Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527
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MSP-070C Battery Maintainer
Safety Guidelines
Safety Guidelines
For safe, ecient, and accurate charging and testing, review the
safety and operating instructions in this manual before using the
analyzer. In addition, follow all manufacturers’ instructions and BCI
(Battery Council International) safety recommendations.
1 General Safety Precautions
Risk of explosive gases
Batteries generate explosive gases during normal
operation, and when discharged or charged.
1.1
To reduce risk of battery explosion, follow these safety instructions
and those published by the battery manufacturer and the manufacturer of any equipment you intend to use in the vicinity of a
battery. Review cautionary marking on these products and on the
engine, and on the vehicle or equipment containing the battery.
Charging a non-rechargeable battery may
cause the battery to burst.
To reduce the risk of injury, only charge rechargeable
lead-acid type batteries including maintenance-free,
low-maintenance, or deep-cycle batteries.
If you are uncertain as to the type of battery you are attempting
to charge, or the correct procedure for checking the battery’s
state of charge, contact the seller or battery manufacturer.
1.2 Use of an attachment not recommended or sold by the battery
charger manufacturer may result in a risk of re, electric shock, or
injury to persons.
1.3
To reduce risk of damage to the electric plug and cord, pull by the
plug rather than by the cord when disconnecting the charger.
1.4 Position the AC and DC leads to avoid tripping over them and to
prevent damage from moving engine parts; protect from heat,
oil, and sharp edges.
1.5 Do not operate the charger if it has received a sharp blow, been
dropped or otherwise damaged in any way; take it to a qualied
service center.
1.6 Do not disassemble charger; take it to a qualied service center
when repair is required. Incorrect reassembly may result in a risk
of electric shock or re.
1.7 To reduce risk of electric shock, unplug the charger from the AC
outlet before attempting any maintenance or cleaning. Turning
o the controls will not reduce this risk.
1.8
Connect and disconnect the battery leads only when the AC
supply cord is disconnected.
1.9
Do not overcharge the battery.
1.10
Charge the battery in a dry, well-ventilated area.
1.11 Never place articles on or around the charger, or locate the charger
in a way that will restrict the ow of cooling air through the cabinet.
1.12
An extension cord should not be used unless absolutely necessary. (See paragraph 4.2)
1.13 Have a damaged cord or plug replaced immediately.
1.14
Do not expose the charger to rain or snow.
2 Personal Precautions
2.1 The MSP-series chargers are not to be used by people with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision
or instruction.
2.2 Children should be supervised to ensure they do not play with
the appliance
2.3 Always have someone within range of your voice, or close enough
to come to your aid, when working around lead acid batteries.
2.4 Have plenty of fresh water and soap nearby in case battery acid
contacts skin, clothing or eyes.
2.5 Wear complete eye protection, clothing protection, and wear
rubber soled shoes. Place damp cloth over battery to protect
against acid spray. When ground is very wet or covered with
snow, wear rubber boots. Avoid touching eyes while working
near battery.
2.6 If battery acid contacts skin or clothing, wash immediately with
soap and water. If acid enters the eye, immediately ush with
cold running water for at least 10 minutes, and seek medical attention.
2.7 NEVER smoke or allow a spark or ame in vicinity of a battery or
engine.
2.8 Be extra cautious to reduce risk of dropping a metal tool onto
the battery. It might spark or short circuit the battery or other
electrical part that may cause an explosion.
2.9 Before working with a lead-acid battery, remove personal metal
items such as rings, bracelets, necklaces, watches, etc. A leadacid battery can produce a short circuit current high enough to
weld such items causing a severe burn.
Non-rechargeable batteries may burst when
charging causing personal injury and damage.
To avoid electrical shock or burn, never alter the charger’s original AC cord and plug. Disconnect plug from
outlet when charger is idle.
The charger is not intended to supply power to a low-voltage
electrical system other than applications using rechargeable,
lead-acid type batteries. Do not use the battery charger
for charging dry-cell batteries commonly used with home
appliances. These batteries may burst and cause personal injury
and property damage.
2.10 NEVER charge a frozen battery; thaw it out rst.
3 Preparing To Charge The Battery
3.1 If it is necessary to remove the battery from vehicle to charge
it, always remove the grounded terminal from the battery rst.
Make sure all accessories in the vehicle are o, so as not to cause
an arc.
3.2 Be sure the area around the battery is well ventilated while the
battery is being charged. Gas can be forcefully blown away by
using a piece of cardboard or other nonmetallic material as a fan.
