Miller COMPUTER INTERFACE NSPR 8933 AND 9184 Owners manual

Page 1
Millerfi
March
1992
FORM:
OM-135
583C
MODEL:
NSPR
Computer
8933
And
Interface
9184)
OWNERS
IMPORTANT:
and
the
power
the
safety
material
maintaining
by
persons
Do
ment.
Contact
not
your
this
trained
allow
and
Read
source
throughout
equipment.
and
untrained
distributor
understand
manual
used
both
This
experienced
persons
if
do
you
the
with
manuals,
unit
and
in
to
not
entire
this
these
the
safe
install,
understand
fully
contents
with
unit,
before
installing,
instructions
operation
operate,
MANUAL
both
of
special
or
these
this
emphasis
operating,
for
are
of
welding
maintain
instructions.
manual
use
equip
this
on
or
only
unit.
MILLER
Miller
A
Group
P.O.
Box
Appleton,
Tel.
414-734-9821
ELECTRIC
Ltd..
Company
1079
WI
54912
Mfg.
USA
PRINTEDINU.S.A
Co.
Page 2
111111
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LIMITED
Co.,
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MILLER
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year
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Department.
requesting
following
spaces
equipment,
carrier.
information
to
Model
Serial
Date
check
Assistance
about
record
_________
or
Style
Purchase
of
carton
this
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No.
RECEIVING-HANDLING
for
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distributor
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miller
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I
5/92
Page 3
ERRATA
SHEET
December
Use
above
FORM
2,
1992
number
FORM:
when
OM-135
ordering
extra
583C
manuals.
After
this
to
data
CHANGES
Change
Section
Connections
For
3.
interlace.
WARNING:
a
Lockout/tagging
from
a.
Open
b.
Locate
Cut
c.
d.
Splice
Cover
e.
f.
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manual
appearing
TO
SECTION
3-GB.
used
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not
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touch
units
Do
Shutdown
procedures.
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box,
front
panel
72
lead
72
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with
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laterinthis
3
INSTALLATION
ROBOT
Pulstar
follows:
as
ELECTRIC
live
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at
pin
close
to
77
lead
to
electrical
front
refinements
manual.
INTERFACE
450
welding
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source,
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19-
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20-
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1065380007751
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Part
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148320.
094481
094482...
072
Added
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292
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PARTS
POWER
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Owners
LIST
0937270007459
SOURCE
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flat
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output
modified
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Description
voltage
potentiometer
&
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no
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item
no.
ORDERING
REPLACEMENT
PARTS.
Page 4
Page 5
RECEIVING-HANDLING
OM.135
583C
3/92
Before age
claims
unpacking
that
may
for
loss Assistance from
ers
When
ways
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the
Transportation
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provide
Number.
Section
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have
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equipment,
occurred
or
settling
and/or
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the
damage
Department.
information
Model
Description
No.
1
SAFETY
General
Safety
check
carton
during
shipment.
the
delivering
claims
equipment
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this
and
PRECAUTIONS
Information
Alert
Symbol
for
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equipment,
Serial
TABLE
And
And
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File
any
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AND
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Use
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mation
Model
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Date
CONTENTS
SIGNAL
Words
the
following
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and
located
is
________________________________
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Style
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Purchase
WORDS
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No.
spaces
Style
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on
____________________
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to
record
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rating
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1 1
Designa
The
infor
SECTION
SECTION
SECTION
2
2-1.
3INSTALLATION
3-1.
3-2.
3-3.
3-4.
3-5. 3-6.
3-7.
3-8.
3-9. 3-10.
3-11.
3-12.
3-13.
4OPERATOR
4-1.
4-2.
4-3.
4-4.
4-5. 4-6.
4-7.
SPECIFICATIONS
Description
Site
Selection
Equipment
Gas/Current
Motor
Voltage
Robot Robot
Failure
Arc
Preset
Peak
Preflow,
Welding
Setting
Power
Push
Jog Purge
Voltmeter
Wire Peak
Indicator
Installation
Connection
Sensing
Interface
InterfaceRobot
Light
Controls
Amps/Inductance
Postflow,
Wire
DIP
Switches
Switch
Buttons
Push
Speed
Amps/Inductance
Lights
Sensing
Connections
Welding
Terminal
And
Installation
CONTROLS
Button
Meter
Control
Power
Control
Strip
Control
Burnback
On
DVC
Meter
Interconnections
Source
Unit
Connections
Connections
Connections
Time
Presets
Board
PCI
1
2 2
3
3
3
4 4
5
6
6
6
7 7
8
8
8 8
8
8 8
Page 6
Section
SECTION
SECTION
5-1. 5-2.
No.
5
SEQUENCE
Input Output
MAINTENANCE
6
Signals
Signals
OPERATION
OF
From
Robot
From
TROUBLESHOOTING
&
Robot
Control
Interface
Unit
Page
10
10
No.
SECTION
SECTION
6-1.
6-2.
6-3.
6-4. 6-5. 6-6. 6-7.
7-
Diagram Diagram
8
2-1.
Table
Table
6-1.
Routine Overload
Reinstallation
Display
Circuit
Maintenance
Protection
Of
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Board
Board
Handling
Hub
Troubleshooting
Of
Use
ELECTRICAL
PARTS
7-1. 7-2.
Indicator
Circuit Circuit
LIST
Lights
DIAGRAMS
Diagram Diagram
LIST
Specifications
Troubleshooting
Assembly
Meter
Precautions
For
For For
CHARTS
OF
Check
Troubleshooting
Gas/Current
Robot
Sensing
Interface
AND
TABLES
Control
10 10
10
11
12 12
14
15
16
18
1
13
Page 7
SECTiON
1
SAFETY
PRECAUTIONS
AND
SIGNAL
WORDS
1-1.
A.
Information
bels,
design,
troubleshooting
followed
B.
The
shooting
and
safety
stalled,
sons
codes
of
ing
Manual.
GENERAL
General
presented
and
tags,
installation,
for
the
Safety
installation,
of
arc
procedures
others.
of
operated,
in
accordance
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as,
Section
Power
1
Source
plates
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Therefore,
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INFORMATION
in
this
the
on
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AND
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and
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For
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to
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this
equipment.
and
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robot
(GMAW)
Total
(27.7
the
system
Ship
61
lbs.
kg)
gas
process.
valve,
when
OM-135
583
Page
1
Page 8
SECTION
3
INSTALLATION
3-1.
Select
Mounting
cure
Table
3-2.
A.
The
quires
SITE
an
1.
Correct
2.
Shielding
Water
3.
4.
Adequate
No
5.
A
6.
7.
Proper
or
8.
Proper
9.
Adequate
wrapper
functions.
the
2-1
EQUIPMENT
Supplied
following
installation
1.
Weld
installation
flammables
clean
cold
holes
system
gives
Cord
2.
Gas/Current
Hub
3.
4.
Spindle
ft.
10
5.
Interconnecting
ft.
10
6.
SELECTION
input
gas
supply
ventilation
and
dry
temperature
airflow
spacetoopen
for
installation,
provide
components
overall
Equipment
equipment
or
Control
and
Motor
and
Spindle
Support
Weld
m)
(3
Gas
(3m)
which
site
supply
power
supply
(if
applicable)
and
area
that
around
the
capability
dimensions.
INSTALLATION
is
supplied
assembly:
with
Gas/Current
Cord
Sensing
Assembly
Control
Cords
Hose
provides
(see
(if
applicable)
fresh
avoids
unit
and
remove
maintenance,
in
a
permanent
as
Control
Welding
the
unit
rating
air
supply
extremes
cover
and
to
install
standard
Sensing
Power
following:
label)
of
heat
and
repair
and
se
location.
and
re
Control
Source
The
3.
they
welding
4.
One
the
5.
