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GRX-3003P EST AMP
User Manual
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Midtronics GRX-3003P EST AMP User Manual

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November 2013
167-000483EN-B
GRX-3003P EST AMP*
Battery Diagnostic Station
* - shown with optional cart
INSTRUCTION MANUAL
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GRX-3003P EST AMP
Contents
Safety Guidelines 5
General Safety Precautions 5 Personal Precautions 5 Preparing To Charge The Battery 6 Grounding & Power Cord Connections 6 Charger Location 7 DC Connection Precautions 7 Installing The Battery 7 Removing the Battery 7 Safety Reminder 8
Safety Precautions 8
Chapter 1: Before You Begin 9
Disposal 9
Conventions Used In This Manual 9 Attaching The Charger Cables 9 Attaching the Power Cord 9 Connecting to AC Power 9
Chapter 2: Introduction 10
Front View 10 Side View 10 Rear View 10 Display and Keypad 10 Data Entry Methods 11
Alphanumeric Keypad 11
Option Buttons 12
Scrolling Lists 12
Alphanumeric Entry 12 Main Menu 12 Charge Menu 12 Print / View Menu 12 Utility Menu 13 Initial Start Up 13
Language 13
Date Adjust 13
Date 13
Clock Adjust 13
Time 13 Set User Preferences 14 Preparing To Charge 14
Inspecting the Battery 14
Connecting The Clamps 14
Chapter 3: Charge 15
Diagnostic Charging 15
Initial Analysis 15
Hard To Charge Mode (HTC) Mode 16 Bulk Charge Mode / Fill Mode 16 Top-Off Mode 16 Aborting A Charge Session 16 Completing A Charge Session 16 Good Battery Decision 16 Replace Battery Decisions 16 State-of-Health (SOH) 17
Chapter 4: System Test 18
Test Results-Starter System 19 Test Results-Charging System 19
Chapter 5: Power Supply 20
Chapter 6: Print / View 21
View Test 21 Totals 21
Totals By Decision 21 Average Charge Time 21 Clear Counters 21
Version Info 21
Chapter 7: Utility Menu 22
Cong Charger 22
Date and Time Menu 22 Mode 22 Time 22 Date 22 Write Fail 22
Temperature Units 23 Power Supply Voltage 23 Display 23
Contrast Level 23 Language 23 Shop 23 Coupon 24 Format Card 24 Update 24
Chapter 8: Amp Clamp 25
Appendix 26
Shop And Header Templates 26 Printer Problems 26 Display Problems 26 Warning Messages 26
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Safety Guidelines
1 General Safety Precautions
Risk of explosive gases
Batteries generate explosive gases during normal operation, and when discharged or charged.
1.1 To reduce risk of battery explosion, follow these safety in­structions and those published by the battery manufac­turer and the manufacturer of any equipment you intend to use in the vicinity of a battery. Review cautionary mark­ing on these products and on the engine, and on the ve­hicle or equipment containing the battery.
Charging a non-rechargeable battery may cause the battery to burst.
To reduce the risk of injury, only charge rechargeable lead-acid type batteries including maintenance-free, low-maintenance, or deep-cycle batteries.
If you are uncertain as to the type of battery you are attempting to charge, or the correct procedure for checking the battery’s state of charge, contact the seller or battery manufacturer.
Safety Guidelines
1.9
Do not overcharge the battery.
1.10
Charge the battery in a dry, well-ventilated area.
1.11
Never place articles on or around the charger, or locate
the charger in a way that will restrict the ow of cooling air through the cabinet.
1.12
An extension cord should not be used unless absolutely necessary. (See paragraph 4.3.)
1.13 Have a damaged cord or plug replaced immediately.
1.14
Do not expose the charger to rain or snow.
2 Personal Precautions
2.1 Always have someone within range of your voice, or close enough to come to your aid, when working around lead acid batteries.
