Midtronics JLR EXP-1080 Instruction Manual

JLR EXP1080

Vehicle Battery Diagnostic

Platform

For testing 6 and 12-volt automotive batteries

INSTRUCTION MANUAL

EXP-1080 JLR Contents

Contents

Chapter 1: Before You Begin 4

Starting the tester for the rst time 4

Safety 4

General Precautions 4

Conventions Used in This Manual 4

Utilisation in accordance with
„intended purpose“ 5

Disposal 5

Chapter 2: Description 6

Connections and Data Ports 6

Removing and Inserting the Data Card 6

Connecting the Battery Test Cable 6

Display and Keypad 7

Data Entry Methods 8

Menu icons 8

Option Buttons 8

Scrolling Lists 8

Alphanumeric Entries 8

Menu Maps 9

Main Menu 9

Print/View Menu 9

Info Menu 9

Utility Menu 9

Inspecting the Battery 10

Testing Out-of-Vehicle 10

Testing In-Vehicle 10

Connecting the Battery Test Cable 10

Setting User Preferences 10

Chapter 6: Print / View 14

Totals 15

Transfer 15

Version info 15

Chapter 7: Info Menu 15

Chapter 8: Utility Menu 16

Cong Tester 16

Time 16

Mode 16

Date 16

Format 16

Temperature Units 16

Write Fail 16

Display 16

Contrast Level 16

Backlight Time 16

Cong Printer 17

Shop Info 17

Coupon 17

Edit Coupon 17

Language 17

Format Card 17

Update 18

Battery List 18

Problems with the display 19

The STATUS LED Flashes 19

Data Will Not Print 19

Chapter 3: Test Preparation 10

Additional Test Requirements and Messages 11

System Noise 11

Unstable Battery Detected 11

Surface Charge 11

Deep Scan Test 11

Chapter 4: Battery Test 11

Battery Test Results 12

Chapter 5: QC test 13

Stock control 13

Compound test 13

View Test 14

View QC Test 14

www.midtronics.com

Chapter 9: Troubleshooting 19

Chapter 10: Tester Internal Batteries 20

Battery Power Indicator 20

Replacing the Tester Batteries 20

3

Midtronics B.V. Hoofdveste 6 - 8 Houten NL

Chapter 1: Before You Begin

EXP-1080 JLRChapter 1: Before You Begin

Starting the tester for the rst time

When the tester is rst used the operator is asked to enter a
couple of items. The items are used to set-up specic utilities
such as date/time stamps and hour indication. Changes can
be made afterwards by going in to the Utility Menu and
selecting CONFIG TESTER.

Safety

Because of the possibility of personal injury, always use
extreme caution when working with batteries. Follow
all manufacturers’ instructions and BCI (Battery Council
International) safety recommendations.

General Precautions

• DANGER—RISK OF EXPLOSIVE GASES: Batteries can
produce a highly explosive mix of hydrogen gas and ox­ygen, even when the battery is not in operation. Always

work in a well-ventilated area. Never smoke or allow a

spark or ame in the vicinity of a battery.

• WARNING—REQUIRED BY CALIFORNIA PROP. 65:
Battery posts, terminals, and related accessories contain
lead and lead compounds, chemicals known to the state
of California to cause cancer and birth defects or other
reproductive harm. Wash hands after handling.

• Battery acid is highly corrosive. If acid enters your eyes,
immediately ush them thoroughly with running cold
water for at least 15 minutes and seek medical attention.
If battery acid gets on your skin or clothing, wash imme­diately with water and baking soda.

The tester is manufactured in line with the latest state of the
art and according to recognised safety standards. If used
incorrectly or misused, however, it can cause

• injury or death to the user or a third party,

• damage to the tester and other material assets belong-
ing to the operator,

• inecient operation of the tester.

All persons involved in commissioning, operating,
maintaining and servicing the tester must

• be suitably qualied,

• have knowledge of and experience in dealing with tes-
ters and batteries and

• read and follow these operating instructions carefully.

Conventions Used in This Manual

To help you learn how to use your analyzer, the manual uses
these symbols and typographical conventions:

The safety symbol followed by the

!

CAUTION

word WARNING or CAUTION indicates
instructions for avoiding hazardous
conditions and personal injury.

The word CAUTION without the safety
symbol indicates instructions for
avoiding equipment damage.