Welding
contact
equipment.
C.
Equipment
Obtain
as
ture
appropriate
necessary
for
equipment
Gas/Current
onto
structures
D.
Hub
Installation
The
hub
assemblyissupplied
Remove
install
1.
2.
the
it
as
Remove
Align
through
tion
sure
hub.
3.
Reinstall
nut
4.
Install
interconnecting
not
are
caught,
cords
operations.
weld
output
Gas/Current
wire
the
Installation
must
weld
cable
Sensing
be
control
mounting
and
mounting
installation.
in
the
control,
welding
Sensing
(Figure
nut
from
and
hole
washers
nut
Onto
drag
wire
from
depends
according
hub
follows:
hex
keyway
selected
in
hub
the
brake
until
a
welding
Hub
assembly
support
hex
slight
Support
Shaft
be
must
must
control.
or
any
or
be
or
pinched,
routedsothat
brackets
hardware.
Secure
and
all
other
area.
3-1)
with
the
the
shipping
of
end
insert
in
support
is
hub
on
are
properly
felt
while
hub
hub
support.
wire
shaft.
to
routed
strained
routed
it
other
grounded
adapter
Prepare
weld
equipment
robot
carton,
support
support
Hole
spool
seated
Tighten
turning
Section
Washer
that
so
during
through
does
not
plates
struc
control,
interface.
and
shaft.
shaft
selec
size.
Be
in
the
hex
hub.
3-12.
7.
Voltage
B.
Equipment
When
deciding
lowing:
The
1.
capable
ment.
The
2.
equipment
ment
tended
with
OM-135
equipment
lead
can
welding
583
Page
Sensing
Location
on
equipment
of
supporting
lengths
will
be
by
using
equipment
2
Cord
must
of
the
limit
the
located.
optional
location,
be
mounted
the
cords
area
Some
extension
consider
weight
supplied
in
which
cords
distributor).
to
a
of
can
cords
the
structure
the
equip
with
the
equip
be
(check
fol
the
ex
Hub
Assembly
Figure
3-1.
Fiber
Hub
Assembly
Hub
Installation
Hex
Nut
Support
SA-126
870
Page 9
3-3.
a
GAS/CURRENT CONNECTIONS
touch
down
and
ELECTRIC
live
unit,
disconnect
WARNING:
not
Do
Shut
robot,
lockout/tagging
interconnections.
Lockout/tagging
line
ing
moving
red-tagging
ing
disconnect fuses
device.
from
circuit
SENSING
(Figure
CONTROL
3-2)
SHOCK
electrical
welding
power
input
procedures
procedures
switch
fuse
breakerorother
in
box,
parts.
power
before
consist
open
or
shutting
INTER
kilt.
can
source,
employing
making
of
padlock
position,
off
disconnect
and
and
2.
Align
keyways,
matching
ing
wise.
B.
Weld
For
Electrode
from
welding
minal
rent
re
connect
the
to
sensing
cabletoweld
Assembly
C.
Gas
Connections
Connect
supplied)
ing
to
must
at
control.
fitting
be
accurately
the
source.
hose
at
on
receptacle
control,
Cable
Connections
Positive/Reverse
power
gas/current
reed
Owners
from
source
gas
Connect
gas/current
insert
16-pin
RC16
rotate
and
source
relay,
Manual
gas
gas
controlled
threaded
POSITIVE
the
wire
terminal
for
location).
control,
sensing
to
cable
regulator/flowmeter
IN
to
fitting
from
hose
sensing
control.
byaregulator/flowmeter
Amp
on
gas/current
collar
Polarity,
route
weld
through
drive
assembly,
Motor/Drive
(see
on
gas/current
wire
drive
The
into
plug
sens
clock
fully
cable
the
ter
cur
and
output
(customer
sens
assembly
flow
gas
Gas/Current
Control
14-Pin
10-Pin
PIn
17-
Control
Motor
Receptacle
Location
Sensing
Receptacle
Receptacle
Strain
Receptacle
Location
RC15
Receptacle
RC7
RC9
RC13
Relief
RC16
3-4.
Align
MOTOR
keyways,
matching
threaded
Align
keyways,
into
matching
tighten
3-5.
threaded
VOLTAGE
3-3)
1.
Align
receptacle
threaded
2.
Connect
sembly,
ing
3.
Connect
CONNECTION
insert
receptacle
collar.
insert
free-hanging
collar.
SENSING
keyway,
RC12
collar
lead
along
source,
power
lead
14-pin
RC7
14-socket
insert
on
fully
with
ring
with
the
as
with
clamp
from
plug
weld
on
plug
receptacle
CONNECTIONS
4-socket
robot
interface,
clockwise.
terminal
weld
cable
shown
to
the
Nut
Flat
motor
control,
from
from
into
plug
to
wire
from
in
Figure
workpiece.
Washer
cord
and
tighten
motor
motor,
(Figure
matching
and
rotate
drive
the
weld
3-3.
into
cord
and
as
A.
Robot
Connections
1.
Robot
Control-
Robot
Interface
Receptacle
Figure
Interface
keyways,
Align
matching
threaded
rotate
RC17
3-2.
Right
Gas/Current
insert
receptacle
collar
RC9
fully
Side
View
Sensing
14-pin
robot
on
clockwise.
Amp
plug
interface,
Control
into
and
Figure
3-3.
At
Voltage
Wire
Drive
Sensing
Assembly
Weld
Cable
Location
Connections
OM-135
583
Lug
S.0401
Page
3
Page 10
3-6.
ROBOT
SOURCE
~
WARNING:
Do
Shut
robot,
lockout/tagging
interconnections.
Lockout/tagging
line
ing
moving
red-tagging
device.
ing
There
tween
amine
A.
1.
are
the
cords
REMOTE
Align
four
robot
and
keyway,
receptacle
threaded
2.
Align
keyway,
ceptacleonwelding
threaded
B.
REMOTE
1.
Align
keyway,
receptacle
threaded
2.
Align
keyway,
ceptacle
thread
C.
REMOTE
1.
Align
keyway,
receptacle
threaded
2.
Align
keyway,
tacle
on
threaded
If
the
welding
selector
14/17
14
position.
REMOTE
3-7.
Make
17
ROBOT
UNIT
~
WARNING:
Do
Shut
robot,
lockout/tagging
interconnections.
OM-135
583
Page
INTERFACE
CONNECTIONS
ELECTRIC
live
touch
not
down
unit,
disconnect
and
procedures
disconnect
fuses
from
circuit
breaker
cords
supplied
interface
select
14
collar
collar
Connections
17
collar
on
collar
Connections
10
collar
the
collar
power
switch,
and
proper
Connections
insert
RC13
on
fully
insert
fully
insert
RC16
on
fully
insert
welding
clockwise.
fully
insert
Rd
5
on
fully
insert
welding
fully
source
place
connections
receptacles.
INTERFACE
CONNECTIONS
ELECTRIC
touch
not
down
and
live
unit,
disconnect
procedures
4
WELDING
(Figure
SHOCK
electrical
welding
parts.
power
input
procedures
consist
box,
for
welding
cord
robot
interface,
plug
power
robot
interface,
in
open
or
other
or
interconnection
power
for
plug
source,
plug
switch
fuse
14-socket
clockwise.
14-pin
clockwise.
17-socket
clockwise.
17-pin
plug
power
10-socket
robot
clockwise.
plug
power
clockwise.
is
the
source,
plug
interface,
into
source,
equipped
switchinthe
both
to
ROBOT
(Figure
SHOCK
electrical
welding
power
input
parts.
power
3-2)
can
source,
employing
power
before
of
position,
shutting
disconnect
source.
the
connection.
into
and
into
matching
and
into
and
into
matching
and
into
and
matching
and
with
a
REMOTE
CONTROL
3-2)
can
source,
employing
before
POWER
kill.
and
making
padlock-
re-
off
and
be- Ex-
matching
rotate
re-
rotate
matching
rotate
re-
rotate
matching
rotate
recep
rotate
REMOTE
REMOTE
14
and
kill.
and
making
a
1.
