Miles Industries RF24DN, RF24DP Owner's Manual

Patents Pending
Model RF24DN/DP
Direct Vent Fireplace Insert
Installation and Owner’s Manual
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Please read this manual BEFORE installing and operating this appliance.
WARNING: If the information in these instructions is not followed exactly, a fi re or explosion may result causing property damage, personal injury or loss of life.
Do not store or use gasoline or other ammable vapors and liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light the appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fi re department.
Installation and service must be performed by a qualifi ed installer, service agency or the gas supplier.
This appliance may be installed in an after-market permanently located, manufactured (mobile) home where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certifi ed kit is used.
This appliance is a domestic room-heating appliance. It must not be used for any other purposes such as drying clothes, etc.
This appliance is suitable for installation in a bedroom or bed sitting room.
Massachusetts: The piping and fi nal gas connection must be performed by a licensed plumber or gas fi tter in the State of Massachusetts.
4000607-11 © 2007 Miles Industries Ltd. All rights reserved.
Manufactured by
MILES INDUSTRIES LTD.
British Columbia, Canada
www.milesfi replaces.com
Thank You ...
For purchasing a Retrofi re by Miles Industries. Your new radiant gas heater is a technical appliance that must be installed by a qualifi ed dealer. Each Retrofi re is fully tested during the production process for your safety and comfort.
Your unit has been professionally installed by:
Dealer Name _______________________________________
Phone Number ______________________________________
Should you encounter an operational problem, call your dealer immediately. Do not try to repair the unit as you may cause an injury or damage the
replace.
The information contained in this installation manual is believed to be correct at the time of printing. Miles Industries Ltd. reserves the right to change or modify any information or specifi cations without notice. Miles Industries Ltd. grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility for any consequential damage(s).
We recommend that our gas hearth products be installed and serviced by professionals who are certifi ed in the United States by NFI (National Fireplace Institute®).
2
Contents
Safety and Warning Information...................................................................4
Options ...........................................................................................................5
Specifi cations ................................................................................................5
Dimensions ....................................................................................................6
Vent Confi gurations .......................................................................................7
Vent Termination ............................................................................................8
Pack Contents ................................................................................................9
Existing Fireplace Preparation ...................................................................10
Supply Gas ................................................................................................... 11
Vent Liner Rough-In .....................................................................................12
Appliance Preparation .................................................................................12
Firebox Installation ......................................................................................13
Ceramic Fuel Bed Installation ....................................................................15
Window Refi tting and Checking .................................................................17
Remote Control Installation ........................................................................17
Operation Check and Aeration Adjustment ..............................................18
Cast Iron Fret Installation ...........................................................................18
Owner’s Information ....................................................................................19
Lighting Instructions ...................................................................................22
Warranty .......................................................................................................23
Parts ..............................................................................................................24
3
Safety and Warning Information
READ and UNDERSTAND all instructions carefully before starting the installation. FAILURE TO FOLLOW these installation instructions may result in possible fi re hazard and will void the warranty.
Prior to the fi rst fi ring of the fi replace, READ the Owner’s Information section of this manual.
DO NOT USE this appliance if any part has been under water. Immediately, CALL a qualifi ed service technician to inspect the unit and to replace any part of the control system and any gas control that has been under water.
THIS UNIT IS NOT FOR USE WITH SOLID FUEL.
Installation and repair should be PERFORMED by a qualifi ed service person. The appliance and venting system should be INSPECTED before initial use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding, etc. It is IMPERATIVE that the unit’s control compartment, burner, and circulating air passageways BE KEPT CLEAN to provide for adequate combustion and ventilation air.
Always KEEP the appliance clear and free from combustible materials, gasoline, and other fl ammable vapors and liquids.
NEVER OBSTRUCT the fl ow of combustion and ventilation air. Keep the front of the appliance CLEAR of all obstacles and materials for servicing and proper operation.
Due to the high temperature, the appliance should be LOCATED out of traffi c areas and away from furniture and draperies. Clothing or fl ammable material SHOULD NOT BE PLACED on or near the appliance.
Children and adults should be ALERTED to the hazards of high surface temperature and should STAY AWAY to avoid burns or clothing ignition. Young children should be CAREFULLY SUPERVISED when they are in the same room as the appliance.
This gas fi replace and vent assembly MUST be vented directly to the outside and MUST NEVER be attached to a chimney serving a separate solid fuel burning appliance. Each gas appliance MUST USE a separate vent system. Common vent systems are
PROHIBITED.
