Page 1
January
1981
FORM:
OM-1
088
Effective
With
MODEL
CS-4
Style
No.
JA-49
OWN
ERS
MANUAL
MILLER
S.
718
APPLETON
ELECTRIC
BOUNDS
NWSA
PRINTED
WI
CODE
ST.
IN
P.O.
54912
NO.
U.S.A.
4579
Box
USA
MFG.
1079
HilliER
CO.
Page 2
,,,
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cessories
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MILLERMATIC
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LIMITED
its
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components
Miller
2.
3.
4.
5.
6.
the
WARRANTY-Subject
Miller
Electric
Distributor/Dealer
the
is
made
trade
warrantiesoftheir
are
of
original
such
including
result
shall
Equipment
the
the
to
Arc
1.
Original
All
All
Replacement
Batteries
that
date
by
other
or
accessories
warranted
purchase,
having
as
spot
parts
nozzles
from
defect
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following
original
welders,
main
welding
other
Millermatic
Miller
of
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required
in
guns
Miller
periods
power
power
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LIMITED
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items
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user:
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all
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and
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rectifiers
-
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and
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Feeders
repair
parts,
notified
in
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warranty
with
clusive
to
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Appleton,
and
new
defect
respect
other items
manufacturers,
manufacturer
warranty
useful
life
and
relay
in
contact
insulators
or
warranty
failure
resulting
the
date
and
components
only)
exclusive
writing
supersedes
other
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and
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Wisconsin
unused
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Miller.
by
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EFFECTIVE:
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WARRANTY
JUNE
previous
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MILLER
warranties
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price
return
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notice
mant
ANY
ANY
TION
BREACH
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ANY
FITNESS
ANY
CLUDED
EXCEPT
WRITING,
ULTIMATE
USERS
EXPERIENCED
WELDING
CONSUMER
TO,
MILLERS
1979
warranties
expressed
matter
a
the
case
respect
shall
service
Iless
the
of
of
the
on
EXPRESS
IMPLIED
AS
OF
ARISE
IMPLIED
AND
AND
AND
AND
of
the
by
of
the
to
be,
authorized
cost
station
reasonable
goods
apparent
warranty
WARRANTY,
TO
PERFORMANCE,
CONTRACT
BY
OF
TRADE
WARRANTY
PARTICULAR
FOR
ALL
EQUIPMENT
DISCLAIMED
AS
MILLER
PURCHASE
FOR
IN
EQUIPMENT
USE.
NO
RESELLER
WARRANTIES
and
is
ex
or
implied.
policy
general
original
Millers
quality
Millers
at
in
of
or
within
user
breach
of
any
option
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by
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14)
payment
depreciation
Customers
at
defect
or
failure,
claim
procedures
WARRANTY
GUARANTY
WHICH,
IMPLICATION,
COURSE
OR
OF
PURPOSE,
FURNISHED
BY
EXPRESSLY
PRODUCTS
BY
OPERATION
USE
THE
AND NOT
MILLER
WARRANTIES
IS
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TO,
Miller
only,
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goods,
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Miller
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based
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NOT
AND
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MERCHANTABILITY
MILLER.
PROVIDED
the
foregoing
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repair
in
appropriate
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and
expense.
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PROVIDED
ANY
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DEALING,
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Page 3
GENERAL
1-1.
A.
General
Information
ment
troubleshooting
followed
ment.
B.
The
presented
design,
installation,
which
for
the
Safety
installation,
troubleshooting
and
safety
operated,
accordance
in
codes
Section
of
Power
Manual.
procedures
of
such
practices
the
and
be
installed,
persons
plicable
the
end
Arc
Welding
Owners
Safet~
pear
word
instructions
throughout
IYAYI..~:li~hcI
INFORMATION
in
this
operation,
should
and
effective
safe
operation,
of
arc
welding
which
others.
and
but
as,
-
1
Source
Therefore,
maintained
with
not
Safety
in
specifically
this
manual
identifies
which
SECTION
AND
manual
pertains
maintenance,
be
read,
use
understood,
of
maintenance,
equipment
ensure
personal
this
equipment
only
this
manual
limited
Rules
the
welding
pertaining
to,
For
those
to
highlighted
level
the
SECTION
SAFETY.
