Miller CS-2 Owners manual

Page 1
July
1981
FORM:
OM-1087A
ALE
RETURN
COPY
TO
FOLDER
Effective
Millermatic
With
MODEL
Spot
CS-2
Serial
Weld
No.
JA422154
Control
OWN
ERS
MANUAL
MILLER
718
APPLETON
ADDITIONAL
ELECTRIC
BOUNDS
NWSA
PRINTED
COPY
CODE
ST.
IN
P.O.
54912
PRICE
NO.
U.S.A.
4579
Box
USA
25
MFG.
1079
CENT
rIUIIER
CO.
Page 2
Jr
(
(
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LIMITED
hereof,
its
to
furnished
materialasof
ranty
cessories
engines,
the
engines
date
WARRANTY-Subject
Electric
Miller
Distributor/Dealer
Miller
by
the
is
made
other
or
accessories
trade
warranties
warranted
are
of
original
Exceptasspecified
to
components
such
as
from
shall
Equipment
the
following
the
original
welders,
welding
other
Miller
that
date
of
spot
nozzles
be
main
such
year,
MILLERMATIC
wire
including
result
not
Miller
ranted
within
ment
to
Arc
2.
Original
3.
All
4.
All
5.
Replacement
Batteries
provided
of
the
Mfg.
free
is
time
and
Miller
by
items
of
their
by
purchase.
below,
having
welder
that
parts
and
defect
required
in
the
periods
user:
power
power
(labor
and
guns
Millermatic
or
repair
is
notified
failure.
LIMITED
This
warranty
clusive
to
Co.,
Appleton,
that
all
new
from
defect
of
place
with
and
respective
their
normal
come
nozzle
workmanship
to
event
sources
rectifiers
-
Feeders
delivery
respect
manufactured
other
manufacturers,
manufacturer
Millers
useful
tips,
relay
in
contact
insulators
honor
of
failure
from
the
and
1
only)
year
feeder/guns
exclusive
parts,
writing
supersedes
withnoother
the
terms
Wisconsin
and
unused
in
workmanship
by
to
engines,
by
items
are
for
warranty
life
of
less
and
contactor
with
where
material.
or
warranty
resulting
date
delivery
components
of
within
and
Miller.
others.
sold
one
does
than
the
claims
from
labor
thirty
EFFECTIVE:
all
guarantees
conditions
warrants
Equipment
No
trade
Such
subject
if
any
from
year
not
apply
one
points,
welding
failure
does
on
defect
a
Equip-
1
. .
year
3
years
90
days
1
60
days
.
6
months
(30)
days
WARRANTY
JUNE
previous
or
and
war-
ac-
to
All
(11
war-
year
1.
MILLER
warranties
As
submitted
In
with
therefore
where
or,
reasonable
the
Miller
price
return
of
notice
mant
ANY
ANY
TION BREACH MIGHT CUSTOM
ANY
FITNESS ANY CLUDED
EXCEPT
WRITING,
ULTIMATE
USERS
EXPERIENCED
WELDING
CONSUMER
TO,
MILLERS
1979
a
the respect
service
Iless
of
on
EXPRESS
IMPLIED
AS
IMPLIED
AND
AND
warranties
expressed
matter
the
by
of
case
to
shall
be,
authorized
station
reasonable
the
goods
of
apparent
the
warranty
TO
CONTRACT
OF
ARISE
TRADE
OF
FOR
ALL
AND
AS
MILLER
PURCHASE
FOR
AND
EQUIPMENT
USE.
NO
WARRANTIES
-~
is
and
or
implied.
of
general
user
original
breach
Millers
the
quality
Millers
at
in
writing
of
cost
repair
141
or
depreciation
at
Customers
defect
claim
WARRANTY
WARRANTY,
PERFORMANCE,
WHICH,
IMPLICATION,
OR
WARRANTY
PARTICULAR
EQUIPMENT
DISCLAIMED
EXPRESSLY
PRODUCTS
OPERATION
THE USE
MILLER
RESELLER
~
ex
only,
policy
within
of
goods,
any
option
by
or
replacement
warranty
(1)
Miller
of
based
of
payment
risk
or
failure,
procedures
NOT
GUARANTY
AND
BUT
COURSE
OF
MERCHANTABILITY
OF
PURPOSE,
FURNISHED
MILLER.
