Miles Industries H5, 1100LPG, 1100NG, 1150NG, 1150LPG Installation Instructions Manual

H5
Gas Conversion Kit
1100NGK / PGK & 1150NGK / PGK
Use with with Valor Models 1100/1150 Heaters ONLY
Installation Instructions
This appliance is certifi ed for use from 0–4500 feet. For altitudes above 4500 feet, see local codes.
Kit Contents
1 Pilot injector 1 Main burner elbow injector 1 Set of conversion labels 1 Minimum rate by-pass screw
Tools Required
• Wrenches, to disconnect gas line
• Phillips (+) screwdriver, to remove burner module
• Small (jewelers size) fl at blade screwdriver, to set pressure
• Small fl at blade screwdriver, to release pressure tap on valve
• Needle nose pliers, to remove by-pass screw
• Hex (Allen) wrench, 4 mm or 5/32”, to remove pilot injector
• Manometer, to set pressure when regulator is integral with valve
WARNING
This conversion kit shall be installed by a qualifi ed service agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fi re, explosion or pro- duction of carbon monoxide may result causing property damage, personal injury or loss of life. The qualifi ed service agency is responsible for the proper installation of this kit. The installation is not proper and complete until the operation of the con­verted appliance is checked as specifi ed in the manufacturer’s instructions supplied with the kit.
Use this manual in conjunction with the installation manual supplied with the appliance.
Specifi cations
Model
Gas Natural Propane Natural Propane Altitude (Ft.)* 0-4,500 feet* 0-4,500 feet* Input Maximum (Btu/h) 28,000 28,000 30,000 30,000 Input Minimum (Btu/h) 13,000 13,000 16,000 16,000 Manifold Pressure (in w.c.) 3.5” 9.0” 4.0” 9.0” Minimum Supply Pressure (in w.c.) 5.0 11.0 5.0 11.0 Maximum Supply Pressure (in w.c.) 10.0 14.0 10.0 14.0 Main Burner Injector Marking 850 300 850 360 Pilot Injector Marking 51 30 51 30 Min. Rate By-Pass Screw 185 125 195 135
4004585-03
©2014, Miles Industries Ltd.
1100NG 1100LPG 1150NG 1150LPG
General Notes Regarding Conversion
The conversion may be done before or after the appliance is installed into the cavity. However, the gas must be connected to set the manifold pressure.
Prepare the appliance
1. If the fi replace is already installed, remove the
access side doors, the front trim, the window, and fuel bed. Be careful with fuel bed as components are fragile.
2. Locate shut off valve and isolate.
3. Remove the ceramic liner panels
4. Remove the burner platform, unscrew the 2
thumbscrews fi xing the front of the burner to the rebox as indicated, also 1 screw at rear of burner.
Rear fi xing screw
4. Supporting injector elbow, unlock and remove pipe assembly, remove injector locknut from inside manifold housing.
Injector elbow pipe connection
5. Exchange injector elbow from kit, verify the new injector before you install—see Speci cations table on page 1. Reverse the assembly.
6. Reconnect injector elbow to the pipe. tightening pipe connection.
Convert the pilot injector
1. Remove the pilot hood by pulling on it.
Fixing points underside of fi rebox
5. Gently pull up the burner rear fi rst and then the front. Be careful not to hook the pilot hood as
you pull the burner up.
Replace the burner injector
1. Using two wrenches disconnect inlet to valve control.
2. Remove 12 screws holding module plate to fi rebox base.
3. Withdraw module from fi rebox.
Remove pilot cover (2 screws)
2. Unscrew the pilot injector using an Allen key. Discard the pilot injector.
3. Replace with the appropriate pilot injector—see Speci cations table on page 1. Screw in the new injector.
4. Refi t the pilot head by pushing down on it. Ensure that it snaps into position.
2
Replace the minimum rate by-pass screw
1. Turn module assembly upside down, unlock and remove pipe assembly.
2. Remove two screws retaining the valve to mounting bracket, being careful not to disturb other connections.
3. Locate and remove the by-pass screw from the valve and discard. The by-pass screw has a rubber O-ring and may need to be pulled out using pliers after unscrewing.
4. Insert the replacement minimum rate by-pass screw and hand tighten using a screwdriver. Refer to the Speci cations table on page 1 for proper by-pass screw. Note that the number is stamped on the barrel of the screw.
Adjust the air shutter
The air shutter is located under the ceramic fuel bed at the back.
1. Carefully turn the fuel bed upside down and locate the air shutter.
Air shutter
2. Loosen the screws on each side of the shutter and slide the shutter as indicated below according to the type of gas used.
NG
Air shutter
Top side of control valve
Minimum rate By-pass screw location
Re-assemble module
1. To reinstall, is a reversal of the procedure.
2. Position and locate module in the fi rebox inserting the valve fi rst. be careful not to trap cables
between fi rebox fl oor and module
3. Secure module to fi rebox with previously used screws.
4. Reconnect gas inlet to valve tightening pipe connection. Open shut off valve and inspect
5. Test for leaks by applying a liquid detergent or soap
solution to inlet connection joint. Bubbles forming indicate a gas leak.
Never use an open fl ame to check for leaks. Correct any leak detected immediately.
LPG
3. Re-tighten the screws.
Air shutter
3
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