Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527
MCC-070 Controlled Charger
Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527
4
www.midtronics.com
MCC-070 Controlled Charger
Safety Guidelines
Safety Guidelines
For safe, ecient, and accurate charging and testing, review
the safety and operating instructions in this manual before
using the analyzer. In addition, follow all manufacturers’
instructions and BCI (Battery Council International) safety
recommendations.
1 General Safety Precautions
Risk of explosive gases
Batteries generate explosive gases during normal
operation, and when discharged or charged.
1.1 To reduce risk of battery explosion, follow these safety instructions and those published by the battery manufacturer and the manufacturer of any equipment you intend
to use in the vicinity of a battery. Review cautionary marking on these products and on the engine, and on the vehicle or equipment containing the battery.
Charging a non-rechargeable battery may
cause the battery to burst.
To reduce the risk of injury, only charge rechargeable
lead-acid type batteries including maintenance-free,
low-maintenance, or deep-cycle batteries.
If you are uncertain as to the type of battery you are
attempting to charge, or the correct procedure for checking
the battery’s state of charge, contact the seller or battery
manufacturer.
1.2 Use of an attachment not recommended or sold by the
battery charger manufacturer may result in a risk of re,
electric shock, or injury to persons.
1.3 To reduce risk of damage to the electric plug and cord,
pull by the plug rather than by the cord when disconnecting the charger.
1.4 Position the AC and DC leads to avoid tripping over them
and to prevent damage from moving engine parts; protect from heat, oil, and sharp edges.
1.5 Do not operate the charger if it has received a sharp blow,
been dropped or otherwise damaged in any way; take it
to a qualied service center.
1.6 Do not disassemble charger; take it to a qualied service
center when repair is required. Incorrect reassembly may
result in a risk of electric shock or re.
1.7 To reduce risk of electric shock, unplug the charger from
the AC outlet before attempting any maintenance or
cleaning. Turning o the controls will not reduce this risk.
1.8
Connect and disconnect the battery leads only when the
AC supply cord is disconnected.
1.9
Do not overcharge the battery.
1.10
Charge the battery in a dry, well-ventilated area.
1.11
Never place articles on or around the charger, or locate
the charger in a way that will restrict the ow of cooling
air through the cabinet.
1.12
An extension cord should not be used unless absolutely
necessary. (See paragraph 4.2)
1.13 Have a damaged cord or plug replaced immediately.
1.14
Do not expose the charger to rain or snow.
2 Personal Precautions
2.1 Always have someone within range of your voice, or close
enough to come to your aid, when working around lead
acid batteries.
2.2 Have plenty of fresh water and soap nearby in case battery
acid contacts skin, clothing or eyes.
2.3 Wear complete eye protection, clothing protection, and
wear rubber soled shoes. Place damp cloth over battery
to protect against acid spray. When ground is very wet or
covered with snow, wear rubber boots. Avoid touching
eyes while working near battery.
2.4 If battery acid contacts skin or clothing, wash immediately
with soap and water. If acid enters the eye, immediately
ush with cold running water for at least 10 minutes, and
seek medical attention.
2.5 NEVER smoke or allow a spark or ame in vicinity of a battery or engine.
2.6 Be extra cautious to reduce risk of dropping a metal tool
onto the battery. It might spark or short circuit the battery
or other electrical part that may cause an explosion.
2.7 Before working with a lead-acid battery, remove personal
metal items such as rings, bracelets, necklaces, watches,
etc. A lead-acid battery can produce a short circuit current
high enough to weld such items causing a severe burn.
Non-rechargeable batteries may burst when
charging causing personal injury and damage.
To avoid electrical shock or burn, never alter the charger’s original AC cord and plug. Disconnect plug from
outlet when charger is idle.
The charger is not intended to supply power to a lowvoltage electrical system other than applications using
rechargeable, lead-acid type batteries. Do not use the
battery charger for charging dry-cell batteries commonly
used with home appliances. These batteries may burst
and cause personal injury and property damage.
2.8 NEVER charge a frozen battery; thaw it out rst.
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Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527
Safety Guidelines
MCC-070 Controlled Charger
3 Preparing To Charge The Battery
3.1
If it is necessary to remove the battery from vehicle to
charge it, always remove the grounded terminal from the
battery rst. Make sure all accessories in the vehicle are o,
so as not to cause an arc.
3.2
Be sure the area around the battery is well ventilated while
the battery is being charged. Gas can be forcefully blown
away by using a piece of cardboard or other nonmetallic
material as a fan.
3.3
Clean the battery terminals. Be careful to keep corrosion from
coming into contact with your eyes.
