Millennium Enterprises GME-P100 User Manual

APR RESPIRATOR
Industrial Application
CS/CN Respirator GME-P100 Respirator
CBRN Application
APR/CBRN Respirator
Millennium
This manual must be carefully read and followed by all persons who have, or will have, the responsibility for using or servicing Millennium APR Respirators. These Millennium APR Respirators will perform as designed only if used and serviced according to the instructions; otherwise, the respirator could fail to perform as designed, and persons who rely on the Millennium APR Respirators could sustain serious personal injury or death.
The warranties made by MSA with respect to the product are voided if the product is not installed, used and serviced in accordance with the instructions in this manual. Please protect yourself and your employees by following the instructions. Please read and observe the WARNINGS and CAUTIONS inside. For any additional information relative to use or repair, write or call 1-800-MSA-2222 during regular working hours.
See separate insert for NIOSH approval information: P/N 10046605 (APR CBRN); P/N 818373 (CS/CN); P/N10035719 (GME-P100), as applicable.
For GME-P100 Millennium APR Respirator, also read and follow MSA Instruction Manual P/N 814175.
TAL 403 (L) Rev. 4 © MSA 2004 Prnt. Spec. 10000005389 (T) Mat. 430351
Doc. 430351
OPERATION AND INSTRUCTIONS
WARNING
!
INTRODUCTION
TABLE OF CONTENTS
NIOSH Approval Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Instructions for Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
General Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Size Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Respirator Fit Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Preparing the Respirator for Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Donning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Negative Pressure Seal Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Butyl Coated Nylon Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Decontamination. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Removing the Respirator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Cleaning and Disinfecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Hydration System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Millenium Facepiece Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
NIOSH APPROVAL INFORMATION Millennium APR Respirator for Industrial Application
CAUTIONS AND LIMITATIONS
A- Not for use in atmospheres containing
less than 19.5 percent oxygen.
B- Not for use in atmospheres immediately
dangerous to life or health.
C- Do not exceed maximum use concentra-
tions established by regulatory standards.
I- Contains electrical parts which have not
been evaluated as an ignition source in flammable or explosive atmospheres by MSHA/NIOSH.
J- Failure to properly use and maintain the
product could result in injury or death.
L- Follow the manufacturer's User's
Instructions when changing cartridges, canister and/or filters.
M- All approved respirators shall be select-
ed, fitted, used, and maintained in accordance with MSHA, OSHA, and other applicable regulations.
O- Refer to User's Instructions, and/or main-
tenance manuals for information on use and maintenance of these respirators.
P- NIOSH does not evaluate respirators for
use as surgical masks.
NIOSH APPROVAL INFORMATION Millennium APR Respirator for CBRN Application
CAUTIONS AND LIMITATIONS
A- Not for use in atmospheres containing
less than 19.5 percent oxygen.
J- Failure to properly use and maintain this
product could result in injury or death.
I- Contains electrical parts which have not
been evaluated as an ignition source in flammable or explosive atmospheres by MSHA/NIOSH.
L- Follow the manufacturer's User's
Instructions for changing canisters.
M- All approved respirators shall be select-
ed, fitted, used, and maintained in accordance with MSHA, OSHA and other applicable regulations.
O- Refer to User's Instructions, and/or main-
tenance manuals for information on use and maintenance of these respirators.
CBRN CAUTIONS AND LIMITATIONS
R- Some CBRN agents may not present
immediate effects from exposure, but can result in delayed impairment, illness, or death.
T- Direct contact with CBRN agents requires
proper handling of the respirator after
TAL 403 (L) Rev. 4 - 430351 2
each use and between multiple entries during the same use. Decontamination and disposal procedures must be fol- lowed. If contaminated with liquid chemi- cal warfare agents, dispose of the respira- tor after decontamination
V- Not for use in atmospheres immediately
dangerous to life and health or where hazards have not been fully character- ized.
W- Use replacement parts in the configura-
tion as specified by the applicable regu- lations and guidance.
X- Consult manufacturer's User's
Instructions for information on the use, storage, and maintenance of these res- pirators at various temperatures.
Y- This respirator provides respiratory pro-
tection against inhalation of radiological and nuclear dust particles. Procedures for monitoring radiation exposure and full radiation protection must be followed.
Z- If during use, an unexpected hazard is
encountered such as a secondary CBRN device; pockets of entrapped hazard or any unforeseen hazard, imme- diately leave the area for clean air.