3.3
Clean the battery terminals. Be careful to keep corrosion from coming
into contact with your eyes.
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Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527
Safety Guidelines
MSP-070C Battery Maintainer
3.4 For ooded cell batteries, add distilled water in each cell until
the battery acid reaches the level specied by the manufacturer.
This helps purge excessive gas from the cells. Do not overll. For
a battery without caps, carefully follow the manufacturer’s recharging instructions
3.5 Study all battery manufacturer’s specic precautions such as
removing or not removing cell caps while charging and recommended rates of charge.
4.1 The charger must be grounded to reduce risk of electric shock.
The charger is equipped with an electric cord having an equipment grounding conductor and a grounding plug. The plug
must be plugged into an outlet that is properly installed and
grounded in accordance with all local codes and ordinances.
Hazardous voltage.
An improper connection can result in
electric shock
To avoid electrical shock or burn, never alter
the charger’s original AC cord and plug. Disconnect plug from outlet when charger is idle.
IF THE PLUG DOES NOT FIT THE OUTLET, HAVE A PROPER
OUTLET INSTALLED BY A QUALIFIED ELECTRICIAN.
Length of cord, feet (m)
25 (7.6) 50 (15.2)
100 (30.5) 150 (45.6)
5 Charger Location
Not for permanent installation: Modifying this charger for permanent
installation in a vehicle or installing this charger in a vehicle for
permanent use is not recommended.
In the event of fail device may generate
and emit sparks.
Only charge rechargeable ooded maintenancefree, low-maintenance or deep-cycle batteries.
The MCC-Series is NOT designed outside use or for wet location
mounting. The charger must always be protected from direct contact
with water.
5.1
The charger must be located in an area with sucient air space to
allow unrestricted airow in and around the charger.
5.2 Locate the charger as far away from the battery as the charger
cables permit.
5.3 Never place the charger directly above the battery being
charged; gases from the battery will corrode and damage the
charger.
5.4 Never allow battery acid to drip on the charger when taking
gravity readings or lling a ooded cell battery.
5.5 Operate the charger only in a well-ventilated area that is free of
dangerous vapors.
5.6 Store the charger in safe, dry location and maintain it in perfect
condition.
5.7 Do not set the battery on top of the charger or where its acid
might drip onto the charger.
6 DC Connection Precautions
6.1
When attaching the charger clamps, be certain to make the best
possible mechanical as well as electrical connection. This will tend
to prevent the clamps from slipping o the connections, avoid dangerous sparking, and assure safer and more ecient charging. The
clamps should be kept clean.
4.2
An extension cord should not be used unless absolutely necessary. Use of an improper extension cord could result in a risk of re
and electric shock. If an extension cord must be used, make sure:
a.
that the pins on plugs of the extension cord are the same
number, size, and shape as those of the plug on the charger;
b. that the extension cord is properly wired and in good
electrical condition;
c. that the wire size is large enough for the AC ampere rating
of charger.
Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527
Hazardous voltage.
Can cause death or serious
personal injury.
Setting the switches to “OFF” does not always
disconnect the charger electrical circuit from
the AC power cord or the DC charger clamps.
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MSP-070C Battery Maintainer
Safety Guidelines
7 Installing The Battery
Risk of explosive gases.
A spark near the battery may cause a battery explosion.
Follow these steps when the battery is installed in the
vehicle to reduce the risk of explosion.
7.1 Locate the charger as far away from the battery as the charger
cords permit and position the AC and DC cords to avoid stepping
on or tripping over them and to prevent damage by moving engine parts.
7.2 Turn OFF all vehicle loads, including door lights, and correct any
defects in the vehicle’s electrical system that may have caused
low battery.
7.3 First connect the POSITIVE (RED) clamp from the charger to
the POSITIVE (POS., P, +) ungrounded post of the battery. Then
connect the NEGATIVE (BLACK) clamp to the NEGATIVE (NEG., N,–) post of the battery. Do not connect the clamp to the carburetor, fuel lines, or sheet-metal body parts.
8 Removing the Battery
8.1 If it is necessary to remove the battery from the vehicle or equipment, always remove the grounded terminal from the battery
rst.
9 Maintenance & Storage
Follow these guidelines to protect the charger and test cables from
damage and premature wear:
9.1 The grease, dirt, and sulfation that build up on battery terminals
are highly corrosive and can damage the clamps over time. Before connecting the clamps, ensure accurate test readings and
protect the clamps by cleaning the battery case and terminals
using a wire brush and a mixture of water and baking soda.
