Midtronics MCC-070 User Manual

167-000651EN-A
MCC-070
Controlled Charger
May 2017
INSTRUCTION MANUAL
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MCC-070 Controlled Charger
Contents
Safety Guidelines 5
General Safety Precautions 5
Personal Precautions 5
Preparing To Charge The Battery 6
Grounding & Power Cord Connections 6
Charger Location 6
DC Connection Precautions 6
Installing The Battery 7
Removing the Battery 7
Maintenance & Storage 7
Locking Power Cord 7
Storage 7
Wireless Safety 7
Product Specications 8
Chapter 1: Introduction & Overview 9
Safety Reminder 9
Safety Precautions 9
Top View 9
Control Panel 10
Connections 10
Carrying Handle (Optional) 10
Stabilizing Base 10
Locking Power Cord 10
Charging Cables 10
Menu Layout 11
Main Menu 11
Settings Menu 12
Settings Sub-Menus 12
Tool 12
Shop Settings 12
Network 12
BMIS Settings 12
Inspecting the Battery 13
Charging Out-of-Vehicle (Battery Test) 13
Connecting To The Battery 13
Initial Setup 13
Date & Time 13
Wi-Fi 13
Shop Info 13
Language 13
Chapter 2: Charging 14
Controlled Charge 14
Quick Charge 14
Reash 15
Manual Charge 16
Charge Results 17
Possible Battery Decisions 17
Chapter 3: Settings 18
Tool 18
Display 18
Date & Time 18
Power Supply 18
Version 18
Shop Settings 18
Admin 18
Shop Info 19
Users 19
Network 19
Wi-Fi 19
Phone 19
BMIS Settings 19
Update 19
Records 19
Devices 20
Notications 20
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Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527
MCC-070 Controlled Charger
Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527
4
MCC-070 Controlled Charger
Safety Guidelines
Safety Guidelines
For safe, ecient, and accurate charging and testing, review the safety and operating instructions in this manual before using the analyzer. In addition, follow all manufacturers’ instructions and BCI (Battery Council International) safety recommendations.
1 General Safety Precautions
Risk of explosive gases
Batteries generate explosive gases during normal operation, and when discharged or charged.
1.1 To reduce risk of battery explosion, follow these safety in­structions and those published by the battery manufac­turer and the manufacturer of any equipment you intend to use in the vicinity of a battery. Review cautionary mark­ing on these products and on the engine, and on the ve­hicle or equipment containing the battery.
Charging a non-rechargeable battery may cause the battery to burst.
To reduce the risk of injury, only charge rechargeable lead-acid type batteries including maintenance-free, low-maintenance, or deep-cycle batteries.
If you are uncertain as to the type of battery you are attempting to charge, or the correct procedure for checking the battery’s state of charge, contact the seller or battery manufacturer.
1.2 Use of an attachment not recommended or sold by the battery charger manufacturer may result in a risk of re, electric shock, or injury to persons.
1.3 To reduce risk of damage to the electric plug and cord, pull by the plug rather than by the cord when disconnect­ing the charger.
1.4 Position the AC and DC leads to avoid tripping over them and to prevent damage from moving engine parts; pro­tect from heat, oil, and sharp edges.
1.5 Do not operate the charger if it has received a sharp blow, been dropped or otherwise damaged in any way; take it to a qualied service center.
1.6 Do not disassemble charger; take it to a qualied service center when repair is required. Incorrect reassembly may result in a risk of electric shock or re.
1.7 To reduce risk of electric shock, unplug the charger from the AC outlet before attempting any maintenance or cleaning. Turning o the controls will not reduce this risk.
1.8
Connect and disconnect the battery leads only when the
AC supply cord is disconnected.
1.9
Do not overcharge the battery.
1.10
Charge the battery in a dry, well-ventilated area.
1.11
Never place articles on or around the charger, or locate
the charger in a way that will restrict the ow of cooling air through the cabinet.
1.12
An extension cord should not be used unless absolutely necessary. (See paragraph 4.2)
1.13 Have a damaged cord or plug replaced immediately.
1.14
Do not expose the charger to rain or snow.
2 Personal Precautions
2.1 Always have someone within range of your voice, or close enough to come to your aid, when working around lead acid batteries.
2.2 Have plenty of fresh water and soap nearby in case battery acid contacts skin, clothing or eyes.
2.3 Wear complete eye protection, clothing protection, and wear rubber soled shoes. Place damp cloth over battery to protect against acid spray. When ground is very wet or covered with snow, wear rubber boots. Avoid touching eyes while working near battery.
2.4 If battery acid contacts skin or clothing, wash immediately with soap and water. If acid enters the eye, immediately ush with cold running water for at least 10 minutes, and seek medical attention.
2.5 NEVER smoke or allow a spark or ame in vicinity of a bat­tery or engine.
2.6 Be extra cautious to reduce risk of dropping a metal tool onto the battery. It might spark or short circuit the battery or other electrical part that may cause an explosion.