2.2 Have plenty of fresh water and soap nearby in case battery acid contacts skin, clothing or eyes.
2.3 Wear complete eye protection, clothing protection, and wear rubber soled shoes. Place damp cloth over battery to protect against acid spray. When ground is very wet or covered with snow, wear rubber boots. Avoid touching eyes while working near battery.
1.2 Use of an attachment not recommended or sold by the battery charger manufacturer may result in a risk of re, electric shock, or injury to persons.
1.3 To reduce risk of damage to the electric plug and cord, pull by the plug rather than by the cord when disconnect­ing the charger.
1.4 Position the AC and DC leads to avoid tripping over them and to prevent damage by hood, doors, or moving engine parts; protect from heat, oil, and sharp edges.
1.5 Do not operate the charger if it has received a sharp blow, been dropped or otherwise damaged in any way; take it to a qualied service center.
1.6 Do not disassemble charger; take it to a qualied service center when repair is required. Incorrect reassembly may result in a risk of electric shock or re.
1.7 To reduce risk of electric shock, unplug the charger from the AC outlet before attempting any maintenance or cleaning. Turning o the controls will not reduce this risk.
Remove marine “boat” batteries and charge them on shore.
Charging marine batteries on-board requires spe­cially designed equipment for marine use.
1.8
Connect and disconnect the battery leads only when the
AC supply cord is disconnected.
2.4 If battery acid contacts skin or clothing, wash immediately with soap and water. If acid enters the eye, immediately ush with cold running water for at least 10 minutes, and seek medical attention.
2.5 NEVER smoke or allow a spark or ame in vicinity of a bat­tery or engine.
2.6 Be extra cautious to reduce risk of dropping a metal tool onto the battery. It might spark or short circuit the battery or other electrical part that may cause an explosion.
2.7 Before working with a lead-acid battery, remove personal metal items such as rings, bracelets, necklaces, watches, etc. A lead-acid battery can produce a short circuit current high enough to weld such items causing a severe burn.
Non-rechargeable batteries may burst when charging causing personal injury and damage.
To avoid electrical shock or burn, never alter the char­ger’s original AC cord and plug. Disconnect plug from outlet when charger is idle.
The charger is not intended to supply power to a low­voltage electrical system other than applications using rechargeable, lead-acid type batteries. Do not use the battery charger for charging dry-cell batteries commonly used with home appliances. These batteries may burst and cause personal injury and property damage.
2.8 NEVER charge a frozen battery; thaw it out rst.
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Safety Guidelines
3 Preparing To Charge The Battery
3.1
If it is necessary to remove the battery from vehicle to charge it, always remove the grounded terminal from the battery rst. Make sure all accessories in the vehicle are o, so as not to cause an arc.
3.2
Be sure the area around the battery is well ventilated while the battery is being charged. Gas can be forcefully blown away by using a piece of cardboard or other nonmetallic material as a fan.
3.3
Clean the battery terminals. Be careful to keep corrosion from coming into contact with your eyes.
3.4 Add distilled water in each cell until the battery acid reaches the level specied by the manufacturer. This helps purge excessive gas from the cells. Do not overll. For a battery without caps, carefully follow the manufacturer’s recharging instructions
3.5 Study all battery manufacturer’s specic precautions such as removing or not removing cell caps while charging and recommended rates of charge.
3.6 Determine the voltage of the battery by referring to the car owner’s manual and make sure that the output voltage selector switch is set at the correct voltage. If the charger has an adjustable charge rate, charge the battery initially at lowest rate. If the charger has only one voltage, verify that the battery voltage matches the voltage of charger.
For a charger not having an output voltage selector switch, determine the voltage of the battery by referring to car owner’s manual and make sure it matches the output rating of the battery charger.
4 Grounding & Power Cord Connections
4.1 The charger must be grounded to reduce risk of electric shock. The charger is equipped with an electric cord having an equipment grounding conductor and a grounding plug. The plug must be plugged into an out­let that is properly installed and grounded in accordance with all local codes and ordinances.