to
equip
this
equip
requires
safety
qualified
by
and
all
listed
Operation
source
power
this
unit
the
of
signal
hazard.
by
-
1
INTRODUCTION
and
and
and
is
to
ap
at
Of
ap
-
2
INSTALLATION
WARNING
and
maintenance
carefully
or
An
instructions
most
1-2.
this
the
have
damage
by
lading
request
When
ment,
(or
1-3.
run
welding,
Swingarc
The
are
followed
lossoflife.
additional
efficient
RECEIVING-HANDLING
equipment,
unit
and
occurred
that
the
purchaser
and
if
occasion
requesting
itisessential
Number
Style)
DESCRIPTION
in
speed
burnback
and
in
run
available
speed
statements
procedures
could
signal
which
operation
clean
carefully
during
have
may
with
for
and
Gun
50
bill
Series
and
both
Switch
freight
To
include
resultinserious
word,
need
special
of
all
packing
inspect,
shipment.
occurredintransit
the
willbefurnished
file
to
information
Model
that
of
the
equipment
-
The
electronically
and
post-flow
single
burnback
spot
Plug
To
Trigger
installation,
or
practices
IMPORTANT
_______________
emphasis
this
equipment.
for
any
Any
carrier.
claim
arises..
concerning
Description
CS-4
and
capabilities
continuous
and
Receptacle
Receptacle
-
timed
To
operating,
which
personal
highlights
obtain
to
Prior
to
installing
material,from
damage
claims
A
copy
by
be
is
designed
that
for
must
of
the
the
carrier
this
and
supplied.
pre-flow,
capabilities
feeders.
wire
dual
of
the
welding.
On
Wire
Remote
Control
On
Feeder
To
Gas
Receptacle
Feeder
Wire
Control
if
injury
around
may
)oss
filed
be
bill
equip
Serial
add
to
spot
the
to
CS-4
Feeder
Wire
On
not
the
or
of
on
Pre-Flow
Control
Time
Speed
Control
Control
Post-Flow
Time
Control
Figure
2-1.
CS-4
Gas
Plug
From
Valve
15-072
OM-1088
644
1
Page
To
Page 4
IMPORTANT
___________
with
respect
2-1.
the
to
INSTALLATION
All
directions,
operator
such
facing
the
as
left
front
or
right,
panel.
are
the
in
weld
source,
terminal
base
output
through
on
and
the
supplied
cable
the
wire
from
reed
feeder.
hardware.
the
relay,
welding
the
to
Route
weld
the
power
cable
WARNING
.
Shut
source
iy
energized
IMPORTANT
capabilities
control
side.
1.
2.
connections
Loosen
feeder
trol
For
relay
bracket
plied
from
reed
feeder.
For
relay
with
ELECTRIC
down
the
and
be
When
of
the
the
control.
and
secure
Swingarc
assembly
using
hardware.
the
welding
to
relay,
50
Series
assembly
wire
the
wire
sure
before
CS-4
must
screws
Wire
to
holes
the
drive
SHOCK
feeder
that
installing
using
be
can
be
along
Set
the
by
tightening
Feeders:
the
Swingarc
provided
Route
power
cable
weld
Wire
Feeders:
the
to
housing
can
and
neither
the
Dual
a
added
made
to
the
CS-4
on
the
in
the
weld
~n,rce,
terminalonthe
feeder
wire
using
the
we/ding
can
control.
Wire
either
to
the
top
top
screws.
Attach
control
bracket
Attach
holes
kill.
be
power
accidental
Feeder,
side.
appropriate
of
the
of
the
the
mounting
and
output
through
the
base
in
provided
the
All
wire
con
reed
sup
cable
the
wire
reed
line
3.
4.
5.
6.
l~1
Wi
I
switch
7.
8.
Connect
relay
panel
Disconnect
trol
Reconnect
female
Connect
to
Connect
Cord
wire
~I
in
Connect
plug
Connect
trol
TRIGGER
the
receptacle
of
CS-4.
the
receptacle
the
plug
the
the
to
gas
control
the
the
feeder.