2.7 Before working with a lead-acid battery, remove personal metal items such as rings, bracelets, necklaces, watches, etc. A lead-acid battery can produce a short circuit current high enough to weld such items causing a severe burn.
Non-rechargeable batteries may burst when charging causing personal injury and damage.
To avoid electrical shock or burn, never alter the char­ger’s original AC cord and plug. Disconnect plug from outlet when charger is idle.
The charger is not intended to supply power to a low­voltage electrical system other than applications using rechargeable, lead-acid type batteries. Do not use the battery charger for charging dry-cell batteries commonly used with home appliances. These batteries may burst and cause personal injury and property damage.
2.8 NEVER charge a frozen battery; thaw it out rst.
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Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527
Safety Guidelines
MCC-070 Controlled Charger
3 Preparing To Charge The Battery
3.1
If it is necessary to remove the battery from vehicle to charge it, always remove the grounded terminal from the battery rst. Make sure all accessories in the vehicle are o, so as not to cause an arc.
3.2
Be sure the area around the battery is well ventilated while the battery is being charged. Gas can be forcefully blown away by using a piece of cardboard or other nonmetallic material as a fan.
3.3
Clean the battery terminals. Be careful to keep corrosion from coming into contact with your eyes.
3.4 For ooded cell batteries, add distilled water in each cell until the battery acid reaches the level specied by the manufacturer. This helps purge excessive gas from the cells. Do not overll. For a battery without caps, carefully follow the manufacturer’s recharging instructions
3.5 Study all battery manufacturer’s specic precautions such as removing or not removing cell caps while charging and recommended rates of charge.
4 Grounding & Power Cord Connections
Recommended minimum AWG* size
for extension cords for battery chargers
AC input rating Amps AWG* size of cord
Equal or
greater than:
8 10 18 14 12 10 10 12 16 14 10 8 12 14 16 12 10 8 14 16 16 12 10 8 16 18 14 12 8 8
*American Wire Gauge
But less
than:
4.1 The charger must be grounded to reduce risk of electric shock. The charger is equipped with an electric cord hav­ing an equipment grounding conductor and a ground­ing plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all lo­cal codes and ordinances.
Length of cord, feet (m)
25 (7.6) 50 (15.2)
100 (30.5) 150 (45.6)
a. that the pins on plugs of the extension cord are the
same number, size, and shape as those of the plug on the charger;
b. that the extension cord is properly wired and in good
electrical condition;
c. that the wire size is large enough for the AC ampere
rating of charger.
5 Charger Location
Not for permanent installation: Modifying this charger for permanent installation in a vehicle or installing this charger in a vehicle for permanent use is not recommended.
In the event of fail device may generate and emit sparks.
Only charge rechargeable ooded maintenance­free, low-maintenance or deep-cycle batteries.
The MCC-Series is NOT designed outside use or for wet location mounting. The charger must always be protected from direct contact with water.
5.1
The charger must be located in an area with sucient air space to allow unrestricted airow in and around the charger.
5.2 Locate the charger as far away from the battery as the charger cables permit.
5.3 Never place the charger directly above the battery being charged; gases from the battery will corrode and damage the charger.
5.4 Never allow battery acid to drip on the charger when tak­ing gravity readings or lling a ooded cell battery.
5.5 Operate the charger only in a well-ventilated area that is free of dangerous vapors.
5.6 Store the charger in safe, dry location and maintain it in perfect condition.
5.7 Do not set the battery on top of the charger or where its acid might drip onto the charger.
Hazardous voltage. An improper connection can result in electric shock
To avoid electrical shock or burn, never alter the charger’s original AC cord and plug. Dis­connect plug from outlet when charger is idle.
IF THE PLUG DOES NOT FIT THE OUTLET, HAVE A PROPER OUTLET INSTALLED BY A QUALIFIED ELECTRICIAN.
4.2 An extension cord should not be used unless absolutely necessary. Use of an improper extension cord could result in a risk of re and electric shock. If an extension cord must be used, make sure:
Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527
6 DC Connection Precautions
6.1
When attaching the charger clamps, be certain to make the best possible mechanical as well as electrical connection. This will tend to prevent the clamps from slipping o the connections, avoid dangerous sparking, and assure safer and more ecient charging. The clamps should be kept clean.
Hazardous voltage. Can cause death or serious personal injury.
Setting the switches to “OFF” does not always disconnect the charger electrical circuit from the AC power cord or the DC charger clamps.
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MCC-070 Controlled Charger
Safety Guidelines
7 Installing The Battery
Risk of explosive gases.
A spark near the battery may cause a battery explosion. Follow these steps when the battery is installed in the vehicle to reduce the risk of explosion.
7.1 Locate the charger as far away from the battery as the charger cords permit and position the AC and DC cords to avoid stepping on or tripping over them and to prevent damage by moving engine parts.
