Midwest CF24-120N, CF26-120N, CF30-120N Service Manual

CF24-120N, CF26-120N & CF30-120N Canopy Frames Fitting:
Aluminum Hoist Models: SSV30/40120, SSPV30/40120, SS30/40120 DW,
SSPV30/40120 DW, SSV50120 & SSV50120 DW Hydraulic Hoist Models: SSV40120 HYD, SSV60120 HYD, SSV40120 HYD DW & SSV60120 HYD DW
Steel Hoist Model: SSV45120
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorestation.com 0003526
Page 1 REV A 4/12/06
Diagram B
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorestation.com 0003526
Page 2 REV A 4/12/06
ASSEMBLY INSTRUCTIONS
Break bundles and hardware box. Sort all parts according to size. Depending on the model ordered, you may have extra parts.
END HOOD ASSEMBLY
(Refer to Diagram A for a final assembly view)
The first step will be to assemble the end hoods. Locate the adjustable canopy end assemblies. Note that there are two- right and two- left hand assemblies. (See Diagram B, Detail E.)
Next locate two of the canopy bows and place them on the floor or ground with one each of the right and left hand as­semblies placed at each end of the bows.
Identify the canopy bow that will be installed as the bow that will form the upper curved portion of the canopy end section. Slide two (2) each of the plastic canopy cord spool hooks on each end of this canopy bow. A total of four canopy cord spool hooks will be placed on this bow.
Insert one end of the two canopy bows over the round tubes on one of the adjustable canopy end assemblies. Note that one bow will lay flat on the floor while the other bow with the canopy cord spool hooks installed will curve upward in the form of the canopy once it is completely assembled.
Insert the other ends of the canopy bows onto the round tubes on the second adjustable end assembly. Make sure that the canopy bows are slid onto the round tubes as far as they can without jamming or driving them on.
Mark the centers on the two canopy bows. Locate one of the 19” canopy end spacer tubes (Item 22 in Diagram B, Detail
E). Attach it to the canopy bow that is laying flat on the floor or ground at the center location just marked. Secure together with an end hood loop using a 1/4” x 2-1/4” carriage bolt and nut provided as shown. Slip one of the canopy cord spool hooks onto the 19” canopy end spacer tube. Secure the other end of the spacer tube to the top bow with a second end hood loop and 1/4” x 2-1/4” carriage bolt. Secure with a ¼” hex nut. Tighten.
Locate one of the 16” canopy end spacer tubes (Item 18 in Diagram B, Detail D). Attach it to the canopy bow that is laying flat on the floor or ground at the ¼ point (center between the end of the canopy bows and the 19” spacer tube just installed in the center). Secure together with an end hood loop using a 1/4” x 2-1/4” carriage bolt and nut provided as shown. Slip one of the canopy cord spool hooks onto the 16” canopy end spacer tube. Rotate the spacer tube up and slide either towards or away from the 19” center spacer tube until it will fit between the two canopy bows. Secure the other end of the spacer tube to the top bow with a second end hood loop and 1/4” x 2-1/4” carriage bolt. Secure with a ¼” hex nut. Tighten. Repeat on the other side of the end hood assembly.
Locate the ½” long black plastic caps supplied in the hard­ware. Push one of them onto each of the bolts sticking through the nut securing the spacer tube to the flat canopy bow. This will protect the vinyl cover from fraying when it comes in contact with the bolt.
Measure up and place a mark at 7 ½” and 10 ½” from each end of the upper canopy bow forming the top curve. Place the mark on the bottom side of the tube.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorestation.com 0003526
Page 3 REV A 4/12/06
Locate a No. 10 x ¾” self-drilling screw. Position the bottom edge of the canopy cord spool hook on the 10 ½” mark. Po­sition so the spool of the molding is pointing directly down. Secure in this position by placing the self-drilling screw into the center hole of the spool, then drilling the screw in to attach it to the canopy bow.
Place the bottom edge of the second canopy cord spool hook at the 7 ½” mark. Position so the spool of the molding is pointing directly down. Secure in this position by placing the self-drilling screw into the center hole of the spool, then drilling the screw in to attach it to the canopy bow.
Measure and place a mark at 2” from the top of the 19” and the 16” canopy end spacer tubes. Locate a No. 10 x ¾” self­drilling screw. Position the top edge of the canopy cord spool hook on the 2” mark. Position so the spool of the molding is pointing inward as shown. Secure in this position by placing the self-drilling screw into the center hole of the spool, then drilling the screw in to attach it to the canopy bow.