HH-
When used at defined occupational exposure limits, the rated service time cannot be exceeded. Follow established canister change out schedules or observe End of Service Life Indicators to ensure that canisters are replaced before breakthrough occurs.
QQ-
Use in conjunction with personal protec- tive ensembles that provide appropriate levels of protection against dermal haz- ard. Failure to do so may result in per- sonal injury even when the respirator is properly fitted, used, and maintained.
UU-
The respirator should not be used beyond eight (8) hours after initial expo- sure to chemical warfare agents to avoid possibility of agent permeation. If liquid exposure is encountered, the respirator should not be used for more than two (2) hours.
3 TAL 403 (L) Rev. 4 - 430351
INTRODUCTION
NOTES
TAL 403 (L) Rev. 4 - 430351 4
INSTRUCTIONS FOR USE AND CARE
WARNING
!
DANGER
!
1. An adequate respiratory protection program must include knowledge of hazards, hazard assessment, selec- tion of proper respiratory protective equipment, instruction and training in the use of equipment, inspection and maintenance of equipment, and med- ical surveillance.
2. This respirator will perform as designed only if used and maintained according to the manufacturer's instructions. The Program Admin- istrator and the users must read and understand these instructions before using or servicing this product.
3. If the respirator does not perform as specified in this manual, it must not be used until it has been checked by authorized personnel.
4. Do not alter, modify, or substitute any components.
5. Inspect the respirator regularly and maintain it according to the instruc- tions. Repairs must only be made by properly trained personnel.
6. This respiratory protective device does not supply oxygen. Use only in adequately ventilated areas which conform to the appropriate standard.
7. This respirator must be used in con- junction with the proper chemical or particulate canisters for protection against specific contaminants. If you cannot determine that the filter canis- ter used with this device is designed for the contaminant, or if you do not know the identity of the contaminant, do not use this device.
8. Do not use when concentrations of contaminants are unknown.
9. Do not use when appropriate expo- sure limit (PEL, REL, TLV, etc.) is not known.
10. Leave the contaminated area immedi- ately if:
a. Breathing becomes difficult b. Dizziness or other distress occurs c. You taste or smell the contaminant d. You experience nose or throat
irritation
e. Instructed by responsible individuals
12. Use strictly according to the instruc- tions, labels, and limitations pertain- ing to this device. Follow an estab- lished canister change-out schedule.
13. This respirator may not provide a sat- isfactory seal with certain facial char- acteristics, such as beards or large sideburns, that prevents direct con- tact between the skin and the sealing surface of the facepiece. Do not use this facepiece if such conditions exist.
14. Do not wear eyeglasses under the facepiece. The temples or sidebars on eyeglasses will prevent an air-tight seal. If you must wear glasses, install the spectacle kit.
15. The user must perform a respirator fit test (Quantitative Test or Qualitative Test) and follow all warnings and limi- tations specified.
16. Wear impermeable protective clothing to prevent exposure to gases and vapors which can poison by skin absorption.
17. Do not use this full facepiece with self-contained breathing apparatus (SCBA).
18. Do not use this respiratory protective device in explosive atmospheres.
Failure to follow these all warnings, instructions, and established CBRN pro- tective measures can result in serious personal injury or death.
CBRN Application
This respirator provides LIMITED pro- tection. It is NIOSH approved for res- piratory protection against atmos- pheres containing CBRN (chemical, biological, radiological, & nuclear) warfare agents; however, it can not protect against all possible warfare agents.
5 TAL 403 (L) Rev. 4 - 4303515
Some CBRN agents may not present immediate effects from exposure, but can result in delayed impairment, ill- ness, or death.
DO NOT use without a complete understanding of the instructions and limitations for this respirator and proper training. Misuse can prevent the respirator from providing the nec- essary protection.
CBRN agents may NOT be detectable by smell or sight. Don respirator before entering an area suspected of containing CBRN agent. Follow proce- dures established by proper authorities.
DO NOT use this respirator beyond eight (8) hours after initial use in an atmosphere containing CBRN agents or beyond two (2) hours after initial use in an atmosphere containing CBRN agents in liquid or mist form; otherwise, agent permeation may occur.
DO NOT remove respirator until respi- rator and clothing are decontaminat- ed; otherwise, exposure to CBRN agents may result. Follow decontami- nation and disposal procedures estab- lished by appropriate authorities.