9.2
Periodically clean the clamps using a mixture of baking soda and
water, or a mild hand-soap, and a small bristle brush.
9.3 Clean the battery terminals. If stud adapters are required, fasten
them with the proper tool. Do not use the battery clamps to
tighten adapters.
9.4 Never remove the clamps from a battery to abort an active
charging session. Always press the red STOP button before re-
moving the clamps.
9.5 Do not leave the clamps laying in battery acid.
Locking Power Cord
Always use the red tabs on each side of the power cord connector to
release/remove it from the charger’s power socket.
Risk of explosive gases.
A spark near the battery may cause a battery explosion.
Follow these steps when the battery is installed in the
vehicle to reduce the risk of explosion.
Risk of explosive gases.
Make sure all vehicle loads are OFF to prevent a
possible arc.
8.2
Check the polarity of battery posts.
8.3 Connect the POSITIVE (RED) charger clamp to the POSITIVE (POS., P, +) post of battery.
8.4
Position yourself and the free end of cable as far away from the
battery as possible—do not face the battery when making the
nal connection—then connect the NEGATIVE (BLACK) charger
clamp to the free end of the cable.
8.5 When disconnecting the charger, always do so in the reverse sequence of the connecting procedure; break the rst connection
while staying as far away from the battery as practical.
Pull Up To
Release
Storage
Always store the charger in safe, dry location and maintain it in
perfect condition.
When not in use, always keep the charger on the stabilizing base that
came with the unit. Make sure it is secured using the two (2) included
Phillips-head screw and the appropriate threaded holes.
Wireless Safety
The operation of this equipment is subject to the following two
conditions.
1. This equipment or device may not cause harmful interference.
2. This equipment or device must accept any interference. Includ-
ing interference that may cause undesired operation.
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Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527
Connections & Controls
MSP-070C Battery Maintainer
Connections & Controls
The Midtronics MSP-070C converts 120-240 volts nominal AC
to a selectable (14.4 VDC, 13.6 VDC, or 13.2 VDC) voltage for use
as a power supply. After the unit has detected the battery is
fully charged and current is not being drawn from the vehicle,
it will shut down the ouput to conserve energy and protect the
vehicle.
Back View
Charging Cable Connections
Insert and rotate the charge cable
quick connectors clockwise 180° to
lock them onto the Quick Connector
Locking Post.
CAN Bus Cable Connections
Circuit Breaker
Indicator LEDs
Side View
Power Charging Error
Selectable Voltage Switches
Status
Master: Unit operates standalone and can
control other slave units
Off: Not used
Slave: Unit is controlled by another device via
CAN port. Output matches controlling unit
Cooling Vent
Voltage
14.4v
13.6v
13.2v
Locking Power Cord
Always use the red tabs on each side of the power cord connector to
release/remove it from the charger’s power socket.
Pull Up To
Release
1. Insert the control connector.
2. The connection process is complete when all three cables
are connected to the charger.
Connecting To A Battery
IMPORTANT:
NOT use the 14.4v setting.
1. Identify battery terminal polarity (Negative: NEG, N /Positive: POS, P, or + ).
2. With the MSP unplugged, connect the positive clamp
(red) to the positive battery terminal and
clamp (black) to the negative battery terminal.
3. Plug the power cord into a grounded 120-240 Vac outlet
and turn ON the power swtich.
When charging an AGM battery, do
the negative
Disconnecting From A Battery
1. Turn OFF the MSP power switch.
2. Unplug the MSP from the 120-240 Vac outlet.
3. Disconnect the positive (red) clamp from the positive battery terminal and
tive battery terminal.
the negative clamp (black) from the nega-
Cooling Fans
On/Off Switch
C14 Power Cable Plug-in
Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527
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MSP-070C Battery Maintainer
Connections & Controls
Product Specications
Operating Parameters
Input Voltage
Output 114.4VDC max., 70A max.
110V – 240V~, 50 – 60 Hz, 12A max.