GRX-3003P EST AMP
Hazardous voltage. An improper connection can result in electric shock
To avoid electrical shock or burn, never alter the charger’s original AC cord and plug. Dis­connect plug from outlet when charger is idle.
IF THE PLUG DOES NOT FIT THE OUTLET, HAVE A PROPER OUTLET INSTALLED BY A QUALIFIED ELECTRICIAN.
4.2
This battery charger is for use on a nominal 220-volt circuit.
Hazardous voltage. An improper connection can result in electric shock
Before using an adapter be certain the center screw of the outlet plate is grounded. The rigid ear or lug extending from the adapter must be connected to a properly grounded outlet. Make certain it is grounded. If necessary, replace the original screw that secures the adapter ear or lug to the cover plate and make the ground connection to the grounded outlet.
4.3 An extension cord should not be used unless absolutely necessary. Use of an improper extension cord could result in a risk of re and electric shock. If an extension cord must be used, make sure:
a. that the pins on plugs of the extension cord are the
same number, size, and shape as those of the plug on the charger;
b. that the extension cord is properly wired and in good
electrical condition;
c. that the wire size is large enough for the AC ampere
rating of charger.
Recommended minimum AWG* size for extension cords for battery chargers
AC input rating amperes AWG* size of cord
Equal or greater than: But less than:
8 10 18 14 12 10
10 12 16 14 10 8
12 14 16 12 10 8 14 16 16 12 10 8 16 18 14 12 8 8
*American Wire Gauge
Length of cord, feet (m)
25
(7.6)
6
50
(15.2)
100
(30.5)
150
(45.6)
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GRX-3003P EST AMP
Safety Guidelines
5 Charger Location
5.1 Locate the charger as far away from the battery as the charger cables permit.
5.2 Never place the charger directly above the battery being charged; gases from the battery will corrode and damage the charger.
5.3 Never allow battery acid to drip on the charger when tak­ing gravity readings or lling a battery.
5.4 Operate the charger only in a well-ventilated area that is free of dangerous vapors.
5.5 Store the charger in safe, dry location and maintain it in perfect condition.
5.6 Do not set the battery on top of the charger or where its acid might drip onto the charger.
6 DC Connection Precautions
6.1
All switches should be set in the OFF position and AC cord should be DISCONNECTED from electrical outlet before you connect and disconnect the charger clamps. Never allow the clamps to touch each other.
6.2 When attaching the charger clamps, be certain to make the best possible mechanical as well as electrical connec­tion. This will tend to prevent the clamps from slipping o the connections, avoid dangerous sparking, and assure safer and more ecient charging. The clamps should be kept clean.
Hazardous voltage. Can cause death or serious personal injury.
Setting the switches to “OFF” does not always disconnect the charger electrical circuit from the AC power cord or the DC charger clamps.
7.3 Stay clear of fan blades, belts, pulleys, and any other parts that can cause physical injury.
7.4 Turn OFF all vehicle loads, including door lights, and cor- rect any defects in the vehicle’s electrical system that may have caused low battery.
7.5 Check the polarity of the battery posts. The POSITIVE
(POS., P, +) post usually has a larger diameter than the NEGATIVE (NEG., N,–) post.
7.6 Determine which post of the battery is grounded (connect­ed) to the chassis. If the negative post is grounded (as in most vehicles), see paragraph 7.7. If the positive post is grounded, see paragraph 7.8.
7.7 For a negative-grounded vehicle, rst connect the POSI-
TIVE (RED) clamp from the charger to the POSITIVE (POS., P, +) ungrounded post of the battery. Then connect the NEGATIVE (BLACK) clamp to the NEGATIVE (NEG., N,–) post of the battery. Do not connect the clamp to the
carburetor, fuel lines, or sheet-metal body parts. When dis­connecting the charger, turn all switches to OFF, discon- nect the AC cord, remove the clamp from the NEGATIVE battery terminal, and then remove the clamp from the POSITIVE battery terminal.
