Mile SZ 2498, SZ 2600 Service Manual

Mahindra institute of learning

excellence, Nasik

SZ 2498 ENGINE

ABBREVATION USED

SZ 2498 Plus : Timing - Chain Drive

SZ : Scorpio Zip 2498 : CC of engine TCI : Turbo charged intercool

The SZ 2498 TCI engine is a 4-cylinder, in-

line, overhead valve, water-cooled, direct

injection engine.

Specification-SZ 2498

No. of cylinders :04 Bore :94mm Stroke :90mm Displacement : 2498cc Compression ratio : 18.5 : 1 Power : 105 HP at 3800 RPM Torque : 238 Nm at 1700 to 1900 RPM Type of operation : Four stroke , Direct injection Timing mechanism : Chain drive [ Plus] Cooling System : Pressurised

Centrifugal water pump

Lubrication System : Force feed lubrication

Maintenance schedule

• Change engine oil & filter [ Maximile Premium oil -10K ]

OR Viscosity index 15W 40. If API CG4 grade oil then.

5000km ,10000km & then every 10,000km

• Refill fresh coolant [ Maximile Coolant ]

Once in a year / After every 40,000 kms

• Change primary fuel filter

10000km, 20000kms & then every 10000kms

• Change secondary fuel filter

20000km, 40000kms & then every 20000kms

• Remove drain plug & Clean fuel tank

After every 80,000Kms

• Check & drain water from filter

Every 10,000 Kms

• Adjust fan belt tension as per value

During PDI & every service

• Clean air filter

Every 10000Kms / Service indicator shows red band

• Change air cleaner cartridge

At every 40,000kms / Service indicator shows red band even after cleaning

• Adjust tappet

5000Km[ If required ], 20000 Km & then every 20000Km

• Check vacuum pipe, PCVS pipe, Oil hoses & LDA connection

PDI & then every 10,000 Km

• Check Radiator coolant hose connection, Heater connection

PDI & then every 5000km.

Engine oil

Alternate oil : Oil confirming to API CG4 grade with Viscosity

index 15W 40. If API CF4 grade oil used then oil change interval is after Every 5000Kms.

Maximile Coolant should be used for SZ 2600/ SZ 2600 Plus engine.

Engine Coolant

Note: No alternate coolant is available in the market. Used of any other coolant may deteriorate liner ‘O’ rings which may lead to coolant & oil mixing. This coolant is premixed with water. Total coolant capacity is 9.3 lit..

RTV silicon sealant-Rhodoseal to be used

: Between ladder frame & block. : Between Rear oil seal retainer & block.

All other places

: use Loctite 547

Rust cleaning solution [ For Turbo charger mounting Nut, EGR pipe Nut etc.]

: WD 40

Sealant

General construction

All engine internal parts remain same as SZ 2600 except crankshaft, connecting rod, FIP & nozzles

Mahindra institute of learning

excellence, Nasik

SZ 2600 ENGINE

ABBREVATION USED

SZ 2600 Plus : Timing - Chain Drive

SZ : Scorpio Zip 2600 : CC of engine TCI : Turbo charged intercool

The model SZ 2600 TCI engine is a 4-cylinder, in-line,

overhead valve, water-cooled, direct injection engine.

Specification-SZ 2600/SZ 2600 Plus

No. of cylinders :04 Bore :94mm Stroke :94mm Displacement : 2609 cc Compression ratio : 18.5 : 1 Type of operation : Four stroke , Direct injection Power : 109bhp @ 3800rpm Max Torque : 26.00 Kg-m Timing mechanism : Chain drive [ Plus] Cooling System : Pressurised

Centrifugal water pump

Lubrication System : Force feed lubrication

Maintenance schedule

• Change engine oil & filter [ Maximile Premium oil -10K ]

5000km ,10000km & then every 10,000km

• Refill fresh coolant [ Maximile Coolant ]

Once in a year / After every 40,000 kms

• Change primary fuel filter

10000km, 20000kms & then every 10000kms

• Change secondary fuel filter

20000km, 40000kms & then every 20000kms

• Remove drain plug & Clean fuel tank

After every 80,000Kms

• Check & drain water from filter

Every 10,000 Kms

• Adjust fan belt tension as per value

During PDI & every service

• Clean air filter

Every 10000Kms / Service indicator shows red band

• Change air cleaner cartridge

At every 40,000kms / Service indicator shows red band even after cleaning

• Adjust tappet

5000Km[ If required ], 20000 Km & then every 20000Km

• Check vacuum pipe, PCVS pipe, Oil hoses & LDA connection

PDI & then every 10,000 Km

• Check Radiator coolant hose connection, Heater connection

PDI & then every 5000km.

Maximile premium [10k] oil should be used for SZ 2600/ SZ 2600 Plus engine.

Engine oil

Alternate oil : Oil confirming to API CG4 grade with Viscosity

index 15W 40. If API CF4 grade oil used then oil change interval is after Every 5000Kms.

Maximile Coolant should be used for SZ 2600/ SZ 2600 Plus engine.

Engine Coolant

RTV silicon sealant-Rhodoseal to be used

: Between ladder frame & block. : Between Rear oil seal retainer & block.

All other places

: use Loctite 547

Rust cleaning solution [ For Turbo charger mounting Nut, EGR pipe Nut etc.]

: WD 40

Sealant

GENERAL CONSTRUCTION

Block

Replaceable wet type liner , Inline cylinder arrangement

Chain Drive [ Orange colour]

Cylinder head

Height of cylinder head : 97.70mm to 98.30mm

Min. cylinder head height: 97.40mm

97.70 - 98.30 mm

Cylinder head Gasket

Type : Multilayer steel gasket

Gives uniform sealing on surface area.

Note : Do not use any oil or shellac on the cylinder head gasket or on block surface or on cylinder head surface.Do not reused the gasket even if it appears to be good.