The wrench symbol indicates procedural
notes and helpful information.

• Always wear proper safety glasses or face shield when
working with or around batteries.

• Keep hair, hands, and clothing as well as the analyzer
cords and cables away from moving engine parts.

• Remove any jewelry or watches before you start servic-
ing the battery.

• Use caution when working with metallic tools to pre-
vent sparks or short circuits.

• Never lean over a battery when testing, charging or
jump starting it.

Midtronics B.V. Hoofdveste 6 - 8 Houten NL

UP ARROW

POST TYPE

4

The text for keypad buttons and softkey
functions are in bold capital letters.

The text for screen options are in regular
capital letters.

www.midtronics.com

EXP-1080 JLR Chapter 1: Before You Begin

Utilisation in accordance with
„intended purpose“

The tester is to be used exclusively for its intended purpose.
Utilisation for any other purpose, or in any other manner,
shall be deemed to be „not in accordance with the intended
purpose“. The manufacturer is not liable for any damage,
inadequate or incorrect results arising out of such misuse.

Utilisation in accordance with the “intended purpose” also
comprises

• carefully reading and obeying all operating instructions
and safety and danger notices

• performing all stipulated inspection and servicing work.

• following all instructions from the battery and vehicle
manufacturers.

Disposal

Do not dispose of this device with normal
domestic waste! To comply with the European
Directive 2002/96/EC on Waste Electrical and
Electronic Equipment and its implementation
as national law, electrical equipment that has

reached the end of its life must be collected
separately and returned to an approved recycling facility
Any device that you no longer require must be returned
to our agent, or nd out about the approved collection
and recycling facilities in your area. Ignoring this European
Directive may have potentially adverse affects on the
environment and your health!

www.midtronics.com

5

Midtronics B.V. Hoofdveste 6 - 8 Houten NL

Chapter 2: Description

EXP-1080 JLRChapter 2: Description

Connections and Data Ports

Data transmitter: sends test results to a PC

using an optional hardware and software kit.

Infrared temperature sensor with a range of

-28 °C to +93 °C.

6-pin connector for the battery test cable.

Input for accessories (optional).

Spring-loaded data card slot for test data

storage and software upgrades.

DB-9 connector for future expandability.

Removing and Inserting the Data Card

The analyzer ships with a storage card slot to protect it from
dust and debris. To remove the data card, push briey on its
edge to release it and pull it from the slot.

When inserting a card, push it into the slot until it locks. The
card is correctly inserted when it is not protruding from the
slot. To protect the card slot and enable the analyzer to read
and write to the card, leave the card in the slot.

Connecting the Battery Test Cable

CAUTION: To prevent damage to the analyzer’s circuitry, do
not connect the analyzer to a voltage source greater than
30 Vdc.

Midtronics B.V. Hoofdveste 6 - 8 Houten NL

6

www.midtronics.com

EXP-1080 JLR Chapter 2: Description

Display and Keypad

The keypad and display work together to help you quickly
nd and use the right tools at the right time. The display
also keeps you on track with on-screen navigation aids,
directions and messages.

POWER Key

Press the POWER button to turn the analyzer on and
o. The analyzer also turns on automatically when you
connect its test leads to a battery.

Title Bar

The title bar shows you the name of the current menu,
test tool, utility, or function.

Selection Area

The selection area below the Title Bar contains selectable
items or dialog boxes that display information or require
a response.

Menu Screen Arrows

When displayed in menu screens, the menu screen
arrows show you which ARROW key on the keypad to
press to display other icons or screens. The Up and Down
Menu Screen Arrows, for example, indicate when to

press the UP ( ) and DOWN ( ) ARROW keys to display
the screens above and below the current screen.

he Left and Right Menu Screen Arrows tell you when to

T
use the LEFT
icon.

When displayed under a list of options, the menu screen
arrows show you which keypad arrow to press to
highlight a character or item in a list.

( )

or RIGHT

( )

ARROW keys to select an

Internal Batteries Status Indicator

This indicator appears in the screen’s top left corner, lets
you know the status and charge level of the analyzer’s six

1.5-volt batteries. The X in the top left corner of the screen
shows that the analyzer is powered by the battery you’re
testing to conserve the analyzer’s internal batteries.