BY
PROVIDED
COMMERCIAL/INDUSTRIAL
BY
BY
AND
NOT
AND
WARRANTIES
AUTHORIZED
IS
ANY
TO,
L~
Miller
the
foregoing
the
repair
in
appropriate
credit
or
upon
and
expense.
Miller
to
PROVIDED
ANY
FOR
OPERATION
DEALING,
WITH
ARE
PERSONS
MAINTENANCE
FOR
CONSUMER.
may
or
exclusive
or
at
actual
shall
followed,
be
OR
THIS
BY
BY
INTENDED
CONSUMERS
DO
~.~P
honor
periods.
other
any
remedies
(2)
replacement
cases,
authorized
an
for
the
purchase
usel
Upon
instruct
HEREIN
REPRESENTA-
REMEDY
PROVISION,
OF
INCLUDING
RESPECT
MILLER
MILLER
TRAINED
NOT
EXTEND
TO
EXTEND
claims
duty
13)
upon
receipt
clai-
the
AND
FOR
LAW,
OF
OR
TO
EX
IS
FOR
AND
OF
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Page 3
1-1.
GENERAL
This
izing
tenance, tion
the
on
optimum
1-2.
RECEIVING-HANDLING
Prior
from
that
or
damage
the
purchaser
and occasion
When essential Serial
DESCRIPTION
1-3.
This
and
led,
either
to
change
power
gun.
TINUOUS-SPOT
The
with fied
manual
has
personnel
and
troubleshooting
presented
should
unit
performance
to
installing
the
around
have occurred
may
that
with
bill
freight
file
to
requesting
control
post-flow
this
Mode
unit
interconnections
by
that
(or
Style)
unit
continuous
any
source,
of
use
Model
unit
will
change
designed
prewired
been
prepared
with
the
herein
andonvarious
of
this
equipment,
unit
and
have
may
the
willbefurnishedbythe
arises.
claim
information
Description
Numbers
is
designed
capability
provide
or
spot
interconnecting
the
control/feeder,
switchonthe
to
to
receptacles,
design,
given
this
carefully
during
occurred
carrier.
the
of
the
to
its
at
welding
achieved
mount
the
especially
installation,
this
of
careful
equipment.
clean
shipment.
A
copy
concerning
and/or
equipment
add
to
control/feeder.
control
capability
wiring
by
front
atop
and
gun
SECTION
for
equipment.
labels,
consideration
all
inspect
Any
transit
of carrier
this
Stock
pre-flow
panel
between
the
control
positioning
the
control
of
the
control/feeder
and
plugs
in
familiar
use
operation,
All
informa
and
tags,
to
assure
for
any
claims
must
of
bill
on
request
equipment,
Number
material
damage
for
filed
lading
packing
the
supplied.
welding
spot
When
instal
selection
the
without
cables.
having
the
welding
or
unit,
CON
the
unit.
control/feeder,
simpli
INTRODUCTION
-
1
main
plates
loss
by
and
of
the
1-4.
SAFETY
the
Before
tion
generator
avoid
the
at
possible
applications.
The
following
NOTE
and
this
Under
tenance
not
carefully
sonnel.
Under
tenance not
carefully
ment.
I
Under
found
efficient
should
injury
found
is
due
throughout
equipment
frontofthe
manual
definitions
blocks
!
heading,
procedures
installation,
or
followed
17TAN71
L
~
this
heading,
procedures
this
that
operation
followed
heading,
need
installation,
or
special
of
into
welding
read
misuse
to
operation,
power
completely.
or
this
put
applytoCAUTION,
operating,
crease
result
will
a
operating,
will
in
damage
practices
may
practices
may
NOTE
explanatory
emphasis
the
equipment.
statements
to
source
improper
manual:
found
hazard
obtain
the
safety
or
This
IMPORTANT,
and
main-
that
to
and
found
that
to
equip
will
she
welding
will
welding
if
per-
main
most
sec
help
I
I
Weld
Time
Time
Range
Torch
Trigger
Receptacle
Switch
Control
Plug
Remote
Control
Plug
Standard-Remote
Switch
the
control/feeder,anadapter
chased
Follow
adapter
Switch
CS-2
the
kit.