V
~
P/ace
the
REMOTE
the
the
on
the
interconnecting
receptacle
feeder.
from
plug
in
gas
on
gas
from
the
6-contact
receptacle
6-pin
Remote
the
position.
switch
gun
CS-4.
male
4-pin
the
valve
the
valve
plug
wire
cord
the
center
plug
rear
plug
CS-4.
male
on
Control
feeder
plug
plug
from
the
on
reed
relay
portion
from
of
the
the
to
from
plug
the
on
the
Remote
receptacle
Remote
the
to
the
on
the
frontofthe
the
to
of
the
the
gas
feeder.
wire
6-contact
the
wire
feeder.
Control
on
Control
female
4-pin
Trigger
CS-4
to
reed
rear
con
CS-4
the
Con
the
wire
Figure
2-2.
Connection
rri~ger
Diagram
Left
Cord
Gun
Control
For
Right
CS-4
Gun
Front
Rear
Used
View
View
On
Dual
Wire
115
Volts/Contactor
control
CS-4
Dual
Wire
Feeder
Cord
Feeder
A-071
072
Page
2
Page 5
2-2.
TRIGGER
tional)
wired
switch
cycle.
TIME
-
to
is
If
control
pleted.
Through
be
can
momentary
weld
spot
times
out.
1.
Disconnect
When
complete
maintained
the
gun
times
the
following
wired
to
closure
cycle
LOCK-OUT
shipped
each
closed
switch
out,
complete
of
ends
only
input
the
from
timed
is
the
minor
gun
after
power.
CONNECTION
the
factory
weld
only
throughout
released
spot
weld
before
will
modification,
each
timed
switch.
the
In
SPOT
the
weld
this
TIME
the
not
if
spot
the
the
case,
(Op
CS-4
the
weld
SPOT
be
com
CS-4
after
control
gun
the
is
a
WARNING
__________
2.
3.
4.
5.
Do
Disconnect
ly
touch
not
inspecting
Remove
Locate
board
on
the
With
CONTINUOUS
connector
terminal
Replace
ELECTRiC
five
electrical
unit
from
or
servicing.
the
wrapper.
lead
No.
513
the
bottom
SPOT-CONTINUOUS
position,
No.
lead
on
only
wrapper:
unused
(the
the
SHOCK
parts.
input
power
from
left
side
connect
513
to
terminal)onS2.
kill.
can
before
the
printed
the
of
unit.
switch
the
the
normally-open
internal
circuit
S2inthe
friction
3i.
SPOT-CONTINUOUS
-
The
2-1)
weld
time
TIME
out
of
operation.
period
upon
the
capability
ed
switchinthe
the
SPOT
time
Placing
TINUOUS
the
3-2.
TIME
spot
in
seconds
in
to
3-3.
SPOT
desired
The
calibrated
the
Rotating
the
3-4.
RUN
rate
the
itiated.
speed
the
gun
TIME
RANGE
weld
the
.2-2.5
the
2.5-5
5
seconds
SPOT
TIME
scales
TIME
spot
RUN
IN
which
at
PRE-FLOW
is
WIRE
trigger
time
of
spot
in
RANGE
the
weld
speed
Once
transferred
SPEED
SPOT-CONTINUOUS
selecting
either
Placing
SPOT
position
set
control.
arc
the
by
The
initiation.
SPOT-CONTINUOUS
position
weld
SEC
is
RANGE
switch
range.
SEC
time.
of
weld
TIME
control
weld
provides
closed.
SWITCH
provides
Placing
position
Placing
position
time.
CONTROL
provides
time
within
surrounding
seconds
SPOT
IN
the
the
switch.
time.
SPEED
control
electrode
TIME
arc
control
and
TIME
CONTROL
provides
control
is
initiated,
from
SECTION
SWITCH
switch
continuous
a
the
SPOT-CONTINUOUS
provides
TIME
RANGE
TIME
SPOT
switch
weld
current
(Figure
selectionofthe
the
TIME
the
a
TIME
a
provides
provides
(Figure
a
means
the
time
the
SPOT
correspond
control
wire
the
on
clockwise
a
means
feeds
times
controlofwire
RUN-IN
wire
the
provides
weld
weld
control
for
RANGE
range
RANGE
range
of
selecting
range
TIME
with
the
(Figure
of
selecting
from
until
out
speed
feeder.