Voltmeter

When you rst connect the analyzer to a battery it functions
as a voltmeter. The voltage reading appears above the left
softkey until you move to other menus or functions.

Softkeys

Press the two softkeys linked to the bottom of the
screen to perform the functions displayed above them.
The functions change depending on the menu or test
process. So it may be helpful to think of the words appearing
above them as part of the keys. Some of the more common
softkey functions are SELECT, BACK, and END.

Scroll Bar

Another navigational aid is the scroll bar on the right
side of the screen. The position of its scroll box shows
you whether the screen is the top (or only screen),
middle, or last in a series.

ARROW keys

Press the UP ARROW key to move up to the next
selectable item or row. When entering text, use the UP
ARROW key to move to the previous character.

www.midtronics.com

7

Midtronics B.V. Hoofdveste 6 - 8 Houten NL

Data Entry Methods

To perform a particular test or function, the tester will ask for
di erent types of information. This means that the methods
you use to enter information will change depending on
the type of information requested. The four types of entry
methods are described below.

Typically, the softkey below the right half of the screen
con rms your choice, although the word above it may vary.
In a similar fashion, the softkey below the left half of the
screen cancels your choice or returns you to the previous
screen, although the word above it may also vary.

Menu icons

A menu icon is a graphical representation of a function
you can select. To select an icon, use the LEFT or RIGHT

ARROW key to highlight it. Highlighting changes the icon

to a white picture on a black background. To con rm your
selection, press the appropriate softkey.

Option Buttons

Some lists have option buttons before each item. To select
an item, use the UP/DOWN ARROW keys to move the dot

into the button next to the item you want. You can also use
the alphanumeric keypad to enter the number preceding
the option button. To con rm your selection, press the
appropriate softkey.

EXP-1080 JLRChapter 2: Description

Scrolling Lists

Scrolling lists contain items that extend above and below
the screen or the selection box that contains them. To
indicate that there are more items, the symbols appear
to the right of the  rst visible or highlighted item on the list.

To select from this type of list, use the UP/DOWN ARROW
keys to scroll to the item, or use the keypad to enter your
choice, and press the appropriate softkey.

Alphanumeric Entries

Some selections require you to use the alphanumeric
keypad. These “user-de ned” selections have a blinking
horizontal line (cursor) to the right of the last character.

Use the UP/DOWN ARROW keys to highlight a line for
editing. Display the character, symbol, or number you want
by rapidly pressing its key as many times as needed. If you
pause, the cursor moves to the right. To backspace, press the

LEFT ARROW key. Use the RIGHT ARROW key to add a

space. Use the UP/DOWN ARROW keys to highlight a line
for editing. When  nished, press the appropriate softkey to
save your settings.

Midtronics B.V. Hoofdveste 6 - 8 Houten NL

8

www.midtronics.com

EXP-1080 JLR Chapter 2: Description

Menu Maps

This section will help you get to your destination while
letting you know what test leads you may need when you
arrive. The test leads are represented by symbols for their
connectors.

Main Menu

The Main Menu is the starting point for all tools and utilities,
which are depicted as icons. Some icons lead directly to the
function they represent, while others are menu icons that
lead to two or more functions. Menu icons are marked here
with an asterisk (*) and are mapped on the following pages.

Icon Description

The BATTERY TEST tests a battery using the

battery information you select in a series of

screens.

QC TEST is used for testing stock or

compound batteries.

PRINT/VIEW for all statistical info and
software version info.

INFO contains a test counter, data transfer
utility, and the EXP software version and

serial number.

UTILITY includes functionality to setup the
tester.

Print/View Menu

The tester stores the last test results in its memory until you
perform another test. To review or print results before you
retest, select a test type in the Print/View Menu.

Utility Menu

The Utility Menu lets you customize your analyzer for your
needs.

Icon Description

The CONFIG TESTER menu allows you to
set the following parameters:

TIME, MODE, DATE, FORMAT,
TEMPERATURE UNITS and WRITE FAIL.

The DISPLAY allows you to set the contrast
of the LCD.

Enables you to congure the printer to IrDA.

Create your own address details for
printouts with the SHOP INFO icon.

If you have created a coupon in the

COUPON utility, use coupon to enable or
disable.

EDIT COUPON allows you to create and
store up to three separate coupons to be
printed on test results.