7.2 Turn OFF all vehicle loads, including door lights, and cor- rect any defects in the vehicle’s electrical system that may have caused low battery.
7.3 First connect the POSITIVE (RED) clamp from the charger to the POSITIVE (POS., P, +) ungrounded post of the bat- tery. Then connect the NEGATIVE (BLACK) clamp to the NEGATIVE (NEG., N,–) post of the battery. Do not con­nect the clamp to the carburetor, fuel lines, or sheet-metal body parts.
8 Removing the Battery
8.1 If it is necessary to remove the battery from the vehicle or equipment, always remove the grounded terminal from the battery rst.
9 Maintenance & Storage
Follow these guidelines to protect the charger and test cables from damage and premature wear:
9.1 The grease, dirt, and sulfation that build up on battery ter­minals are highly corrosive and can damage the clamps over time. Before connecting the clamps, ensure accurate test readings and protect the clamps by cleaning the bat­tery case and terminals using a wire brush and a mixture of water and baking soda.
9.2
Periodically clean the clamps using a mixture of baking soda and water, or a mild hand-soap, and a small bristle brush.
9.3 Clean the battery terminals. If stud adapters are required, fasten them with the proper tool. Do not use the battery clamps to tighten adapters.
9.4 Never remove the clamps from a battery to abort an ac­tive charging session. Always press the red STOP button before removing the clamps.
9.5 Do not leave the clamps laying in battery acid.
Locking Power Cord
Alawys use the red tabs on each side of the power cord connector to release it from the charger’s power socket.
Risk of explosive gases.
A spark near the battery may cause a battery explosion. Follow these steps when the battery is installed in the vehicle to reduce the risk of explosion.
Risk of explosive gases.
Make sure all vehicle loads are OFF to prevent a possible arc.
8.2
Check the polarity of battery posts.
8.3 Connect the POSITIVE (RED) charger clamp to the POSI- TIVE (POS., P, +) post of battery.
8.4
Position yourself and the free end of cable as far away from the battery as possible—do not face the battery when making the nal connection—then connect the NEGATIVE (BLACK) charger clamp to the free end of the cable.
8.5 When disconnecting the charger, always do so in the reverse sequence of the connecting procedure; break the rst con­nection while staying as far away from the battery as practical.
Storage
Always store the charger in safe, dry location and maintain it in perfect condition.
When not in use, always keep the charger on the stablizing base that came with the unit. Make sure it is secured using the two (2) included Phillips-head screw and the appropriate threaded holes.
Wireless Safety
The operation of this equipment is subject to the following two conditions.
1. This equipment or device may not cause harmful interference.
2. This equipment or device must accept any interference. In­cluding interference that may cause undesired operation.
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Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527
Product Specications
MCC-070 Controlled Charger
Product Specications
Charge Cables
2m (Standard)
3m
5m
Power Cord
Accepts locking C13 connector for region-specic power cables:
United States: EMA 5-15 termination, rated at 15A/125V UL CSA
Applications
Automotive Marine
Heavy-Duty Group 31
Power Sports Commercial 4D/8D
Battery Chemistries
Lead acid EFB
AGM Lithium ion
Rating System
CCA DIN
CA SAE
MCA IEC
JIS EN
Temperature
Operating temperature range: 0°C to +60°C (32°F to +140°F)
Storage temperature range: -10°C to + 85°C (14°F to 185°F)
Certications
CUL RoHS
TUV CEC
FCC
Connectivity
Wi-Fi
802.11 b/g/n 2.4GHz
Security – WEP, WP, WPA-2 Enterprise
Bluetooth
2.0
USB 2.0 connection
BTLE
CAN bus interface
Safety Features
Reverse polarity Battery voltage too low (< 5.5 V)
Non-12V battery
connection
Clamp high temperature detection
Clamp connection
Operating Parameters
Input Voltage: 120 VAC; 60 Hz; 12A maximum
Output: 15VDC; 70A maximum
Humidity
15% to 85% R.H., non-condensing
Dimensions
(without handle or base)
Height: 4.80 in (12.19 cm)
Width: 13.1 in (33.27 cm)
Length: 12.0 in (30.48 cm)
Weight:18 lbs
BMIS-Enabled
Remote “over the air” software updates
Remote diagnostics
Enterprise asset management
Reporting and analytic tools
Communication with next generation Midtronics platforms and tools
User Interface
Advanced navigation and charge applications
Remote notications (Wi-Fi- or Bluetooth-enabled)
Intuitive charge cycle feedback
3.5” color display
5-button keypad
Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527
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MCC-070 Controlled Charger
Chapter 1: Introduction & Overview
Chapter 1: Introduction & Overview
Safety Reminder
For safe, ecient, and accurate charging and testing, review the safety and operating instructions in this manual before using the analyzer. In addition, follow all manufacturer instructions and BCI (Battery Council International) safety recommendations.
