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COMPUTER INTERFACE NSPR 9860
Owners manual
22 pgs1.1 Mb0

Miller COMPUTER INTERFACE NSPR 9860 Owners manual

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Page 1
Millerfi
March
1992
FORM:
OM-152
308
MODEL:
flLE
RETURN
Computer
NSPR
COPY
TO
FOLDER
Interface
9860)
OWNERS
Read
IMPORTANT:
and
the
power
the
safety
material
maintaining by
persons
Do
ment.
Contact
not
your
this
trained
allow
and
source
throughout
equipment.
and
untrained
distributor
understand
used
both
This
experienced
persons
if
do
you
the
with
manuals,
unit
in
to
not
entire
this
and
these
the
install,
fully
contents
with
unit,
before
instructions
safe
operation
operate,
understand
MANUAL
this
of
both
special
installing,
are
of
welding
maintain
or
instructions.
these
emphasis
on
operating,
for
use
only
equip
this
unit.
or
A
Miller
Group
P.O.
Box
Appleton,
Tel.
414.734.9821
ELECTRIC
Ltd.,
Company
1079
WI
54912
Mfg.
USA
PRINTEDINUS
Co.
A
Page 2
L.
This
warranty
hereof.
rants
Equipment workmanship by
engines,
others.
sold
if
years
which
to
year. MILLERMATIC
including
result
ranted
within
Equipment
1.
2.
3.
4.
5.
6.
7.
provided
of
submitted
supersedes
LIMITED
MILLER
to
MILLER.
trade
Such
subject
All
engines
any.
from
have
as
Except
components
such
nozzles
from
MILLER
Equipment
the
Arc
welders,
components
banks
Load
Original
(labor
All
welding
All
other
Replacement
Batteries
that
the
dateofsuch
As
matter
a
all
WARRANTY
Electric
Distributor/Dealer
its
furnished
and
No
engines,
the
to
date
a
one
specified
as
defect
shall
following
the
to
main
1
year
MILLERMATIC
MILLER
of
the
by
by
material
warranty
accessories
trade
warranties
warrantied
are
of
original
year,
below.
normal
welder
spot
that
parts
nozzle
and
in
workmanship
be
required
in
the
periods
original
power
power
only)
feeder/guns
guns,
or
repair
is
failure.
general
original
previous
Subiect
Mfg.
MILLER
of
as
made
is
or accessories
of
purchase,
hour
2000
MILLERs
tips,
come
insulators
to
event
user:
sources,
rectifiers
Feeders
parts,
notified
policy
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within
user
LIMITED
MILLER
the
to
Co.,
Appleton.
that
is
time
the
MILLER
by
other
items
their
respective
their
by
warranty.
warranty
useful
life
relay
in
contact
material.
or
honor
warranty
of
failure
the
from
robots,
and
torches
exclusive
in
writing
MILLER
the
EFPECTIVE:
warranties
and
terms
Wisconsin
all
new
free
from
and
place
with
manufactured
and
other
manufacturers,
manufacturer
Deutz
except
of
less
contactor
and
with
the
failure
where
claims
resulting
date
-
and
of
labor
within
may
foregoing
conditions
and
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resoect
does
than
welding
from
of
delivery
...
honor
periods.
WARRANTY
AUGUST
and
is
exclusive
war
unused
defect
in
delivery
to
by
items
are
two
for
engines
not
apply
one
(1)
points.
wire
not
does
war
on
defect
a
of
1
year
1
year
3
years
90
days
1
year
60
days
months
6
(30)
days
claims
6.
1990
with
no
In
the
case
with
therefore
ment
cases,
authorized for
the
upon
and
FOB..
authorized
transportation
notice claimant
ANY
AND
respect
shall
where
or,
(3)
purchase
actual
expense.
Factory
of
apparent
on
EXPRESS
ANY
to
the
MILLER
use)
service
the
IMPLIED
SENTATION
BREACH
FOR
PROVISION,
LAW,
CUSTOM
OF
INCLUDING
TABILITY WITH
OR
RESPECT
FURNISHED
BY
MILLER.
EXCEPT
WRITING,
ULTIMATE USERS
AND
WELDING CONSUMER
EXTEND
EXTEND
AS
MILLER
AND
EXPERIENCED
EQUIPMENT
TO.
MILLERS
other
guarantees
MILLERs
of
the
quality
at
be,
authorized
reasonable
price
upon
MILLERs
at
Appleton,
costs
warranty
AS
TO
OF
MIGHT
ANY
OF
MILLER
BY
EXPRESSLY
PURCHASE
FOR
USE.
AND
warranties
or
of
breach
of
MILLERs
service
(less
return
option
facility,
of
any
defect
or
claim
WARRANTY
WARRANTY.
in cost
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any
option
writing
of
repair
station
reasonable
of
the
of
repair
Wisconsin,
therefore,
failure.
procedures
NOT
warranty
by
or
goods
MILLER
GUARANTY
PERFORMANCE.
CONTRACT
WHICH,
ARISEBYIMPLICATION.
TRADE
OF
IMPLIED
FITNESS
TO
PRODUCTS
OPERATION
IN
MILLERS
NO
WARRANTIES
ANY
IS
BY
THE
AND
RESELLER
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OR
WARRANTY
FOR
PARTICULAR
AND
EXCLUDED
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ARE
COMMERCIALJINDIJSTRIAL
BY
AND
USE
NOT
FOR
WARRANTIES
TO.
expressed
or
the
exclusive
(1)
repair
MILLER
or
replacement
(4)
payment
depreciation
at
or
replacement
F
or
O.B.
no
compensation
allowed.
shall
to
PROVIDED
AND
BUT
OF
ALL
AND
BY
INTENDED
PERSONS
MAINTENANCE
CONSUMERS
IS
AUTHORIZED
ANY
other
any
remedies
or
(21
in
appropriate
of
Customers
at
a
Upon
receipt
instruct
be
followed.
OR
ANY
REMEDY
FOR
OPERATION
DEALING.
OF
MERCHAN
PURPOSE.
EQUIPMENT
DISCLAIMED
MILLER
TRAINED
DO
CONSUMER.
or
implied.
duty
replace.
at
an
credit
or
based
risk
will
be
MILLER
for
the
HEREIN REPRE
THIS
FOR
OF OR
NOT
TO
of
IN
Before
unpacking
loss
or
damage
equipment
When
requesting
the
Use
the
following
rating
equipment,
with
manufacturers
information
spaces
label
or
nameplate.
the
delivering
Transportation
record
to
Model
__________
Serial
or
Purchase
of
Date
check
about
Model
Style
carton
carrier.
Department.
this
equipment,
Designation
No.
RECEIVING-HANDLING
for
any
Assistance
damage
always
and
for
Serial
that
filing
provide
may
or
settling
Model
or
Style
occurred
have
claims
Designation
Number
of
may
your
during
be
obtained
and
unit.
shipment.
from
Serial
or
The
information
File
any
distributor
Number.