3.4 For ooded cell batteries, add distilled water in each cell
until the battery acid reaches the level specied by the
manufacturer. This helps purge excessive gas from the
cells. Do not overll. For a battery without caps, carefully
follow the manufacturer’s recharging instructions
3.5 Study all battery manufacturer’s specic precautions such
as removing or not removing cell caps while charging and
recommended rates of charge.
4.1 The charger must be grounded to reduce risk of electric
shock. The charger is equipped with an electric cord having an equipment grounding conductor and a grounding plug. The plug must be plugged into an outlet that is
properly installed and grounded in accordance with all local codes and ordinances.
Length of cord, feet (m)
25 (7.6) 50 (15.2)
100 (30.5) 150 (45.6)
a. that the pins on plugs of the extension cord are the
same number, size, and shape as those of the plug on
the charger;
b. that the extension cord is properly wired and in good
electrical condition;
c. that the wire size is large enough for the AC ampere
rating of charger.
5 Charger Location
Not for permanent installation: Modifying this charger for
permanent installation in a vehicle or installing this charger in
a vehicle for permanent use is not recommended.
In the event of fail device may generate
and emit sparks.
Only charge rechargeable ooded maintenancefree, low-maintenance or deep-cycle batteries.
The MCC-Series is NOT designed outside use or for wet
location mounting. The charger must always be protected
from direct contact with water.
5.1
The charger must be located in an area with sucient air
space to allow unrestricted airow in and around the charger.
5.2 Locate the charger as far away from the battery as the
charger cables permit.
5.3 Never place the charger directly above the battery being
charged; gases from the battery will corrode and damage
the charger.
5.4 Never allow battery acid to drip on the charger when taking gravity readings or lling a ooded cell battery.
5.5 Operate the charger only in a well-ventilated area that is
free of dangerous vapors.
5.6 Store the charger in safe, dry location and maintain it in
perfect condition.
5.7 Do not set the battery on top of the charger or where its
acid might drip onto the charger.
Hazardous voltage.
An improper connection can result in
electric shock
To avoid electrical shock or burn, never alter
the charger’s original AC cord and plug. Disconnect plug from outlet when charger is idle.
IF THE PLUG DOES NOT FIT THE OUTLET, HAVE A PROPER
OUTLET INSTALLED BY A QUALIFIED ELECTRICIAN.
4.2 An extension cord should not be used unless absolutely
necessary. Use of an improper extension cord could result
in a risk of re and electric shock. If an extension cord must
be used, make sure:
Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527
6 DC Connection Precautions
6.1
When attaching the charger clamps, be certain to make the
best possible mechanical as well as electrical connection.
This will tend to prevent the clamps from slipping o the
connections, avoid dangerous sparking, and assure safer and
more ecient charging. The clamps should be kept clean.
Hazardous voltage.
Can cause death or serious
personal injury.
Setting the switches to “OFF” does not always
disconnect the charger electrical circuit from
the AC power cord or the DC charger clamps.
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MCC-070 Controlled Charger
Safety Guidelines
7 Installing The Battery
Risk of explosive gases.
A spark near the battery may cause a battery explosion.
Follow these steps when the battery is installed in the
vehicle to reduce the risk of explosion.
7.1 Locate the charger as far away from the battery as the
charger cords permit and position the AC and DC cords to
avoid stepping on or tripping over them and to prevent
damage by moving engine parts.
7.2 Turn OFF all vehicle loads, including door lights, and cor-
rect any defects in the vehicle’s electrical system that may
have caused low battery.
7.3 First connect the POSITIVE (RED) clamp from the charger
to the POSITIVE (POS., P, +) ungrounded post of the bat-
tery. Then connect the NEGATIVE (BLACK) clamp to the
NEGATIVE (NEG., N,–) post of the battery. Do not connect the clamp to the carburetor, fuel lines, or sheet-metal
body parts.
8 Removing the Battery
8.1 If it is necessary to remove the battery from the vehicle or
equipment, always remove the grounded terminal from
the battery rst.
9 Maintenance & Storage
Follow these guidelines to protect the charger and test cables
from damage and premature wear:
9.1 The grease, dirt, and sulfation that build up on battery terminals are highly corrosive and can damage the clamps
over time. Before connecting the clamps, ensure accurate
test readings and protect the clamps by cleaning the battery case and terminals using a wire brush and a mixture
of water and baking soda.
9.2
Periodically clean the clamps using a mixture of baking soda
and water, or a mild hand-soap, and a small bristle brush.
9.3 Clean the battery terminals. If stud adapters are required,
fasten them with the proper tool. Do not use the battery
clamps to tighten adapters.
9.4 Never remove the clamps from a battery to abort an active charging session. Always press the red STOP button
before removing the clamps.
9.5 Do not leave the clamps laying in battery acid.
Locking Power Cord
Alawys use the red tabs on each side of the power cord
connector to release it from the charger’s power socket.