3-
(Figure
or
current
switch
begins
in
the
as
2-1)
of
.2
of
from
2-1)
selected.
control
ranges
increases
2-1)
the
moment
arc
control
FUNCTION
the
tim
a
for
and
to
CON
as
long
-
The
desired
switch
2.5
to
switch
2.5
-
The
the
are
of
-
The
the
in
is
feed
to
OF
The
scale
calibrated
variable
the
by
3-5.
CONTROLS
WIRE
PRE-FLOW
POST-FLOW
the
ting
andatthe
ing
the
gun
begins
The
POST-FLOW
crements
3-6.
2-1)
of
sent
after
scales
BURNBACK
-
The
varying
on
feeding.
trode
wire,
the
the
BURNBACK
scale
the
electrode
TIME
electrode
toward
If
BACK
If
the
decreased.
The
calibrated
CONTROLS
surrounding
in
percent.
is
the
rate
SPEED
(Figure
TIME
of
period
trigger
time
endofthe
initiates
burnback
surrounding
TIME
5
to
up
BURNBACK
the
amount
the
electrode
By
keeping
the
wire
contact
wire
control
wire
surrounding
in
increments
The
same
as
control
TIME
2-1)
controls
shielding
time
controls
seconds.
TIME
of
wire
weld
burns
tube.
sticks
setting
burns
TIME
the
the
the
AND
-
spot
pre-f
has
the
TIME
time
after
current
away
to
should
back
control
BURNBACK
to
up
RUN
IN
RUN
that
rate
the
on
POST-FLOW
The
PRE-FLOW
provide
gas
weld
low
time.
elapsed.
PRE-FLOW
are
CONTROL
control
that
the
present
from
the
workpiece,
into
.25
seconds.
speed
IN
speed
be
can
wire
feeder.
a
means
flowsatthe
cycle.
Depressing
Post-flow
calibrated
provides
weld
current
has
wire
on
the
workpiece
the
be
increased.
the
contact
setting
should
TIME
control
controls
obtained
TIME
TIME
of
beginn
TIME
in
(Figure
means
a
is
stopped
the
BURN-
control
is
and
selec
time
and
in
pre
elec
and
tube,
be
is
OM-1088
Page
3
Page 6
SECTION
-
4
SEQUENCE
OF
OPERATION
4-1.
1.
2.
IMPORTANT
the
welding
switch
3.
4.
5.
6.
GAS
METAL-ARC
Ensure
as
Energize
feeder.
on
Rotate
that
proper
instructedinSection
the
welding
Turn
Place
power
the
wire
feederinthe
the
RUN
setting.
Rotate
desired
Place
desired
If
a.
b.
the
Position
range
Rotate
desired
the
BUANBACK
setting.
SPOT-CONTINUOUS
the
position.
SPOT
mode
the
desired.
the
setting.
WELDING
connections
on
shielding
the
source
IN
is
TIME
SPOT
SECTION
2.
power
gas
Contactor
and
REMOTE
control
speed
TIME
being
RANGE
TIME
(GMAW)
have
source
its
at
Control
the
Remote
control
used:
switch
control
5-
MAINTENANCE
been
and
the
source.
switch
position.
the
to
switch
to
made
wire
on
Control
desired
the
to
in
the
time
the
to
Rotate
c.
FLOW
WARNING
_________
SURFACES
damage
See
Welding
Owners
7,
k~
I
until
Wear
Section
I~s]
the
hearing.
correct
Power
Manual
Depress
~
V..1~I
SPOT
completing
SHUTtiNG
Turn
Shut
feeder.
health.
Shut
off
has
connection
4-2.
1.
2.
WARNING
your
0
&
TROUBLESHOOTING
ARC
can
-
1
Safety
Sources
for
gun
The
~
TIME
the
spot
been
off
shielding
down
GASES
gas
the
TIME
RAYS,
burn
eye,
basic
trigger
gun
weld
made
DOWN
the
welding
supply
PRE-FLOW
controls
eyes
and
ear,
Rules
in
the
welding
and
trigger
control
unless
(see
at
gas
can
at
source
to
SPARKS,
and
body
For
welding
commence
must
has
Section
its
power
kill
or
TIME
the
desired
skin;
protection.
Operation
power
safety
information.
be
timed
the
trigger
2-2).
source.
source
seriously
when
not
POST-
and
setting.