Safety Precautions
Inspect the battery for damages and check the electrolyte level. If the electrolyte level is too low, replenish it and fully charge the battery. Always use the necessary safety precautions when working with batteries to prevent severe injury or death. Follow all manufacturers’ instructions and BCI (Battery Council International) safety recommendations, which include the following precautions:
Risk of explosive gases. Never smoke or allow a spark or
ame in the vicinity of a battery.
Batteries can produce a highly explosive mix of hydrogen gas and oxygen, even when the battery is not in operation. Always work in a well-ventilated area..
Manual Conventions
This manual uses these symbols and typographical conventions:
Symbol Description
The safety symbol indicates instructions for avoiding hazardous conditions and personal injury.
The safety symbol with the words CAUTION, WARNING, or DANGER indicates instructions for avoiding hazardous conditions and personal injury.
The wrench symbol indicates procedural notes and helpful information.

Bold Letters The text for screen options are in Bold letters.
These symbols indicate which arrow keys on the keypad to press for a given function.
Top View
 
Wash hands after handling.
REQUIRED BY CALIFORNIA PROP. 65: Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the state of California to cause cancer and birth defects or other reproductive harm.
9 Battery acid is highly corrosive. If acid enters your eyes, im-
mediately ush them thoroughly with cold running water for at least 15 minutes and seek medical attention. If bat­tery acid gets on your skin or clothing, wash immediately with a mixture of water and baking soda.
9 Always wear proper safety glasses or face shield when
working with or around batteries.
9 Keep hair, hands, and clothing as well as the analyzer
cords and cables away from moving engine parts.
9 Remove any jewelry or watches before you start servicing
the battery.
9 Use caution when working with metallic tools to prevent
sparks or short circuits.
9 Never lean over a battery when testing, charging, or jump
starting.
Power Connection Connector: Charge Cables DC Output Circuit Breaker USB Port Serial Connector
(for LIN/CAN)
Charge Cable Quick
Connector Locking Posts
9 Never charge a frozen battery. Gases may form, cracking
the case, and spray out battery acid.
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Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527
Chapter 1: Introduction & Overview
MCC-070 Controlled Charger
Control Panel
ON - OFF Switch
Status Lights
Charger Power
Charging / Operating
Error
Charger Display Screen
Control Buttons
Left Arrow / Back  Up Arrow  Down Arrow  Right Arrow
Enter
Stabilizing Base
Secure the stabilizing base to the back of the charger using the two (2) included Phillips-head screw and the appropriate threaded holes.
Locking Power Cord
Press in the red tabs on each side of the connector to release the power cord from the charger’s power socket.
Connections
Carrying Handle (Optional)
Mount the carrying handle to the back of the charger using the four (4) included Phillips-head screw and the appropriate threaded holes.
Charging Cables
1. Insert and rotate the charge cable quick connectors clock­wise 180° to lock them onto the Quick Connector Locking Post on the MCC charger.
Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527
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MCC-070 Controlled Charger
Chapter 1: Introduction & Overview
2. Insert the control connector.
3. The connection process is complete when all three cables are connected to the charger.
Title Bar
The title bar shows the name of the current menu, test tool, utility, or function.
Selection Area
The selection area below the Title Bar contains selectable items or dialog boxes that display information or require a response.
Main Menu
The Main Menu is the starting point for all tools and utilities, which are depicted as icons. Some icons lead directly to the function they represent, while others are menu icons that lead to two or more options.
Icon Description
For charging situations when battery information (chemistry, rating, etc) is available.
Controlled
Charge
Quickly start a charging session with minimal user input.
Quick
Charge
Evaluates and maintains battery voltage at 13.5 volts to provide uninterrupted reprogramming and
Reash
retention of a vehicle’s system settings.
Menu Layout
Controlled
Charge
Quick
Charge
Reash
Manual
Charge
Sengs Messages
Voltmeter
When the charger is connected to a battery the voltage reading appears in the top left corner of the Main Menu Title Bar.
Manual
Charge
Sengs
Messages
Charge a battery while specifying the voltage, current, and charging time.
Includes functionality to setup the charger defaults and preferences.
Displaysalertsandnoticationsforupcoming
tests and activities, including scheduled testing as well as tool software updates and maintenance opportunities.
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Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527
Chapter 1: Introduction & Overview
MCC-070 Controlled Charger
Settings Menu
Use these functions to setup the charger display, date settings, power supply defaults,
Sengs
Icon Description
Tool
Shop
Sengs
Network
BMIS
Sengs
shop, user, WiFi, phone, and BMIS settings.
Access to these functions is password-protected (if enabled).
For setting the charger Display, Date and Time, and Power Supply settings.
Access additional Admin functions, Shop Information, and User functions.
Settings for the tool’s WiFi network communications and connections to the Midtronics cellphone application.
Use to adjust the update settings, test records, connected Midtronics devices, and view
noticationsincludingemailaddressandphone
number.
Shop Settings
Icon Description
Use the Admin function enable or disable Administrative access and reset the Admin password PIN.