Control
Remote
Receptacle
istobe
to
order
installation
/
Control
installed
make
NOTE
on
kit
the
required
instructions
SECTION
Burnback
Switch
Control
Receptacle
Figure
j
Modor3OE
a
will
have
interconnections.
supplied
-
INSTALLATION
2
Post
Control
Flow
Receptacle
Control
Plug
Time
Control
Reed
Plug
Relay
Pre
Flow
Rear
Contactor
View
Connector
Control
Reed
Reed
And 30A
the
the
securing
Electrode
Relay
INSTALLATION
four
CS-2
on
screws.
screws
Control
Of
A.
CS-2
MECHANICAL
For
1OA
Remove
1.
place
the
Installation
2-1.
2-1.
be
to
pur
with
the
On
Relay
Control
Cable
On
Control/Feeder
Control/Feeder
the
along
the
top
control;
(Figure
Models
top
Receptacle
Mounting
Base
2-1)
of
the
control
and
replace
B-080
Bracket
616
box;
tighten
OM-10B7
Page
1
Page 4
Install
2,
bracket
h~r
3.
Route
through
the
B.
For
1.
Remgve
place
the
2
~t&l
bracket
harciware.
Route
~.
boom
the
CONTROL
2-2.
2-i)
1.
Insert
the
3-1:
SPOT-CONTINUOUS
When
position,
functional.
make
control/feeder
3-2.
SPOT
The
length
eI~riC~Iiy
place
then the
reed
the
where
are.
the
electrode
the
reed
control/feeder.
the
the
CS-2
the
where
the
through
Single
four
reed
electrode
power
Swingarc
securlng.5craws.
welding
CONNECTIONS
reed
the
panel
rear
SPOT-CONTINUOUS
the
all
of
Placing
all
controls
will
BUTTON
T~ST
SPOT
TEST
of
that
i~,ire
energizing
the
SPOT
the
depress
amount
time
illustrated
relay
on
illustrated
the
relay
CS-2.
of
the
this
on
function
button
will
TEST
switch
set
relay
cable
12
screws
top
relay
reed
source.
plug
controls
switch
feed
the
switch
on
Onto
the
to
And
along
Onto
cable
relay
into
SWITCH
the
as
provides
during
electrode
on
the
the
in
Figure
from
the
weld
16
Models
the
the
control;
the
in
Figure
from
the
to
(All
the
SECTION
switch
on
CONTINUOUS
unit
CS-2
would
means
a
a
the
SPOT
the
gun.
WELD
control
2-1
welding
terminal
top
replaceand
control
2-1
the
control
electrode
Models)
reed
relay
CS-2
the
inoperative
normally.
weld
spot
wire.
TEST
Wire
TIME
box
mounting
using
power
the
on
the
control
box
mounting
using
end
terminal
receptacle
3-FUNCTION
the
Unit
position
of
measuring
cycle
To
operate,
position
will
now
control.
supplied
source
of
base
box;
tighten
supplied
the
of
on
(Figure
on
SPOT
will
will
and
the
the
without
first
and
for
feed
2.
Connect
power
CS-2.
of
3.
Connect feeder
of
panel
Insert
4.
contactor
control/feeder.
Connect
5.
six-contact
control/feeder.
6.
Connect
remote
control/feeder
CONTROL
7.
Insert
control
feeder.
8.
Insert
labeled
OF
CONTROLS
TIME
The with
two
position,
upper
TIME
WELD
5
2.5
secondsisavailable.
to
Once
the
gun
through
position
released
functional,
of
the
the
source
the
the
to
CS-2.
the
contactor
control
the
accessory
the
control
the
switch
receptacle
the
plug
TORCH
RANGE
ranges.
control.
WELD
the
switch
the
of
prior
weld
contactor
the
to
six-pin
six-contact
six-pin
remote
receptacle
and
switch
from
TRIGGER
switch
When
a
range
may
complete
the
to
CS-2
the sequence
control
twistlock
accessory
control
receptacle
accessory
connector
control
place
the
control
the
on
the
provides
the
.2
of
When
NOTE
TIME
be
switch.
gun
WELD
the
stops
(start
cable
receptacle
plug
accessory
plug
on
plug
on
connector
the
on
the
REMOTE
from
plug
front
switch
gun
the
on
the
TIME
RANGE
2.5
secondsisavailable
to
the
lower
control
released.
weld
cycle
If
TIME
and
re-sets
of
pre-flow).
from
the
the
on
the
from
connector
CS-2
from
the
rear
panel
CS-2
from
the
rear
panel
from
front
STANDARD-REMOTE
panel
position.