AND
NOISE
HOT
Of
source
welding.
held
closed
out
thereby
lockout
and
harm
in
use.
can
Arc
wire
--
WARNING
__________
Do
Disconnect
ly
inspecting
not
ELECTRIC
touch
Troubleshooting
by
qualified
5-1.
IMPORTANT
_______________
unit
for
clearly
the
See
Periodically
damage
the
at
5-2.
TROUBLESHOOTING
A.
assumed
It
is
cording
been
has
developed.
persons.
INSPECTION
legibility.
readable
Parts
inspect
breaks
to
or
Repair
plug.
General
that
Section
to
functioning
List
SHOCK
five
electrical
unit
from
or
internal
of
input
servicing.
parts
UPKEEP
AND
Periodically
All
labels
and
state
for
in
or
proper
replaced
number
part
all
interconnecting
the
insulation
replace
installation
2ofthis
properly
parts.
power
to
inspect
must
the
cord(s)
manual,
can
before
be
performed
the
be
maintained
when
of
labels.
jacket,
has
been
and
until
kill.
internal
only
labels
on
in
necessary.
cords
particularly
as
necessary.
made,
the
that
trouble
this
this
for
ac
unit
a
IMPORTANT
control
and
feeder
in
are
before
The
remedies
this
Use
while
trouble
cedures,
tion
the
proper
proceeding
B.
Troubleshooting
following
for
unit.
this
chart
performing
is
not
the
should
malfunction,
should
be
strictly
Ensure
unit
position
with
chart
is
designed
the
of
some
in
conjunction
troubleshooting
remedied
nearest
be
the
Factory
contacted.
manufacturers
followed.
all
secure
for
the
connections
and
that
welding
that
are
troubleshooting.
Chart
to
troubles
after
diagnose
with
performing
Authorized
In
all
cases
that
may
the
circuit
procedures.
recommendations
the
at
all
switches
application
and
provide
develop
diagram
If
these
Service
of
equipment
wire
in
the
pro
Sta
Page
4
Page 7
TROUBLE
PROBABLE
CAUSE
SUGGESTED
CHECK
AND/OR
REMEDY
Gas
(and
not
operate.
Wire
feeder
will
Wiie
not
feed
feeder
energize.
Electrode
not
electrically
(and
water)
~
Wire
does
speed.
~
water)
energizes
wire.
wire
feeds
valve
feed
not
valve
doOs
but
hot.
operates.
run-in
at
wilt
but
not
is
Gas
PLG3
Plug
not
secure
Printed
tive.
Switch
loose
circuit
control
or
a
PLG5.
Gun
switch
Remote
not
115
plugs
secure
Plug
source
control
secure
votts/contactor
PLG1
in
receptacles.
in
contactor
receptacle
in
switch
in
reed
RC9.
the
lead(s)
tacle.
Reed
secure
tacle
and/or
in
receptacle(s),
board
plug
loose
lead
in
,
defective.
PLG56
plug
in
receptacle.
control
and/or
welding
loose
plug
plug
switch
RC1
or
or
PLG9
power
control
recep-
recep-
PLG4
defec-
PLG5
plug
not
loose
not
Ensure
in
Replace
left
Secure
Secure
Replace
Ensure
Ensure
that
plugs
receptacle(s).
printed
of
plug
loose
gun
that
that
unit.
PLG5
lead
switch.
plug
plugs
side
receptacle(s).
Secure
welding
Ensure
securedtotheir
Ensure
RC9.
plug
power
the
that
in
leads
plug
PLG3
circuit
board
in
receptace
in
plug
PLG56
PLG1
and/or
receptacle
source.
inside
of
respective
PLG9
and/or
PLG4
located
on
PLG5.
is
secure
RC1
control
at
receptacle
terminals.
is
secure
secure
are
bottom
on
control
in
receptacle.
are
secure
unit
and
plug
in
receptacle
unit.
in
and
are
Extremely
pre-flow
long
flow
time.
Extremely
long
spot
time.
short
short
and/or
or
infinitely
and/or
or
infinitely
burnback
post-
Printed
live,
Printed
tive.
circuit
circuit
board
board
defec-
defec-
Replace
left
sideofunit.
