Mid-West 105 Locked Logic, 106 Locked Logic, 109 Locked Logic Installation And Operating Instructions Manual

BULLETIN NO. IMLLC/0
4
Replaces ELEC-IMLLC/02
Mid-West
ELECTRICAL SPECIFICATIONS
®
Instrument
INSPECTION
Before installation carefully check the "Electrical Specifications" plate (See Fig. 1) on each instrument against the receiving paperwork and the intended application for the correct input and output. Make certain that the enclosure (NEMA 4 or NEMA 7) is appropriate for the area in which it is to be installed. Inspect for shipping damage and, if damaged, report it immediately. Verify when the unit is unpacked and in a vertical position that the pointer is on 0.
Model 105 /106 & 109 “Locked Logic”
Installation and Operating Instructions
NOTE: BEFORE ATTEMPTING REPAIRS,
CONTACT YOUR LOCAL MID-WEST REPRESENTATIVE OR OUR FACTORY. FAILURE TO DO SO WILL VOID ANY WARRANTY.
INPUT: 8-28 VDC 115 VDC 115 VAC 50-60 HZ 230 VAC 50-60 HZ
OUTPUT (RESISTIVE LOAD): 10 A, 28 VDC 10 A, 115/240 VAC 50-60 HZ
FIG. 1: ELECTRICAL SPECIFICATION PLATE
PRODUCT DESCRIPTION
"Locked Logic" alarm control is a solid-state optical-electronic control available as an option on Mid-West Models 105/106 and 109 differential pressure gauges. The control is an optical "no-contact" design that does not affect the indicated accuracy of the instrument.
The standard unit is designed for an 8 to 28 VDC uninterruptable power input. Optional power inputs include 115 VDC, 115 VAC 50-60 hertz, or 230 VAC 50-60 hertz.
Output interface is via a set of (1) or (2) isolated SPDT or DPDT relay contacts, dependent on the number of set points specified. Interface to the relay contacts is customer configurable provided the relay contact ratings are not exceeded.
An alternate option allows the incorporation of an adjustable dead band. For this configuration the right set pointer determines the upper trigger point, while the left set pointer determines the lower trigger point. Output interface is to (1) isolated set of SPDT relay contacts.
INSTALLATION
All Mid-West "Locked Logic" alarm-controls are calibrated and tested prior to shipment and are ready for immediate installation.
1. Panel Mounting - Both weatherproof and explosion-proof models may be panel mounted. See Fig. 2 for panel cutout information.
A. Weatherproof - This unit mounts through the front of
the panel. After making the panel cutout insert the (4) panel mounting studs, finger tight, into the (4) tapped holes in the rear of the housing. Insert the gauge through the panel, aligning the panel mounting studs with the holes in the panel. Install the (4) #8-32
nuts onto the studs and tighten securely. B. Explosion-proof – WARNING: THE COVER MUST NEVER BE
REMOVED WHEN THERE IS POWER TO THE UNIT.
Normally pipe mounted, this unit may also be panel mounted through the front of the panel. Unless
otherwise specified, your explosion-proof unit will be
provided with a pipe mounting kit. To panel mount,
remove the pipe mounting kit by removing the (4) hex
headed 1/4 - 20 bolts attaching it to the back of the
enclosure. Save the (4) bolts and washer for use
in mounting to the panel. Refer to Fig. 2 for panel
cutout information. Once the appropriate cutout is
made, mount the unit through the front of the panel
and install the (4) 1/4 - 20 bolts and washers from the
back of the panel and into the enclosure. Tighten
securely.
You may now proceed with plumbing and wiring the
unit into your system.
2. PIPE MOUNTING - (See Fig. 2 for mounting instructions.) WEATHERPROOF – Pipe mounting is an optional extra
for Models 105, 106 & 109 “Locked Logic” units.
EXPLOSION-PROOF - A pipe mounting kit is provided as
standard for all Model 105, 106 and 109 "Locked Logic" units unless otherwise specified.