Failure to follow the above in addition to all instructions and established CBRN agent protective measures can result in serious personal injury or death.
TAL 403 (L) Rev. 4 - 430351 6
INSTRUCTIONS FOR USE AND CARE
GENERAL DESCRIPTION
CAUTION
!
WARNING
!
The Millennium APR Respirator is an air- purifying respirator intended for use in atmospheres which are not immediately dangerous to life or health (non-IDLH). This respirator is intended for applications which may require the user to enter or exit a haz- ardous area, or work within the area for a limited time.
Inhaled air is drawn through the canister, which contains chemicals and a filter that removes or neutralizes agents present. Exhaled air leaves the facepiece through the exhalation valve and consequently is not re- breathed.
It is important that the user becomes famil- iar with the application and operation of the Millennium APR Respirator and ensures that it fits properly before use.
When properly fitted to the user, the Millennium full-facepiece with nosecup and rubber head harness, combined with the appropriate cartridge/canister, becomes a complete respiratory protective device.
The respirator consists of the following sub- assemblies:
full facepiece (with nosecup)
filter cartridge/canister
ACCESSORIES
The facepiece may be equipped with the following accessories:
1. ESP II Communication System
2. Lens Shields (tinted), in small, medium, or large
3. Spectacle Kit
4. Hood
Refer to the NIOSH Approval Matrix for a complete list of Approved Accessories. If you must wear corrective eyewear, install an approved spectacle kit, listed on the NIOSH approval matrix insert.
Know the contaminant(s) in the environ- ment before entering. Always check that the filter cartridge/canister is appropriate for use in the environment. A filter car- tridge/canister which is not designed for the contaminant present may not provide protection. Failure to follow this warning can result in serious personal injury or death.
Facepieces are available in three sizes:
P/N 10007423 SM (small) P/N 10007422 MD (medium)
P/N 10007424 LG (large) Facepiece size is identified on the front of the facepiece above the lens area.
7 TAL 403 (L) Rev. 4 - 430351
TAL 403 (L) Rev. 4 - 430351 8
NOTES
SIZE SELECTION
WARNING
!
Regardless of facial dimensions and respi- rator sizing charts, an actual respirator fit test, either qualitative or quantitative must be performed to ensure the correct respira- tor size selected.
Fit test the respirator size relative to your facial features and dimensions. The Safety Administrator or Program Manager might assist in selecting the initial size to try.
Carefully don the mask and conduct an air tightness check.
If the facepiece does not pass the Negative Pressure Seal Test or feels uncomfortable, try the next nearest size relative to your face.
Passing the Negative Pressure Seal Test does not verify the size is correct. The size selected must be verified by successfully passing a Respirator Fit Test, either qualita- tive or quantitative. If the respirator passes an Air Tightness Test but DOES NOT pass a Respirator Fit Test, the next nearest size rel- ative to your facial features and dimensions should be tried.
Once the proper size is selected, the respi- rator must pass a Negative Pressure Seal Test every time the mask is donned to ensure proper fit before using the respirator.
RESPIRATOR FIT TEST
A qualitative or quantitative respirator fit test must be carried out for each wearer of this respirator to determine the amount of pro- tection it will provide. Respirator fitting tests are explained fully in the American National Standard "Practices for Respiratory Protection." ANSI Z88.2-1992, published by the American National Standards Institute. The Safety Admin-istrator or Program Manager might assist in selecting the initial size to try. Carefully don the mask and con- duct an Negative Pressure Seal Test.
Quantitative Test
- If a quantitative fit test is used: For use in a CBRN application a fit factor of at least 1667 is recommended before any type of respirator is assigned to an individual.
For use in an Industrial application, 29 (CFR) 1910.134 Standard requires a fit fac- tor of at least 500 before the respirator is assigned to an individual.
Qualitative Test -
If a qualitative fit test is
used, only validated protocols are acceptable.
For use in a CBRN application, the individ- ual must pass a test designed to assess a fit factor of at least 1667 based on military recommendations.
For use in an Industrial application, the indi- vidual must pass at test designed to assess a fit factor of at least 500 as per 29 (CFR)
1910.134 before the respirator is assigned to an individual.
The user must perform a respirator fit test (Quantitative Test or Qualitative Test) and follow all warnings and limitations specified. Failure to do so can result in serious personal injury or death.
9 TAL 403 (L) Rev. 4 - 430351
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