Style
claims
is
located
i_U
for
and/or
on
91
Page 3
RECEIVING-HANDLING
QM.152
308
392
claims Assistance
from
ers
When
ways
Number.
unpacking
that
may
loss
for
the
distributor
Transportation
requesting
provide
SECTION
SECTION
have
or
for
filing
the
Section
1-1.
1-2.
equipment,
occurred
or
settling
and/or
with
the
damage
Department.
information
Model
Description
No
1
SAFETY
General
Safety
2
SPECIFICATIONS
check
carton
during
shipment.
the
delivering
claims
equipment
this
about
PRECAUTIONS
Information
Alert
Symbol
may
equipment,
Serial
and
for
any
be
dam-
File
carrier.
obtained
manufactur-
or
Style
TABLE
AND
And
Safety
And
Signal
any
al
OF
the
Use tion
and
mation
Model
Serial
is
________________________________
or
DateofPurchase
CONTENTS
SIGNAL
Words
WORDS
following
Serial
locatedonthe
Style
or
No.
spaces
Style
_____________________
______________________
to
Number
rating
of
label
the
your
or
Page
Model
unit.
the
nameplate.
No.
1
1
Designa
The
infor
SECTION
SECTION
2-1.
3
3-1. 3-2.
3-3.
3-4. 3-5. 3-6.
3-7.
3-8. 3-9.
4-OPERATOR
4-1.
4-2. 4-3.
4-4.
4-5.
4-6.
4-7.
4-8.
4-9. 4-10.
Description
INSTALLATION
Selection
Site
Equipment
Gas/Current
Voltage
Robot Robot
Arc
Failure
Welding Setting
Installation
Sensing
Sensing
Interface Interface
Light
Wire
Switches
DIP
Installation
CONTROLS
Power
Jog
Purge
Push
Switch
Buttons
Push
Button
Voltmeter
Wire
Speed
Inductance
Indicator
Meter
Meter
Lights
Standard/Optima
Inductance
Preflow,
Control
Postflow,
Control
Connections
On
Power
Control
Strip
DVC
Welding
Robot
Terminal
Switch
And
Burnback
Interconnections
Source
Unit
Connections
Connections
Connections
Board
PCi
Time
Presets
1
2
2 3
3
4
4
4
5
6
7
7
7
7
7 7 7 7
8
8
SECTION
5-1.
5-2.
5
SEQUENCE
Input
Signals
Output
OF
From
Signals
OPERATION
Robot
From
Robot
Control
Interface
Unit
8
8
Page 4
Section
No.
Page
No.
SECTION
SECTION
SECTION
6
6-1.
6-2.
6-3.
6-4. 6-5.
6-6. 6-7.
7-
Diagram
Diagram
8
2-1.
Table
Table
6-1.
MAINTENANCE
Routine
Overload
Reinstallation
Display
Circuit
Maintenance
Protection
Of
PC4
Board
Board
Handling
Troubleshooting
Of
Use
ELECTRICAL
PARTS
7-1. 7-2.
Indicator
Circuit
Circuit
LIST
Lights
DIAGRAMS
Diagram
Diagram
LIST
Specifications
Troubleshooting
&
TROUBLESHOOTING
Hub
Assembly
Meter
Check
Precautions
For
Troubleshooting
For
Robot
For
Gas/Current
OF
CHARTS
Interface
Sensing
AND
TABLES
Control
8 8
9 9
10
10
12
13
14
15
1
11
Page 5
SECTION
1
SAFETY
PRECAUTIONS
AND
SIGNAL
WORDS
1-1.
A.
Information
bels,
design, troubleshooting
followed
B.
The
shooting
and
safety
stalled,
sons
codes
of
ing
Manual.
GENERAL
General
presented
and
tags,
installation,
the
for
Safety
installation,
of
arc
procedures
others.
of
operated,
in
accordance
such
as,
Section
Power
1
Source
plates
which
safe
welding
but
Safety
INFORMATION
this
in
the
on
operation,
effective
and
operation,
equipment
which
ensure
Therefore,
maintained
and
with
this
limited
not
Rules
in
the
welding
AND
unit
and
pertains
maintenance,
be
read,
of
use
maintenance,
requires
personal
this
equipment
only
to,
For
and
those
Operation
power
SECTION
various
on
to
equipment
understood,
this
equipment.
trouble-
and
practices
and
safety
istobe
qualified
by
all
applicable
the
at
Of
Arc
source
Owners
1-2.
The
following
Ia-
and
and
the
in-
per-
end
Weld-
used
tify
J\~
.
IMPORTANT necessary
ment.
different
2SPECIFICATIONS
SAFETY
WORDS
safety
throughout
This
safety
WARNING
words
the
tion
to
WARNING
practices
ous
personal
CAUTION
practices personal
statements
for
the
ALERT
alert
manual
this
of
alert
safety
statements
which
statements
which injury
most
symbol
hazard
symbol
and
statements.
must
injury
must
or
damage
efficient
SYMBOL
and
call
to
attention
and
special
is
used
CAUTION
identify
followed
be
loss
or
of
identify
be
followed
to
identify
special
operation
AND
signal
to
instructions.
with
to
procedures
to
life.
procedures
avoid
to
this
equipment.
instructions
of
SIGNAL
words
and
the
call
avoid
this
are
den
signal
atten
or
seri
or
minor
Component
Robot
Gas/Current
Sensing
Spool
Assembly+
Add
2-1/4
Add
2-1.
The
Hitachi/GE
Pak
source.
in.
7/8
DESCRIPTION
robot
350,
This
Interface
Control
Support
in.
(57
(22
mm)
interface control
robot
Deltaweld,
unit
for
mm)
for
front
andaMaxtron
or
provides
Height
22-1/2
(572
4-1/2
(108
13-3/4
(349
brake
panel
is
designed
Maxtron
digital
in.
mm)
in.
mm)
in.
mm)
resistor.
knob.
to
450
(NSPR
300
Table
interface
9863),
welding
display
2-1.
Dimensions
Width
16-1/2in.
(419
mm)
in.
5-1/2
(140
mm)
in.
8-3/4
(222
mm)
with
Arc
power
of
weld
Specifications
Depth
6~1/4in.*
(159
10-1/2
(267
8-1/2
(216
+Spool
volts,wire
tance.
The
a
gas/current
and
current
These
components
the
using
mm)
in.
mm)
in.
mm)
Support
feed
sensing
Gas
without
speed,
sensing
function
Metal
(2.3
(2.7
optional
and
control
reed
Arc
Welding
Net
38
lbs.
(17
kg)
lbs.
5
kg)
6
lbs.
kg)
peak
relay.
with
Weight
reel.
wire
amperage
contains
the
(GMAW)
Total
robot
Ship
61
(27.7
the
gas
system
process.
kg)
or
lbs.
induc
valve,
when
OM-152
308
Page
1
Page 6
SECTION
INSTALLATION
3-
3-1.