Risk of explosive gases.
A spark near the battery may cause a battery explosion.
Follow these steps when the battery is installed in the
vehicle to reduce the risk of explosion.
Risk of explosive gases.
Make sure all vehicle loads are OFF to prevent a
possible arc.
8.2
Check the polarity of battery posts.
8.3 Connect the POSITIVE (RED) charger clamp to the POSI-TIVE (POS., P, +) post of battery.
8.4
Position yourself and the free end of cable as far away from
the battery as possible—do not face the battery when
making the nal connection—then connect the NEGATIVE (BLACK) charger clamp to the free end of the cable.
8.5 When disconnecting the charger, always do so in the reverse
sequence of the connecting procedure; break the rst connection while staying as far away from the battery as practical.
Storage
Always store the charger in safe, dry location and maintain it in
perfect condition.
When not in use, always keep the charger on the stablizing base
that came with the unit. Make sure it is secured using the two (2)
included Phillips-head screw and the appropriate threaded holes.
Wireless Safety
The operation of this equipment is subject to the following
two conditions.
1. This equipment or device may not cause harmful interference.
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2. This equipment or device must accept any interference. Including interference that may cause undesired operation.
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Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527
Product Specications
MCC-070 Controlled Charger
Product Specications
Charge Cables
•2m (Standard)
•3m
•5m
Power Cord
Accepts locking C13 connector for region-specic power
cables:
•United States: EMA 5-15 termination, rated at
15A/125V UL CSA
Applications
•Automotive•Marine
•Heavy-Duty•Group 31
•Power Sports•Commercial 4D/8D
Battery Chemistries
•Lead acid•EFB
•AGM•Lithium ion
Rating System
•CCA•DIN
•CA•SAE
•MCA•IEC
•JIS•EN
Temperature
•Operating temperature range: 0°C to +60°C (32°F to +140°F)
•Storage temperature range: -10°C to + 85°C (14°F to 185°F)
Certications
•CUL•RoHS
•TUV•CEC
•FCC
Connectivity
Wi-Fi
•802.11 b/g/n 2.4GHz
•Security – WEP, WP, WPA-2 Enterprise
Bluetooth
•2.0
•USB 2.0 connection
•BTLE
CAN bus interface
Safety Features
•Reverse polarity•Battery voltage too low
(< 5.5 V)
•Non-12V battery
connection
•Clamp high temperature
detection
•Clamp connection
Operating Parameters
•Input Voltage:
120 VAC; 60 Hz; 12A maximum
•Output:
15VDC; 70A maximum
Humidity
•15% to 85% R.H., non-condensing
Dimensions
(without handle or base)
•Height: 4.80 in (12.19 cm)
•Width: 13.1 in (33.27 cm)
•Length: 12.0 in (30.48 cm)
•Weight:18 lbs
BMIS-Enabled
•Remote “over the air” software updates
•Remote diagnostics
•Enterprise asset management
•Reporting and analytic tools
•Communication with next generation Midtronics
platforms and tools
User Interface
•Advanced navigation and charge applications
•Remote notications (Wi-Fi- or Bluetooth-enabled)
•Intuitive charge cycle feedback
•3.5” color display
•5-button keypad
Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527
8
www.midtronics.com
MCC-070 Controlled Charger
Chapter 1: Introduction & Overview
Chapter 1: Introduction & Overview
Safety Reminder
For safe, ecient, and accurate charging and testing, review
the safety and operating instructions in this manual before
using the analyzer. In addition, follow all manufacturer
instructions and BCI (Battery Council International) safety
recommendations.
Safety Precautions
Inspect the battery for damages and check the electrolyte
level. If the electrolyte level is too low, replenish it and
fully charge the battery. Always use the necessary safety
precautions when working with batteries to prevent severe
injury or death. Follow all manufacturers’ instructions and
BCI (Battery Council International) safety recommendations,
which include the following precautions:
Risk of explosive gases.
Never smoke or allow a spark or
ame in the vicinity of a battery.
Batteries can produce a highly explosive mix
of hydrogen gas and oxygen, even when the
battery is not in operation. Always work in a
well-ventilated area..
Manual Conventions
This manual uses these symbols and typographical conventions:
SymbolDescription
The safety symbol indicates instructions for
avoiding hazardous conditions and personal
injury.
The safety symbol with the words CAUTION,
WARNING, or DANGER indicates instructions
for avoiding hazardous conditions and
personal injury.
The wrench symbol indicates procedural notes
and helpful information.
Bold Letters The text for screen options are in Bold letters.
These symbols indicate which arrow keys on
the keypad to press for a given function.
Top View
Wash hands after handling.
REQUIRED BY CALIFORNIA PROP. 65: Battery posts,
terminals, and related accessories contain lead and lead
compounds, chemicals known to the state of California
to cause cancer and birth defects or other reproductive
harm.