Admin
Set up Shop Information including name, location, city, and country.
Shop
Info
Add, edit, and delete registered tool users as well as enable or disable current users.
Users
Network
Icon Description
Congurethecharger’sWiFisettings.Options
include Automatic, Manual, IP Setup, and
CongurationFile.
WiFi
Use a smart phone application to download a
WiFicongurationandsetup.
Phone
Settings Sub-Menus
Tool
Icon Description
Adjust the screen Brightness, Contrast, default Language, Temperature Units, Number Separator, and Screen Orientation.
Display
Make adjustments to the Date Format, the actual Date, Time Format, and the actual Time.
Date &
Time
Set the default maximum and minimum voltages used when the tool is in Power Supply mode.
Power
Supply
BMIS Settings
Icon Description
Enable or disable the communication method used to update the charger software. Tool
congurationscanalsobeloaded,saved,and
Update
deleted.
Review individual or a group of test results.
Records
Enable or disable external devices that can communicate with the charger.
Devices
Setup,enableordisableemailnotications,
phone number, and communications with a Midtronics DSS-7000.
Nocaons
Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527
12
MCC-070 Controlled Charger
Chapter 1: Introduction & Overview
Inspecting the Battery
Before starting the test visually inspect the battery for:
Cracked, buckled, or leaking case. If you see any of these defects, replace the battery.
Corroded, loose, or damaged cables and connections. Re- pair or replace them as needed.
Corrosion on the battery terminals, and dirt or acid on the case top. Clean the case and terminals using a wire brush and a mixture of water and baking soda.
Low electrolyte level. If the electrolyte level is low, add dis- tilled water to ll up to ½ above the top of the plates and fully charge the battery. Do not overll.
Corroded or loose battery tray and hold-down xture. Tighten or replace as needed.
Charging Out-of-Vehicle (Battery Test)
The preferred battery charging location is in the vehicle. However, if you plan to charge out of the vehicle:
Always disconnect the negative cable from the battery rst and reconnect it last.
Always use a carry tool or strap to lift and transport the battery.
Initial Setup
Several default parameters can be configured when the charger is powered up for the rst time.
Date & Time
Date Format: Select between month/day/year (MM/DD/ YYYY) or day/month/year (DD/MM/YYYY).
Date: Adjust the current day, month, and year.
Time Format: Select AM/PM or 24-hour.
Time: Adjust the current time.
Wi-Fi
Automatic: and select a network from the displayed list for which to connect.
The selected network parameters are displayed including ecurity, SSID, Password, WEP Encryption, and WEP Keys. Select Connect to save and connect to the WiFi network.
Manual: Manually congure the WiFi Setup including Se- curity, SSID, Password, WEP Encryption, and WEP Keys. Se­lect Connect to save and connect to the WiFi network.
IP Setup: Manually enter the IP settings including, IP Type, IP Address, Gateway, Subnet Mask, Primary DNS, and Sec­ondary DNS.
Automatically scan for detectable WiFi networks
Do not test at the battery’s steel bolts.
Failure to properly install lead terminal adapters, or us­ing adapters that are dirty or worn, may cause false test results. Always use lead terminal adapters provided with the charger when testing side-post or Group 31 batteries.
IMPORTANT:
To avoid damage, never use a wrench
to
tighten the adapters more than ¼ turn.
IMPORTANT: There must be a formatted data card in­stalled in the charger in order for it to work properly.
Connecting To The Battery
Connect the charging clamps to the battery in accordance with all precautions and safety instructions. Do not connect
either clamp to the vehicle’s chassis.
Connect the red clamp to the positive (+) terminal and the black clamp to the negative (–) terminal. An alert is displayed if the clamps are reversed on the battery terminals.
To make sure both sides of the clamps are gripping the terminals, rock the each clamp back and forth. A poor connection will prevent testing, and the analyzer will display the message CHECK CONNECTION. If the message reappears after you have correctly reconnected the clamps, clean the terminals and reconnect.
Conguration File: Load a WiFi conguration le from a connected USB jump drive.
Shop Info
Shop Info: Highlight alphanumeric characters by using the arrow keys and press to select each one. Select SAVE to save the selected characters or ESC to exit without saving.
Language
Language: Select 1 of 3 available languages as the default for all charger screens.
The Main Menu is displayed on the charger screen.
Controlled
Charge
Manual
Quick
Reash
Charge
Sengs Messages
Charge
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Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527
Chapter 2: Charging
MCC-070 Controlled Charger
Chapter 2: Charging
Controlled Charge
For charging situations when battery information (chemistry, rating, etc) is available.
Controlled
Charge
Use  to navigate around the charger screen. Press to Enter the selection.
1. At the Main Menu, select the Controlled Charge icon.
2. Select the battery Chemistry.
3. Select Start.
The charger performs a Safety Check on the connected battery.
Aenon
Baery Unsafe To Charge
Cancel
Retry
If the battery passes, the charging process begins.