Select
Mounting
cure
Table
3-2.
A.
The
quires
SITE
an
Correct
1.
2.
Shielding
Water
3.
4.
Adequate
No
5.
A
6.
7.
Proper
or
8.
Proper
9.
Adequate
wrapper functions.
the
2-1
EQUIPMENT
Supplied
following
installation
1.
Weld
Cord
2.
Gas/Current
Hub
3.
4.
Spindle
10
5.
flammables
clean
cold
holes
system
gives
ft.
Interconnecting
6.
7.
B.
When
ft.
10
Voltage
Equipment
deciding
lowing:
1.
The
capable
ment.
2.
The
equipment
ment
tended with
OM-152
308
SELECTION
installation
input
gas
supply
ventilation
and
dry
temperature
airflow
space
for
installation,
provide
components
overall
Equipment
equipment
or
Control
and
Motor
Sensing
and
Spindle
Support
Weld
(3m)
Gas
(3
m)
Sensing
Location
on
equipment
equipment
of
supporting
lead
lengths
will
be
can
using
by
welding
Page
equipment
2
site
which
provides
supply
power
supply
(if
(if
applicable)
applicable)
and
area
that
avoids
around
unit
to
open
fresh
and
maintenance,
the
capability
in
a
dimensions.
INSTALLATION
is
supplied
assembly:
with
Gas/Current
Cord
Control
Assembly
ControlWelding
Cords
Hose
Cord
location,
must
be
mounted
the
weight
of
the
cords
limit
the
area
located.
Some
optional
extension
distributor).
the
unit
(see
air
supply
extremes
remove
install
to
permanent
standard
as
Sensing
Power
consider
to
of
supplied
in
which
cords
following:
label)
rating
of
cover
and
repair
and
location.
and
Control
Source
the
structure
a
the
equip
with
the
equip
be
can
cords
(check
heat
and
se
re
fol
the
ex
The
3.
they
welding
4.
One
the
5.
Welding
contact
equipment.
C.
Equipment
Obtain
as
ture
appropriate
necessary
for
equipment
Gas/Current
onto
structures
0.
Hub
Installation
The
hub
Remove
install
1.
2.
assembly
the
it
as
Remove
Align
through
tioninhub
sure
hub.
3.
Reinstall
nut
4.
Install
Hub
Assemby
Figure
interconnecting
not
are
caught,
operations.
weld
output
Gas/Current
wire
the
Installation
must
weld
cable
Sensing
be
control
mounting
and
mounting
installation.
in
the
control,
welding
Sensing
(Figure
is
supplied
hub
follows:
hex
keyway
selected
brake
the
hex
until
a
welding
Hub
3-1.
assembly
support
slight
Support
Shaft
Hub
from
nut
and
holeinhub
washers
nut
onto
drag
wire
Assembly
from
depends
according
must
cords
pinched,
must
control.
or
brackets
hardware.
Secure
and
area.
3-1)
with
the
of
end
insert
on
are
properly
support
fe!t
is
be
routed
strained
or
be
thatitdoes
so
other
any
or
adapter
Prepare
weld
all
other
the
robot
shipping
hub
support
hub
support
support.
wire
spool
seated
while
turning
Section
to
Brake
Washer
Installation
so
during
through
grounded
plates
struc
control,
equipment
interface.
carton,
shaft
Hole
selec
size.
in
Tighten
hub.
3-8.
Hex
Nut
Hub
Support
~A26
that
not
and
Be
the
hex
870
Page 7
3-3.
a
Gas/current
Control
GAS/CURRENT
CONNECTIONS
touch
down
and
ELECTRIC
unit,
disconnect
WARNING:
not
Do
Shut
robot,
lockout/tagging
interconnections.
Lockout/tagging
disconnect
line
ing
moving
red-tagging
ing
Receptacle
fuses
device.
Sensing
from
circuit
RC9
SENSING
(Figure
SHOCK
live
electrical
welding
input
procedures
procedures
fuse
box,
breaker
CONTROL
3-2)
power
consist
in
open
or
or
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0
00000
__________
can
parts.
source,
power
position,
shutting
disconnect
other
0~0
~b
0
INTER
kill.
and
employing
making
of
padlock
off
and
0
Cable
B.
Weld
Electrode
For
from
welding
minalto
rent
connect
the
sensing
cable
Assembly
re
C.
Connect
supplied)
ing
to
must
at
D.
Align
matching
trol,
Connections
Gas
hose
at
control.
on
fitting
be
accurately
the
source.
Motor
keyways,
and
rotate
receptacle
Connections
Positive/Reverse
power
source
gas/current
reed
relay,
to
weld
Owners
gas
Connect
from
source
gas
gas
gas/current
controlled
Connection
RC7
threaded
Polarity,
POSITIVE
sensing
the
to
terminal
cable
for
control,
wire
location).
drive
(see
weld
through
assembly,
regulator/flowmeter
IN
to
hose
sensing
on
fitting
from
wire
control.
gas/current
drive
The
byaregulator/flowmeter
from
14-pin
on
plug
gas/current
fully
motor
sensing
clockwise.
cable
route
the
ter
cur
and
output
Motor/Drive
(customer
sens
assembly
flow
gas
cord
into
con
14-Pin
Pin
17.
A.
Robot
Connections
2.
Receptacle
Strain
Receptacle
Voltage
Receptacle
Robot
Interface
Robot
Receptacle
Figure
Interface
Align
keyways,
matching
threaded
rotate
Align
matching
control,
ing
wise.
RCI3
Relief
RCI6
Sensing
RC12
Control-
RC12
3-2.
receptacle
keyways,
receptacle
and
Side
Right
Gas/Current
insert
collar
rotate
14-pin
RC9
fully
16-pin
RC16
threaded
on
View
Sensing
Amp
robot
interface,
clockwise.
Amp
on
gas/current
Control
plug
plug
fully
into and
into
sens
clock
3-4.
1.
2.
3.
Figure
3-3.
VOLTAGE
3-3)
keyway,
Align
receptacle
threaded
Connect
sembly,
ing
power
Connect
Voltage
At
Wire
SENSING
RC12
lead
along
source,
lead
Drive
on
fully
with
with
with
Sensing
Assembly
CONNECTIONS
4-socket
robot
clockwise.
terminal
ring
the
weld
shown
as
clamp
Weld
Location
Connections
plug
interface,
to
cable
in
Figure
the
to
workpiece.
OM-152
Cable
into
wire
from
Lug
S
04
(Figure
matching
and
rotate
drive
the
weld
3-3.
308
Page
I
0
as
3
Page 8
3-5.
ROBOT
SOURCE
3-3)
WARNING:
a
Do
Shut
robot,
lockout/tagging
interconnections.
Lockout/tagging
line
ing
moving red-tagging
device.
ing
are
the
cords
REMOTE
Align
three
robot
and
keyway,
There
tween
amine
A.
1.
receptacle
threaded
2.