9 Battery acid is highly corrosive. If acid enters your eyes, im-
mediately ush them thoroughly with cold running water
for at least 15 minutes and seek medical attention. If battery acid gets on your skin or clothing, wash immediately
with a mixture of water and baking soda.
9 Always wear proper safety glasses or face shield when
working with or around batteries.
9 Keep hair, hands, and clothing as well as the analyzer
cords and cables away from moving engine parts.
9 Remove any jewelry or watches before you start servicing
the battery.
9 Use caution when working with metallic tools to prevent
sparks or short circuits.
9 Never lean over a battery when testing, charging, or jump
9 Never charge a frozen battery. Gases may form, cracking
the case, and spray out battery acid.
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Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527
Chapter 1: Introduction & Overview
MCC-070 Controlled Charger
Control Panel
ON - OFF Switch
Status Lights
Charger Power
Charging / Operating
Error
Charger Display Screen
Control Buttons
Left Arrow / Back
Up Arrow
Down Arrow
Right Arrow
Enter
Stabilizing Base
Secure the stabilizing base to the back of the charger using
the two (2) included Phillips-head screw and the appropriate
threaded holes.
Locking Power Cord
Press in the red tabs on each side of the connector to release
the power cord from the charger’s power socket.
Connections
Carrying Handle (Optional)
Mount the carrying handle to the back of the charger using
the four (4) included Phillips-head screw and the appropriate
threaded holes.
Charging Cables
1. Insert and rotate the charge cable quick connectors clockwise 180° to lock them onto the Quick Connector Locking
Post on the MCC charger.
Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527
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MCC-070 Controlled Charger
Chapter 1: Introduction & Overview
2. Insert the control connector.
3. The connection process is complete when all three cables
are connected to the charger.
Title Bar
The title bar shows the name of the current menu, test
tool, utility, or function.
Selection Area
The selection area below the Title Bar contains selectable
items or dialog boxes that display information or require
a response.
Main Menu
The Main Menu is the starting point for all tools and utilities,
which are depicted as icons. Some icons lead directly to the
function they represent, while others are menu icons that lead
to two or more options.
IconDescription
For charging situations when battery information
(chemistry, rating, etc) is available.
Controlled
Charge
Quickly start a charging session with minimal
user input.
Quick
Charge
Evaluates and maintains battery voltage at 13.5
volts to provide uninterrupted reprogramming and
Reash
retention of a vehicle’s system settings.
Menu Layout
Controlled
Charge
Quick
Charge
Reash
Manual
Charge
SengsMessages
Voltmeter
When the charger is connected to a battery the voltage
reading appears in the top left corner of the Main Menu
Title Bar.
Manual
Charge
Sengs
Messages
Charge a battery while specifying the voltage,
current, and charging time.
Includes functionality to setup the charger
defaults and preferences.
Displaysalertsandnoticationsforupcoming
tests and activities, including scheduled
testing as well as tool software updates and
maintenance opportunities.
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Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527
Chapter 1: Introduction & Overview
MCC-070 Controlled Charger
Settings Menu
Use these functions to setup the charger
display, date settings, power supply defaults,
Sengs
IconDescription
Tool
Shop
Sengs
Network
BMIS
Sengs
shop, user, WiFi, phone, and BMIS settings.
Access to these functions is password-protected
(if enabled).
For setting the charger Display, Date and Time,
and Power Supply settings.
Access additional Admin functions, Shop
Information, and User functions.
Settings for the tool’s WiFi network
communications and connections to the
Midtronics cellphone application.
Use to adjust the update settings, test records,
connected Midtronics devices, and view
noticationsincludingemailaddressandphone
number.
Shop Settings
IconDescription
Use the Admin function enable or disable
Administrative access and reset the Admin
password PIN.
Admin
Set up Shop Information including name,
location, city, and country.
Shop
Info
Add, edit, and delete registered tool users as well
as enable or disable current users.
Users
Network
IconDescription
Congurethecharger’sWiFisettings.Options
include Automatic, Manual, IP Setup, and
CongurationFile.
WiFi
Use a smart phone application to download a
WiFicongurationandsetup.
Phone
Settings Sub-Menus
Tool
IconDescription
Adjust the screen Brightness, Contrast,
default Language, Temperature Units, Number
Separator, and Screen Orientation.
Display
Make adjustments to the Date Format, the actual
Date, Time Format, and the actual Time.
Date &
Time
Set the default maximum and minimum voltages
used when the tool is in Power Supply mode.
Power
Supply
BMIS Settings
IconDescription
Enable or disable the communication method
used to update the charger software. Tool
congurationscanalsobeloaded,saved,and
Update
deleted.