Obtain
supplied).
2.
Connect
ate
3.
Align
ceptacleon
lar
4.
Route
cord
The
input
RC17
are
as
Socket
Socket
Socket
Socket
Socket
Socket
Socket
Socket
Socket
Socket
Socket Socket
Lockout/tagging
line
ing
moving red-tagging
ing
CAUTION:
can
sockets
fully
by
follows:
A:
B:
C:
D:
E:
F:
J:
K:
L:
M:
N:
P:
disconnect
fuses
device.
cause
Use
socket
ler.
Activating
brand
other
RC1
tacle
a
proper
conductors
in
plug.
keyway,
insert
robot
clockwise.
and
connect
the
robot
to
and
output
means
of
Arc
+
Volts;
control
common)
log
Arc
Volts;
Arc
Volts).
+
Peak~Amps;
bot
control
(analog
dc
output.
Peak
Amps;
Peak
(+
Wire
+
from
robot
Socket
1PM.
Wire
Socket
Voltage
1
OV
(feedback
Socket
Voltage
Socket Current
1OV
(feedback
Socket
Current
Socket
Stuck
Wire
Stuck
Wire
unit
with
wire
is
from
circuit
IMPROPER
equipment
r
+24
7.
cord
interface,
control
signals
the
unit
common)
Amps).
Feed
F
(analog
Feed
E(+Wire
Feedback;
K.
Feedback;
J.
Feedback;
M.
Feedback:
L.
stucktowork.
procedures
switch
fuse
box,
breaker
damage.
when
only
volts
dcatsocket
equipment
and
37-pin
endofcord
at
one
37-pin
and
conductors
unit.
at
the
robot
interface
volts
0-10
with
respect
equals
unit
common
0-10
with
analog
equals
analog
Speed;
control
common)
Speed;
Feed
signal)
signal)
Signal;
Signal
respect
to
Consist
in
open
or
or
other
USE
using
connected
Amphenol
plug
rotate
at
sockets
dc
0-50
volts
respect
common
0-10
unit
analog
Speed).
tOOV
analog
500A
analog
return
output
Socket
of
padlock-
position,
shutting
disconnect-
OF
SOCKET
Coat
Karel
a
r
can
damage
to
plug
to
appropri
into
matching
threaded
remaining
of
receptacle
control
from
input
Socket
to
volts
dc
for
Socket
dc
input
Socket
to
0-500
amperes
for
Socket
volts
dc
with
respect
equals
common
(arc
voltage)
with
respect
common
(weld
current)
with
respect
common
for
Socket
to
robot
indicates
N;
re
oft
and
r
rol
recep
(not
re
col
of
end
circuitry
robot
A
(ana
output.
B
(+
from
ro
0
C
input
to
0-1000
for
=
to
for
=
to
for
P.
control
Page 11
not
A:
S:
U:
V:
d:
h:
m:
r:
s:
used.
ARC
Socket
Socket
Socket
Socket
Sockets
Socket
Socket
Socket
Socket
Socket
IMPORTANT:
are
3-8.
CONNECTIONS
There
are
for
control
unit
on
cess
nections.
and cedure
The elisturned
right
door,
close
is
ARC
Contactor
bot
(Circuit
Gas
control
cuit
Jog
control
cuit
Jog
control
cuit
Circuit
a,b:
V;
point,
Current
with
Weld
with
mon);
by. Digital
+24
Chassis
The
FAILURE
terminal
two
connections.
side
locate
and
Tighten
and
secure
finished.
FAILURE
and
on
Control;
control
Common).
Control;
unit
Common).
Forward;
unit
Common).
Reverse;
unit
Common).
Common
all
circuit
Detect
respect
Standby
respect
indicates
This
is
Common
dc.
volts
ground.
remaining
if
panel
appropriate
screws
front
light
off
by
contact
unit
with
respect
respect
respect
respect
for
Sockets
closure
closure
closure
contact
with
contact
with
contact
with
voltages
output
Socket
to
output
to
a
normally-open
(Option
LIGHT
(Figure
strips
Loosen
applicable,
on
panel
the
on
a
signal
to
to
Socket
interface
robot
for
Sockets
For
socketsinthe
TERMINAL
3-4)
inside
screws
open
terminal
strain
access
robot
from
closure
Socket
to
from
Socket
to
from
Socket
to
from
Socket
to
R,
referenced
robot
control
m.
robot
control
m
(Digital
isInstand
contact.
and
d
Karel
the
robot
strain
on
front
strip
if
relief
interface
door
the
necessary,
robot
from
ro-
a,b
robot
a,b
(Cir-
robot
a,b
(Cir
robot
a,b
(Cir-
and
S,
U,
this
to
unit
unit
Com-
h.
Controller)
receptacle
STRIP
interface
relief
ac-
panel
for
con-
when
pro-
front
pan-
control
unit.
for
1.
2.
Obtain
this
proper
connection,
WARNING:
not
Do
Shut
down
and
robot,
lockouVtagging
terconnections.
Lockout/tagging
line
ing
moving
disconnect
fuses
red-tagging
device.
ing
For
ure
Route
a.
panel
nections
b.
Route weld the robot
Connect
c.
minal.
For
vdcisused
Route
a.
panel
nections
Obtain
b.
CR1,
Route
c.
sideofthe
contact
Connect
d.
open
Connectalead
e.
coiltoweld
f.
Connect
vac,
robot
3-4):
of
alarm
robot
of
and
and
robot
or
control
cord
and
control
cord
a
and
24
remaining
of
length
and
proceed
ELECTRIC
touch
live
unit,
welding
disconnect
procedures
procedures
from
circuit
fuse
breaker
units
through
robot
interface,
2TE
connect terminal
control
vdc
units
(Figure
and
unit.
to
3-4):
to
+24
through
robot
interlace,
2TE
install
connect
and
vac,
into
to
115or24
normally-open
ground.
vdc
+24
proper
control
alarm
vdc)
side
to
from
terminal.
voltage
between
of
robot
18
gauge/2-conductor
follows:
as
SHOCK
electrical
input
switch
in
box,
or
when
strain
and
2TF.
remaining
and
ground
common
when
strain
and
2TF.
24
or
robot
remaining
remaining
contact.
relay
side
one
source
common
control
parts.
power
power
before
consist
open
or
shutting
other
24
vdcisused
relief
make
end
connection
relay
115or24
relief
make
vdc
isolation
control.
endofcord
robot
side
of
relay
can
source,
employing making
of
position,
disconnect
on
proper
contact
on
proper
control
of
robot
(115
terminal
cord
kill.
and
in
padlock
re
off
and
(Fig
side
right
con-
of
cord
ter
24
or
vac,
side
right
con-
relay
to
one
relay
normally
control
24
vac,
and
coil.
to
at
OM-135
583
Page
5
Page 12
Robot
Control
Unit
Robot
Interface
Weld
Common
If
Common
If
So
Equipped
+24VDC
So
Terminal
Terminal
Robot
CR/
Control
Alarm
If
So
/
Equipped
2T~
2TF
Unit
Alarm
Weld
If
So
Equipped
Equipp~~~_1/
To
Voltage
(115VAC,
+24V0C
3-9.
unit
The
feed
wire value
robot
the
proceed
j~
_____
Source
24VAC,
Isolation
f--j
Figure
PRESET
is
shipped
speed
not
is
system
follows:
as
WARNING:
Do
Power
following
24VDC)
Relay
Robot
Arc
3-4.