With the LANGUAGE menu you can select

one of the 10 available languages.

With FORMAT CARD you erase all

information on the data card

With UPDATE you can install new software
on the tester

BATTERY LIST allows you to add and

delete batteries, and import and export

battery lists.

Icon Description

Displays the last test results.

Displays the last QC test result.

Info Menu

Icon Description

TOTALS displays the total battery tests

performed since the tester was rst used, the

totals by decision, or allows you to clear the
counters.

An optional IR software and hardware

package enables you to transfer test data to
a PC.

Displays the software version and serial

number.

www.midtronics.com

9

Midtronics B.V. Hoofdveste 6 - 8 Houten NL

Chapter 3: Test Preparation

EXP-1080 JLRChapter 3: Test Preparation

Inspecting the Battery

Before starting the test visually inspect the battery for:

• Cracked, buckled, or leaking case. If you see any of these
defects, replace the battery.

• Corroded, loose, or damaged cables and connections.
Repair or replace them as needed.

• Corrosion on the battery terminals, and dirt or acid on
the case top. Clean the case and terminals using a wire
brush and a mixture of water and baking soda.

• Low electrolyte level. If the electrolyte level is too low,
add distilled water to ll up and fully charge the battery.
Do not overll.

• Corroded or loose battery tray and hold-down xture.
Tighten or replace as needed.

Testing Out-of-Vehicle

The preferred battery test location is in the vehicle.
However, if you plan to test out of the vehicle:

• Always disconnect the negative cable from the battery
rst and reconnect it last.

To make sure both sides of the clamps are gripping the
terminals, rock the each clamp back and forth. A poor
connection will prevent testing, and the tester will display
the message CHECK CONNECTION. If the message
reappears after you have correctly reconnected the clamps,
clean the terminals and reconnect.

Setting User Preferences

Before starting your test you may want to customize the use
of your analyzer by setting preferences in the Utility Menu.
The menu has settings for the display’s date and time, the
contrast and backlight time, a utility to customize printouts,
among others.

To conserve the analyzer’s internal batteries,
the tester will turn o after 30 seconds of inactivity.

• Always use a carry tool or strap to lift and transport the
battery.

Testing In-Vehicle

The preferred test position is at the battery posts.

At the start of the test, make sure all vehicle accessory loads

are o, the key is not in the ignition, and the doors are
closed. If systems in the vehicle are still active it might lead

to a SYSTEM NOISE message, the tester will automatically
continue to test the battery until the noise is gone.

Connecting the Battery Test Cable

CAUTION: Do not connect the tester to a voltage source
greater than 30 Vdc.

Connect the clamps to the battery: the red clamp to the
positive (+) terminal and the black clamp to the negative (–)
terminal.

If you connect the clamps in the wrong polarity (positive to
negative or negative to positive), the tester displays CLAMPS
REVERSED! Reconnect the clamps correctly.

Midtronics B.V. Hoofdveste 6 - 8 Houten NL

10

www.midtronics.com

EXP-1080 JLR Chapter 4: Battery Test

Chapter 4: Battery Test

The tester will guide you through the steps of selecting your
battery test parameters and interpreting the results. Before
you start the test, review the instructions in Chapter 3: Test
Preparation.

1. Select the battery LOCATION.

1  OUT OF VEHICLE
2  IN VEHICLE

Press the NEXT softkey to continue. The BACK softkey
returns you to the Main Menu at the start of the test and
to the previous screen as you progress.

2. In case of IN VEHICLE enter the last 6 digits of the VIN.

Press the NEXT softkey to continue.

3. Select the BATTERY TYPE.

1  REGULAR / FLOODED
2  AGM

Press the NEXT softkey to continue.

4. Select the battery’s capacity rating standard. The stan­dard, and the rating units required are printed on the
battery label. If the information is unreadable, contact
the battery manufacturer.

1  SAE
2  DIN
3  EN
4  JIS

Press the NEXT softkey to continue.

5. Press the UP/DOWN ARROW keys or use the numer­ic keys to select the battery rating or in the case of JIS,
the part number. To increase your scrolling speed, hold

down the UP or DOWN ARROW key.

Additional Test Requirements and Messages

For a more decisive result the tester may ask for additional
information or probe deeper into the battery’s condition.
The following messages and instructions may appear before
the analyzer displays the results of your test.

