacency. These
states can cause or contribute to
critical errors, such as eyes and
mind not on the task and bad
posture, leading workers to be less
compliant to their harness (incorrect
fit and adjustment, no anchor point
attachment, etc.) which may increase
the risk of musculoskeletal disorders
(MSDs) and fall.
Honeywell recognized the need for
change and revolutionized a new
generation of safety harnesses,
the Miller H500 series, around four
key worker-centric value drivers:
ergonomic safety, usability, style and
performance.
The new Honeywell Miller® H500
integrates evidence-based
“best-in-class” anatomically and
ergonomically designed pressure-
relief breathable paddings for more
comfort and freedom of movement,
and introduces a variety of other new
smart and intuitive safety features.
The Honeywell Miller® H500 safety
harness synthesizes safety, quality
and comfort. Whereas some other
harnesses may protect workers
from serious injury at the expense
of their long-term well-being, the
Honeywell Miller® H500 aims beyond
compliance to keep workers safe and
supported – making their jobs easier
and keeping them more safe.
2 Miller H500 Brochure
Page 3
A NEW AGE
OF SAFETY
HARNESSES
Greater freedom of
movement
• New specially formulated
webbing flexes to accommodate
movement and body contours for
optimum comfort around legs/
shoulders
• New patented shoulder/back
padding design minimizes
overhead muscular fatigue
(overexertion)
• Waist pad with adequate foam
density for optimum lumbar
support
• Lighter-than-ever harnesses
*As per the Satra Technology technical report.
Miller H500 Brochure 3
More breathability
• New “best-in-class” anatomically
and ergonomically designed
pressure-relief breathable
shoulder/back padding keeps
workers drier and cooler
• Three times more breathable
compared to the next best
alternative (less water vapour
resistance – RET)*
Smart anti-tangle for a
hassle-free donning
experience
Dedicated SRL web link
for easy attachment of
personal SRLs
User-friendly resettable
lanyard keepers
• Allows users to attach lanyard
when not in use
Clearly identifiable smart
impact indicators for
hassle-free inspection
Optimized label protection
with self-contained and
practical Velcro®-label
pouch
Improved visible stitch
pattern for easy inspection
Rated to 420 lb (max. weight
capacity)
Page 4
NEW MODERN DESIGN
300
Miller® H500
Test Specimens
FOUR CORE MODELS
The modern ergonomic design provides higher visibility, smarter
features and safer, more comfortable functionality. Select from four
models, available in three sizes.
HONEYWELL MILLER® H500
CONSTRUCTION
COMFORT (CC)
CONSTRUCTION
STANDARD (CS)
INDUSTRY COMFORT
(IC)
INDUSTRY STANDARD
(IS)
• Highly breathable,
lightweight, ergonomic
shoulder/back padding
• Robust and ergonomic
pressure-relief waist pad
• Specially formulated,
comfortable leg and
shoulder webbing
• User-friendly lanyard
keepers
• Robust and ergonomic
pressure-relief waist pad
• Specially formulated,
comfortable leg and
shoulder webbing
• User-friendly lanyard
keepers
• Smart anti-tangle
easy-donning solution
• Soft, removable shoulder pads
• Highly breathable,
lightweight, ergonomic
shoulder/back padding
• Specially formulated,
comfortable leg and
shoulder webbing
• User-friendly lanyard
keepers
BREATHABILITY DATA
The lower the RET (water vapor resistance) value is, the higher the breathability.