CS-2
into
of
WELD
into
the
the
panel
TIME
panel
front
switch
position,
becomes
The
CS-2
regardless
the
gun
control
the
to
functional,
unit
switch
becoming beginning
welding
rear
panel
control/
the
on
into
of
to
of
CS-2
to
switch
the
control/
receptacle
CS-2.
of
control
isinthe
to
a
range
goes
of
the
rear
the
the
the the
the
the
the
of
is
3-3.
3-4.
is
imperative
SPOT
the
switch.
gun
result
cause
INCH
The
electrode
depressed
INCH
rate
control/feeder.
INCH
that
a
SPEED
SPEED
can
an
severe
SPEED wire until
be
~he
INCH
SPEED
that
WIRE
TIME
begins
the
the
TIME
workpiece.
rate
the
WELD
The
the
control
touches
WELD electrode
that
TEST
Failure
electrically
fatal
or
CONTROL
control
will
feed
the
wire
controls
obtained
elect
rode
control
wire
feedsisdetermined
SPEED
control
CONTROL
control
wire
is
time
to
SPOT
the
position
to
comply
hot
shock
determines
from
initially
variable
the
by
wire
becomes
determines
allowed
out
first
with
electrode
to
the
touches
rate
WIRE
touch
the
on
TIME
&
to
soon
as
TEST
the
moment
switch
before
depressing
this
procedure
which
wire
body.
the
rate
the
the
workpiece.
willbethe
SPEED
control
the
es
wo
rkp
inoperative
the
by
control/feeder.
RANGE
the
period
WELD
The
feed.
electrode
the
as
placed
could
which
at
switch
gun
same
iece,
and
setting
SWITCH
time
the
will
on
the the
as
TIME
The
that
wire
the
the the
3-5.
BURNBACK
The
purpose
the
electrode
weld
time
prevents
maximum
electrically
If
the
welding
BACK
keeping
time
the
3-6.
electrode
the
BURNBACK
Decreasing
electrically welding
conclusion
PRE-FLOW
The
PRE-FLOW
of
rear
time
and
begins
The
pre-flow
and
will
closed.
The
post-flow
will
begin
has
elapsed.
this
of
TIME
the
after
welding
wire
of
the
that
after
begin
to
TIME
wire
complete.
by
.25
hot
after
wire
control
welding
wire
wire
TIME
the
hot
for
to
the
&
CS-2
shielding
time
to
time
CONTROL
BURNBACK
the
from
providing
second)
the
freezes
setting
wire
feed
to
burn
wire
control
setting
a
lesser
stick
weld.
POST-FLOW
and
POST-FLOW
unit,
provide
it
has
been
adjustable
be
timed
adjustable
timed
out
sticking
The
an
adjustable
that
wire
has
in
the
should
electricdily
has
stopped.
free
of
freezes
setting
will
permit
period
of
out
CONTROLS
a
means
will
gas
completed.
out
as
soon
TIME
to
BURNBACK
the
stopped
weld
the
the
the
time
the
controls,
flow
from
as
soon
from
as
control
the
workpiece
time
electrode
feeding.
puddle,
increased,
for
hot
This
in
weld
contact
should
welding
thus
contact
of
adjusting
before
1/10
as
1/10
the
BURNBACK
TIME
period
a
turn
puddle.
permitting
located
the
to
2-1/2
the
10
to
to
wire
the
longer
will
tube,
decreased.
wire
tube
the
weld
gun
seconds
prevent
after
control
(up
remains
BURN-
thereby
period
permit
at
on
period
seconds
switch
TIME
the
to
the
to
the
the
the
cycle
and
a
be
Page
2
Page 5
4-1.
GAS
1.
2.
METAL-ARC
Ensure
proper
linedinSection
Position
SPOT-CONTINUOUS
SPOT
connections
2.
SECTION
WELDING
have
been
switch
4
made
in
-
the
SEQUENCE
as
position.
Position
3.
range
4.
Adjust
time
Rotate
5.
Rotate
6. desired
7.
Adjust
setting.
8.
Rotate
time.