Align
keyway,
ceptacleonwelding
threaded
B.
REMOTE
1.
Align
keyway,
receptacle
threaded
2.
Align
keyway,
ceptacle
thread
When power
17/14
switchinthe
and
tion,
If
another
with
a
in
the
Make
17
receptacles.
3-6.
a
with
used
source
position,
the
welding
REMOTE
REMOTE
connections
ROBOT
UNIT
WARNING:
Do
Shut
robot,
lockout/tagging
interconnections.
Lockout/tagging
line
ing
moving red-tagging
device.
ing
OM-152
308
Page
INTERFACE
CONNECTIONS
ELECTRIC
touch
not
down
unit,
disconnect
and
disconnect
from
fuses
circuit
cords
interface
select
14
Connections
RC13
fully
17
Connections
RC16
collar
fully
insert
on
welding
fully
Maxtron
the
OUTPUT
the
ARC/INDUCTANCE
17
position,
switchinthe
Mode
power
14/17
14
position.
both
to
INTERFACE
CONNECTIONS
ELECTRIC
touch
not
down
unit,
disconnect
and
disconnect
fuses
from
circuit
4
electrical
live
welding
input
procedures
procedures
fuse
box,
breakerorother
supplied
and
proper
on
fully
for
welding
cord
14-socket
robot
clockwise.
14-pin
power
clockwise.
17-socket
robot
on
clockwise.
17-pin
power
clockwise.
450,
(CONTACTOR)
the
A/V
source
selector
is
switch,
REMOTE
-
(Figure
live
electrical
welding
procedures
procedures
switch
fuse
box,
breakerorother
WELDING
(Figures
SHOCK
in
interface,
plug
interface,
plug
switchinthe
GMAW
used
ROBOT
can
parts.
power
before
consist
open
or
shutting
power
the
into
plug
into
into
plug
into
source,
matching
matching
power
interconnection
for
source,
source,
AND
position.
and
14
and
3-2)
SHOCK
can
parts.
power
before
consist
open
or
shutting
source,
power
in
POWER
3-2
And
kill.
and
employing
making
of
padlock
off
re
and
be
Ex
position,
disconnect
source.
connection.
matching
rotate
and
re
rotate
and
matching
and
rotate
re
and
rotate
the
welding
in
the
CC/CV
14
posi
is
equipped
the
REMOTE
CONTROL
kill.
and
employing
making
of
padlock
off
re
and
position,
disconnect
Obtain
1.
plug
2.
Connect
priate
3.
Align
receptacle
4.
Route of
The
input
RC17
by
are
Pin
Pin
Pin
Pin
Pin
Pin
Pin
Pin
Pin
Pin
Pin
Pin
Pin
Pin
Pin
Pin
Pin
Pin
Pin
Pin
Pin
Pin
Pin
follows:
as
A:
B:
C:
D:
E:
F:
G:
H:
J:
K:
L:
M:
N:
P:
0:
R:
S:
T:
U:
V:
W:
X:
Y:
IMPORTANT:
not
used.
ARC CONNECTIONS
are
control
unit
right
are
3-7.
There for
on
a
(not
supplied).
conductors
sockets
keyway,
on
clockwise.
fully
and
cord
means
Weld
the
to
and
output
common
Digital
Standby
to
spect
of
Current
to
Arc
Failure;
Stuck
Wire
to
spect
Torch
Contact;
Cooling
nection
Low
Gas;
customer
for
Wire
Weld
provided
Torch
Contact;
Circuit
Arc
Jog Jog
Wire
Terminal
Terminal
Terminal
Wire
Common
Arc
Arc
Common.
On
signal.
FWD
REV,
Stick
Failure
Arc
feed
voltage
Failure
The
FAILURE
terminal
two
connections.
side
and
cord
at
one
in
plug.
24-socket
robot
interface,
robot
signals
the
robot
conductors
control
at
interface
for
Pins
connect
signal;
Pin
A.
Detect
Pin
signal
A.
normally-open
contact
Pin
signal;
A.
normally-open
Water
provided
Shortage;
for
terminal
use.
Shortage;
for
customer
customer
strip
terminal
normally-closed
signal.
signal.
Check
signal.
normally-closed
connection.
strip
connection.
strip
connection.
strip
positive
for
signal.
V
Pins
positive
and
signal.
normally-closed
remaining
sockets
LIGHT
(Figure
strips
Loosen
if
applicable,
24-socket
end
and
unit.
the
B,
contact
contact
terminal
connection
use.
X.
TERMINAL
3-4)
the
screws
open
cord
of
into
plug
rotate
at
remaining
of
pins
control
C,
0,
closure
closure
contact.
closure
contact.
use.
strip
contact.
contact.
contact.
in
the
robot
on
front
Amphenol
to
appro
matching
threaded
end
receptacle
circuitry
and
F,
E,
with
with
with
con
provided
connection
receptacle
STRIP
interface
relief
ac
panel
K.
re
re
re
Page 9
door,
cess
nections.
close
and
ARC
The
el
is
unit.
Obtain
for
this
4~
______
1.
and
locate
appropriate
secure
and
not
down
screws
light
off
length
and
touch
and
ELECTRIC
disconnect
front
byasignal
unit,
Tighten
and
is
finished.
FAILURE
on
connection,
WARNING:
Do
Shut
robot,
lockouVtagging
interconnections.
Lockoutltagging
line
device.
robot
3-4):
disconnect
from
fuses
circuit
control
ing
moving
red-tagging
ing
For
ure
terminal
strain
on
access
panel
the
robot
on
from
of
18
gauge/2-conductor
proceed
as
SHOCK
live
electrical
welding
procedures
procedures
switch
fuse
breakerorother
units
in
box,
when
relief
door
interface
the
follows:
parts.
power
power
before
consist
open
or
shutting
vdc
24
for
strip
if
necessary,
when
front
robot
Control
kill.
can
source,
employing
making
of
padlock
position,
off
disconnect
is
used
con
pro
pan
cord
and
re
and
(Fig
Common
If
So
+24VDC
Common
If
So
To
Voltaae
(1I5VAc.
24V0C
Robot
Terminal
Equipped
Terminal
Equipped
Source
241/AC,
IsolatIon
<0-0-0
~0-1
Control
\
Unit
Robot
Weld
If
Alarm
So
Interface
Equipped
\c~J_2T
~
2TF
Robot
Control
24VDC)
Relay
Robot
CR1
CR1
Control
Io--
Unit
Weld
If
So
Alarm
Equipped
I
Robot
2TE
Terminal
Arc
Indicator
Terminal
Interface
Failure
Light
2.
Route
a.
nections
Route
b.
weld the
robot
Connect
c.
For
robot
vdc
is
Route
a.
panel
nectionsto2TE
Obtain
b.
CR1,
Route
c.
sideofthe
contact
Connect
d.
open
cord
of
and
alarm
used
cord
of
a
and
and
robot
through
robot
interface,
2TE
to
+24
control
connect
terminal
control
vdc
(Figure
and
unit.
to
units
through
robot
interface,
and
115or24
install
into
connect
normally-open
and
ground.