Repeat the above process on the other end hood assem­bly.
FRAME ASSEMBLY INSTRUCTIONS
Tighten the stainless steel hose clamps evenly and securely around the side frame splice placing two of the clamps at the very ends of the side frame splice and one in the center of the splice where the ends of the side frame tubes meet inside the splice.
The frame is easiest assembled when it is assembled on four sawhorses or something of this height. Place the two sideframe tubes on the sawhorses located at a spacing that is comparable to the width of the canopy once it is assembled. Place the two side frame tube assemblies so the splicers are directly across from each other (long side frame tubes are at same end of canopy). Insert the two end hood assemblies just assembled into the ends of the 4” diameter side frame tubes. This will properly space the tubes and keep them positioned while the balance of the bows are assembled to the side frames. Make sure the adjustable end hood assemblies are slid completely in and against the end of the side frame tube. Secure in this position by placing a stainless steel hose clamp around the side frame tube and also around the end hood tube stop weldment approximately 1” from the end of the side frame tube. Position the tightening mechanism on the clamp so it is located on the inside of the side frame tube and in a position that won’t interfere with the canopy cover when it is pulled around the side frame tube during installation.
Locate the four 4” side frame tubes. Note that there are two different lengths. Identify a smooth flat surface that they can be laid on during assembly because it makes the process much easier to accomplish. Measure and place a mark at 6” from one end of each of the side frame tubes. Loosen four of the stainless steel hose clamps large enough so they will slide over the side frame splice, Ref. 20 in Detail B. Mate the marked ends of a short and long side frame tube together. Slide the splice onto the first side frame tube until it meets the 6” mark. Place the second side frame tube into the splice until the ends of the side frame tubes are touching each other. Note: The side frame tubes nudged together is very important because it adds considerable strength to the joint once it is fully assembled and tightened properly. The ends of the side frame tubes must be centered in the splice.
Repeat the process on the other side frame tube.
The canopy bows are to be spaced on 24” centers. Using a tape measure, place the first mark at 22”. Then mark The balance of the side frame 24” intervals the full length of the side frame tubes.
Locate the balance of the canopy bows. Slide two (2) each of the canopy cord spool hooks on each bow, then attach them to the side frames using the hoop mounting bracket loops provided.
Note that they have to be formed around the side frame tube when assembling. Align the hole in each end of the hoop mounting loop with the holes in the end of the canopy bow. Secure together using 1/4” x 2-1/4” carriage bolts and hex nuts. Thread on the nuts but do not tighten until instructed. Repeat the above process on all of the canopy bows. Once they are all attached to the side frames, relocate them so they are on the 24” marks identified earlier.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorestation.com 0003526
Page 4 REV A 4/12/06
CHECKING FOR CANOPY FRAME SQUARE
Diagram AA
Check for square by using a tape measure or string. Measure from one end of the side frame tube on one side of the framework to the other side frame tube on the other side of the framework.
Pull a tape measure or string from the opposite ends of the canopy side frames across the framework as shown in the above diagram.
Measurements A and B must match each other in order for the framework to be square. If they don’t, slide one side frame either forward or backward until matching measurements are achieved. Once achieved, tighten all of the bolts attaching the canopy bows to the side frames. the framework assembly is now complete.
The canopy post assembly and installation instructions are supplied with the canopy post bundles and are located in the support cup box. Use these instructions to attach the canopy posts to your hoist.
The following canopy post bundles are required to fit the following hoist.
Once the canpo y posts have been installed on your hoist continue to attach the cano py frame and vinyl as follows.
Hoist Model Canopy Post Required Consists of Bundles
SSV30120 CP72D 68318, 68324
SSV40120 CP72D 68318, 68324
SSPV30120 CP72D 68318, 68324
SSPV40120 CP72D 68318, 68324
SSV30120DW CP30D 68318, 68325
SSV40120DW CP30D 68318, 68325
SSPV30120DW CP30D 68318, 68325
SSPV40120DW CP30D 68318, 68325
SSV40120HYD CP72K 68317, 68331
SSV50120 CP72M 68318, 68330
CP90F 68318, 68327
SSV50120DW CP32M 68318, 68329
SSV60120HYD CP72H 68317, 68332
CP90H 68317, 67567
SSV60120HYD DW CP32H 68317, 67320
SSV45120 (Steel Hoist) CP42G 68320, 68328
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorestation.com 0003526
Page 5 REV A 4/12/06
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