System Noise

To perform a correct measurement the tester requires
the vehicle to be in rest. After the car has been driven
some vehicle specic systems might still be active in the
background. The tester will detect this and displays the
message SYSTEM NOISE. When this message appears
switch o all consumers(radio, airconditioning) and remove
the key from the ignition. As soon as there is no more
activity in the vehicle the tester will continue testing and
display the test result.

Unstable Battery Detected

A battery that is weak or that has just been charged may
retain enough electrical activity to be detected by the
analyzer and will adversely aect the test results. A fully
charged battery should stabilize quickly, after which the
analyzer will automatically retest. Weak batteries should be
charged and retested. If the battery is fully charged, check
the clamp connections.

Surface Charge

The battery can hold a surface charge if the engine has been
running or after the battery has been charged. The tester
may prompt you to remove the surface charge before it
displays a test result.

1. Follow the instructions indicating when to turn the
headlights on and o (IN-VEHICLE)

2. The tester will resume testing after it detects that the
surface charge is removed.

6. Select the TEMPERATURE.

Aim the tester 2 inches (5 cm) from the sides or top of
the battery case and press NEXT

For the next few seconds the tester will display the word
TESTING and a stopwatch while it evaluates the battery.

www.midtronics.com

Deep Scan Test

In some cases the tester may need to further analyze the
battery to determine whether the battery should be replaced
or it has a signicant chance to be recovered. It will then
conduct a Deep Scan Test of the battery for a few seconds.
This test will typically be performed on batteries that are in a
low state of charge.

11

Midtronics B.V. Hoofdveste 6 - 8 Houten NL

EXP-1080 JLRChapter 4: Battery Test

Battery Test Results

After the test the tester will display the battery decisions
with the complete results in a series of screens. Use the UP/

DOWN ARROW keys to scroll through each result. To print

the results press the PRINT softkey. To return to the Main
Menu, press the END softkey.

VOLTAGE: 12.79V
MEASURED: 721 A(SAE)
RATED: 760 A(SAE)
TEMPERATURE: 21 °C
SOC: 94%

Battery
decision

Measured
voltage

Battery
temperature

Measured
CCA

Selected
rating

Battery Decisions and Recommendations

Battery Decisions

Decision Recommended Action

GOOD BATTERY Return the battery to service.

CHARGE & RETEST Fully charge the battery and retest.

Failure to fully charge the battery

before retesting may cause false

readings. If CHARGE REQUIRED

appears again after you fully charge
the battery, replace the battery.

REPLACE BATTERY A REPLACE BATTERY result

may also mean a poor connection

between the battery and the vehicle.

If you tested the battery using the
IN-VEHICLE Test, disconnect the

battery cables and retest using
the OUT-OF-VEHICLE Test before
replacing it.

BAD CELL–REPLACE Replace the battery and retest.

FROZEN BATTERY Thaw the battery and retest.

Midtronics B.V. Hoofdveste 6 - 8 Houten NL

12

www.midtronics.com

EXP-1080 JLR Chapter 5: QC test

Chapter 5: QC test

The tester has the ability to test multiple batteries one
after the other without having to input the battery rating
/ settings. There are two types of QC tests: the STOCK
CONTROL or COMPOUND TEST. STOCK CONTROL is
meant for batteries standing in a warehouse or on a pallet
where as COMPOUND TESTING is done when the battery is
in the vehicle.

Stock control

1. The rst screen shows you the amount of tests per­formed. Once you press both the arrow keys you reset
the test counter. Press NEXT if you want to continue
without clearing the tests.

STOCK CONTROL

2. Select the BATTERY TYPE

1  REGULAR / FLOODED
2  AGM

Compound test

1. The rst screen shows you the amount of tests per­formed. Once you press both the arrow keys you reset
the test counter. Press NEXT if you want to continue
without clearing the tests.

COMPOUND TEST

2. Select the BATTERY MENU.

1  MANUAL
2  PRE-SELECTION

MANUAL input is selecting the different battery
parameters that can be found on the battery. The PRE-
SELECTION is what is entered in the tester memory.
This is initially empty but can be lled in from the
UTILITY menu.

Press the NEXT softkey to continue. The BACK softkey
returns you to the previous screen.

Press the NEXT softkey to continue.