Review individual or a group of test results.
Records
Enable or disable external devices that can
communicate with the charger.
Devices
Setup,enableordisableemailnotications,
phone number, and communications with a
Midtronics DSS-7000.
Nocaons
Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527
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MCC-070 Controlled Charger
Chapter 1: Introduction & Overview
Inspecting the Battery
Before starting the test visually inspect the battery for:
•Cracked, buckled, or leaking case. If you see any of these
defects, replace the battery.
•Corroded, loose, or damaged cables and connections. Re-
pair or replace them as needed.
•Corrosion on the battery terminals, and dirt or acid on the
case top. Clean the case and terminals using a wire brush
and a mixture of water and baking soda.
•Low electrolyte level. If the electrolyte level is low, add dis-
tilled water to ll up to ½ above the top of the plates and
fully charge the battery. Do not overll.
•Corroded or loose battery tray and hold-down xture.
Tighten or replace as needed.
Charging Out-of-Vehicle (Battery Test)
The preferred battery charging location is in the vehicle.
However, if you plan to charge out of the vehicle:
•Always disconnect the negative cable from the battery
rst and reconnect it last.
•Always use a carry tool or strap to lift and transport the
battery.
Initial Setup
Several default parameters can be configured when the
charger is powered up for the rst time.
Date & Time
•Date Format: Select between month/day/year (MM/DD/
YYYY) or day/month/year (DD/MM/YYYY).
•Date: Adjust the current day, month, and year.
•Time Format: Select AM/PM or 24-hour.
•Time: Adjust the current time.
Wi-Fi
•Automatic:
and select a network from the displayed list for which to
connect.
The selected network parameters are displayed including
ecurity, SSID, Password, WEP Encryption, and WEP Keys.
Select Connect to save and connect to the WiFi network.
•Manual: Manually congure the WiFi Setup including Se-
curity, SSID, Password, WEP Encryption, and WEP Keys. Select Connect to save and connect to the WiFi network.
•IP Setup: Manually enter the IP settings including, IP Type,
IP Address, Gateway, Subnet Mask, Primary DNS, and Secondary DNS.
Automatically scan for detectable WiFi networks
Do not test at the battery’s steel bolts.
Failure to properly install lead terminal adapters, or using adapters that are dirty or worn, may cause false test
results. Always use lead terminal adapters provided with
the charger when testing side-post or Group 31 batteries.
IMPORTANT:
To avoid damage, never use a wrench
to
tighten the adapters more than ¼ turn.
IMPORTANT: There must be a formatted data card installed in the charger in order for it to work properly.
Connecting To The Battery
Connect the charging clamps to the battery in accordance
with all precautions and safety instructions. Do not connect
either clamp to the vehicle’s chassis.
Connect the red clamp to the positive (+) terminal and the
black clamp to the negative (–) terminal. An alert is displayed
if the clamps are reversed on the battery terminals.
To make sure both sides of the clamps are gripping the
terminals, rock the each clamp back and forth. A poor
connection will prevent testing, and the analyzer will display
the message CHECK CONNECTION. If the message reappears
after you have correctly reconnected the clamps, clean the
terminals and reconnect.
•Conguration File: Load a WiFi conguration le from a
connected USB jump drive.
Shop Info
•Shop Info: Highlight alphanumeric characters by using the
arrow keys and press to select each one. Select SAVE to
save the selected characters or ESC to exit without saving.
Language
•Language: Select 1 of 3 available languages as the default
for all charger screens.
The Main Menu is displayed on the charger screen.
Controlled
Charge
Manual
Quick
Reash
Charge
SengsMessages
Charge
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Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527
Chapter 2: Charging
MCC-070 Controlled Charger
Chapter 2: Charging
Controlled Charge
For charging situations when battery information
(chemistry, rating, etc) is available.
Controlled
Charge
Use to navigate around the charger screen. Press
to Enter the selection.
1. At the Main Menu, select the Controlled Charge icon.
2. Select the battery Chemistry.
3. Select Start.
The charger performs a Safety Check on the connected
battery.
Aenon
Baery Unsafe To Charge
Cancel
Retry
If the battery passes, the charging process begins.
Use or to view the charging screens while the battery
is being charged.
Manual Charge
Voltage
13.50V
5. The Charge Complete screen is displayed at the end of the
charge cycle.
Charge Complete!
Connue
6. While this screen is displayed the charger is actually continuing to charge the battery in the background, lling it
to maximum capacity. The charger will continue to do this
until the battery’s acceptance of the charge is 100%.
7. Press Continue to exit the top-o charge and display the
Charge Results.
Quick Charge
This function provides a simple, one-touch
charge for a battery.
Quick
Charge
1. At the Main Menu, select the Quick Charge icon.
The charger performs a Safety Check on the connected
battery.