3. CONNECTIONS - For plumbing the Model 105, 106 or 109 to the pressure connections on your system, follow the instructions for that instrument. Once accomplished, proceed with the electrical instructions that follow.
4. ELECTRICAL - Both weatherproof and explosion-proof "Locked Logic" enclosures have an opening, top rear, for a ½” or ¾” flexible cable or conduit connector. An appropriate connector must be installed before making connections to the wire leads provided. See the wiring interface drawing provided with your gauge for proper electrical connections to the gauge.
For Units supplied with both AC and DC input power
leads, do not accidentally connect AC power to the DC leads. The unit will be damaged
CAUTION: FOLLOW ALL ELECTRICAL CODE
REQUIREMENTS FOR VOLTAGE, AC OR DC SUPPLY AND ENVIRONMENTAL CONDITIONS AS REQUIRED LOCALLY.
NOTE: INSTALL THE FRONT COVER AND BEZEL
ASSEMBLY AFTER SWITCH ADJUSTMENT AND DO NOT LEAVE THE UNIT OUTDOORS WITHOUT A CONNECTOR IN THE ELECTRICAL OPENING OR THE UNIT MAY BE DAMAGED FROM ENVIRONMENTAL CONDITIONS.
5. SETPOINT ADJUSTMENT - Set pointers are adjustable
from 5 to 95% of full scale and to within 5% (of full scale) of each other if equipped with (2) set pointers. The adjustment screws are inside the enclosure to protect against unauthorized adjustment. Before opening the unit to make a set point adjustment, check plant operating procedures and electrical codes. For weatherproof units, remove the (4) bezel screws and the bezel assembly. For explosion proof units, unscrew the window assembly from the housing.
CAUTION: BE SURE POWER IS TURNED OFF
BEFORE REMOVING THE COVER FROM (EXPLOSION-PROOF) UNITS.
Insert a screwdriver in the setpoint adjustment slot and rotate until the setpointer is at the desired point on the scale. Replace the bezel assembly and screws, or window assembly.
6. START UP All "Locked Logic" set pointers, except adjustable dead-band units, have one green and one red state indication LED per set pointer assembly. Upon power up of the assembly the green LED(s) shall be lit and the output relay(s) de-energized. As the indicating pointer moves up scale and passes a set pointer, the green LED shall extinguish, the red LED shall be on, and the output relay shall energize. On declining differential the sequence shall be reversed.
For adjustable dead-band units, the left set pointer has 1
green and 1 red state indication LED. The right set pointer has no indicators. Upon power up of the assembly the green LED shall be lit and the output relay shall be de-energized. As the indicating pointer moves up scale and passes the Right set pointer, the green LED shall extinguish, the red LED shall be on, and the output relay shall energize. On declining differential (indicating pointer moves downscale), the red LED shall extinguish, the green LED shall be lit, and the relay shall de-energize when the indicating pointer passes the left set pointer.
Please note that these units use a reflective optical
sensor that is sensitive to infrared light. Sunshine is a source of infrared. If the unit is placed outdoors, it is recommended, although not necessary, to either shade the unit or position the gauge so that the glass faces in either a East or West direction. In extremely rare cases the unit has triggered due to bright sunlight conditions. For this occurrence a tinted glass is available to correct this problem.
TROUBLE SHOOTING - SYMPTOM(S)
1. GAUGE DOES NOT INDICATE DIFFERENTIAL. Check trouble shooting procedures in the appropriate gauge manual and proceed accordingly.
2. L.E.D.'S DO NOT COME ON WHEN POWER IS
TURNED ON. Check wiring diagram (Fig. 1) and wiring to make certain that all connections are properly and securely made. Also check to make certain that the proper power input is being provided.
3. UNIT “ALARMS” INADVERTENTLY. Check for sunshine
condition described above. Make necessary adjusments and re-test.
3. If 1, 2, or 3 do not resolve the problem contact one of our factory customer service representatives for assistance and or a RGA (Return Goods Authorization) number and return the instrument for repair or replacement.
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