7.8 For positive-grounded vehicle, connect the NEGATIVE
(BLACK) clamp from the charger to the NEGATIVE (NEG., N, –) ungrounded post of battery. Then connect the POSI- TIVE (RED) clamp to the POSITIVE (POS., P, +) post of the
battery. Do not connect clamp to carburetor, fuel lines, or sheet-metal body parts.
When disconnecting the charger, turn the switches to
OFF, disconnect the AC cord, remove the clamp from the POSITIVE battery terminal, and then remove the clamp from the NEGATIVE battery terminal.
CAUTION: WHEN POSITIVE (+) POST OF VEHICLE BATTERY IS GROUNDED, DOUBLE CHECK POLARITY.
8 Removing the Battery
7 Installing The Battery
Risk of explosive gases.
A spark near the battery may cause a battery explosion. Follow these steps when the battery is installed in the vehicle to reduce the risk of explosion.
7.1 Before working on the vehicle, rmly apply the emergen­cy brake and place the gear shift to NEUTRAL—shift an automatic transmission to PARK.
7.2 Locate the charger as far away from the battery as the charger cords permit and position the AC and DC cords to avoid stepping on or tripping over them and to prevent damage by hood, doors, or moving engine parts.
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8.1 If it is necessary to remove the battery from the vehicle or equipment, always remove the grounded terminal from the battery rst.
Risk of explosive gases.
A spark near the battery may cause a battery explosion. Follow these steps when the battery is installed in the vehicle to reduce the risk of explosion.
Risk of explosive gases.
Make sure all vehicle loads are OFF to prevent a possible arc..
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Safety Guidelines
GRX-3003P EST AMP
8.2
Check the polarity of battery posts. POSITIVE (POS., P, +) post usually has larger diameter than NEGATIVE (NEG., N, –) post.
8.3 Attach at least a 60 cm (24-inch), 6-gauge insulated bat­tery cable to the negative (–) battery terminal.
8.4 Connect the POSITIVE (RED) charger clamp to the POSI- TIVE (POS., P, +) post of battery.
8.5 Position yourself and the free end of cable as far away from the battery as possible—do not face the battery when making the nal connection—then connect the NEGATIVE (BLACK) charger clamp to the free end of the cable.
8.6 When disconnecting the charger, always do so in the re­verse sequence of the connecting procedure; break the rst connection while staying as far away from the battery as practical.
Safety Reminder
For safe, ecient, and accurate charging and testing, review the safety and operating instructions in this manual before using the analyzer. In addition, follow all manufacturers’ instructions and BCI (Battery Council International) safety recommendations.
Safety Precautions
Inspect the battery for damages and check the electrolyte level. If the electrolyte level is too low, replenish it and fully charge the battery. Always use the necessary safety precautions when working with batteries to prevent severe injury or death. Follow all manufacturers’ instructions and BCI (Battery Council International) safety recommendations.
9 Battery acid is highly corrosive. If acid enters your eyes, im-
mediately ush them thoroughly with cold running water for at least 15 minutes and seek medical attention. If bat­tery acid gets on your skin or clothing, wash immediately with a mixture of water and baking soda.
9 Always wear proper safety glasses or face shield when
working with or around batteries.
9 Keep hair, hands, and clothing as well as the analyzer
cords and cables away from moving engine parts.
9 Remove any jewelry or watches before you start servicing
the battery.
9 Use caution when working with metallic tools to prevent
sparks or short circuits.
9 Never lean over a battery when testing, charging, or jump
starting.
9 Never charge a frozen battery. Gases may form, cracking
the case, and spray out battery acid.
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GRX-3003P EST AMP
Chapter 1: Before You Begin
Chapter 1: Before You Begin
Disposal
Do not dispose of this device with normal domestic waste!
To comply with the European Directive 2002/96/EC on Waste Electrical and Electronic Equipment and its implementation as national law, electrical equipment that has reached the end of its life must be collected separately and returned to an approved recycling facility Any device that you no longer require must be returned to our agent, or nd out about the approved collection and recycling facilities in your area. Ignoring this European Directive may have potentially adverse aects on the environment and your health!