INSPECT the external vent cap on a regular basis to
make sure that no debris, plants, trees, shrubs are interfering with the air fl ow.
The glass door assembly MUST be in place and sealed before the unit can be placed into safe operation.
DO NOT OPERATE this appliance with the glass door removed, cracked, or broken. Replacement of the glass door should be performed by a licensed or qualifi ed service person. DO NOT strike or slam the glass door.
The glass door assembly SHALL ONLY be replaced as a complete unit, as supplied by the fi replace manufacturer. NO SUBSTITUTE material may be used.
DO NOT USE abrasive cleaners on the glass door assembly. DO NOT ATTEMPT to clean the glass door when it is hot.
TURN OFF the gas before servicing this appliance. It is recommended that a qualifi ed service technician perform an appliance check-up at the beginning of each heating season.
Any safety screen or guard removed for servicing MUST
BE REPLACED before operating this appliance.
DO NOT place furniture or any other combustible
household objects within 36” of the fi replace front.
BE CAREFUL not to put any decorating objects sensitive to heat too close to the fi replace as it gets very hot when operating.
DO NOT use this heater as a temporary source of heat during construction.
This unit MUST be used with a vent system as described in this installation manual. NO OTHER vent system or components MAY BE USED.
NOTE: When operating your new fi replace for the fi rst time, some vapors may be released due to the burning of curing compounds used in the manufacture of the appliance. They may cause a slight odor and could cause the fl ames to be the full height of the fi rebox, or even slightly higher, for the fi rst few hours of operation. It is also possible that these vapors could set off any smoke detection alarms in the immediate vicinity. These vapors are quite normal on new appliances. We recommend opening a window to vent the room. After a few hours use, the vapors will have disappeared and the fl ames will be at their normal height.
4
Options
Fuel
RF24DVN—Natural Gas Installations RF24DVP—Propane Gas Installations
Decorative Cast Iron Frets
RA24CV—Contemporary, Vintage Iron Finish RA24AV—Avant-Garde. Vintage Iron Finish RA24TB—Traditional, Black Finish
Venting
Pipe—generic 3” diameter fl exible aluminum liner
Termination—Miles Industries’ 559CLT Co-Linear Termination. 559SFK Square Flashing Kit required for terminating existing masonry chimney applications.
Circulating Fan
555CFK—Circulating Fan Kit with 6’–0” c/w grounded
cord set.
Conversion Kits
RA24NK—to convert from LPG to Natural Gas RA24PK—to convert from Natural Gas to LPG
approved for gas venting.
Specifi cations
This appliance is intended for installation into existing masonry or factory-built, solid-fuel burning replaces
only.
Approvals and Codes
This appliance is certifi ed to ANSI Z21.88-2007/CSA
2.33-2007 Vented Gas Fireplace Heater standard for use in Canada and the USA and to CGA 2.17-N91 High Altitude Standard in Canada. This appliance is for direct
vent installation terminating at the roof only.
Model RF24DVN is for use with Natural Gas only. Model RF24DVP is for use with LPG only.
Conversion between fuels may only be done using the approved conversion kits listed above.
This appliance complies with CGA P.4.1, Testing method for measuring annual replace ef ciencies.
The installation must conform to local codes or, in the
absence of local codes with the National Fuel Gas Code,
ANSI Z223.1 or the Canadian Installation Code CAN/ CGA-B149. Only quali ed licensed or trained personnel
should install this appliance. This appliance, when installed , must be electrically grounded in accordance with local codes, or in the
absence of local codes, with the National Electrical
Code, ANSI/NFP A 70 or the Canadian Electrical Code, CSA C22.1
Ratings
Model RF24DVN RF24DVP
Gas Natural Propane
Altitude (Ft.) 0-4,500 Feet*
Input Max. (Btu/h) 24,000 24,000
Input Min. (Btu/h) 10,500 10,500
Manifold pressure (in w.c.) 3.95 9.5
Min. Supply pressure (in w.c.) 5.0 11.0
Max. Supply pressure (in w.c.) 10.5 14.0
Main Burner Injector
Catalogue Number (this is not a drill size)
Pilot Injector
Catalogue Number (this is not a drill size)
*High Altitude Installations
Input ratings are shown in BTU per hour and are certifi ed without deration for elevations up to 4,500 feet (1,370 m) above sea level. For elevations above 4,500 feet (1,370 m) in USA, installations must be in accordance with the current
Bray Cat.
#82-580
S.I.T.
#62
Bray Cat.
#92-260
S.I.T.
#30
ANSI Z223.1 and/or local codes having jurisdiction. In Canada, please consult provincial and/or local authorities having jurisdiction for installations at elevations above 4,500 feet (1,370 m).