+24
vdc
control
to
and
2TF.
remaining
and
ground
common
when
115or24
relief
and
2TF.
24
or
vac,
robot
control.
remaining
robot
remaining
contact.
relay
make
end
relay
make
vdc
end
side
on
right
of
cord
connection
contact
vac,
on
right
proper
isolation
of
cord
to
control
of
normally-
side
con
to
at
ter
24
or
side
con
relay
one
relay
Figure
3-8.
A.
Installation
1.
2.
Retaining
Spanner
Nut
WELDING
Remove
Slide
Ring
Arc
3-4.
Of
retaining
spool
of
spool.
Failure
WIRE
INSTALLATION
Spool-Type
ring.
wire
of
onto
o.J144p-~
Arc
2TF
Light
Wire
hub
Connections
that
so
Wire
Failure
Indicator
(Figure
wire
feeds
Reel
Light
S
0292
3-5)
off
Connect
e.
coiltoweld
f.
Connect
vac,
remaining
lead
alarm
proper
vdc)
side
from
terminal.
voltage
between
of
robot
one
common
control
side
source
of
robot
(115
terminal
relay
control
vac,
coil.
and
24
Figure
3-5.
Optional
Wire
Reel
Installation
And
Reel-Type
OM-152
308
SC-I
27
Wire
Page
308
5
a
24
or
Page 10
3. hub.
back
Reinstall
4.
Installation
B.
Type
Remove
1.
assembly
2.
3.
4.
5.
6.
sembly
7.
C.
Adjustment
Check
reel.
or
when
shaft
port
spool
Slide
flange
retaining
Wire
retaining
from
reel
wire
Lay
reel.
Reinstall
reel.
Slide
Reinstall
the
The
be
or
spanner
wire
Be
sure
wire
reel
wire
until
retaining
tension
hub
wire
sufficient
wire
the
tighten
accordingly.
until
spool
the
of
Of
Optional
hub.
assembly
retainer,
that
retainer
assembly
hub
Hub
Of
should
to
feed
the
hex
hole
onto
hub.
ring
ring
nut
wire
guide
ring
Tension
by
unwind
keep
stops.
nut
in
hub
onto
and,
flat
from
and
feeds
and
onto
pin
onto
slowly
wire
If
on
aligns
it
until
Wire
if
on
wire
seats
hub.
Reel
applicable,
table
a
reel
install
wire
off
spanner
and
hub,
is
seated
hub.
(Figure
and
the
but
prevent
rotating
freely,
taut
adjustment
end
of
the
with
pin
against
Reel-
And
wire
or
assembly.
onto
of
reel.
nut
onto
rotate
reel.
in
3.1)
wire
spool
tension
hub
back
is
required,
hub
the
sup
reel
wire
wire
as
in
WARNING:
f~
Do
not
Shut
and
_____
ELECTRIC
touch
down
welding
disconnect
live
lockout/tagging
DIP
switches
Lockout/tagging
locking removing
red-tagging
device.
ing
ELECTROSTATIC
(ESD)
Put
FORE
Perform
Open
door.
2.
Locate
interface.
Set
3.
to
label
position
priate
4.
Close
line
fuses
can
on
properly
handling
Computer
DVC
welding
and
secure
procedures
disconnect
from
circuit
damage
work
only
Interface
board
DIP
of
switches
interface
power
door.
SHOCK
electrical
power
input
power
procedures
fuse
box,
breaker
or
STATIC
circuit
boards.
grounded
circuit
boards.
static-safe
at
a
front
PCi
on
rear
Si
and
Figure
source.
parts.
source,
consist
in
or
other
wrist
panel
and
kill.
can
and
employing
open
setting
of
position,
shutting
disconnect
DISCHARGE
strap
work
S2
according
for
3-6
access
robot,
pad
off
and
BE
area.
the
appro
3-9.
DIP
switches
the
ting
voltage
ling
factory
another
to
SETTING
PCi
(Figure
proper
output
set
position
welding
DIP
Si
And
command
at
SWITCHES
3-6)
S2
a
welding
DIP
of power
DVC
on
signal
power
switches
source,
DELTAWELD
DELTAWELD
DELTAWELD
MAXTRON
MAXTRON
XMT
ARC
SHOPMASTER
ON
board
voltage
source.
from
proceed
200/300
DVC
PCi
level
Maxtron
a
300
451
651
300,
450
allow
for
To
as
DVC
400
300
BOARD
set
control
change
450
follows:
1
ON ON
ON
ON
S2
SETTINGS
2
0
0
1
ON ON
ON
ON
ON
CAUTION:
SWITCH
malfunction.
See
using
DVC
with
Figure
another
DIP
Maxtron
Si
2
34
ON
ON
ON
ON
INCORRECT
POSITION
switch
3-6
ON
ON
ON
ON
is
450
welding
for
DVC
welding
5
ON
ON
ON
ON
DVC
can
cause
factory
power
DIP
power
source.
set
BOARD
for
equipment
operation
source.
setting
when
DIP
OM-152
308
Page
DIMENSION
OOn
A
6
For
On
For
400
Optional
Optional
Figure
3-6.
Soft
Hot
DVC
Start.
Start.
DIP
ON
Turn
Switch
Off
Si
Setting
-3.
Label
S-ISO
ON
864-A
Page 11
SECTION
4
OPERATOR
CONTROLS
4-1.
Placing
the
bot
tion
4-2.
The
tary-contact
gizes
power
4-3.
The
switch.
purges
push
energizing
4-4.
The ofavolt
4-5.
The
the
tual wire
POWER
the
interface.
robot
weld.
to
shuts
JOG
FWD
JOG
the
wire
source
PURGE
PURGE
This
the
VOLTMETER
voltmeter
while
WIRE
wire
nearest
and
preset
feed
speed
POWER
Placing
down
switches.
shielding
the
inch
SWITCH
The the
the
PUSH
BUTTONS
JOG
and
feed
motor
contactor.
PUSH
push
switch
the
welding
displays
welding
SPEED
meter
per
feed
wire
feedback
(Figure
switchinthe
interface
POWER
interface.
REV
push
Pushing
without
BUTTON
button
is
energizes
line
gas
flow
meter
circuit.
(Figure
weld
voltage
and
preset
METER
displays
while
circuit.
4-1)
ON
position
beonfor
must
in
switch
(Figure
either
energizing
(Figure
a
the
the
of
to
the
4-1)
buttons
JOG
are
the
4-1)
momentary-contact
solenoid
gas
The
gun.
be
adjusted
4-1)
the
nearest
to
the
wire
same
while
4-1)
feed
and
voltage
(Figure
preset
welding
are
energizes
the
ro
OFF
posi
momen
ener
welding
and
PURGE
without
tenth
idling.
to
Ac
idling.
duetothe
4-6.