Conventions Used In This Manual
To help you learn how to use your charger the manual uses these symbols and typographical conventions:
Convention Description
The safety symbol indicates instructions for
!
CAUTION The word CAUTION indicates instructions for
UP ARROW The text for keypad buttons are in Bold capital
CAPITAL
LETTERS
BACK
ARROW
avoiding hazardous conditions and personal injury.
The safety symbol with the words CAUTION, WARNING, or DANGER indicates instructions for avoiding hazardous conditions and personal injury.
avoiding equipment damage. The wrench symbol indicates procedural notes
and helpful information.
letters. The text for screen options are in regular
capital letters. The text for soft keys are in Bold capital
letters.
Plug the small connector into the small socket (A) on the back of the unit.
A
B
1. Plug the large connector (B) into the large socket while plac­ing the protective cover (C) against the back of the unit.
C
2. Center the three holes in mounting bracket over the bolts, and lower the bracket onto the charger. Reinstall the hard­ware in this order: the at washer rst, the lock washer next, and the hex nut last. Tighten the nuts securely.
3. Insert the screws through the holes in the cover and and securely tighten the screws.
Attaching The Charger Cables
The two connectors for the charger cables are located on the back of the unit. Three screws are included to secure the cables.
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The installation is now complete.
Attaching the Power Cord
Plug in the power cord on the back of the unit
.
Connecting to AC Power
Plug the charger into a dedicated, grounded nominal 16-amp or higher AC outlet. Press the power switch to the ON position.
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Chapter 2: Introduction
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Chapter 2: Introduction
Front View
The controls to the GRX Battery Diagnostic Station are accessible on the front panel.
Thermal printer
Allows you to print results after the charge cycle.
Status indicator lights
Lights in conjunction with beeping alarm to indicate transitions and warnings
Expansion
Room for 5 expansion modules. Available are: Amp clamp, DMM probes, Zigbee, WIFI, Bluetooth, Serial connection, extra USB connection. These are all optional and need
to be ordered separately.
Display
Backlit graphical display and keypad for data entry.
Alphanumeric keypad
Keypad for data entry and selections in the various menus.
Side View
plug-in module bay
.
Rear View
In addition to containing the outlet for the charger cables and power cord, the back of the unit is the location for the serial number label and the ON/OFF switch.
Serial Number Label
The serial number of the unit.
ON/OFF switch
Switch the unit on or o.
AC Power cord
Connection 220 VAC outlet power cord.
Charger cable with Kelvin connection
Connection to the battery under charge.
Display and Keypad
The GRX Battery Diagnostic Station can be controlled with an integrated display and keypad.
 
On the right side of the unit you can nd an SD-type data card slot and mini USB connection.
Data Card slot
Available for future software updates and data storage.
USB slot
Hardware prepared, functionality to be dened.
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GRX-3003P EST AMP
Chapter 2: Introduction
Voltmeter
When you rst connect the GRX to a battery it functions as a voltmeter. The voltage reading appears above the left soft key until you move to other menus or functions.
Soft Keys
Pressing the two soft keys linked to the bottom of the screen will perform the functions displayed above them. The functions change depending on the menu and test process.
ARROW () Keys
Press the ARROW () keys to scroll through numerical values and navigate through menus and icons.
STOP Key
Press STOP at any time to stop the active mode.
Title Bar
The title bar shows you the name of the current menu, test tool, utility, or function.
Selection Area
The selection area below the Title Bar contains selectable icons or dialog boxes that display information or require a response.
Menu Screen Arrows
When displayed in menu screens, the menu screen arrows show you which ARROW () on the keypad to press to display other icons or screens. The Up and Down Menu Screen Arrows, for example, indicate when to press or to display the screens above and below the current screen.
The left and right menu screen arrows tell you when to use
or  to select an icon.
When displayed under a list of options, the menu screen arrows show you which keypad arrow to press to highlight a character or item in a list.