Press the NEXT softkey to continue. The BACK softkey
returns you to the Main Menu at the start of the test and
to the previous screen as you progress.

3. Select the RATING UNITS

1  SAE
2  DIN
3  EN
4  JIS

Press the NEXT softkey to continue. The BACK softkey
returns you to the previous screen.

4. Select the BATTERY RATING

Press the UP ( ) and DOWN ( ) ARROW keys to select
the rating. In case of a JIS battery type the part number.

5. Enter the MINIMUM VOLTAGE.

6. Select the TEMPERATURE.

Aim the tester 5 cm from the sides or top of the battery
case. As soon as the temperature reading is stable the
operator can press NEXT.

For selection of the MANUAL input see the previous
explanations and screens.

The tester will now test the battery.

www.midtronics.com

13

Midtronics B.V. Hoofdveste 6 - 8 Houten NL

Chapter 6: Print / View

The Print/View Menu enables you to view and print the
results of the tests performed before you perform another
test and overwrite the results in memory.

View Test

VIEW TEST gives you the option of viewing and printing all
available test results. To return to the Main Menu, press the

END key. To print the results press the PRINT key.

View QC Test

VIEW QC TEST gives you the option of viewing and printing
all results of the Quality Control Test. To print the results

press the PRINT softkey. To return to the Main Menu, press
the END key.

EXP-1080 JLRChapter 6: Print / View

Midtronics B.V. Hoofdveste 6 - 8 Houten NL

14

www.midtronics.com

EXP-1080 JLR Chapter 7: Info Menu

Chapter 7: Info Menu

The Info Menu has 3 utilities to help you manage your test
data and track the usage and history of your analyzer.

Totals

The TOTALS report displays the total number of battery tests
by decision performed since the Tester was rst used. The
other option is to clear all the counters from the tester.

Transfer

The TRANSFER utility lets you transfer test data to a PC using
an optional IR receiver/software package.

Version info

Version info displays the software version, the database
version, the total tests performed and the serial number. The
utility keeps a permant count of the number of battery tests
performed since the analyzer was rst used.

www.midtronics.com

15

Midtronics B.V. Hoofdveste 6 - 8 Houten NL

Chapter 8: Utility Menu

EXP-1080 JLRChapter 8: Utility Menu

The Utility Menu allows you to easily set up your analyzer:

Cong Tester

TIME : 9:07

MODE : 24 HOUR

DATE : 01/10/2013

FORMAT : /MM/DD/YYYY

TEMP. UNITS : °C

WRITE FAIL : ASK

Time

1. Use the LEFT/RIGHT ARROW keys to highlight the hour
or minutes. To rapidly scroll, hold down an ARROW key.

9 : 07 AM

2. Press the SAVE softkey to save your setting or BACK to
return to the ADJUST screen.

Mode

Use the LEFT/RIGHT ARROWS to select the option of your
choice.

1. Select the 24-hour or AM/PM mode

2. Press the OK softkey to save your setting

Write Fail

After each measurement the test results are stored on the
data card. In case the data cannot be stored on to the card
you can select the way this is notied to the operator.

ASK (operator is asked if it is ok to continue even when

results are not stored)

FORCE (measurements can only continue when data

card is entered)

IGNORE (measurement is not stored and operator not

notied)

Display

The LCD OPTIONS utility enables you to adjust the contrast
of the text on the display and the backlight time.

Contrast Level

The contrast level is 0 (lightest) to 10 (darkest). To change it:

1. Press the UP or DOWN ARROW to highlight the op-

tion.

CONTRAST LEVEL 10

BACKLIGHT TIME 60

2. Press the LEFT/RIGHT ARROW key to display the op-

tion’s numerical scroll box.

Date

Date cannot be changed.

Format

Use the UP/DOWN ARROWS to select the desired option.

1. MM/DD/YYY (month/day/year) or DD/MM/YYY (day/
month/year)

2. Press the OK softkey to save your setting.

Temperature Units

Use the LEFT/RIGHT ARROWS to select either Celsius or
Fahrenheit as temperature indication.

10

3. Press the UP/DOWN ARROW keys to select your pref-

erence.

4. Press the SAVE softkey to save your setting or the BACK

softkey to return to the CONTRAST LEVEL screen without
saving the changes.