Inductance
power
4-7.
There
The
to
The
er
output
The
is
The
relay
The connected there
4-8.
Place
ing
welding.
controls
DARD
INDUCTANCE
is
source
INDICATOR
five
are
indicationsofvarious
GAS
light
indicate
shielding
CONTACTOR
is
WIRE
contactor
available.
FEED
source
energized
CURRENT
is
energized
ARC
FAILURE
according
is
an
arc
STANDARD/OPTIMA
switch
this
power
source
(When
to
minimum.)
position
displayed
isinCV
indicator
turns
on
light
light
indicate
to
light
to
outage
in
the
Optima
using
for
non-pulsed
METER
in
(GMAW)
LIGHTS
lights
when
flow.
gas
turns
is
energized
turns
on
that
turns
indicate
turns
light
instructions
to
while
OPTIMA
circuitry
Optima
Place
(Figure
percentage
mode.
(Figure
the
interface.
on
process
the
gas
when
on
to
when
the
wire
is
feeding.
when
on
that
an
on
only
in
welding.
SWITCH
position
is
circuitry,
the
welding.
4-1)
when
4-1)
These
functions.
valve
is
energized
the
welding
indicate
wire
drive
the
current
arc
is
established.
when
Section
when
used
for
inductance
in
the
welding
are
pow
weld
that
motor
properly
and
3-7,
the
weld
pulsed
STAN
Contactor
Indicator
Gas
Indicator
Wire
Indicator
Light
Light
Feed
Light
Current
Indicator
Voltmeter
/
e
Light
\
_
Wire
1PM
Speed
Meter
Inductance
Meter
\
Fuse
(See
Se~tion
0/
6-2)
/
Circuit
(See
Power
Switch
Breaker
Section
6-2)
/
/
I
_e\
I
__
Arc
Failure
Indicator
Light
Figure
4-1.
Front
__
Standard/Optima
Switch
Panel
Location
Controls
/
Jog
Button
FWD.
Jog
Push
Switch
Purge
Button
Button
REV.
OM-152
Push
Switch
Push
Switch
Ref
SB-
308
119
Page
645-A
7
Page 12
4-9.
This
unit
This
robot.
face
using
snap-in
door.
front
INDUCTANCE
is
shipped
means
that
potentiometer
blank
the
on
CONTROL
for
use
inductance
R4.
lower
with
R4
left
corner
SECTION
a
two-analog
be
set
can
is
located
of
at
beneath
the
5
channel
the
inter
the
interface
SEQUENCE
4-10.
On
blanks.
adjustable
preflow
eter
the
sets
left
PREFLOW,
TIME
PRESETS
side
Beneath
potentiometers.
from
time
postflow
potentiometer
250
milliseconds.
to
OF
OPERATION
of
sets
POSTFLOW,
interface
the
these
0to6
time
from
burnback
snap-in
The
seconds.
0to6
time
AND
control
are
blanks
potentiometer
top
The
BURNBACK
three
snap-in
screwdriver
are
sets
potentiom
The
bottom
approximately
5
5-1.
The
control,
6-1.
IMPORTANT:
this
maintained
when
INPUT UNIT
interface
robot
gas
ROUTINE
for
unit
necessary.
control,
legibility.
in
precautionary
and
of
every
WARNING:
shop
maintenance.
three
Do
not
Shut
Usage
and
ment
a
type
robot,
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Lockoutltagging locking removing red-tagging
device.
ing
MOVING
Keep
HOT
SURFACES
Allow
Maintenance persons.
1.
2.
OM.152
Repair
give
sulation
Remove
moisture
particular
308
Page
or
SIGNALS
MAINTENANCE
Every
a
clearly
See
labels.
conditions
touch
down
and
FROM
receives
welding
jog,
SECTION
months
six
All
precautionary
readable
Parts
At
as
ELECTRIC
live
unit,
welding
disconnect
procedures
ROBOT
input
signals
volts,
6
inspect
state
for
List
determine
minimum,
follows:
SHOCK
electrical
power
input
and
MAINTENANCE
and
part
the
inspect
parts.
power
before
maintaining,orservicing.
consist
in
or
box,
serious
parts.
severe
servicing.
only
all
frayed
it
enters
from
and
open
shutting
hose
and
cable.
line
disconnect
fuses
Circuit
PARTS
from
away
cooling
to
replace,
attention
and
areas
grease
from
electrical
8
procedures
from
switch
fuse
breakerorother
can
cause
moving
can
cause
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performed
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required,
to
where
and
grime
before
parts
period
CONTROL
for
contactor
wire
speed.
the
must
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kill.
can
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and
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injury.
qualified
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and
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components;
on
be
in
of
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control
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FACE
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TROUBLESHOOTING
&
6-2.
OVERLOAD
WARNING:
a
Do
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ing,
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INCORRECT
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4-1)
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tion
ceeding.
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1.
2.
3.
breaker
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.
motor
a
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correct
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wire
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and
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current
PROTECTION
ELECTRIC
touch
not
down
and
live
unit,
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fuses
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only
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rating
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binding
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sense,
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fuse
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Parts
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power
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robot
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pect
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and
type,
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pro
from
stop.
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gun
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Page 13
4.
Reset
cooling
cuit
Resume
5. Main
B.
WARNING:
a
tion
ceeding.
Fl
Fuse
short
excessive
or
interface
and
lem
1.
2.
replace
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4.
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ure
it
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ure
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ters.
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touch
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PC4
the
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command
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SHOCK
elect
rical
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familiar
while
with
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unit
test
equipment
before
making
lead
DISCHARGE
boards.
a
properly
handling
all
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static-shielding
work
only
interface
board
grounded
circuit
at
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access
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carriers
static-safe
accordingtoFigure
hub
support
support.
shaft.
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to
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board
for
can
parts.
performing
and
follow
or
connections.
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wrist
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components
and
work
door.
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shaft
hex
hub. 3-8.
(Fig
PC4
for
the
me
kill.
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can
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Ref
OM-1
Hub
52
308
Page
9
Page 14
P.
Input
AmmeterO.1V=
4.
5.
6-5.
AA
a
DISPLAY
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VIEW
REAR
and
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supply
display
nearest
meter
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meter
a
correct
meter
Authorized
tory
If
the
rect,
contact
and
power
replace
Station).
not
BOARD
touch
down
and
ELECTRIC
unit,
disconnect
CIRCUIT
WARNING:
Do
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robot,
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maintaining,
ing,
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ing
moving
red-tagging
ing
CAUTION:
(ESD)
fuses
device.
can
damage
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on
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work
from
circuit
ELECTROSTATIC
properly
handling
circuit
carriers
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line
INCORRECT
can
sure
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that
plugs
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aligned.
BOARD
is
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command
or
board
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and
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electrical
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welding
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or
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working,
contact
nearest
voltage
(see
Authorized
PRECAUTIONS
can
parts.
power
power
before
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other
or
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boards.
in
proper
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Wire
O.8V
6-2.