285.70
250
Pa/W)
2
200
150
100
50
Water Vapour Resistance (m
et
R
0
207.83
82.15
54.4754.47
123
191.69
64.32
CompetitorMean:
Next Best Alternative
Honeywell
CC & IC models
HoneywellMean:
228
67
• Smart anti-tangle
easy-donning solution
• Specially formulated,
comfortable leg and
shoulder webbing
• User-friendly rebar hook
lanyard keepers
• Soft, removable shoulder pads
FE AT URES
• Lightweight, ergonomic,
breathable harness
• Comfor table around the legs,
waist, back and shoulders
• Increased freedom of movement
• Smart rebar hook/lanyard
keepers and SRL web link
• Quick and easy-to-fit and adjust
• Improved visible stitch pattern
• Clearly identifiable fall-impact
indicators
4 Miller H500 Brochure
Page 5
HONEYWELL MILLER® H500 MODEL GUIDE
D-RINGS
CORE
MODELS
CC MODEL
CS MODEL
IC MODEL
VARIANT
CC1
CC2
CC3
CC4
CC5
CC6
CC7
CS1
CS2
CS3
IC1
IC2
IC3
IC4
IC5
IC6
LEG
BUCKLES
Tongue Mating Steel 0 2 0 1 S/M H5CC311021
Tongue Mating Steel 0 2 0 1 UNIV H5CC311022
Tongue Mating Steel 0 2 0 1 XXL H5CC311023
Tongue Mating Steel Steel 2 0 1 S/M H5CC311121
Tongue Mating Steel Steel 2 0 1 UNIV H5CC311122
Tongue Mating Steel Steel 2 0 1 XXL H5CC311123
Tongue Mating Alum Alum 2 0 1 S/M H5CC312221
Tongue Mating Alum Alum 2 0 1 UNIV H5CC312222
Tongue Mating Alum Alum 2 0 1 XXL H5CC312223
QC QC Alum Alum 2 0 1 S/M H5CC222221
QC QC Alum Alum 2 0 1 UNIV H5CC222222
QC QC Alum Alum 2 0 1 XXL H5CC222223
QC QC Alum 0 2 0 1 S/M H5CC222021
QC QC Alum 0 2 0 1 UNIV H5CC222022
QC QC Alum 0 2 0 1 XXL H5CC222023
QC QC Steel Steel 2 0 1 S/M H5CC221121
QC QC Steel Steel 2 0 1 UNIV H5CC221122
QC QC Steel Steel 2 0 1 XXL H5CC221123
Tongue Mating Steel 0 0 0 1 S/M H5CC311001
Tongue Mating Steel 0 0 0 1 UNIV H5CC311002
Tongue Mating Steel 0 0 0 1 XXL H5CC311003
Tongue Mating Steel 0 2 2 0 S/M H5CS311021
Tongue Mating Steel 0 2 2 0 UNIV H5CS311022
Tongue Mating Steel 0 2 2 0 XXL H5CS311023
Tongue Mating Steel Steel 2 2 0 S/M H5CS311121
Tongue Mating Steel Steel 2 2 0 UNIV H5CS311122
Tongue Mating Steel Steel 2 2 0 XXL H5CS311123
QC QC Steel 0 2 2 0 S/M H5CS221021
QC QC Steel 0 2 2 0 UNIV H5CS221022
QC QC Steel 0 2 2 0 XXL H5CS221023
Tongue Mating Steel 0 0 0 1 S/M H5IC311001
Tongue Mating Steel 0 0 0 1 UNIV H5IC311002
Tongue Mating Steel 0 0 0 1 XXL H5IC311003
QC QC Steel 0 0 0 1 S/M H5IC221001
QC QC Steel 0 0 0 1 UNIV H5IC221002
QC QC Steel 0 0 0 1 XXL H5IC221003
QC QC Alum 0 2 0 1 S/M H5IC222021
QC QC Alum 0 2 0 1 UNIV H5IC222022
QC QC Alum 0 2 0 1 XXL H5IC222023
QC QC Steel 0 2 0 1 S/M H5IC221021
QC QC Steel 0 2 0 1 UNIV H5IC221022
QC QC Steel 0 2 0 1 XXL H5IC221023
Tongue Mating Steel Steel 2 0 1 S/M H5IC311121
Tongue Mating Steel Steel 2 0 1 UNIV H5IC311122
Tongue Mating Steel Steel 2 0 1 XXL H5IC311123
QC QC Steel Steel 0 0 1 S/M H5IC221101
QC QC Steel Steel 0 0 1 UNIV H5IC221102
QC QC Steel Steel 0 0 1 XXL H5IC221103
CHEST
BUCKLES
BACK D
FRONT D
SIDE D
SMALL
SHOULDER
PADS
SIZING
SRL WEB
LINK
PART
NUMBER
Miller H500 Brochure 5
Page 6
HONEYWELL MILLER® H500 MODEL GUIDE
D-RINGS
CORE
MODELS
VARIANT
IS MODEL
IS1P
IS2P
IS3
IS4
IS5P
IS6P
IS7P
IS8P
IS9P
The new Miller® H500 Series meets OSHA 1926.502 , A NSI Z359.11 and CSA Z259.10 standards.