Backlight Time

Backlight time is from 0 to 60 seconds. To change it:

1. Press the UP or DOWN ARROW to highlight the op-

tion.

(1-10)

CONTRAST LEVEL 10

BACKLIGHT TIME 60

2. Press the LEFT/RIGHT ARROW key to display the op-

tion’s numerical scroll box.

60

SEC

Midtronics B.V. Hoofdveste 6 - 8 Houten NL

16

www.midtronics.com

EXP-1080 JLR Chapter 8: Utility Menu

3. Press the UP/DOWN ARROW keys to select your pref-

erence.

4. Press the SAVE softkey to save your setting or the BACK

softkey to return to the BACKLIGHT screen without sav­ing the changes.

Cong Printer

Use this option to configure your printer. It’s easy to
switch your IrDA printer in to the correct protocol.
Read the instructions on the display.

Shop Info

The SHOP INFO utility enables you to create a header for
your printed test results showing your business location
information. Its two information screens contain eight lines
of text with up to 16 characters on each line.

Screen 1

1–YOUR SHOP NAME

—

2–1000 ANY STREET

3–YOUR TOWN, STATE
4–YOUR POSTAL CODE

Screen 2

5–YOUR COUNTRY

—

6–YOUR PHONE NUMBER
7–WWW.WEBSITE.COM
8–YOUR SHOP ID NUMBER

To create or overwrite a header:

1. Press the UP or DOWN ARROW to highlight the line

you want to change.

Coupon

The COUPON SELECT utility enables and disables the
printing of the custom coupon you’ve created in the EDIT
COUPON utility.

1. Use the UP/DOWN ARROWS to move the dot to the

option button of your choice.

2. Press the NEXT softkey to save your setting or the BACK

softkey to return to the COUPON SELECT screen without
saving the changes.

Edit Coupon

The EDIT COUPON utility enables you to create a promotional
coupon for your customers that prints at the bottom of every
test result. Its two information screens contain eight lines of
text with up to 16 characters each. The editing process is
the same as when you create a header for your test results
printouts. See the SHOP utility for more information.

Language

The LANGUAGE utility enables you to select a language for
the display and printouts. To set your preference:

1. Use the UP/DOWN ARROWS to move the dot to the

option button of your choice. There is a selection of 10
languages.

2. Press the NEXT softkey to save your setting.

Format Card

Select this utility to format a data card to receive data or
erase all data on the card. The Tester will warn you before
formatting the card and ask you if you want to continue.
When a new blank data card is used you always have to use
this function before the tester can write to the card.

2. Press SELECT to activate the line for editing, move the

cursor backward to erase a character, press the LEFT

ARROW key; to move the cursor forward, press the
RIGHT ARROW key.

3. Insert a character by pressing the key associated with

the character as many times as needed.

4. You can center text by selecting blank spaces before and

after lines of text or insert spaces between words.

5. Press the SAVE softkey to save your setting or the BACK

softkey to return to the SHOP INFO screen without sav­ing the changes.

www.midtronics.com

17

Midtronics B.V. Hoofdveste 6 - 8 Houten NL

Update

As software updates become available you’ll be able to use
this utility to update the Tester software using les on an SD
card. The use of a special formatted disk is required for this
action.

FIRMWARE (use this option when new software
becomes available from Midtronics)

SAVE CONFIG (the tester will store the workshop address
to the data card, le name is CONFIG.CSV)

LOAD CONFIG (after new software is uploaded you can
reload the workshop details to the tester)

1. Connect the tester to a 12V battery to ensure the tester
does not switch o during the proces

2. Insert the disc in the tester

3. Select one of the options and follow the instructions on
the screen

4. When nished the tester will prompt you to remove the
card and reboot the tester

EXP-1080 JLRChapter 8: Utility Menu

Battery List (for QC Mode)

In this function you can add, delete battery information that
is used for the various battery tests.

BATTERY LIST

From this menu you can add or delete batteries that
you can select in the QC mode. When you add a battery
you must have the BATTERY TYPE, BATTERY RATING,
BATTERY CCA, BATTERY CAPACITY

IMPORT LIST

When VW delivers new battery information it can be
uploaded with this function. It will have the same eect
as the above mentioned steps but than in a more simple
way.

EXPORT LIST

To view the current battery and partnumber information
use the EXPORT function to send the information to the
data card.