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voltage
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incor
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and
the
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re
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1PM
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6-6.
J~
_____
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assumed
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ing
with
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this
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EXCESSIVE
board.
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only
ment
board
when
plugs
TROUBLESHOOTING
WARNING:
Do
Shut
robot,
not
touch
down
and
lockout/tagging
or
servicing.
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removing
line
fuses
red-tagging
device.
ing
MOVING
Keep
HOT
Allow
PARTS
away
SURFACES
cooling
Troubleshooting qualified
Section
function
the
properly,
process.
following
interface.
robot
diagram
If
the
for
persons.
the
that
of
3
and
table
some
while
trouble
procedures,
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strictly
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follow
Input
Meter
PRESSURE
minimal
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...O.5V
Power
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pressure
=
For
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0
can
disconnecting
and
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live
unit,
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electrical
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input
power
procedures
procedures
disconnect
from
circuit
from
period
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this
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of
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of
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In
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be
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the
the
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in
table
robot
that
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troubleshooting
remedied
not
the
nearest
of
cases
equipment
For
Supply
And
Ammeter
-
5VDC
Ret.
break
and
gentle
or
or
connecting
installing
can
parts.
source,
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power
before
inspecting
consist
in
open
or
shutting
disconnect
serious
severe
servicing.
installed
operator
interface
is
related
not
and
develop
may
after
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Factory
procedures
SO-117
838-8
circuit
move
kill.
and
of
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off
injury.
by
only
familiar
is
was
the
to
provide
in
with
the
proce
Author
malfunc
and
OM-152
308
Page
10
Page 15
Table
6-1.
Troubleshooting
No
arc
voltage
Wire
zero.
Unit
does
No
meter
No
Wire
feed.
wire
feedsatmaximum
TROUBLE
control.
meter
(1PM)
not
operate.
display.
goes
only.
Voltage
age.
Incorrect
to
age.
Motor
Fuse
Circuit
Meter
Display
Robot
Relay
Motor
Tach
not
PROBABLE
Output
Incorrect
Board
Fl
breaker
not
signal.
CR1
Board
boardatwire
working.
control
Board
robot
robot
Open.
working.
Board
not
CAUSE
connections.
PCI
not
command
command
PC2
not
CB1
tripped.
PC4
not
working.
P02
not
drive
working.
volt-
volt-
working.
working.
working.
motor
Check
3-4).
Replace
est
Factory
Check P05.
Command
tween
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PC2.
Signal
B
and
Replace
est
Factory
Check
Correct
6-2).
operation.
ing
Check
Correct
operation.
ing
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check
if
mine
If
6-4).
Section
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rized Use
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able
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replace
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est
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and
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Fl
and
overload
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and
overload
points
is
power
check
points
6-5
and
Station).
points
Section
P04
Factory
input
signal
(common)
CR1.
PC2
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tach
board
Manual).
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connections
Section
voltage
be
RC5.
at
Section
replace
reset
on
Display
available
are
contact
to
determine
6-4).
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from
be
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on
Section
(see
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voltage
andY
voltage
0-10
vdc
6-5
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if
necessary
problem
if
necessary
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to
meter
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check
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robot
0-10
vdc
6-5
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motor/drive
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and
contact
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at
Isolation
be
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at
Motor
at
between
and
contact
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before
(see
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meter
Factory
if
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do
points
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and
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to
between
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assembly
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near
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vdc
Board
pins
near
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continu
Section
continu
deter
to
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Autho
is
avail
not
test
contact
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pins
near
be
K
K
OM-152
308
Page
11
Page 16
6-7.
USE
OF
SHOOTING
INDICATOR
LIGHTS
FOR
TROUBLE
£
flows:
Gas
System
Contactor
System
On
On
closed:
normal
On
(on.)
(on).
Gas
does
Check
Contactor
Check
cords.
Check
interconnecting
interface
gas
not
valve
open:
Gas
flow
operation.
Contactor
board
Wire
Indicator
Indicator
PC3.
Feed
Indicator
Light
Gas
Check
and
Check
gas
gas
interface
Light~
Ir
Contactor Check
display
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line
closed:
for
board
board
operation
PC3.
PC4.
Off
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does
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~
Off
Contactor
System
Off
not
normal
open:
normal
flow
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(off).
Wire
System
Arc
started:
System
No
arc:
Check
normal
On
On
weld
(on).
parameters.
Wire
Check
Check Check
No
Replace
Arc
Check
Signal
between
Check
does
circuit
relay
interface
arc:
started:
signal
should
display
feed:
not
breaker
CR1.
board
reed
relay.
from
be
terminals
board
CB1
PC3.
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Arc
robot.
24
vdc
2TE
PC4.
Indicator
Failure
and
~1~
Wire
feeds:
Check
robot
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between
(common)
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started:
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2TF.
input
signal
motor
pins
reed
at
board
K
and
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board
relay.
to
shouldbe0-10
motor
Light
arc:
during
from
PC2.
vdc
B
PC2
idling.
Wire
does
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No
arc:
System
Arc
Normal
not
normal
Off
normal
Off
started:
while
feed:
(off).
(off).
welding.
QM-152
308
Page
12
Page 17
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SA-138
519
OM-152
308
Page
14
Page 19
110
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CAPACITOR,
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250V
mtg
.312sq
No.
6
screw
of)
of)
wire
ft)
by
(consisting
wire
of)
ft)
by
ft)
25A
wire
16-14
(consisting
wire
(consisting
wire
of)
of)
wire
(consisting
wire
of)
.500
of)
high
of)
:.:
OM-152
Quantity
1
2
2
4
4
4
3
3
7
.2
15
8
.14
.2
l8ft
116
35ft
44ft
2
18
12
I
2 2
7
4
12
1
308
Page
15
Page 20
I
.
.
.
.
. .
..
..
..
..
..
..
. .
.
.
..
.
. .
.
.
..
.
.
OM-152
Dia.
M
kgs.
R2
R3
R4
RC5
RC9
RC12 RC13
RC16
RC17
Sb S2
SRi
Ti
,3
T2 T4
1T,2T
3T
308
0937270007459
1324810008989
1124730008933
+1169690008908
1338640009860
16
Page
Part
No.
741
605
030
941
949
030
199
010
079 683
170
056
193
010
084
057
497
079
856
603
117
374
335
009 047 637 079 534
624
076
480
094
097 867
591
094
609
011
770
011
704
035
759
035 036
135
201
084 038 856
038
772
219
601
916
010
047
838
983
107
852
045
311
010 134
327
010
855
010
853
073
487
121
594
094
481
964
116 110
015
094482
045 348
047
636
079 535
739
079
073
139
071
892
534
079
144
048
097
868
116
964
120
032
866
097
Main
Assembly
CLIP,
.
..
.
.
. .
. .
.
. .
..
..
. .
. .
. .
..
...
..
..
..
..
..
..
..
..
..