Aenon
Baery Unsafe To Charge
Current
0:4703
Manual Charge
Voltage: 12.82V
Current: 30:00A
Ah Replaced: 50Ah
Chemistry Flooded
Time Elapsed: 00:47:11
Time Remaining: 00:12:49
55.60A
4. Press to abort the charging session.
Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527
Cancel
Retry
If the battery passes, the charging process begins.
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MCC-070 Controlled Charger
Chapter 2: Charging
Use or to view the charging screens while the battery
is being charged.
Manual Charge
Voltage
13.50V
Current
0:4703
Manual Charge
Voltage: 12.82V
Current: 30:00A
Ah Replaced: 50Ah
Chemistry Flooded
Time Elapsed: 00:47:11
Time Remaining: 00:12:49
2. Press to abort the charging session.
55.60A
Reash
Use Reash to test and maintain battery voltage in
a vehicle at 13.5 volts to allow for uninterrupted
Reash
reprogramming of vehicle’s computer, retain
vehicle system settings, or simply to maintain
battery voltage.
1. At the Main Menu, select the Reash icon.
2. Select the battery Chemistry.
3. Select the reash Voltage Level.
Use to highlight each number
and press .
Select Confirm to save and continue or
Cancel to return to the Reflash screen.
Cancel Conrm
4. Select Start.
The charger performs a Safety Check on the connected
battery.
Aenon
Baery Unsafe To Charge
3. The Charge Complete screen is displayed at the end of the
charge cycle.
Charge Complete!
Connue
4. While this screen is displayed the charger is actually continuing to charge the battery in the background, lling it
to maximum capacity. The charger will continue to do this
until the battery’s acceptance of the charge is 100%.
5. Press Continue to exit the top-o charge and display the
Charge Results.
Cancel
Retry
If the battery passes, the charging process begins.
Use or to view the charging screens while the battery
is being charged.
Manual Charge
Voltage
13.50V
Current
0:4703
Manual Charge
Voltage: 12.82V
Current: 30:00A
Ah Replaced: 50Ah
Chemistry Flooded
Time Elapsed: 00:47:11
Time Remaining: 00:12:49
55.60A
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Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527
Chapter 2: Charging
MCC-070 Controlled Charger
5. Press to abort the charging session.
6. The Charge Complete screen is displayed at the end of the
charge cycle.
Charge Complete!
Connue
7. While this screen is displayed the charger is actually continuing to charge the battery in the background, lling it
to maximum capacity. The charger will continue to do this
until the battery’s acceptance of the charge is 100%.
8. Press Continue to exit the top-o charge and display the
Charge Results.
Manual Charge
Use Manual Charge for a user-customized timed
charge ranging from 5 to 120 minutes or a
Manual
Charge
1. At the Main Menu, select the Reash icon.
2. Select the battery Chemistry.
3. Select the Charge Limit Type.
4. Select the Charge Limit Value.
5. Select the Time Limit Type.
6. Select the Time Limit Value.
continuous charge that ends when the STOP
button on the charger is pressed.
Use to highlight each number
and press .
Select Confirm to save and continue or
Cancel to return to the Reflash screen.
Cancel Conrm
7. Select Start.
The charger performs a Safety Check on the connected
battery.
Aenon
Baery Unsafe To Charge
Cancel
Retry
If the battery passes, the charging process begins.
Use or to alternate the charging screen view while
the battery is being charged.
Manual Charge
Voltage
13.50V
Current
0:4703
Manual Charge
Voltage: 12.82V
Current: 30:00A
Ah Replaced: 50Ah
Chemistry Flooded
Time Elapsed: 00:47:11
Time Remaining: 00:12:49
8. Press to abort the charging session.
9. The Charge Complete screen is displayed at the end of the
charge cycle.
Charge Complete!
55.60A
Use to highlight each number
and press .
Select Confirm to save and continue or
Cancel to return to the Reflash screen.
Cancel Conrm
Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527
16
Connue
www.midtronics.com
MCC-070 Controlled Charger
10. While this screen is displayed the charger is actually continuing to charge the battery in the background, lling it
to maximum capacity. The charger will continue to do this
until the battery’s acceptance of the charge is 100%.
11. Press Continue to exit the top-o charge and display the
Charge Results.
Charge Results
Charge Results
Measured
Voltage
Battery
Chemistry
Voltage: 12.82V
Ah Replaced: 50Ah
Chemistry Flooded
Time Elapsed: 01:17:45
Good Battery: Battery is fully charged and ready to use.
Voltage: Measured voltage at the battery terminal.
Ah Replaced: Amp hours replaced in the battery.
Chemistry: Battery chemistry selected by the technician.
Time Elapsed: The elapsed time for the total charging session.