5
Dimensions
Dimensions
3” dia. Inlet
Front Face of Cast Fret
17-1/4”
3” dia. Exh
4-1/2”
24”
Top View
Gas Inlet 3/8” NPT Female
Control Valve Location
1”
Min. 12”
Max 14”
24-1/2”
8”
RA24TB Fret (Black)
27”
10”
RA24CV Fret (Vintage Iron) RA24AV Fret ( Vintage Iron)
25-1/2”
Optional Frets
Min. 12”
Optional Cast Fret
Max 14”
Adjustable Convection Baffle
3-1/4”
11”
Gas Inlet 3/8” NPT Female
1-3/4”
Control Valve
Fret Mounting Brackets (removeable)
Optional Fan Speed Control Location (this side at front)
18-3/4”
1-1/4”
24”
Front View
Minimum Cavity Dimensions
The diagram shows minimum dimensions required to install the RF24. Cavities having a combination of all the minimum dimensions shown, although possible, may prove to be diffi cult installations.
12-1/2”
13-3/4”
Side View
Height to Smoke Curtain
18”
14”
Levelling Feet
19-1/4”
16-1/2”
19-1/2”
17”
6
25-1/2”
Minimum Cavity
Vent Confi gurations
Allowable Vent Confi gurations
The RF24 is certifi ed for use with approved 3” diameter fl exible venting installed into an approved existing solid fuel burning masonry or factory built chimney system. The venting system must terminate vertically at the roof using an approved termination cap. Both inlet and exhaust liners must be run continuously from appliance to roof termination. Where possible, avoid joints in fl ex pipe. If joints are required, use only connectors approved by the manufacturer of the fl ex pipe. Field fabricated joints are not allowed.
Any generic 3” diameter fl exible venting approved for venting gas appliances is acceptable.
559CLT Co-Linear Terminal
10”
40’
3” Inlet & Exhaust
Collars (exhaust collar
is slighthly longer)
559CLT
Termination
10”
See
Chart
Vertical Vent Height
10’ min. - 40‘ max.
35’
30’
25’
20’
15’
10’
5’0”
4’6”
5’6”
6’0”
6’6”
7’0”
7’6”
8’0”
Allowable Horizontal Offset
3” Liners
3” min. Bend Radius
8’6”
9’0”
9’6”
10’0”
7
Vent Termination
10” dia.
The RF24 is approved for Vertical Co-Linear Termination Only. Two 3” diameter liners are required from top to bottom. The vent liners must be connected to the proper collars (intake and exhaust) or the unit will not operate properly. The method of fl ashing will depend on whether the liners are installed into a rectangular masonry or round
10”
factory-built solid-fuel burning chimney. It is important to seal the gap at the top
11
of the chimney in either case to avoid convective air loss up the chimney. The integrity of the air-cooled function of factory-built chimney systems must be maintained when installing terminations. Termination of the chimney may need to be completed
7-5/8” dia.
559CLT
after the RF24 fi rebox is installed and the slack vent liner pulled up—see Section
Installing Firebox.
Existing Square Chimneys
559CLT Co-Linear Terminal and 559SFK Square Flashing Kit are
required. Cut fl ashing kit to size. Allow extra around perimeter for drip edge to be formed on site. Seal fl ashing to top of chimney using sealant (not supplied). Fasten terminal to fl ashing using sheet metal screws as shown.
Existing Round Factory-Built Chimneys
559SFK Flashing (cut to required size and form drip edge on site)
18”
559CLT Terminal
Fasten to Flashing with Sheet Metal Screws (3 locations)
2 - 3” Flex Liners
18”
The 559CLT terminal is designed to fi t existing 7” or 8” diameter factory-built round chimneys without requiring additional fl ashing. Ensure the installation of the terminal seals off the top of the chimney space to avoid convective air loss. The diagrams below show a typical terminal installation for an 8” diameter air-cooled chimney system.
Maintain Air-Cooled Function of Existing Chimney System
Fasten Terminal to Flashing (3 locations)
Ensure Flashing Remains over Air-Cooled Openings
559CLT Termination
Ensure Exhaust Portion of Chimney is Sealed at Top
Existing Air-Cooled Chimney
(Factory-Built Fireplaces)
Install 2 - 3” dia. Flex Liners
Identify which Liner is Exhaust
EXH.
Remove Top Portion of Terminal
EXH
Connect Liners to Corresponding Collar on Terminal using Sheet Metal Screws (longer collar is exhaust collar)
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