..
..
..
. .
.
. .
.
. .
.
. .
.
. .
. .
.
.
..
.
.
.
.
.
.
.
.
.
.
mtg
RESISTOR,
HEAT
SINK,
TUBING,
HEAT
SINK,
SHIELD, TUBING, BUSHING,
RESISTOR,
POTENTIOMETER, BRACKET, HOUSING, STAND-OFF,
HOUSING
TERMINAL,
.
RECEPTACLE,
RECEPTACLE, RECEPTACLE,
RECEPTACLE,
SWITCH, SWITCH,
RECTIFIER,
TRANSFORMER, TRANSFORMER, TRANSFORMER,
BLOCK,
BLOCK,
LINK,
jumper
CONNECTOR,
CABINET, BLANK, BLANK,
PANEL,
DOOR,
CLIP,
access
component
CLAMP,
LABEL,
RETAINER,
FASTENER,
NUT,
speed
NAMEPLATE,
CABLE,
. .
PLUG,
. .
.
.
CLAMP,
...
.
CABLE,
...
.
.
.
. .
CABLE,
. .
HOUSING
.
..
.
TERMINAL,
CLAMP,
. . .
.
CABLE,
. . . .
RECEPTACLE
. .
..
TERMINAL,
TERMINAL,
. .
.
.
CABLE,
.
.
. . .
.
CLAMP,
.
. .
.
CABLE,
. . .
.
PLUG,
. .
. .
Description
(Continued)
ID
resistor
stl
resistor
stl
snap-in
mtg
RECEPTACLE
tgl tgl
term term
control
snap-in
snap-in
mtg
nyl
warning
interconnecting
14
cable
port
i4skt97-3106A-20-27S
motor
cable
port
interconnecting
l7skt
cable
port
17
.312
WW
fxd
100W
rect
ID
.275
x
resistor
OD
.375
x
nyl
WW
fxd
25W
WW
potentiometer
term
conn
No.
4-40x.625
female
SPDT SPDT
integ
lskt
4
MS-3102A-14S-2P
pin
14
pin
17
pin
24
pin
15A
5A
40A control
control
signal
14P
20A 20A
6P
blk
term
cable
clamp
nyl1.000mtg
nyl
.500mtg
components
cabinet
.687d1a
.750
clamp
general
No.
scr
scr
No.
pin
2
hd
sltd
2
(order
by
MS-3i06A-20-27P
97-3057-1012
No.
187/c
(consisting
&
PLUG
No.
male
No.
pin
PINS,
male strain
16
w/SOCKETS,
female
1
pin
MS-3106A-20-29S
97-3057-1012
18
MS-3iO6A-20-29P
.048
l8ga
.250
22posn
MS-3102A-20-27P MS-3102A-20-29P
MS-3102A-24-28P
125VAC
125VAC
800V
16VCT
20A
dia
precautionary
No.
model
(consisting
1
pin
6/c
1
skt
(consisting
6/c
core
5
ohm
1.000
waIl
x
waIl
x
ID
x
.375mtg
2K
ohm
sltd
sft
biT
Ig
&
SOCKETS,
18-14
wire
mintr
115/36VCT
115/24VAC
.4A
.750
hole
hole
adh
mtg
(order
wide
x
.500
2
and
by
of)
(consisting
18-14
wire
17
sz
(order
by
(consisting
18-14
plug
keying
(order
by
.250
2W
back
NSPR
of)
ft)
ft)
wire
of)
ft)
Ig
Ig
hole
10K
ohm
(consisting
number)
of)
of)
of)
Quantity
4
1
1
2
1
4
1 1 1 1
1
2
1
14
.2
.5
.2
.2
.2
.2
.2
loft
14
.2
28ff
14
2
I
Oft
1
Page 21
Dia.
Mkgs.
Part
No.
Description
Quantity
Dl
GSI
RC7
RCI6
REED
5T
056 462
834
134
606
010
056
108
851
056
114
137
026202
293
109
637
047
534
079
246
090
140786
038 839 010 604
602 934
079 573 079
574
021
109
358
057
010 494
115
104
+079
682
134
327 094
072
058428....
058
628
135
205
971
057
233
010
072
292 427
058
989
092
134
464
Main
Assembly
HOSE,
.
.
...
.
.
.
.
.
. .
....
....
....
.
.
. .
. .
CONTROL
gas
HOSE,
SAE
FITTING, FITTING,
FITTING,
DIODE,rectlA400VSP
VALVE,
HOUSING
24VDC
TERMINAL,
RECEPTACLE
....
TERMINAL,
SWITCH,
....
BLOCK,
....
FITTING,
.
.
.
.
FITTING,
.
.
.
.
FITTING,
.
.
. .
BRACKET,
.
.
.
.
CASE
.
...
.
.
. .
. .
. .
.
.
.
.
....
.
.
.
.
HUB
. .
.
.
.
.
....
. .
.
.
. .
. .
.
.
. .
. .
. .
. .
. .
SUPPORT,
. .
. .
.
.
SECTION,
BUSHING,
BUSHING, CONNECTOR,
WRAPPER
LABEL,
HUB,
warning
&
SPINDLE,
stl
NUT,
WASHER,
SPRING, SHAFT,
RING,
LABEL,
retaining
warning
(Continued)
(consisting
ID
.187
brs
hose
brs
hose hose
brs
BOX,
gas/current
2
way
RECEPTACLE
female
w/PINS,
male
reed
term
hose
pipe
pipe
mtg
brs
galv
galv
control
5P
20A
frontJbottom/rear
snap-in
snap-in
clamp
general
(consisting
brake
stl
hex
slflkg
flat
cprsn
stl
reg
keyed
.970
support
spool
spindle
(consisting
general
of)
.410
x
.625-I8RH
nut
ferrule barbed
1/4
lskt
(consisting
1
pin
bushing
coupling nipple
1.000
nyl
1.375
nyl
cable
precautionary
.625-11
1.500dia
OD
x
precautionary
OD
.425
nipple
sensor
IPS
&
SOCKETS,
18-14
18-14
1/4NPT
.25ONPSC
.25ONPT
L
ID ID
.500
of)
.120
of)
(order
ID
.718
x
3/l6tbg
(consisting
1/8
port
wire
of)
wire
x
1
x
.375mtg
x
1.75Omtg
insert
w/nyl
.l25thk
x
wire
x
ft)
by
Ig
of)
orf
(consisting
.625-18RH
6.000
x
1.250
Ig
hole hole
Ig
of)
1
lift
1
1 1
1
1
14
1
16
2
1
2
1
2 2
1 1 1
2
2
1
1 1
1
1
*Recommended +When
BE
ordering
SURE
TO
Spare
a
component
PROVIDE
MODEL
originally
AND
displaying
NSPR
a
precautionary
NUMBER
WHEN
label,
ORDERING
the
label
REPLACEMENT
should
also
be
ordered.
PARTS.
OM-152
308
Page
17
Page 22
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