LEG
BUCKLES
Tongue Mating Steel 0 0 2 0 S/M H5ISP311001
Tongue Mating Steel 0 0 2 0 UNIV H5ISP311002
Tongue Mating Steel 0 0 2 0 XXL H5ISP311003
Tongue Mating Steel 0 2 2 0 S/M H5ISP311021
Tongue Mating Steel 0 2 2 0 UNIV H5ISP311022
Tongue Mating Steel 0 2 2 0 XXL H5ISP311023
Tongue Mating Steel Steel 0 0 0 S/M H5IS311101
Tongue Mating Steel Steel 0 0 0 UNIV H5IS311102
Tongue Mating Steel Steel 0 0 0 XXL H5IS311103
Tongue Mating Steel Steel 2 0 0 S/M H5IS311121
Tongue Mating Steel Steel 2 0 0 UNIV H5IS311122
Tongue Mating Steel Steel 2 0 0 XXL H5IS311123
QC QC Steel 0 0 2 0 S/M H5ISP221001
QC QC Steel 0 0 2 0 UNIV H5ISP221002
QC QC Steel 0 0 2 0 XXL H5ISP221003
Mating Mating Steel 0 0 2 0 S/M H5ISP111001
Mating Mating Steel 0 0 2 0 UNIV H5ISP111002
Mating Mating Steel 0 0 2 0 XXL H5ISP111003
Mating Mating Steel 0 2 2 0 S/M H5ISP111021
Mating Mating Steel 0 2 2 0 UNIV H5ISP111022
Mating Mating Steel 0 2 2 0 XXL H5ISP111023
Tongue QC Steel 0 0 2 0 S/M H5ISP321001
Tongue QC Steel 0 0 2 0 UNIV H5ISP321002
Tongue QC Steel 0 0 2 0 XXL H5ISP321003
QC QC Steel 0 2 2 0 S/M H5ISP221021
QC QC Steel 0 2 2 0 UNIV H5ISP221022
QC QC Steel 0 2 2 0 XXL H5ISP221023
CHEST
BUCKLES
BACK D
FRONT D
SIDE D
SMALL
SHOULDER
PADS
SIZING
SRL WEB
LINK
PART
NUMBER
WEIGHT (LB)
110 130 150 170 190 210 230 250 270 290 310 330 350 370 390 400
6’ 6”
6’ 4”
6’ 2”
6’
5’ 10”
5’ 8”
5’ 6”
HEIGHT (FT)
5’ 4”
5’ 2”
5’
6 Miller H500 Brochure
S/M
Universal
Most Popular Size
(L/XL)
XXL/
XXXL
Page 7
SELFRETRACTING LIFELINES
Miller® Falcon™ Edge
In work environments of ever y variety, edges at height are much more
common than people are aware of. Simply look around any construction site
and note the many different edges that exist such as edges of a floor, roof
or formwork. Designed for performance in edge applications, Falcon™ Edge
SRLs offer versatility, reliability and maximum safet y.
Galvanized Steel Cable Lifeline
with Integrated Shock Absorber, Carabiner, and Tagline
SKU LENGTH
MP20GLE 6 m (20 ft)
MP30GLE 9 m (30 ft) 7 kg (14.3 lb)
MP50GLE 15 m (50 ft) 8 kg (17.4 lb)
Galvanized Steel Cable Lifeline with Integrated Shock Absorber with flame
retardant cover for welding applications, Carabiner, and Tagline.
SKU LENGTH
MP20GLEK 6 m (20 ft)
MP30GLEK 9 m (30 ft) 7 kg (14.3 lb)
MP50GLEK 15 m (50 ft) 8 kg (17.4 lb)
LIFELINE
CONNECTOR
Steel locking swivel
snap hook
LIFELINE
CONNECTOR
Steel locking swivel
snap hook
UNIT WEIGHT
5 kg (11.0 lb)
UNIT WEIGHT
5 kg (11.0 lb)
WE HAVE
YOUR BACK
Honeywell Miller® has a full
complement of associated products
to ensure your PPE needs are
met. With years of experience in
the field and a name you can trust
why not utilise our full range that
is specifically designed to work
together.