CONTROLS
and
preset
will
touch
not
is
applied procedure.
CR1
Control
CR1
~0~-
Failure
from
voltage
the
for
not
ELECTRIC
the
factory
voltage
start.
electrical
live
the
to
Robot
2TE
2TF
Light
(Figure
with
(300
ipm
and
To
change
SHOCK
weld
Connections
parts.
control
Terminal
Indicator
Terminal
Interlace
Indicator
3-5)
preset
20
at
wire
preset
can
Failure
Arc
Arc
Failure
values
volts).
feed
values,
kill.
during
Light
Light
S-0292
of
If
speed,
the
Ref
SA-139
296
two
a
channel
T
1
to
SHOCK
power
input
consist
in
or
box,
Locate
1
control
PC7
CONTROL
analog
or
lower
robot
A
jumper
accomodate
can
parts.
source,
power
before
position,
open
shutting
disconnect
terminal
TE
and
door.
channel
inductance
R4
R4.
left
cor
where
link
the
kill.
and
employing
changing
of
padlock
re
and
off
strip
TF
1
to
be
is
Preset
3-5.
AMPS/INDUCTANCE
for
use
that
peak
interface
the
the
snap-in
front
with
used
be
sets
peak
terminal
on
robot.
ELECTRIC
live
touch
not
down
unit,
disconnect
and
3-10.
This
robot.
be
can
located
of
ner
This
robot
the
must
three
a
PEAK
unit
This
set
beneath
the
unit
moved
be
channel
WARNING:
Figure
is
shipped
means
at
interface
can
control
Do
Shut
robot,
lockouttagging
internal
connections.
Lockout/tagging
disconnect
line
ing
a
1.
2.
3.
moving red-tagging
device.
ing
interface
Open
T.
1
Move
the
lTD
tween
and
Close
jumper
fuses
and
secure
from
circuit
control
from
1TE.
interlace
Board
with
amperage
potentiometer
using
blankonthe
door.
three
a
amperage.
strip
electrical
welding
procedures
procedures
switch
fuse
breakerorother
door.
between
1.
2.
3.
4.
5.
OM-135
Open
Locate
Figure
(see
Locate
PC7.
While
adjust
Close
583
interface
Preset
control
circuit
3-5).
WFS
Preset
watching
R3
VOLTS
potentiometers
and
Page
secure
6
interface
door.
board
and
and
desired
to
PC7
on
Voltage
WIRE
preset
control
insideofdoor
Preset
FEED
R4
meters,
conditions.
door.
AND
6 seconds.
to
time
sets
BURNBACK
there
are
blanks
The
top
from
0
burnback
to
three
are
poten
The
6
sec
time
3-11.
On
on
snap-in
screwdriver
tiometer
middle onds. from
PREFLOW,
PRESETS
TIME
side
left
the
blanks.
adjustable
sets
potentiometer
The
bottom
approximately
POSTFLOW,
the
of
interface
Beneath
potentiometers.
preflow
time
sets
potentiometer
5
to
these
from
low
postf
milliseconds.
250
control
snap-in
0
Page 13
3-12.
Retaining
WELDING
Ring
WIRE
Wire
INSTALLATION
Retainer
Wire
(Figure
Reel
3-6)
C.
Adjustment
Check
reel.
or
should lash
when
loosen
shaft
port
the
hub
tension
The
wire
sufficient
be
the
wire
or
tighten
the
accordingly.
Of
Hub
should
to
feed
hex
Tension
by
unwind
keep
stops.
nut
slowly
wire
If
on
(Figure
and
the
but
prevent
rotating
freely,
taut
adjustment
the
end
of
the
3-1)
wire
hub
tension
back
is
required,
hub
spool
sup
Spanner
Figure
A.
Installation
1.
2.
3.
4.
Nut
3-6.
Remove
Slide
spool
bottom
Rotate
Slide
hub. back
flange
Reinstall
Optional
Of
Spool-Type
retaining
of
wire
of
spool.
until
spool
spool
of
retaining
Hub
Support
Wire
Reel
Installation
ring.
hub
onto
in
hole
hub
onto
the
hub.
onto
ring
And
Wire
so
spool
until
hub.
Hub
Reel-Type
that
wire
with
aligns
it
seats
SC~127
Wire
feeds
pin
against
308
off
in
3-13.
DIP
switches
the
proper
voltage
factory
451
to
lows:
SETTING
PCi
command
output
set
position
another
WARNING:
Do
Shut
and
DIP
(Figure
Si
and
at
a
of
welding
touch
not
down
disconnect
SWITCHES
3-7)
S2
on
signal
welding
DIP
power
ELECTRIC
live
welding
lockout/tagging
DIP
switches.
Lockout/tagging
line
locking removing
red-tagging
device.
ing
ELECTROSTATIC
damage
Put
FORE
Perform
disconnect
fuses
circuit
circuit
on
properly
handling
work
from
boards.
only
DVC
board
voltage
power
switches
source,
SHOCK
electrical
power
input
procedures
procedures
switch
fuse
box,
breaker
or
DISCHARGE
grounded
circuit
boards.
at
static-safe
a
ON
PC
level
source.
from
proceed
parts.
source,
power
before
consist
in
or
shutting
other
wrist
DVC
BOARD
1
allow
for
a
setting
controlling
To
change
Deltaweldfi
kill.
can
and
employing
setting
of
position,
open
off
disconnect
(ESD)
strap
work
fol
as
robot,
pad
and
can
BE
area.
B.
Installation
Type
1.
2.
3.
4.
5.
6.
7.
Wire
Remove
assembly
wire
Lay
Remove
Remove reel.
Be
Reinstall reel.
Slide
wire
sembly
Reinstall
until
Of
Optional
retaining
from
hub.
reel
assembly
spanner
wire
retainer,
that
sure
wire
retainer
reel
assembly
hub
guide
retaining
ring
nut
wire
ring
and,
flat
from
and
feeds
and
pin
onto
Wire
Reel
if
applicable,
table
on
a
wire
reel
install
off
bottom
spanner
onto
hub,
is
seated
hub.
And
wire
floor.
or
assembly.
wire
onto
of
nut
onto
and
rotate
in
reel.
Reel-
reel
wire
reel.
wire
as
2.
3.
4.
a
1.
Open
Computer
door.
Locate
interface.
Set
to
priate
Close
DVC
position
label
inside
welding
and
CAUTION:
SWITCH
malfunction.
See
using
DVC
with
Figure
another
DIP
Deltaweldfi
board
DIP
of
interface
power
secure
INCORRECT
POSITION
switch
for
3-7
welding
Interface
PCi
on
switches
and
source.
door.
can
is
facto,j
451
welding
DVC
DIP
power
front
rear
panel
Si
and
Figure
DVC
cause
set
power
switch
source.
access
panel
inside
S2
according
3-7
for
appro
BOARD
equipment
for
operation
source.
setting
the
DIP
when
OM-135
583
Page
7
Page 14
DVC
SWITCH
S2
SETTINGS
Si
DELTAWELD
DELTAWELD
DELTAWELD
MAXTRON
MAXTRON
XMT
ARC
SHOPMASTER
DIMENSION
On
O
On
A
300,
450
200/300
PAK35O
For
Optional
For
Optional
Figure
SECTION
300
451
651
400
300
400
3-7.
4-OPERATOR
2
i
0
0
ON
ON ON
ON
ON
Start.
DIP
Turn
Switch
Soft
Hot
DVC
Start.
i
ON
A
Off
2
3
ON ON
ON
ON ON
ON
ON
ON
ON ON
A
Si
-3.
Setting
CONTROLS
ON
ON
ON
Label
4
S-150864.A
5
ON
ON
ON
ON
4-1.
Placing
the robot
bot
tion
4-2.
The
tary-contact
gizes
power
4-3.