Charge Cables
•2m (Standard)
•3m
•5m
Power Cord
Accepts locking C13 connector for region-specic power
cables:
•United States: EMA 5-15 termination, rated at 15A/125V
UL CSA
Applications
•Automotive•Group 31
•Heavy-Duty•Commercial 4D/8D
•Power Sports
Battery Chemistries
•Lead acid•EFB
•AGM
CCA Range
•100 – 2000 CCA
Dimensions
(without handle or base)
•Height: 4.80 in (12.19 cm)
•Width: 13.1 in (33.27 cm)
•Length: 12.0 in (30.48 cm)
•Weight:18 lbs
Safety
•UL1236, IEC 60335
Protection Features
•Reverse polarity•Battery voltage too low
(<5.5V)
•Non-12V battery
connection
•Clamp high temperature
detection
•Clamp connection
Error Codes
Error codes are transmitted via the red LED on the side of the
charger. The number of ashes correspond with the error code
number (Example: Two [2] ashes = Error Code 02)
CodeDescriptionAction
01Reverse polarityCorrect clamp connections to
02Connection problemCorrect connections & restart
03Non 12V battery
connected
04Battery voltage too
low (<5.5V)
08Internal current failureSwitch unit off then on again. If fan
09Internal voltage failure Switch unit off then on again. If fan
10Internal temperature
too high
11Cable temperature
sensor open
12Cable temperature
sensor short
13Charge cable (Vab)Replace clamp or charge cable
14Sensing cable (Vcd)Replace clamp or charge cable
15Battery temperature
exceeds thermal limit
16Battery temperature
below thermal limit
20Unit internal errorCall for service
battery
(Red to + / Black to –)
charge sequence
Connect to 12V
Battery deeply discharged or may
be damaged. consider replacing
battery
is not running call for service.
is not running call for service.
Switch unit off then on again. If fan
is not running call for service.
Replace charge cable:
SO, (Tsensor = open)
Replace charge cable:
SS, (Tsensor = short)
Battery replacement recommended,
unsafe to charge
Frozen battery, may not recover
EMC
•EN61000-6-4 (Emissions) CISPR 11 Class A
•EN61000-6-2 (Immunity)
•EN61000-3-2 (Harmonics)
•EN61000-3-3 (Flicker)
•CEC, California Energy Commission
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Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527
PATENTS
This product is made by Midtronics, Inc., and is protected by one or more U.S. and foreign patents. For specic patent information,
contact Midtronics, Inc. at +1 630 323-2800.
LIMITED WARRANTY
Midtronics products are warranted to be free of defects in materials and workmanship for a period of one (1) year from date of
purchase. Midtronics will, at our option, repair or replace the unit with a re-manufactured unit. This limited warranty applies only to
Midtronics products, and does not cover any other equipment, static damage, water damage, overvoltage damage, dropping the unit,
or damage resulting from extraneous causes including owner misuse. Midtronics is not liable for any incidental or consequential
damages for breach of this warranty. The warranty is void if owner attempts to disassemble the unit or to modify the cable assembly.
SERVICE
To obtain service, contact Midtronics at 866-592-8052. Have your model and serial numbers ready. This rst step is critical as we will
trouble-shoot the problem(s) over the phone, and many problems are resolved during this step. If the problem cannot be resolved,
then the Customer Service Agent will issue you a Return Material Authorization (RMA). This number becomes your tracking number.
The nal step is to return the unit to Midtronics freight prepaid (you pay), to the attention of the RMA number obtained.
In USA:
Midtronics, Inc.
Attn: RMA # xxxxx (this is the RMA number that you must obtain from Midtronics)
7000 Monroe St.
Willowbrook, IL 60527
In Canada:
Midtronics c/o FTN (FTN is Fed-ex Trade Networks –this is NOT a Midtronics facility)
Attn: RMA # xxxxx (this is the RMA number that you must obtain from Midtronics)
7075 Ordan Drive
Mississauga, ON L5T1K6
Midtronics will service and return the unit using the same type of service as received. If Midtronics determines that the failure was
caused by misuse, alteration, accident, or abnormal condition of operation or handling, purchaser will be billed for the repaired
product and it will be returned freight prepaid with shipping & handling charges added to the invoice. Midtronics products beyond
the warranty period are subject to the repair charges in place at that time. Optional re-manufacturing service is available to return
our products to like-new condition. Out-of-warranty repairs carry a 3-month warranty. Re-manufactured units purchased from
Midtronics are covered by a 6-month warranty.
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Corporate Headquarters
Willowbrook, IL USA
Phone: 1.630.323.2800
Canadian Inquiries
Toll Free: +1 1 866 592 8052
Midtronics b.v.
European Headquarters
Houten, The Netherlands
Serving Europe, Africa, the Middle
East, and The Netherlands
Phone: +31 306 868 150
Midtronics China
China Operations
Shenzhen, China
Phone: +86 755 2374 1010