Scroll Bar
Another navigational aid is the scroll bar on the right side of the screen. The position of its scroll box shows you whether the screen is the top (or only screen), middle, or last in a series.
Alphanumeric Keypad
In some cases, you can use the alphanumeric keypad to enter numerical test parameters instead of scrolling to them with the ARROW () keys.
You can also use the alphanumeric keys to create and edit customer coupons and your shop contact information on printed test results. (printer is optional)
To add a space, press . To erase a space and insert a character, press .
Data Entry Methods
Alphanumeric Keypad
In some cases, you can use the alphanumeric keypad to enter numerical test parameters instead of scrolling to them with the ARROW keys.
You can also use the alphanumeric keys to create and edit customer coupons and your shop contact information.
To add a space, press . To erase a space and insert a character, press .
Key Character
         
Alphanumeric Keys and Associated Characters
$ - ( ) 1
a b c 2
d e f 3
g h i 4
j k l 5
m n o 6
p q r s 7
t u v 8
w x y z 9
% , . # 0
Some screens also indicate the page order with a notation such as P1/3 (page 1 of 3).
Scroll
Box
Last
screen
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Top or
only
screen
Middle
screen
To perform a particular test or function, the GRX Battery Diagnostic Station requires dierent types of information. This means that the methods you use to enter information will change depending on the type of information that is requested . The types of entry methods are described below.
Typically, the soft key below the right half of the screen conrms your choice, although the command above it may vary. (Examples: SELECT, NEXT, and SAVE.) In a similar fashion, the soft key below the left half of the screen cancels your choice or returns you to the previous screen, although the word above it may also vary. (Examples: BACK and CLEAR).
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Chapter 2: Introduction
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Menu Icons
A menu icon is a graphical representation of a function you can select. To select an icon, use or to highlight it.
Highlighting changes the icon to a white picture on a black background. To conrm your selection, press SELECT.
Option Buttons
Some lists have option buttons before each item. To select an item, use or to move the dot to the button next to the item.
To conrm your selection, press the appropriate soft key.
You can also use the alphanumeric keypad to enter the number preceding the option button of your choice. No additional key press is needed to proceed.
Scrolling Lists
A scrolling list contain items that extend above and below the screen. The rst number above the right soft key indicates the position in the list of the highlighted
item. The second number above the right soft key indicates the total number of items in the list.
To select an item, press or to highlight the item and press the appropriate soft key.
Main Menu
The Main Menu is the starting point for all tools and utilities,
which are depicted as icons. Some icons lead directly to the function they represent, while others are menu icons that lead to two or more options.
Icon Description
Automatically tests, charges, and provides battery
*
CHARGE
MENU
SYSTEM
TEST
POWER SUPPLY
PRINT
VIEW
UTILITY
AMP CLAMP
*Menu icons marked with an asterisk (*) are mapped on the following pages.
decision using the information you select in a series of screens. This is considered the main function of the Battery Diagnostic Station.
Tests the starting and charging systems. (Requires EST software.)
Power Supply Mode used to maintain the system
at a xed voltage to support the battery during
vehicle maintenance. (programming)
Print/View for all statistical info and software
*
version info.
Utility Menu includes functionality to setup the
*
charger.
Measures magnitude and ow of the current in
a circuit. The volts/amp meter simultaneously
measures charging voltage and charging current. (Requires EST software, DMM Module, and Amp Clamp.)
Charge Menu
Alphanumeric Entry
Some selections require you to use the alphanumeric keypad. These “user-defined” selections have a blinking horizontal line (cursor) to the right of the last character. Use or to highlight a line for editing.
Display the character, symbol, or number you want by rapidly pressing its key as many times as needed. For example: the key number 2 on the keypad represents the digit 2 and letters A,B and C.
If you pause, the cursor moves to the right. To backspace, press . Use to add a space. Use or to highlight a line for editing.
When nished, press the appropriate soft key to save your settings.
Use the Charge Menu to select Diagnostic Charging.