Good Baery
Replaced
Amp
Hours
Total
Charge
Time
Chapter 2: Charging
Possible Battery Decisions
Battery DecisionRecommended Action
GOOD BATTERYReturn the battery to service.
CHECK CONNECTION Possibly a poor connection
BATTERY UNSAFE TO
CHARGE
between the charging cables and
the battery.
Use a battery tester or diagnostic
charger to further analyze the
battery.
Risk of explosive gases
Charging a battery with a bad cell
my cause the battery to explode.
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17
Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527
Chapter 3: Settings
MCC-070 Controlled Charger
Chapter 3: Settings
Admin PIN Enabled or Not
Use the Setup options to setup and adjust WiFi,
printer selection, default language, display and
Sengs
sound settings, connected accessories, and
device information.
IMPORTANT:
Access to the functions in the Settings
menus is password-protected (if enabled).
Tool
Use the Tool options to set and select the
charger Display, Date & Time, and Power Supply
Tool
Display
Display
setting.
Adjust the screen display options for the
charger.
•Time Format: Select AM/PM or 24-hour.
•Time: Tap or to enter the hours, minutes, and AM/PM.
Tap Set to save the date or Cancel to exit without saving.
950AM
1051PM
1152
CANCELSET
Power Supply
Adjust the minimum and maximum voltage
settings for the charger when used in Power
Power
Supply mode.
Supply
•Min Voltage: Default value is 12:00V
•Max Voltage: Default value is 15:00V
Version
•Language: Select 1 of 3 available languages as the default
for all charger screens.
•Temperature Units: Select Celsius or Fahrenheit.
•Number Separator: Select comma or decimal.
•Screen Orientation: Select the default view or inverted to
rotate the screen 180°.
Date & Time
Adjust the charger day and day display, time
formant, and current time.
Date & Time
•Date Format: Select between month/day/year (MM/DD/
YYYY) or day/month/year (DD/MM/YYYY).
•Date: Tap or to enter the month, day, and year. Tap
Set to save the date or Cancel to exit without saving.
Sep172015
Oct182016
Nov192017
CANCELSET
Selecting the VERSION icon from the Info menu
will display conguration, rmware, eeprom,
Version
ash, build date, build number, and the charger
serial number.
Shop Settings
Use the Shop Settings to enable and/or
change the Admin PIN, create and edit Shop
Shop
Sengs
Admin
Admin
•Admin Enable: The Admin PIN is enabled when the box is
checkmarked.
•Admin Pin: Use the displayed keyboard to highlight each
digit of the PIN and press to select it. Highlight and
select OK to save the PIN or Cancel to return to the Admin
Settings screen.
information, and manage registered Users.
Options under the ADMIN function include
enabling PIN-access and setting up or editing
the Administrative PIN.
Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527
18
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MCC-070 Controlled Charger
Chapter 3: Settings
Shop Info
Use the SHOP INFO to create a header with the
shop business location information.
Shop Info
•Shop Info: Highlight alphanumeric characters by using the
arrow keys and press to select each one. Select SAVE to
save the selected characters or ESC to exit without saving.
Users
Use this utility to create, edit, delete and turn
the Users function ON or OFF.
Users
Enable the Users function and manage registered charger
users.
•Enable Users: Press to enable or disable the Users function.
A checkmark in the box indicates the function is enabled.
•Add Users: Use the displayed keyboard to select a unique
user label, pressing to select each character. Select
SAVE to save the selected characters or ESC to exit with-
out saving.
•Edit Users: Select the User ID to edit and press . Use the
displayed keyboard to modify the user label, pressing
to select each character. Select SAVE to save the modifed
characters or ESC to exit without saving.
•Manual: Manually congure the WiFi Setup including Se-
curity, SSID, Password, WEP Encryption, and WEP Keys. Select Connect to save and connect to the WiFi network.
•IP Setup: Manually enter the IP settings including, IP Type,
IP Address, Gateway, Subnet Mask, Primary DNS, and Secondary DNS.
•Conguration File: Load a WiFi conguration le from a
connected USB jump drive.
Phone
For future expansion.
Phone
BMIS Settings
Use the BMIS Settings to enable and/or
change the Admin PIN, create and edit Shop
BMIS
Sengs
Update
Update
information, and manage registered Users.
Use this function to manage the charger
software update options and manage tool
congurations.
•Delete Users: Select the User ID from the list to be deleted
and press to delete it.
Network
Use the Shop Settings to enable and/or
change the Admin PIN, create and edit Shop
Network
Wi-Fi
WiFi
•Automatic:
and select a network from the displayed list for which to
connect.
The selected network parameters are displayed including
ecurity, SSID, Password, WEP Encryption, and WEP Keys.
Select Connect to save and connect to the WiFi network.
information, and manage registered Users.