Replace
side
right
printed
printed
unit.
of
circuit
circuit
board
board
located
located
on
on
bottom
bottom
OM-1088
Page
5
Page 8
CI
REC/CG
FEEDER
D
~
06~0
IF~~B
~
R,5~DI4PR>C
528
~
530
CRI~I~CRS
-T
-
-
Fl_C56
05>E
IF
C25s
-
CUSS
i~
Tj
y
CI
V
VALVES
GAS/WATER
03
3
<
RED
~
359
7~Uj~~
15C
/5
059
J.~SU5
/5
Ysu
SEDER
RECEPTACLE
GAS/WADES
50
N
ID
NECT
O0CIONAU
501
270-B
C-072
No.
Diagram.
Circuit
3
.525
CR57
~
~eI.:55tHtJ1
T
I
CR50
78i1L~2
RURN
00CR
520
75
~-
059
Diagram
Circuit
!L~i.
1
1502
556
___
053
123
T
D5~
052
iT
F
0ji
0005/
:~1–~
506
05
RE3~:os
~~cso
~so
SC2rt.
_
~18
WilT
2<
CR3
l4~
C/i
503
CO/i0
-~t
~
575?
CR
IRLG5
150
o_j~
I
a
H0,
CR6
CR0
CR6
1516
r~j
1
REED
GUN
DOERS
FROM
7?
rIME
SPOT
ITC
CR
C53
CR50
CR50
173
I
-<
9
7
20
_i_/6
Ii
~
a
3
Ia
579
22
578
-
6
RC2
1W
r
5-1.
Figure
C56
-w
~
056
sI
1~0
__________________________________________________
057
05
__
I
<
0
D5o
C~
CR51
:iiiii~1~
75
I
<I.~J~
I
FEEDER
GUN
RECEPTACLE
ro
-v
C)
RI
0
cC
Page 9
January
1981
FORM:
OM-1088
Effective
With
Style
No.
JA-49
PARTS
LIST
Page 10
642
TD-072
7
30
7
8
6
Assembly
Main
2
35
-
A
Figure
0
-v
C
S
0)
0
Page 11
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity
Figure
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
PLG56
18
19
20
21
22
23
24
25
26
27
PLG6,7
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
A
CR3,6
PLG5
PLG2
Reed,
PLG9
PLG4
PLG3
RC3,4
1-3T
RC9
R3,9
16,22
Si
S2
R27
4T
R28
Dl
R29
049
173
081
797
079
844
027811
049
970
029
048
010476
121
079
604
571
079531
080 328
079
534
120
079
604
571
079531
079
878.HOUSING
079
535
124
072
039 827
828
039
604
910
057
053
071
759
265
056
052
246
071
758
048
842
246
052
798
079
072
117
010301
730
073
031
251
038 042
057
059
128
072
024 366
770
028
609
011
611
011
030
853
785
038
057
056
854
030
026 202
943
030
Main
Assembly
WRAPPER
RELAY,
SPRING,
enclosed
hold
down
24
volts
-
ac
relay
4PDT
CONNECTOR,l4pin
BRACKET,
CLIP,
mounting-relay
retaining
-
socket
relay
BUSHING,strainrelief
25
184/c
inch
(consisting
(order
byft)
CORD,
CORD,
.
trigger
No.
.CLAMP,cable
RECEPTACLE
.
TERMINAL,
.
CORD,
CORD,
W/SOCKETS,
female
trigger37
184/c
No.
inch
(consisting
(order
free
byft)
.CLAMP,cable
PLUG
&
PINS
43
5/c
&water28
(order
&
water
6
socket
(order
13
position
(consisting
inch
(order
10
ft)
by
18
ft)
by
TERMINAL,
.
.
CABLE,
PLUG,
.
6
CLAMP,
CABLE,
.
RELAY,
CORD,
.
.
CORD,
.