Use or to view the charging screens while the battery is being charged.
Manual Charge
Voltage
13.50V
5. The Charge Complete screen is displayed at the end of the charge cycle.
Charge Complete!
Connue
6. While this screen is displayed the charger is actually con­tinuing to charge the battery in the background, lling it to maximum capacity. The charger will continue to do this until the battery’s acceptance of the charge is 100%.
7. Press Continue to exit the top-o charge and display the Charge Results.
Quick Charge
This function provides a simple, one-touch charge for a battery.
Quick
Charge
1. At the Main Menu, select the Quick Charge icon.
The charger performs a Safety Check on the connected battery.
Aenon
Baery Unsafe To Charge
Current
0:4703
Manual Charge
Voltage: 12.82V
Current: 30:00A
Ah Replaced: 50Ah
Chemistry Flooded
Time Elapsed: 00:47:11
Time Remaining: 00:12:49
55.60A
4. Press to abort the charging session.
Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527
Cancel
Retry
If the battery passes, the charging process begins.
14
MCC-070 Controlled Charger
Chapter 2: Charging
Use or to view the charging screens while the battery is being charged.
Manual Charge
Voltage
13.50V
Current
0:4703
Manual Charge
Voltage: 12.82V
Current: 30:00A
Ah Replaced: 50Ah
Chemistry Flooded
Time Elapsed: 00:47:11
Time Remaining: 00:12:49
2. Press to abort the charging session.
55.60A
Reash
Use Reash to test and maintain battery voltage in a vehicle at 13.5 volts to allow for uninterrupted
Reash
reprogramming of vehicle’s computer, retain vehicle system settings, or simply to maintain battery voltage.
1. At the Main Menu, select the Reash icon.
2. Select the battery Chemistry.
3. Select the reash Voltage Level.
Use  to highlight each number and press .
Select Confirm to save and continue or Cancel to return to the Reflash screen.
Cancel Conrm
4. Select Start.
The charger performs a Safety Check on the connected battery.
Aenon
Baery Unsafe To Charge
3. The Charge Complete screen is displayed at the end of the charge cycle.
Charge Complete!
Connue
4. While this screen is displayed the charger is actually con­tinuing to charge the battery in the background, lling it to maximum capacity. The charger will continue to do this until the battery’s acceptance of the charge is 100%.
5. Press Continue to exit the top-o charge and display the Charge Results.
Cancel
Retry
If the battery passes, the charging process begins.
Use or to view the charging screens while the battery is being charged.
Manual Charge
Voltage
13.50V
Current
0:4703
Manual Charge
Voltage: 12.82V
Current: 30:00A
Ah Replaced: 50Ah
Chemistry Flooded
Time Elapsed: 00:47:11
Time Remaining: 00:12:49
55.60A
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Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527
Chapter 2: Charging
MCC-070 Controlled Charger
5. Press to abort the charging session.
6. The Charge Complete screen is displayed at the end of the charge cycle.
Charge Complete!
Connue
7. While this screen is displayed the charger is actually con­tinuing to charge the battery in the background, lling it to maximum capacity. The charger will continue to do this until the battery’s acceptance of the charge is 100%.
8. Press Continue to exit the top-o charge and display the Charge Results.
Manual Charge
Use Manual Charge for a user-customized timed charge ranging from 5 to 120 minutes or a
Manual
Charge
1. At the Main Menu, select the Reash icon.
2. Select the battery Chemistry.
3. Select the Charge Limit Type.
4. Select the Charge Limit Value.
5. Select the Time Limit Type.
6. Select the Time Limit Value.
continuous charge that ends when the STOP button on the charger is pressed.
Use  to highlight each number and press .
Select Confirm to save and continue or Cancel to return to the Reflash screen.
Cancel Conrm
7. Select Start.
The charger performs a Safety Check on the connected battery.
Aenon
Baery Unsafe To Charge
Cancel
Retry
If the battery passes, the charging process begins.
Use or to alternate the charging screen view while the battery is being charged.
Manual Charge
Voltage
13.50V
Current
0:4703
Manual Charge
Voltage: 12.82V
Current: 30:00A
Ah Replaced: 50Ah
Chemistry Flooded
Time Elapsed: 00:47:11
Time Remaining: 00:12:49
8. Press to abort the charging session.
9. The Charge Complete screen is displayed at the end of the charge cycle.
Charge Complete!
55.60A
Use  to highlight each number and press .
Select Confirm to save and continue or Cancel to return to the Reflash screen.
Cancel Conrm
Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527
16
Connue
MCC-070 Controlled Charger
10. While this screen is displayed the charger is actually con­tinuing to charge the battery in the background, lling it to maximum capacity. The charger will continue to do this until the battery’s acceptance of the charge is 100%.
11. Press Continue to exit the top-o charge and display the Charge Results.
Charge Results
Charge Results
Measured
Voltage
Battery
Chemistry
Voltage: 12.82V
Ah Replaced: 50Ah
Chemistry Flooded
Time Elapsed: 01:17:45
Good Battery: Battery is fully charged and ready to use.