The
switch.
purges
push energizing
4-4.
The
ofavolt
4-5.
The
the
OM-135
POWER
the
interface.
weld.
to
shuts
JOG
FWD
JOG
the
wire
source
PURGE
PURGE
This
the
button
VOLTMETER
voltmeter
while
WIRE
wire
speed
nearest
583
POWER
Placing
down
switches.
shielding
allows
the
inch
PageS
SWITCH
The
the
the
BUTTONS
PUSH
JOG
and
feed
motor
contactor.
PUSH
push
switch
the
welding
displays
welding
SPEED
meter
per
(Figure
in
switch
interface
POWER
interface.
REV
Pushing
without
BUTTON
button
energizes
line
gas
meter
flow
circuit.
(Figure
weld
voltage
and
preset
METER
displays
minute
while
4-1)
ON
the
push
position
must
switch
(Figure
buttons
either
JOG
be
in
4-1)
the
energizing
4-1)
momentary-contact
solenoid
gas
gun.
be
adjusted
is
of
a
the
the
(Figure
to
4-1)
the
to
voltage
(Figure
preset
4-1)
wire
welding
feed
and
energizes
for
the
on
OFF
are
momen
button
the
welding
The
PURGE
without
nearest
while
idling.
speed
idling.
ro
posi
ener
and
tenth
Ac-
to
and
tual wire
4-6.
feed
preset
speed
PEAK
4-1)
When
meter est
ampere
When ductance
4-7.
There
visual
The
GAS
indicate
to
CONTACTOR
The
source
er
output
WIRE
The
is
energized
CURRENT
The
relay
ARC
The
connected
there
with
used
displays
whde
with
used
is
displayed
INDICATOR
five
are
indicationsofvarious
light
shielding
contactor
is
available.
FEED
is
energized
FAILURE
according
is
an
arc
feed
wire
speed
feedback
AMPS/INDUCTANCE
the
Pulstar
peak
preset
welding
the
indicator
turns
light
indicate
to
light
Arc
LIGHTS
on
gas
light
is
turns
turns
to
indicate
in
lights
when
turns
energized
Pak
percentage.
flow.
that
light
instructionsinSection
to
outage
while
are
circuit.
welding
weld
and
idling.
welding
(Figure
the
on
process
the
on
when
on
wire
when
on
that
turns
on
welding.
the
METER
power
amperage
power
4-1)
interface.
functions.
valve
gas
when
the
indicate
to
the
is
feeding.
the
an
arc
only
due
same
source,
to
source,
These
is
energized
welding
that
wire
drive
current
is
established.
when
the
to
(Figure
the
the
near
in
are
pow
weld
motor
detect
properly
and
3-7,
Page 15
Contactor
indicator
Gas
Indicator
Wire
Indicator
Light
Light
Feed
Light
Current
Indicator
Light
Indicator
Figure
Light
4-1.
Front
Panel
Controls
Jog
Button
FWD.
Circuit
(See
Power
Switch
Button
Jog
Button
Push
Switch
Section
Purge
REV.
Breaker
Push
Switch
Push
Switch
Ret.
6-2)
SB-hg
645-A
Feed
Wire
Output
Peak
Volts
Amps
Speed
0-1OV
0-500
Weld
To
Robot
Control
010V=0-1000
=
O-50V
Output
Amps
Jog
Jog
To
Weld
Ge.
Arc
IPower
Corrent
J
Control
Robot
1
1Wlra
Advance
Retract
On
On
On,
Stock
SECTION
1pm
Standby
Detect
5
SEQUENCE
OF
OPERATION
Olltpot
Shielding
Wire
Fend
Voltage
Ge.
Figure
5-1.
Input
And
Output
Signal
Normal
Abnormal
Timing
Chart
OM-1
Ret.
TA-ass
0b4
35
583
Page
9
Page 16
Page 17
Slide
2.
shaft
a.
b.
c.
d.
e.
f.
g.
3.
Align
through
4.
Install
nut
Install
5.
6-4.
Check
DISPLAY
ure
points
checking
meters.
the
in
Spring
Keyed
Fiber
Washer
Brake
Hub
Brake
Fiber
Washer
keyway,
hex
until
welding
6-2)
are
power
following
order
given.
Washer
Washer
Washer
selected
nut
onto
a
slight
wire
BOARD
provided
supply
items
and
insert
in
hole
hub
is
drag
according
PC4
on
and
onto
hub
support
felt
while
METER
the
display
input
the
hub
support
support.
shaft.
turning
to
Section
CHECK
board
command
hub
support
Tighten
hub.
3-12.
PC4
for
shaft
hex
(Fig
for
the
f~
_____
1.
2.
3.
4.
5.
WARNING:
Do
not
Be
sure
procedures
dard
safety
Shut
down
meterortest
ELECTROSTATIC
Put
circuit
on
damage
BEFORE
Transport
proper
ages.
Perform
robot
Open
Locate
Check
If
correct
meter
tory
If
rect,
and
display
voltage
meter
a
and
(see
Authorized
the
power
replace
contact
power
Station).
ELECTRIC
touch
that
live
personnel
are
SHOCK
electrical
familiar
performing
with
practices.
unit
before
equipment
boards.
a
properly
handling
all
static-sensitive
static-shielding
work
only
interface
board
according
supply
the
meter
Section
supply
Service
display
nearest
6-5
or
board
making
lead
DISCHARGE
grounded
circuit
carriers
at
static-safe
a
access
PC4.
to
Figure
and
command
is
not
working,
and
contact
Station).
command
PC4
Factory
boards.
door.
Authorized
can
parts.
follow
and
or
connections.
(ESD)
wrist
components
and
work
6-2.
replace
nearest
voltage
Section
(see
kill.
testing
stan
changing
can
strap
in
pack
area.
the
Fac
is
incor
6-5
Service
is
voltage
OPTIONAL
Spanner
Nut
Ring
Hub
Support
Shaft
Wire
Fiber
Reel
Washer
Keyed
Brake
Washer
Washer
Brake
Washer
Hub
Fiber
Washer
Support
Hub
Ref.
SC.127
328
Figure
6-1.
Hub
And
Reel
Assemblies
OM-135
583
Page
11
Page 18
REAR
VIEW
OF
DISPLAY
BOARD
Pc4
Input
Vo(ts
Command
Meter
...O.5V
=
For
50V
6-5.
a
a
Command
Input
Ammeter
CIRCUIT
-O.1V
=
BOARD
WARNING:
Do
Shut
robot,
not
touch
down
and
lockout/tagging
maintaining,
ing,
Lockoutltagging
ing
moving
fuses
disconnect
line
red-tagging
device.
ing
CAUTION:
can
(ESD)
Put
on
FORE
Transport
properly
handling
shielding
Perform
INCORRECT
can
plugs
Be
sure
aligned.
EXCESSIVE
board.
Use
only
ment
board
when
plugs
For
100A
HANDLING
ELECTRIC
live
electrical
unit,
welding
disconnect
procedures
or
procedures
switch
fuse
from
circuit
breaker
ELECTROSTATIC
damage
grounded
circuit
circuit
carriers
work
or
only
INSTALLATION
damage
that
plugs
PRESSURE
minimal
pressure
disconnecting
and
removingorinstalling
Figure
SHOCK
parts.
power
input
power
servicing.
Consist
in
open
or
box,
other
or
circuit
boards
boards.
boards.
in
packages.
static-safe
at
a
are
properly
board.
can
and
cIrcuit
6-2.
PRECAUTIONS
kill.
can
source,
employing
before
shutting
wrist
or
inspect
of
padlock
position,
off
disconnect
DISCHARGE
strap
proper
work
misaligned
installed
break
gentle
or
connecting
Display
and
re
and
BE
static-
area.
and
circuit
move
board.