9.
Rotate time.
~isdesiredt~
during
the
switch.
I
Turn
10.
11.
Energize
Place
12.
ON
TIME
desired.
WELD
range
INCH
WIRE
setting.
BURNBACK
PRE-FLOW
POST-FLOW
a
spot
SPOT
on
shielding
the
the
POWER
position.
TIME
selected
SPEED
SPEED
weld
TEST
welding
RANGE
by
know
cycle,
position
gas
switch
control
TIME
control
control
TIME
control
control
the
place
at
shielding
power
switch
RANGE
to
control
length
the
and
source.
on
to
on
to
to
the
to
apprdpriate
desired
setting
switch.
the
desired
control/feeder
to
proper
the
desired
the
desired
wire
of
to
TEST
SPOT
depress
container.
gas
control/feeder
within
setting.
to
burnback
pre-flow
post-flow
fed
be
switch
the
gun
SPOT
time
in
out
the
the
4-2.
OF
OPERATION
Prior
clothing
(glasses
comply
damage.
13.
The
are
wire
SHUTTING
Turn
2.
Place OFF
3.
Turn
I
turn
build-up
reentering
to
welding,
and
Position
ing.
welding
energized
or
any
off
the
position.
off
..
welding
off
(welding
welding
result
may
gun
wire
while
metal
DOWN
the
shielding
POWER
all
associated
is
performed
the
shielding
fumes,
gas
the
welding
it
is
coat
on
workpiece
and
welding.
part
switch
CAUJION
imperative
and
gloves)
helmetl
in
serious
all
metal
Do
making
at
the
gas
on
equipment.
in
a
confined
supply
gas
thereby
area.
that~~r
and
put
or
and
commence
parts~ntact
not
contact
source.
the
endangering
protective
protection
eye
Failure
on.
permanent
spot
touch
the
welding
it.
with
control/feeder
failure
area,
could
result
personnel
bodily
with
to
weld
to
it
the
a
U
Hazardous
cuitry
Disconnect
work
or
of
internal
personnel
U
I
Periodically legibility.
readable
Parts
of
List
SECTION
1En1u1.]2..iuj
voltages
this
power
the
on
circuitry
only.
are
unit
as
before
insideofthe
should
long
present
as
attempting
performed
on
power
any
unit.
Troubleshooting
connected.
inspection
by
the
internal
fl~TANT
the
All
state
for
inspect
labels
and
part
must
replaced
number
labels
maintained when labels.
this
on
necessary.
in
5
cir
qualified
for
unit
a
clearly
the
See
-
TROUBLESHOOTING
The remedies
U
I
unit.
according
been
Use
performing
remedied
Factory
all
recommendations
I
I
following
for
assumed
is
to
functioning
this
chart
troubleshooting
after
Authorized
cases
chart
some
that
Section
properly
in
coNunction
performing
equipment
should
is
designedtodiagnose
the
troubles
installation
proper
2ofthis
Service
manual,
until
this
with
procedures.
these
Stasinn
malfunction,
strictly
that
may
and
trouble
the
circuit
If
the
procedures,
thould
the
followed.
and
develop
been
has
the
that
developed.
diagram
trouble
the
be
contacted.
manufacturers
provide
made,
unit
while
not
nearest
this
has
OM-1087
Page
3
Page 6
TROUBLE
Gas
(and
feed
operates,
r
e
water)
wire,
wire
feeds
operate.
Control/feeder
not
Electrode
electrically
valve
CONTINUOUS
SPOT.
in
hot.
valve
energizes
feeds
Gas
(and
when
position
but
will
but
but
not
will
not
water)
not
Plug(s)
Switch
loose
plug.
Plug
contactor
or
receptacle.
Component
Circuit
SPOT-CONTINUOUS
improperly
PROBABLE
not
control
leadinthe
from
loose
board
secure
welding
control
lead(s)
defective
wired.
CAUSE
receptacle(s).
loose
plug
switch
power
receptacle
the
in unit.
control
switch
or
control
source
loose
plug
printed
S51
unit
and
on
REMEDY
control
and
plug
unit.
welding
secured
are
power
to
SUGGESTED
Ensure
that
plugs
Secure
Secure
Secure
source.
Ensure
their
respective
Replace
Check
switch
loose
plug
the
printed
wiring
lead
leads
of
a
or
are
secure
control
switch
in
receptacle
inside
terminals.