Voltage: Measured voltage at the battery terminal.
Ah Replaced: Amp hours replaced in the battery.
Chemistry: Battery chemistry selected by the technician.
Time Elapsed: The elapsed time for the total charging session.
Good Baery
Replaced
Amp
Hours
Total
Charge
Time
Chapter 2: Charging
Possible Battery Decisions
Battery Decision Recommended Action
GOOD BATTERY Return the battery to service.
CHECK CONNECTION Possibly a poor connection
BATTERY UNSAFE TO CHARGE
between the charging cables and the battery.
Use a battery tester or diagnostic charger to further analyze the battery.
Risk of explosive gases
Charging a battery with a bad cell my cause the battery to explode.
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Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527
Chapter 3: Settings
MCC-070 Controlled Charger
Chapter 3: Settings
Admin PIN Enabled or Not
Use the Setup options to setup and adjust WiFi, printer selection, default language, display and
Sengs
sound settings, connected accessories, and device information.
IMPORTANT:
Access to the functions in the Settings
menus is password-protected (if enabled).
Tool
Use the Tool options to set and select the charger Display, Date & Time, and Power Supply
Tool
Display
Display
setting.
Adjust the screen display options for the charger.
Time Format: Select AM/PM or 24-hour.
Time: Tap or to enter the hours, minutes, and AM/PM.
Tap Set to save the date or Cancel to exit without saving.
9 50 AM
10 51 PM
11 52
CANCEL SET
Power Supply
Adjust the minimum and maximum voltage settings for the charger when used in Power
Power
Supply mode.
Supply
Min Voltage: Default value is 12:00V
Max Voltage: Default value is 15:00V
Version
Language: Select 1 of 3 available languages as the default for all charger screens.
Temperature Units: Select Celsius or Fahrenheit.
Number Separator: Select comma or decimal.
Screen Orientation: Select the default view or inverted to
rotate the screen 180°.
Date & Time
Adjust the charger day and day display, time formant, and current time.
Date & Time
Date Format: Select between month/day/year (MM/DD/ YYYY) or day/month/year (DD/MM/YYYY).
Date: Tap or to enter the month, day, and year. Tap Set to save the date or Cancel to exit without saving.
Sep 17 2015
Oct 18 2016
Nov 19 2017
CANCEL SET
Selecting the VERSION icon from the Info menu will display conguration, rmware, eeprom,
Version
ash, build date, build number, and the charger serial number.
Shop Settings
Use the Shop Settings to enable and/or change the Admin PIN, create and edit Shop
Shop
Sengs
Admin
Admin
Admin Enable: The Admin PIN is enabled when the box is checkmarked.
Admin Pin: Use the displayed keyboard to highlight each digit of the PIN and press to select it. Highlight and select OK to save the PIN or Cancel to return to the Admin Settings screen.
information, and manage registered Users.
Options under the ADMIN function include enabling PIN-access and setting up or editing the Administrative PIN.
Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527
18
MCC-070 Controlled Charger
Chapter 3: Settings
Shop Info
Use the SHOP INFO to create a header with the shop business location information.
Shop Info
Shop Info: Highlight alphanumeric characters by using the
arrow keys and press to select each one. Select SAVE to save the selected characters or ESC to exit without saving.
Users
Use this utility to create, edit, delete and turn the Users function ON or OFF.
Users
Enable the Users function and manage registered charger users.
Enable Users: Press to enable or disable the Users function. A checkmark in the box indicates the function is enabled.
Add Users: Use the displayed keyboard to select a unique user label, pressing to select each character. Select SAVE to save the selected characters or ESC to exit with- out saving.
Edit Users: Select the User ID to edit and press . Use the displayed keyboard to modify the user label, pressing to select each character. Select SAVE to save the modifed characters or ESC to exit without saving.
Manual: Manually congure the WiFi Setup including Se- curity, SSID, Password, WEP Encryption, and WEP Keys. Se­lect Connect to save and connect to the WiFi network.
IP Setup: Manually enter the IP settings including, IP Type, IP Address, Gateway, Subnet Mask, Primary DNS, and Sec­ondary DNS.
Conguration File: Load a WiFi conguration le from a connected USB jump drive.
Phone
For future expansion.
Phone
BMIS Settings
Use the BMIS Settings to enable and/or change the Admin PIN, create and edit Shop
BMIS
Sengs
Update
Update
information, and manage registered Users.
Use this function to manage the charger software update options and manage tool congurations.
Delete Users: Select the User ID from the list to be deleted
and press to delete it.
Network
Use the Shop Settings to enable and/or change the Admin PIN, create and edit Shop
Network
Wi-Fi
WiFi
Automatic: and select a network from the displayed list for which to connect.