Midtronics B.V. Hoofdveste 6 - 8 Houten NL

18

www.midtronics.com

EXP-1080 JLR Chapter 9: Troubleshooting

Chapter 9: Troubleshooting

If you have problems with the display or printer try these
troubleshooting suggestions:

Problems with the display

The display does not turn on:

• Check the connection to the battery.

• The analyzer’s internal batteries may need to be re-
placed.

The display ickers or is dim:

• The contrast may need to be adjusted in the Utility
menu.

• The analyzer’s internal batteries may need to be re-
placed.

The STATUS LED Flashes

When a printer fault occurs, the STATUS LED ashes. You
can identify the fault by the number of sequential ashes:

Sequence Condition Solution

* * * No paper Insert new paper

** ** ** Thermal head too hot Allow head to cool

*** *** *** Batteries weak Recharge printer batteries for

16 hours

Data Will Not Print

• If the IR transmitter and receiver are not aligned, all the
data may not print. The infrared ports on the top of the

analyzer and on the printer below the MODE button
should be pointed directly at each other. The maximum
distance for reliable transmission between the ports is
17 in (45 cm).

To realign, press the END button to cancel the print job.
Verify alignment between the analyzer and printer; then
try to print the test results again.

• Make sure the printer is on. The printer shuts o after 2
minutes of inactivity to conserve the batteries. To turn

the printer on, briey press the MODE button. The
green STATUS light should turn on. Make sure you are

using the Midtronics printer. Other printers may not be
compatible.

www.midtronics.com

19

Midtronics B.V. Hoofdveste 6 - 8 Houten NL

Chapter 10: Tester Internal Batteries

The Tester uses 6 AA, 1.5-volt batteries (alkaline
recommended) to allow testing of batteries down to 1 volt
and supply power while the menu is active. The analyzer can
test batteries down to 5.5 volts when the internal batteries
are not functioning.

Battery Power Indicator

The square in the upper left corner of the display indicates
the charge level of the battery pack. The square is black
when the battery pack is fully charged. It gradually changes
to white as the charge level declines. The Tester will display a
warning message when the batteries need replacing.

EXP-1080 JLRChapter 10: Tester Internal Batteries

Full

Power Level Indicator for AA Batteries

Decreasing Low

Powered

by vehicle

battery

Replacing the Tester Batteries

1. Turn the Tester face down.

2. Use a Philips screwdriver to remove the screw securing
the door to the battery compartment.

3. Lift the door at the tab and place it aside.

4. Remove the discharged batteries.

5. Insert new batteries as shown, make sure the positive
and negative terminals are positioned correctly.

6. Reposition the door on the battery compartment.

7. Reinsert and tighten the screw.

Midtronics B.V. Hoofdveste 6 - 8 Houten NL

20

www.midtronics.com

EXP-1080 JLR Chapter 10: Tester Internal Batteries

PATENTS

The EXP series is made by Midtronics, Inc., and is protected by one or more U.S. and foreign patents. For specic patent
information, contact Midtronics, Inc. at [phone].

LIMITED WARRANTY

This analyzer is warranted to be free of defects in materials and workmanship for a period of two years from date of purchase.
Midtronics will, at our option, repair or replace the unit with a remanufactured unit. This limited warranty applies only to the
analyzer, and does not cover any other equipment, static damage, water damage, overvoltage damage, dropping the unit, or
damage resulting from extraneous causes including owner misuse. Midtronics is not liable for any incidental or consequential
damages for breach of this warranty. The warranty is void if owner attempts to disassemble the unit or to modify the cable
assembly.

www.midtronics.com

Corporate Headquarters

Willowbrook, IL USA

Phone: [phone]

Canadian Inquiries
Toll Free: 1.866.592.8053

www.midtronics.com

Midtronics b.v.

European Headquarters
Houten, The Netherlands
Serving Europe and Africa
Phone: [phone]

Midtronics China Oce

China Operations
Shenzhen, China

Phone: [phone]

21

Midtronics India

Mumbai, India
Phone: [phone]

Asia/Pacic (excluding China)

Contact Corporate Headquarters
Phone: [phone]

167-000257B GB 9/13 ©Midtronics, Inc.

Midtronics B.V. Hoofdveste 6 - 8 Houten NL