Checks
6-6.
Meter
TROUBLESHOOTING
Board
WARNING:
a
Do
Shut
robot,
lockout/tagging
or
Lockout/tagging locking removing
red-tagging
device.
ing
MOVING
Keep
HOT
Allow
Troubleshooting
qualified
It
is
assumed
to
Section
ing
the
with
working
welding
The remedies this circuit dures.
function
properly,
process.
following
for
robot
interface.
diagram
If
the
theseprocedures,
ized
Service
tion,
strictly
instructions.
ELECTRIC
touch
not
down
unit,
and
disconnect
servicing.
line
disconnect
fuses
from
circuit
PARTS
from
away
SURFACES
cooling
persons.
the
of
3
and
while
this
of
is
of
Use
contact
the
unit
manual,
controls,
that
designed
the
performing
is
manufacturers
that
table
some
trouble
Station.Inall
follow
Power
Volts
live
electrical
welding
input
procedures
procedures
switch
fuse
breaker
can
cause
moving
can
cause
before
period
be
to
was
properly
the
the
the
trouble
to
troubles
table
this
troubleshooting
remedied
not
the
nearest
of
cases
Supply
And
Meter
0-
SHOCK
Ammeter
5VDC
can
parts.
power
box,
or
source,
power
before
consist
in
open
or
shutting
other
serious
parts.
severe
servicing.
performed
installed
operator
robot
interface
is
not
related
diagnose
that
may
in
conjunction
after
Factory
equipment
procedures
For
Ref.
SD-117
838-B
kill.
and
employing
inspecting
of
pad
position,
and
off
disconnect
injury.
burns.
by
only
accord
familiar
is
was
the
to
and
provide
develop
with
the
proce
performing
Author
malfunc
and
in
OM~135
583
Page
12
Page 19
Table
6.1.
Troubleshooting
No
Wire
zero.
Unit
No
No
Wire
Robot
wire
arc
speed
does
meter
wire
feeds
is
TROUBLE
voltage
(1PM)
not
operate.
display.
feed.
at
moves
stuck.
control.
meter
maximum
when
to
goes
only.
welding
PROBABLE
Output
Voltage
Incorrect
age.
Incorrect
current.
Incorrect age.
Board
Motor
Fl
Fuse
Circuit
Meter
not
Display
Robot
signal.
CR1
Relay
Motor
Board
Tach
board
not
working.
Wire
stick
control
Board
robot
robot
robot
Open.
breaker
working.
Board
not
at
connection.
CAUSE
connections.
PCi
not
command
command
peak
command
PC2
not
CB1
tripped.
PC4
not
working.
PC2
not
wire
drive
working.
volt-
volt-
working.
working.
working.
motor
Check
3-4).
Replace
est
Factory
Check
PC5.
Command
tween
Check
Board
0-10
vdc
RC17.
Check
PC2.
Signal
B
and
Replace
est
Factory
Check
Correct
6-2).
operation.
ing
Check
Correct
6-2).
operation.
ing
Use
check
if
mine
If
6-4).
Section
Service
rized
Use
check
able
(see
replace
okay,
nearest
Check
PC2.
Signal
B
and
Replace
Replace
est
Factory
Replace
Owners
Be
sure
sockets
and
secure
PCi
(see
Authorized
robot
command
X
robot
between
robot
(common)
peak
Peak
command
should
pins
PC5.
(common)
PC2
(see
Authorized
Fl
and
replace
overload
and
CB1,
overload
points
is
power
check
points
and
6-5
Station).
points
Section
PC4
Factory
input
signal
should
(common)
CR1.
PC2
(see
Authorized
tach
board
Manual).
leads
that
P
and
REMEDY
connections
Section
voltage
command
command
sockets
be
RC5.
at
Section
reset
on
Display
available
are
contact
determine
to
6-4).
(see
Authorized
from
be
RC5.
on
Section
(see
from
N
RC17.
at
6-5
Service
voltage
should
and
Y
current
current
C
and
voltage
0-10
vdc
6-5
Service
if
necessary
problem
if
necessary
problem
Board
to
meter
okay,
replace
nearest
If
check
Section
Service
robot
0-10
vdc
6-5
Service
motor/drive
robot
(see
and
contact
Station).
at
Isolation
be
0-10
RC17.
at
at
should
D
(common)
at
Motor
between
and
contact
Station).
(see
before
(see
before
PC4
(see
meter
Factory
if
power
do
points
6-5
and
Station).
to
Motor
between
and
contact
Station).
assembly
connected
are
Section
near
Board
be
vdc
Isolation
be
at
Board
K
pins
near
Section
continu
Section
continu
deter
to
Section
(see
Autho
is
avail
test
not
contact
Board
K
pins
near
to
OM-135
583
Page
13
Page 20
6-7.
USE
INDICATOR
OF
LIGHTS
TROUBLESHOOTING
FOR
flows:
Gas
System
~1~
Contactor
System
On
normal
On
closed:
normal
On~
(on.)
(on).
Gas
does
Check
Contactor Check
cords.
Check
interconnecting
interface
gas
not
valve
open:
Gas
flow
operation.
Contactor
board
Wire
Indicator
Indicator
PC3.
Feed
Indicator
Light
II!
Gas
flows:
Check
and
Check
Contactor
Check
gas
gas
interface
Lighr
display
Light
valve
line
closed:
operation
for
leaks.
board
board
PC3.
PC4.
Off
Gas
does
System
Off
Contactor
System
~Off
not
normal
open:
normal
flow
(off).
(off).
I
feeds:
Wire
System
II
started:
Arc
System
I!
No
arc:
Check
normal
On
normal
On
weld
parameters.
(on).
(on).
~
Wire
Check Check Check
does
circuit
relay
interface
No
arc:
Replace
not
CR1.
reed
feed:
breaker
board
Current
relay.
CB1
Arc
PC3.
Failure
II 1!
Arc
started:
Check
Signal
between
Check
from
signal
should
terminals
display
be
board
robot.
24
2TLand
vdc
PC4.
Wire
Check
robot
Signal
between
(common)
Check
Indicator
Arc
Replace
Indicator
2TM.
feeds:
input
to
motor
shouldbe0-10
pins
motor
Light
~1~
started:
reed
Light
No
arc:
Normal
during
signal
board
K
RC5.
at
board
relay.
from
PC2.
B
and
PC2
idling.
vdc
Wire
does
System
No
arc:
System
Arc
Normal
not
normal
Off
normal
Off
started:
while
feed:
(off).
(off).
welding.
OM-135
583
Page
14
Page 21
SHUNT
SECTION
7
ELECTRICAL
DIAGRAMS
P06
PC
FEEDBACK BOARD
1-13
2
V
REED
I
~
6
2
FFFF
I
13 12
PC(/PLGI
ON
7
4
V
I
V
V
14
6
13
II
2
___
CPN
ITO
A
B
C
0 0
7
9
/
d
\
\
8
10 3
I
~GS
2
\/
Diagram
7.1.
Circuit
Diagram
For
Gas/Current
Sensing
Control
Circuit
Diagram
No.
SB-138
743
OM-135
583
Page
15
Page 22
H
V-v-v
C
JJ
ODE
BC
3
8
IT
16
0<
HI
~
29
10
8
9
PCI
VOLTAGE
BOARD
ON
I-lB
POl/PLOI
R06/PLG3
I
2
V_V_
60
CR3
~-CW
PC
2
ARC
9
C
SENSE
PC
6
0
/2
RC9
(A)
IA
2
3
/51
,c<
L_<(F
<C
<AC
L..._
ISOLATION DOAPO
ON
A-B
RC29/PLG29
AA-AG
ON
PC3O/PLG3Q
AF
AA
AD
V
-V-V-
AE>>~7
A
B
V
_____
O~
I~
~G
FORWARD
~
JOB
REVERSE
C
r<<
_________
I
PB
~
P92
0
OM-135
583
Page
17
PC
K
J
mc
no
i
A
IT
O..0
/
FOR
HOVE
H
L
i~ i.~
F
DL
B
C
I
O
0
/7
/
1
50
3RD
JJIPER
ANALOG
CHANPEL CONTROL
INTO
#2
27
H
C
0
o
52
9
POSITION
THE
Diagram
H N
K
J
L
:
0
72
6/
72
OF
AHPS
PEAK
J.2IPER
OF
7-2.