The selected network parameters are displayed including ecurity, SSID, Password, WEP Encryption, and WEP Keys. Select Connect to save and connect to the WiFi network.
information, and manage registered Users.
Select WiFi to select and congure WiFi networks automatically or manually, configure the charger IP Setup, and load a WiFi conguration les from a connected USB-type jump drive.
Automatically scan for detectable WiFi networks
Over The Air: Checked box indicates data transmission via WiFi network is enabled.
USB Drive: Checked box indicates data transmission using a connected USB-type jump drive is enabled.
USB PC Link: Checked box indicates data transmission us- ing PC Link via a connected cable is enabled.
Save Tool Conguration: Saves the charger’s current BMIS settings to a USB-type jump drive.
Load Tool Conguration: Loads a saved Tool Conguration le from a USB-type jump drive.
Delete Tool Conguration: Deletes a saved Tool Congura- tion le.
Records
Display either individual test reocrds or a list of records including VIN, Year, Make, and Model
Records
information.
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Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527
Chapter 3: Settings
Devices
Manage the Midtronics peripheral equipment with which the charger can communicate.
Devices
Notications
Manage shop email and phone information used when the tool is commicating data. Also
Nocaons
manage DSS-7000 communication settings.
Email: Checked box indicates email notications is en- abled.
Email Address:
Use  to highlight each number and press .
Select Confirm to save and continue or Cancel to return to the Reflash screen.
MCC-070 Controlled Charger
Phone: Checked box indicates the phone number function is enabled.
Phone Number: (U.S. Only)
Use  to highlight each number and press .
Select Confirm to save and continue or Cancel to return to the Reflash screen.
Cancel Conrm
DSS-7000: Checked box indicates DSS communication is enabled.
DSS-7000 SN:
Use  to highlight each number and press .
Select Confirm to save and continue or Cancel to return to the previous screen.
Cancel Conrm
Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527
20
MCC-070 Controlled Charger
Chapter 3: Settings
Notes
21
Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527
Chapter 3: Settings
MCC-070 Controlled Charger
Notes
Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527
22
MCC-070 Controlled Charger
Chapter 3: Settings
Notes
23
Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527
PATENTS
This product is made by Midtronics, Inc., and is protected by one or more U.S. and foreign patents. For specic patent information, contact Midtronics, Inc. at +1 630 323-2800.
LIMITED WARRANTY
Midtronics products are warranted to be free of defects in materials and workmanship for a period of one (1) year from date of purchase. Midtronics will, at our option, repair or replace the unit with a re-manufactured unit. This limited warranty applies only to Midtronics products, and does not cover any other equipment, static damage, water damage, overvoltage damage, dropping the unit, or damage resulting from extraneous causes including owner misuse. Midtronics is not liable for any incidental or consequential damages for breach of this warranty. The warranty is void if owner attempts to disassemble the unit or to modify the cable assembly.
SERVICE
To obtain service, contact Midtronics at 866-592-8052. Have your model and serial numbers ready. This rst step is critical as we will trouble-shoot the problem(s) over the phone, and many problems are resolved during this step. If the problem cannot be resolved, then the Customer Service Agent will issue you a Return Material Authorization (RMA). This number becomes your tracking number. The nal step is to return the unit to Midtronics freight prepaid (you pay), to the attention of the RMA number obtained.
In USA:
Midtronics, Inc. Attn: RMA # xxxxx (this is the RMA number that you must obtain from Midtronics) 7000 Monroe St. Willowbrook, IL 60527
In Canada:
Midtronics c/o FTN (FTN is Fed-ex Trade Networks –this is NOT a Midtronics facility) Attn: RMA # xxxxx (this is the RMA number that you must obtain from Midtronics) 7075 Ordan Drive Mississauga, ON L5T1K6
Midtronics will service and return the unit using the same type of service as received. If Midtronics determines that the failure was caused by misuse, alteration, accident, or abnormal condition of operation or handling, purchaser will be billed for the repaired product and it will be returned freight prepaid with shipping & handling charges added to the invoice. Midtronics products beyond the warranty period are subject to the repair charges in place at that time. Optional re-manufacturing service is available to return our products to like-new condition. Out-of-warranty repairs carry a 3-month warranty. Re-manufactured units purchased from Midtronics are covered by a 6-month warranty.
www.midtronics.com
Corporate Headquarters
Willowbrook, IL USA Phone: 1.630.323.2800
Canadian Inquiries Toll Free: +1 1 866 592 8052
Midtronics b.v.
European Headquarters Houten, The Netherlands Serving Europe, Africa, the Middle East, and The Netherlands Phone: +31 306 868 150
Midtronics China
China Operations Shenzhen, China Phone: +86 755 2374 1010
Midtronics India
Navi Mumbai, India Phone: +91 22 2756 4103/1513
Asia/Pacíc (excluding China)
Contact Corporate Headquarters
Phone: +1.630.323.2800
167-000651EN-A 5/17 2017 ©Midtronics, Inc. All rights reserved.
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