Circuit
switch
CHECK
plug
of
board.
S51.
AND/OR
in
receptacle(s).
in
receptacle
control
control
at
receptacle
plug.
in
fuse
1f
becomes
necessary
to
replace
any
this
unit,
ensure
thatafuse
of
the
proper
rating,
type,
and
sizeisused.
SHIELD
~
CRNC<
BL~(-E
PN~B~
Page
~I54
02
I.
PLG5R
4
CR5553
~155T~
R
56
~0~
jr
Figure
5-1.
Circuit
Diagram
Circuit
Diagram
No.
CB-058
200-1D2
Page 7
July
Effective
Millermatic
1981
With
MODEL
Spot
CS-2
FORM:
Serial
Weld
No.
Control
OM-1087A
JA422154
PARTS
LIST
Page 8
Lb
Lb (N
N
0
E
a,
4
C
a,
0,
0)
LI..
0)
U-
OM-1087
Page
1
Page 9
Item
No.
Dia.
Mkgs.
Factory
Part
No.
Description
Quantity
Figure
1
2
3
4
5 6
7
8 9
10
11
TD51,52
12
13
14
15 16
17
18
PLG54
19
20
PLG53
21
22 23
24
25
26
CR53-56
27
28
29 30 31 32
33
PLG56
34
PLG52
35
36
37
38
39
40
41
42
A
C1,2
R3
01,2
S53
RC54
R2
RC53
Ri
iT
RC58
2T
RC52
R5
R6 R4
058
t028
047
605 031
030802
038 042
026 202
011 057357 048
027812
022 056
030
039
010
605 056 028 039 618
604
057 038 057 059 079 027 038 027 044
024
052
039 039
039
604
039
057
038
030 030854 030940
Main
Assembly
705
336
497
849 633
CIRCUIT
WRAPPER
LABEL,
STRIP,
CAPACITOR,
CARD
general
terminal
ASSEMBLY,
precautionary
2
pole
electrolytic
80
RESISTOR,carbonlwatt22ohm STRIP,
DIODE,
233
SWITCH,toggleSPoTloampl25voltsac
terminal
rectifier
BUSHING,
029
CLIP,
retaining
snap
4
pole
1
amp
15/l6lDx
-
socket
400
relay
TIMER,0.itol0second24voltsdc
dia
301
CLIP,
266
CONNECTOR,female6
745
POTENTIOMETER,
855
RECEPTACLE,
476
BUSHING,
156
CORD,
265
CONNECTOR,
332
POTENTIOMETER,
CAP,
525
CORD,
053
RELAY,
839
BLOCK,
JACK,
844
SPRING,
810
RELAY,
855
BLOCK,
811
CONNECTOR,
592
CASE
366
KNOB,
246
CABLE,
828
STRAIN
827
PLUG,
830
CAP,
525
CORD,
759
RECEPTACLE,
NAMEPLATE
056
BRACKET,
785
STRIP,
943
POTENTIOMETER,
3/4
vinyl
strain
portable
twistlock
portable
current
terminal
3
conductor
hold
enclosed
terminal
SECTION,
pointer
power
RELIEF,
6
MS-3106A-145-6P
pin
twistlock
portable
mounting
terminal
contact
carbon
twistlock
relief
No.184C
male
2P2W
No.
20
down
20
14
24
pin
5/8
6
contact
carbon
20
18
2C
amp
relay
volts
amp
2P2W
amp
5
2
base/front/rear
5/C
3-20/2-18
receptacle/plug
-
polarized
No.182C
twistlock
(order
3
pole
model
by
-
terminal
carbon
2P2W
-flange
RESISTOR,carbon0.Swattl8kohm
RESISTOR,
carbon
0.5
watt
with
switch
volts
uf
25
volts
straight
1.12
mounting
1
2
watt
turn
20
amp
.570 hole
x
(orderbyft.)
1
turn2watt
250
volts
(orderbyft.)
pole
dc4PDT
pole
(orderbyft.)
15
amp
(orderbyft.)
midget2P2W
and
serial
strip
1
turn2watt
2000
ohm
-
spot
dc
polarity
hole
500K
ohm
250
volts
2
meg
125
volts
numbers)
ohm
15K
timer
ohm
10
amp
(See
Fig.BPage
3)
1
1
1
1
2
1
1
2
1
1 4 2
2
1 1
4
2
ft.