0
0
62
5/
O~LY.
#1.
Circuit
P
0
52
A
21
0
76
Diagram
B
0
72
For
C
0
78
Robot
0
0 0
52
F
E
0
/5
61
Interface
C
0
9~
K
H
J
:_
0
88 88
56
H
L
0
0
67
68
RCI7
N
P
0
0
1/
12
V
U
b
16
Page 23
I
PC7
0
KEYED
TI
PC2
MOTOR BOARD
ON
PC5/Pt55
1-22
RC2-2
RC2-
PRESET
-
-
I
P07(A)
WFS
I
PC
/PLG2
PC2/PLG~
-
,~ c.~
BOARD
-
TACHOMETER
FEEDBACK
P09
3
6
a
0
2
INTERFACE
P
.
d
22
~2
~
A
o3d~1
3T
FOP
24~
THE
PoSITI~
OPTI~
88
J3~EP
OF
BOARD
ARC
FAILURE
DI
P
In
S
~
B
CD
E
o
o
/6
RCI7-~.
#3.
&T
~VE
(
/06
O~l
o
F
o
60
J)~EP
cONTRI3LER
N
F
#4
INTO
~&Y
Circuit
Diagram
No.
F
SD-i
53
230
OM-135
583
Page
17
Page 24
SECTION
8
PARTS
LIST
Dia.
Mkgs.
Cl
C2-4
CB1 CR1
CR2,5
CR3 CR4
D1-3
Fl
PB1-3
PCi
PC2
PC3....
PC4
PC5
PC6....
PC7
PLG9
PLG16
PLG12
PLG1,19
PLG2
PLG3
PLG18,60
PLG2O
PLG24
OM-135
583
0499700008841
0943620007751
1065360008933
0821940009184
18
Page
.031692
006 426
028
.
011
109006
095
095
052
079
027811
048
026202
*012655
046
021
148320
073
110391
071
083147
149339
089 032
118550
110
139297
082194
047
079
079
073140 073140 048598
079534
049
073 039828
600
604109
601 601 600
079.748
079
115093
113746
131
113746
135559
079747
081 081
084198 081
Part
No.
991
964
844
029
432
756
642
375
636
535 739
989
686
848
226
228
750
747
204
379
378
378
291
521 033
105
Main
Assembly
CAPACITOR, CLAMP,
capacitor
CAPACITOR,
CIRCUIT
RELAY,
RELAY,
RELAY,
RELAY,
BRACKET,
SPRING,
SOCKET, CLIP,
BREAKER,
end
end
end
end
mtg
hold
relay
retaining
DIODE,rectlA400VSP FUSE,
HOLDER,
SWITCH,
CIRCUIT
mintr
fuse
PB
CARD,
STAND-OFF,
GUIDE,
CIRCUIT
mtg
CARD,
GROMMET,
CIRCUIT CIRCUIT
LENS,
CIRCUIT
STAND-OFF
..
CIRCUIT CIRCUIT
CABLE, CABLE,
....
HOUSING
CARD, CARD,
LED
4341
CARD,
CARD, CARD,
interconnecting
interconnecting
TERMINAL,
CLAMP,
CABLE,
CABLE,
HOUSING
cable
port port
TERMINAL,
PLUG,
CLAMP,
WIRE,
WIRE,
volt
4skt
cable
lead
lead
CABLE,
INSULATOR,
CLAMP,
univ
TERMINAL,
HOUSING,
TERMINAL,
HOUSING
term
contact
PLUG
TERMINAL,
HOUSING
PLUG
TERMINAL,
HOUSING
PLUG
TERMINAL, HOUSING, TERMINAL,
HOUSING,
TERMINAL,
term
female
term
female
Description
200VDC
750uf
elctlt
2.000dia .luf
man
DPDT
4PDT
4PDT
DPDT
500VDC
reset
cer
24VAC
24VDC
24VAC 24VDC
disc
relay
down
relay
14
pin
skt
relay
1
OA
cer
SPDT
No.
circuit
scr
250V
mintr
.250
voltage
6-32x.625
card
motor
No.
8/10
interface
meter
red
x
control
speed
1
.250
lg
isolation/amplifier
PC
SUPPORT,
card
isolation
preset
(consisting
(consisting
PLUG
&
PINS,
(consisting
1
male
No.
18
No.
18
PLUG
&
female
sense
(consisting
97-3106A-14S-2S
AN-3057-6
mot
l2ga
strd
l6ga
vinyl
clamp
25A
ring
tng
hdr
18
hdr
&
SOCKETS,
female
&
SOCKETS,
female
&
SOCKETS,
contact
hdr
lskt
hdr
6
lskt
18-14
pin
10/c
(order
10/c
(order
SOCKETS,
lskt
14-18
strd
(orderbyft)
(order
univ
stud
.500
pin
24-18
1skt24-~18wire
lskt
24-18
hdr
24-18
12
pin
22-18
pin
22-18
1P1
.5A
panel
mtg
digital
No.
6
screw
of)
(for
(for
of)
of)
wire
(for
ft)
by
ft)
(for
by
(consisting
wire
of)
ft)
by
25A
wire
16-14
wire
(consisting
(consisting
wire
(consisting
wire
wire
wire
250V
NSPR NSPR
NSPR
NSPR
of)
of)
of)
of)
8933)
9184)
8933)
9184)
Quantity
13
.4
.4
1
1
14
lift
2Oft
1
16
1 1
1
35ft
l9ft
1
1 1
2
18
1
6
1
3
2
12
1
12
1
6
Page 25
Dia.
Mkgs.
Part
No.
Description
Quantity
PLG28-30
PLG31
.
PLG6I
.
Ri
R2
R3
R4
RC5
RC7,9
.
.
RC12
RC13 RC15
RC16
.
.
RC17
.
.
Si
..
SRi
.
.
T1,3
.
.
T2
..
.
IT,2T
.
.
3T
..
.
135
081
131
113
135
079747 030651
605
030
030
010199
079 683
056
010193 057
079
603 856
1065380007751
117
009 335
047
079
048 076
094
089646
097 094593
011 035 035
036 038
601219.. 038 010
107
1324810008933
010
1124730008933
+1169690008933
045
134
150 010855
010 853
073
121
1215940009184
094
116 110 110
094482
045
0453480009148
047
079
079
787
378
054
746
788
741
941
949
170
084
497
374
637
534
144
624
480
867
609
704
759
135
856
772
916
983
311
852
327 866
487
594
481
964
015 015
348
636 535
739
Main
Assembly
HOUSING
..
TERMINAL,
. . .
.
HOUSING
..
TERMINAL,
. ...
HOUSING
..
TERMINAL,contacthdr24-l8wire
.
.
.
.
RESISTOR,WWfxd25WiOohm
..
CLIP,
. .
RESISTOR,
..
HEAT
. .
TUBING,
..
HEAT
.
.
SHIELD,
. .
TUBING,
..
BUSHING,
. .
RESISTOR,
..
POTENTIOMETER,
..
BRACKET,
. .
HOUSING,
..
STAND-OFF,
.
.
HOUSING
..
TERMINAL,
.
.
. .
TERMINAL,
.
.
RECEPTACLE,
..