.
control
CONNECTOR,
CABLE,
control
CONNECTOR,
CABLE,
HOUSING,
male
control-
MS-3106A-14S-6P
pin
cable
power
current
-
power
-
power
terminal
remote
20
ga
gas
male6contact
5/c
gas
female
5/c
CIRCUITCARD,timer(FigBPg3)
BUSHING,9/64IDx1/4ODx5/16
CONNECTOR,
BRACKET,
STRIP,
JACK,
CASE
NAMEPLATE
KNOB,
mounting
terminal4
3/c
SECTION,
pointer
POTENTIOMETER,
SWITCH,
SWITCH,
RESISTOR,
STRIP,
BRACKET,
RESISTOR,
DIODE,
toggle
toggle
carbon
terminal
mounting
carbon
rectifier
POTENTIOMETER,
22
edge
pin
-
connector
pole
front/bottom/back
SPDT
DPDT
pole
amp
model
by
carbon
15
15
0.5
watt
-
terminal
0.5
watt
400
carbon
amp
amp
(order
3
1
&
1
turn
2200
18K
volts
1
turn
125
strip
of)
-
hanging
of)
of)
(consisting
byft)
inch
(consisting
amp
inch
(consisting
numbers)
style
1
watt
2
125
ohm
ohm
straight
2
volts
volts
watt
meg
polarity
15K
(consisting
of)
of)
of)
ohm
ohm
of)
1
2
2
2
2
2
5
1
ft
3
1
1
2
1
4
ft
1
1
4
1
1
1
ft
4
1
1
1
ft
3
1
1
ft
2
2
2
2
2
4
3
1
1
1
5
4
1
1
1
1
1
1
1
1
OM-1088
Page
2
Page 12
Item
No.
Dia.
Mkgs.
Part
No.
Description
Quantity
Figure
BE
SURE
A
604
602
602
602
601
601
TO
PROVIDE
632
075
196
199
858
859
Main
Attaching
SCREW,
SCREW,
WASHER,
WASHER,
NUT,
NUT,
MODEL
Assembly
Hardware
machine-round
machine
-
lock
-
lock
hex
4-40
hex
6-32
AND
STYLE
(Contd.)
-
round
internal
external
NUMBERS
hd
hd
tooth
tooh
4-40
6-32
No.
WHEN
No.
1/2
x
1
x
4
6
ORDERING
REPLACEMENT
I
PARTS.
Page
3
Page 13
Dia.
Mkgs.
Figure
A50
C50
C51
,53
C52
C54
CR5O,51
D50-55,
57-59
D56
050,51
R50
R51
R52
R53,57
R54,56,
59,60
R55,58
B
Part
No.
072
117
159
009
039
482
032
820
714
073
113
072
027
810
026
202
449
037
200
037
030 712
605
918
433
078
912
605
911
605
605 909
079
843
079 844
795
079
Circuit
Card,
AMPLIFIER,
CAPACITOR,
CAPACITOR,
CAPACITOR,
CAPACITOR,
RELAY,
DIODE,
DIODE,
enclosed
rectifier
zener
Timer
operational
electrolytic
tantalum
tantalum
tantalum
24
1
amp
volts
15
(Fig
2.2
0.22
4.7
volts
400
1
A
32
voltsdc
100
uf
uf
uf35voltsdc
dc4PDT
volts
watt
TRANSISTOR,200MA4OvoItsNPN
RESISTOR,
RESISTOR,
RESISTOR,
RESISTOR,
RESISTOR,
RESISTOR,
SOCKET,
SPRING,
TERMINAL,
carbon
carbon
carbon
carbon
carbon
carbon
relay
hold
header
down
1
watt
0.25
0.25
0.25
0.25
0.25
-
relay
13
1000
watt
watt
watt4700
watt
watt22K
pin
Description
2
Item
P9
uf
volts
35
volts
35
volts
35
straight
straight
ohm
ohm
100
1
ohm
meg
ohm
ohm
10K
ohm
33)
dc
dc
polarity
polarity
...
Quantity
1
1
2
1
1
2
9
1
2
1
1
1
2
4
2
2
2
1
050
0
L
~
5
Q059
0
I
ri
LL~
CR5~
00
R56
I,rir~
0
I
IR58
I
1D5T
0
00
R51
J
0054
C53
I
ODso
0051
C54~
J
0058
0052
0053
CR50
D55
o
00
000
Cli
___
I
BE
SURE
TO
PROVIDE
MODEL
AND
COMPONENTS
Figure
STYLE
REPLACED
QUALIFIED
PERSONNEL
-
B
Circuit
NUMBERS
Card,
WHEN
TO
BY
ONLY
ORDERING
BE
Timer
REPLACEMENT
PARTS.
TA072
OM-1088
643
Page
4
Page 14
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