1
1 1
2
ft. 1
1 1
4 4
1 1
3
2
ft.
1
1 1
2
ft.
1
1
1 1
1
tWhen
BE
SURE
ordering
TO
PROVIDE
a
component
MODEL
originally
AND
displaying
SERIAL
a
precautionary
NUMBERS
WHEN
label,
ORDERING
the
label
should
REPLACEMENT
also
be
PARTS.
ordered.
OM-1087
Page
2
Page 10
CERTAIN CARD
IN
NON
YOUR
CRITICAL
UNIT,
BUT
PARTS
WILL
LISTED
SERVE
BELOW
AS
SUITABLE
MAY
DIFFER
FROM
REPLACEMENTS.
THOSE
USED
ON
THE
CIRCUIT
Dia.
Mkgs.
Figure
C51
B
S51
,56
C52,53
CM
CM C55
CR51
CR52
D51-54
D55
Q51,52 053,54
R51
R52,54,65
R53
R55,57
R56 R58 R59 R60
R61,64
R62 R63
R66
R67,68
R69 S52
Factory
No.
Part
058
011 611
**058
031
031 032
032
032
032
032 945
032 026 202 037 022 037
030
030 030 630 030 030 709 030 030 738 030 030 030 030853
030
030 025 032 819 011
705
Circuit
SWITCH,
748
CIRCUIT
633
.
643
.
943
.
820
.
943
.
944
.
.
946
.
.
243
.
135
.THYRISTOR,4amp200volts
289
.
055
.
024
.
.
937
.
.
004
.
.
145
.
025
.
131
.
.
024
.
.
.
770
.
Card
Assembly,
toggle
CARD
CAPACITOR, CAPACITOR,
CAPACITOR,
CAPACITOR,
CAPACITOR,
12
24
1
zener
amp
volts
volts
relay
RELAY, RELAY, SOCKET,
DIODE,
DIODE,
TRANSISTOR, RESISTOR, RESISTOR, RESISTOR, RESISTOR,
RESISTOR,
RESISTOR,
carbon carbon
WW
carbon carbon carbon
POTENTIOMETER,
POTENTIOMETER, RESISTOR,
carbon
POTENTIOMETER, RESISTOR,
RESISTOR, RESISTOR, RESISTOR, SWITCH,
carbon
carbon
carbon
carbon
toggle
With
DPDT
15
amp
ASSEMBLY
electrolytic
ceramic
tantalum
electrolylic
tantalum
dc
dc
400
volts
18
volts
0.01uf500
4.7
4.7
DPDT
DPDT
straight
1
watt
80uf25
2.2uf35
unijunction
2
watt
0.5
watt
fixed
11
watt
0.5
watt
1
watt
0.5
watt
carbon
carbon
0.5
watt
carbon
0.5
watt
0.5
watt
0.
5
watt
0.5
watt
SPDT
5
amp
Description
Switch
125
volts
(consisting
volts
volts
uf
volts
35
volts
uf
35
volts
polarity
5OMA
35
volts
ohm
10
ohm
1000
ohm
100
10
ohm
ohm
150
10K
ohm
1
turn
2
watt
1
0.25
turn
100
ohm
1
turn2watt
ohm
2200
1000
ohm
100
ohm
ohm
390K
125
volts
dc
dc
watt
-
Spot
of)
dc dc
dc
500K
50K
2000
ohm
Timer
ohm
ohm
(See
Fig.APage
Quantity
2
Item
1)
1
1
2 2
1 1 1 1 1
2
4
1
2
2
1
3
1
2
1
1 1 1
2
1
1
1
2
1
1
Page
3
**Circuit
BE
SURE
Card
TO
Figure
Assembly
PROVIDE
-
B
is
available
MODEL
Circuit
AND
Card
on
SERIAL
Assembly
exchange
COMPONENTS
QUALIFIED
With
basis.
NUMBERS
PERSONNEL
Switch
Contact
WHEN
TO
BE
-
Spot
Factory
ORDERING
REPLACED
ONLY
Timer
Service
REPLACEMENT
BY
Department
for
PARTS.
704
TA-058
details.
Page 11
Page 12
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