Select WiFi to select and congure WiFi networks
automatically or manually, configure the
charger IP Setup, and load a WiFi conguration
les from a connected USB-type jump drive.
Automatically scan for detectable WiFi networks
•Over The Air: Checked box indicates data transmission via
WiFi network is enabled.
•USB Drive: Checked box indicates data transmission using
a connected USB-type jump drive is enabled.
•USB PC Link: Checked box indicates data transmission us-
ing PC Link via a connected cable is enabled.
•Save Tool Conguration: Saves the charger’s current BMIS
settings to a USB-type jump drive.
•Load Tool Conguration: Loads a saved Tool Conguration
le from a USB-type jump drive.
•Delete Tool Conguration: Deletes a saved Tool Congura-
tion le.
Records
Display either individual test reocrds or a list of
records including VIN, Year, Make, and Model
Records
information.
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19
Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527
Chapter 3: Settings
Devices
Manage the Midtronics peripheral equipment
with which the charger can communicate.
Devices
Notications
Manage shop email and phone information
used when the tool is commicating data. Also
Nocaons
manage DSS-7000 communication settings.
•Email: Checked box indicates email notications is en-
abled.
•Email Address:
Use to
highlight each number
and press .
Select Confirm to save
and continue or Cancel
to return to the Reflash
screen.
MCC-070 Controlled Charger
•Phone: Checked box indicates the phone number function
is enabled.
•Phone Number: (U.S. Only)
Use to highlight each number
and press .
Select Confirm to save and continue or
Cancel to return to the Reflash screen.
Cancel Conrm
•DSS-7000: Checked box indicates DSS communication is
enabled.
•DSS-7000 SN:
Use to highlight each number
and press .
Select Confirm to save and continue or
Cancel to return to the previous screen.
Cancel Conrm
Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527
20
www.midtronics.com
MCC-070 Controlled Charger
Chapter 3: Settings
Notes
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21
Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527
Chapter 3: Settings
MCC-070 Controlled Charger
Notes
Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527
22
www.midtronics.com
MCC-070 Controlled Charger
Chapter 3: Settings
Notes
www.midtronics.com
23
Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527
PATENTS
This product is made by Midtronics, Inc., and is protected by one or more U.S. and foreign patents. For specic patent information,
contact Midtronics, Inc. at +1 630 323-2800.
LIMITED WARRANTY
Midtronics products are warranted to be free of defects in materials and workmanship for a period of one (1) year from date of
purchase. Midtronics will, at our option, repair or replace the unit with a re-manufactured unit. This limited warranty applies only to
Midtronics products, and does not cover any other equipment, static damage, water damage, overvoltage damage, dropping the unit,
or damage resulting from extraneous causes including owner misuse. Midtronics is not liable for any incidental or consequential
damages for breach of this warranty. The warranty is void if owner attempts to disassemble the unit or to modify the cable assembly.
SERVICE
To obtain service, contact Midtronics at 866-592-8052. Have your model and serial numbers ready. This rst step is critical as we will
trouble-shoot the problem(s) over the phone, and many problems are resolved during this step. If the problem cannot be resolved,
then the Customer Service Agent will issue you a Return Material Authorization (RMA). This number becomes your tracking number.
The nal step is to return the unit to Midtronics freight prepaid (you pay), to the attention of the RMA number obtained.
In USA:
Midtronics, Inc.
Attn: RMA # xxxxx (this is the RMA number that you must obtain from Midtronics)
7000 Monroe St.
Willowbrook, IL 60527
In Canada:
Midtronics c/o FTN (FTN is Fed-ex Trade Networks –this is NOT a Midtronics facility)
Attn: RMA # xxxxx (this is the RMA number that you must obtain from Midtronics)
7075 Ordan Drive
Mississauga, ON L5T1K6
Midtronics will service and return the unit using the same type of service as received. If Midtronics determines that the failure was
caused by misuse, alteration, accident, or abnormal condition of operation or handling, purchaser will be billed for the repaired
product and it will be returned freight prepaid with shipping & handling charges added to the invoice. Midtronics products beyond
the warranty period are subject to the repair charges in place at that time. Optional re-manufacturing service is available to return
our products to like-new condition. Out-of-warranty repairs carry a 3-month warranty. Re-manufactured units purchased from
Midtronics are covered by a 6-month warranty.
www.midtronics.com
Corporate Headquarters
Willowbrook, IL USA
Phone: 1.630.323.2800
Canadian Inquiries
Toll Free: +1 1 866 592 8052
Midtronics b.v.
European Headquarters
Houten, The Netherlands
Serving Europe, Africa, the Middle
East, and The Netherlands
Phone: +31 306 868 150
Midtronics China
China Operations
Shenzhen, China
Phone: +86 755 2374 1010