RECEPTACLE,
..
RECEPTACLE,
..
RECEPTACLE,
..
RECEPTACLE,37sktMS-3102A-28-21S
..
SWITCH,
..
RECTIFIER,
..
TRANSFORMER,
..
TRANSFORMER,
..
BLOCK,
..
mtg
SINK,
SINK,
term
resistor
sti
resistor
sti
tgl
(Continued)
PLUG
&
SOCKETS,
female
RECEPTACLE
female
PLUG
&
PINS,
.312
WW
fxd
rect
.275
lDxl.000
resistor
.375
ODx.250
snap-in
WW
mtg
term
RECEPTACLE
male
nyl
fxct
potentiometer
conn
No.
4-40
female
1
pin
4
pin
14
pin
10
pin
17
pin
SPDT
15A
30A
integ
control control
12P
20A
lskt
lskt
ID
100W5ohm
.250
25W
WW
sltd
22posn
.625
x
lskt
plug
MS-3102A-14S-2P
MS-3102A-20-27P
MS-3102A-18-1P
MS-3102A-20-29P
125VAC
600V
LINK,jumpertermblk2oA
20A
BLOCK,
..
CONNECTOR,
. .
BLANK,
. .
CABINE1~
. .
CLAMP,
.
.
PANEL,
. .
DOOR,
.
.
CLIP,
.
.
LABEL,
. .
LABEL,
.
.
RETAINER,
..
FASTENER,
.
.
NUT,
.
.
NAMEPLATE, CABLE,
.
CABLE,
.
.
PLUG,
. . .
.
CLAMP~
.
..
CABLE,
.
. . .
CABLE,
...
.
PLUG,
.
.
..
CABLE,
. .
CABLE,
. .
HOUSING
.
.
..
CLAMP~
.
.
. .
term
snap-in
control
nyl
mtg
access
component
warning
caution
speed
interconnecting interconnecting
14
cable
port
port
14skt97-3106A-20-27S
motor
motor
TERMINAL,
cable
6P
clamp
nyl
.500mtg
.750c1p
dia
components
cabinet
.68Tdia
general
incorrect
scrNo.2
sltd
scr
No.
pin
hd
2
(order
by
MS-3106A-20-27P
97-3057-1012
No.
18
No.
18
(consisting
(consisting
&
PLUG
male
strain
PINS,
1
cable
.500
x
precautionary
DVC
No.
model)
(consisting (consisting
7/c 7/c
pin
relief
(consisting
wire
22-18 &
SOCKETS,
wire
24-18
(consisting
ID
x
.375mtg
2K
ohm
sft
lOfT
Ig
&
SOCKETS,
wire
14-18
keying
mintr
115/36VCT
115/24VAC
.750
hole
wide
DIP
board
2
of) of)
by
by
(for
(for
ft) ft)
NSPR
NSPR
(order
(order
of)
of)
(consisting
18-14
16
sz
17
sz
of)
(consisting
of)
hole
2W
10K
ohm
(consisting
switch
NSPR
(for
NSPR
(for
NSPR
(for
NSPR
(for
8933)
9184)
of)
wire
of)
of)
8933)
9184)
8933)
9184)
OM-135
583
14
1
20ft
14
Page
1
7
1
2
1
4
1
4
1
1
2
1
1
4
1 1 1 1
1
2
2
2
1
1
1
1
1
1 1
2
1
2
4
1 1
4
1
1 1
1
1 1 1
2 2
2
I 1 1
1
2
Oft
1
1
1
2
19
Page 26
Dia.
M
kgs.
Part
No.
Description
Quantity
GS1 PC6
PLG1
Ri
RC16
REED
Shunt
T4
iT
*Recommended
+When
BE
SURE
ordering
TO
073139
073139 071 079 048144
089 039716
073 073140 089 647
1338640008933 1338640009184
097
116964 604910 604910 097 866
056 462
134834 010606
056108 056851
0831530008933
003538
135517 073
079798
079 074051
090246 079 140786
030084
0830840007751
1214090007751
035759 038861
021
010604 602934
010190 083 083085
0830870008933
+083
121
072 094 058
058 010191
135205 057971
010233
072
058427
092
134464
Parts.
Spare
a
component
PROVIDE
MODEL
892 534
870
332
868
756
747
535
795
083
086 316
428
628
292
989
originally
WHEN
Main
Assembly
CABLE,
CABLE,
RECEPTACLE
port
port
TERMINAL,female
TERMINAL,
CABLE,
CABLE, CABLE,
HOSE,
interconnecting
PLUG,
CLAMP, CABLE, PLUG,
10
cable
port
lOsktMS-3106A-18-1S
interconnecting interconnecting
PLUG,
CLAMP, CABLE, CABLE, PLUG,
HOSE,
l7skt
cable pwr
pwr
17
gas
SAE
FITTING, FITTING, FITTING,
CONTROL
VALVE,
CIRCUIT
BOX,
115VAC
CARD,
STAND-OFF,
HOUSING,
TERMINAL,
RESISTOR,
RECEPTACLE
TERMINAL,
SWITCH, SHUNT~
SHIELD,
meter
heat
BRACKET,
TRANSFORMER,
BLOCK,
TUBING,
term
stl
FITTING,
FITTING,
FITTING,
BRACKET, BRACKET~
CONTROL
WRAPPER
LABEL,
HUB
HUB,
warning
&
SPINDLE,
spool
WASHER, WASHER,
stl
NUT,
slflkg
WASHER,
SPRING,
SHAFT,
RING,
SUPPORT,
LABEL,
cprsn
spool
retaining
spindle
warning
displaying
ORDERING
(Continued)
No.16
6/c
No.16
6/c
w/SOCKETS,
lskt
1
male
pin
No.
pin
MS-3106A-18-1P
AN-3057-10
18
10/c
MS-3106A-20-29S
97-3057-1012
shld
2Oga
shld
2Oga
MS-3106A-20-29P
pin
(consisting
.187
hose
hose
hose
No.
term
contact
C
of)
ID
x
brs
nut
brs
ferrule
brs
barbed
feedback
gas
2
way
feedback
6-32x.375
hdr
13
hdr
.5W
100
w/PINS,
1
reed
mtg
.375
hose
pipe
pipe
mtg
mtg
BOX,
male
5OMV
20A
galv galv
pin
600A
shunt
control
3P
OD
x
brs
bushing
coupling
nipple
control
components
shunt
general
(consisting
brake
stl
fbr
.656
ID
x
hex
stl
.970
reg
keyed
00
flat
support
spool
(consisting
general
a
precautionary
REPLACEMENT
(orderbyft)
by
ft)
(order
(consisting
wire
14-18
plug
keying
by
(order (order
00
(order
ID
of)
ft)
of) of)
by
by
x
3/l6tbg
(consisting
(order
(consisting
(consisting
5/c 5/c
.410
.625-18RH
.425
nipple
(consisting
IPS
1/4
port
Ig
pin
wire
24-18
ohm
(consisting
18-14
wire
mintr
115/36VCT
.750
i/4NPT
.25ONPSC
L
.25ONPT
precautionary
of)
OD
1.500
.625-11
1
.500dia
1250
x
x
w/nyl
x
of)
precautionary
label,
PARTS.
NSPR
(for
NSPR
(for
(for
(for
ft)
(for
ft)
(for
by
.718
orf
1/8
of)
.625-18RH
x
10.000
x
.1
25thk
insert
.1
25thk
the
label
of)
NSPR NSPR
ft)
Ig
of)
NSPR NSPR
should
8933)
9184)
8933)
9184)
8933)
9184)
:
also
be
28ft
20ff
14
.2
.2
lOft
2
lOft 20ft
1
lift
.4
13
16
ordered.
OM-135583Page20
Page 27
Page 28
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