WEB LIFELINE FOR SMOOTH EDGE APPLICATIONS
TurboLite™ MAX
• Designed for use in smooth edge applications with radius ≥ 0.060 in (1.5 mm)
• Meets ANSI Z359.14 Class B requirements
• Honey well Spectra® webbing lifeline provides outstanding chemical, abrasion, and cut resistance
• Available in lengths of 6-f t, 9-ft, and 12-ft ; single and twin configurations; variet y of lifeline connector options
CONFIGURATION LINELIFE CONNECTOR
Steel locking snap hook MFLEW3/6FT MFLEW3/9FT MFLEW3/12FT
Steel locking rebar hook MFLEW4/6FT MFLEW4/9FT MFLEW4/12FT
Single
Twin
Aluminum locking snap hook MFLEW11/6FT MFLEW11/9FT MFLEW11/12FT
Aluminum locking rebar hook MFLEW12/6FT MFLEW12/9FT MFLEW12/12FT
Aluminum captive eye carabiner MFLEW18/6FT MFLEW18/9FT MFLEW18/12FT
Steel locking snap hook MFLEW23/6FT MFLEW23/9FT MFLEW23/12FT
Steel locking rebar hook MFLEW24/6FT MFLEW24/9FT MFLEW24/12FT
Aluminum locking snap hook MFLEW211/6FT MFLEW211/9FT MFLEW211/12FT
Aluminum locking rebar hook MFLEW212/6FT MFLEW212/9FT MFLEW212/12FT
Aluminum captive eye carabiner MFLEW218/6FT MFLEW218/9FT MFLEW218/12FT
1,83 M (6 FT) 2,74 M (9 FT) 3,66 M (12 FT)
SKU LENGTH
TurboLite TBAK™ MAX
• Designed for use in smooth edge applications
with radius ≥ 0.060 in (1.5 mm)
• Meets ANSI Z359.14 Class B requirements
• Vectran™ webbing tie-back lifeline
CONFIGURATION
Single
Twin MFLET21/7.5FT MFLET21/10.5FT
LIFELINE
CONNECTOR
5K® steel locking
tie-back hook
2,29 M (7.5 FT) 3,05 M (10.5 FT)
MFLET1/7.5FT MFLET1/10.5FT
SKU/LENGTH
• Available in lengths of 7.5-ft and 10.5-ft; single and twin configurations
Miller H500 Brochure 7
Page 8
CABLE LIFELINE FOR EDGE
APPLICATIONS
TurboLite™ EXTREME
• Designed for use in sharp edge applications with radius ≥ 0.005 in
(0.13 mm)
• Meets ANSI Z359.14 Class B and Leading Edge regulations
• Galvanized cable lifeline
• Available in lengths of 6-ft and 9-f t; single and twin
configurations; variety of lifeline connector options
CONFIGURATION LIFELINE CONNECTOR
Steel Locking Snap Hook
Steel Locking Rebar Hook
Single
Twin
Aluminum Locking Snap Hook
Aluminum Locking Rebar Hook
Aluminum Captive Eye Carabiner
Steel Locking Snap Hooks
Steel Locking Rebar Hooks
Aluminum Locking Snap Hooks
Aluminum Locking Rebar Hooks
Aluminum Captive Eye Carabiners
1,83 M (6 FT) 2,74 M (9 FT)
MFLEC3/6FT MFLEC3/9FT
MFLEC4/6FT MFLEC4/9FT
MFLEC11/6FT MFLEC11/9FT
MFLEC12/6FT MFLEC12/9FT
MFLEC18/6FT MFLEC18/9FT
MFLEC23/6FT MFLEC23/9FT
MFLEC24/6FT MFLEC24/9FT
MFLEC211/6FT MFLEC211/9FT
MFLEC212/6FT MFLEC212/9FT
MFLEC218/6FT MFLEC218/9FT
SKU/ LENGTH
HONEYWELL
MILLER
TURBOLITE™
EDGE SELF
RETRACTING
LIFELINES
Edges are much more common
than people realize – and they pose
a greater risk in work sites of every
variety. Without protection designed
for edges, traditional lifelines
risk being severed. Designed for
performance in sharp and smooth
edge applications, the TurboLite™
Edge offers versatility, enhanced
user mobilit y, and maximum
safety. The TurboLite™ Edge helps
keep workers safe in applications
requiring foot-level tie-off or
working near edges.
CABLE LIFELINE WITH
WEB TIEBACK FOR SHARP EDGE
TIEBACK APPLICATIONS
TurboLite TBAK™ EXTREME
• Designed for use in sharp edge, tie-back applications with radius
≥ 0.005 in (0.13 mm)
• Meets ANSI Z359.14 Class B and Leading Edge requirements
• Galvanized cable lifeline with Vectran™ web tie-back
• Available in lengths of 8-ft and 11-ft; single and t win configurations
CONFIGURATION LIFELINE CONNECTOR
Single
Twin
For More Information
www.safety.honeywell.com
5K® steel locking
tie-back hook
5K® steel locking
tie-back hook
2,44 M (8 FT) 3,35 M (11 FT)
MFLEC20/8FT MFLEC20/11FT
MFLEC220/8FT MFLEC220/11FT
SKU/LENGTH
Honeywell Industrial Safety
9680 Old Bailes Road
Fort Mill, SC 29707
8005824263
www.honeywell.com
TurboLite™, TBAK™, Spectra®, Miller®, 5K® and Falcon™ are
trademarks or registered trademarks of Honeywell International, Inc.
Vectran™ is a trademark of Kuraray Co, LTD.
Velcro is a registered trademark of Velcro Companies.
HISFALLMillerH500HarnessBROENLTR I 08/2020
© 2020 Honeywell International Inc.
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