Icon Description
DIAGNOSTIC
Diagnostic ch using the information you select in a series of screens. Generates a test code for Replace and Bad Cell decisions.
arging makes a decision on a battery
Print / View Menu
Use the Print/View Menu to select the option to view
the last test results, test totals, and internal charger software information.
Icon Description
Displays the last test results. Sends the results to
VIEW TEST
TOTALS
VERSION
INFO
the internal printer.
Displays the results of the last test performed, charger total and software version information.
Displays the software version, total tests from rst
use, & serial number.
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Chapter 2: Introduction
Utility Menu
This menu allows you to set certain preferences and
view options. More details can be found in Chapter 7: UTILITY.
Icon Description
The CONFIG CHARGER menu allows you to set the following parameters:
CONFIG
CHARGER
DISPLAY
LANGUAGE
SHOP
INFO
COUPON
FORMAT
CARD
UPDATE
DATE AND TIME, WRITE FAIL, TEMPERATURE UNITS, and POWER SUPPLY VOLTAGE
The DISPLAY allows you to set the contrast of the LCD
With the LANGUAGE menu you can select one of the four available languages
Create your own address details for printouts with the SHOP INFO icon
Create advertisement text in the COUPON menu that can be printed at the bottom of the printout
With FORMAT CARD you erase all information on the data card
With UPDATE you can install new software on the charger
Initial Start Up
When you start the GRX for the rst time you are asked to enter a number of settings so you can already adapt the charger to your personal liking. Among these settings are the language and date and time. This only needs to be done once, it can be changed afterwards in the Utility Menu under the CONFIG CHARGER icon.
2. If you used the ARROW keys, press SAVE to save your set- ting or BACK to return to the Setup Menu without saving the changes.
If you use the alphanumeric keypad to enter the number preceding the option button, no additional keypress is needed to save your selection.
Date Adjust
Use
or ,
or press the corresponding numerical keys to select
the date format.
3. Select the format of the date.
1 DD/MM/YYYY (Day/Month/Year) 2 MM/DD/YYYY (Month/Day/Year)
4. Press NEXT to save your setting or BACK to return without saving the changes.
Date
1. Use the ARROW keys to highlight the month, day, or year.
18 / 5 / 2013
2. Press NEXT to save your setting or BACK to return to the previous page without saving the changes.
Clock Adjust
Use
or
, or press the matching
numerical keys to select
how the clock will be displayed.
1. Select the 24-hour or 12-hour (AM/PM) clock.
1 24 HOUR 2 AM/PM
2. If you used the ARROW keys, press NEXT to save your set­ting or BACK to return to the previous screen without sav­ing the changes.
Language
After the logo appears, the rst selection enables you to set the charger language.
1. Use or
and press NEXT to continue, or press the cor­responding number keys to select the language you want the charger to use.
.
1 ENGLISH 2 FRANÇAIS 3 ESPAÑOL 4 PORTUGUĒS
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Time
1. Use or to highlight the hour, minutes, or AM or PM.
9 : 19 AM
2. Press NEXT to save your setting, or press BACK to return to the previous page.
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Chapter 2: Introduction
Set User Preferences
Later in the process you may want to customize the use of your GRX by setting your preferences in the Utility Menu. The menu has settings for the Time, Contrast and Backlight time and a utility to customize printouts for the optional printer.
Preparing To Charge
Inspecting the Battery
Before starting the test, visually inspect the battery for:
• Cracked, buckled, or leaking case. If you see any of these de- fects, replace the battery. DO NOT CHARGE THE BATTERY.
• Corroded, loose, or damaged cables and connections. Re- pair or replace as needed.
• Corrosion on the battery terminals, dirt or acid on the case top. Clean the case and terminals using a wire brush and a mixture of water and baking soda.
• Low electrolyte level. If the electrolyte level is too low, add distilled water to the level indicated by the battery manu­facturer. Do not overll.
GRX-3003P EST AMP
• Corroded or loose battery terminals, tray and hold-down xture. Tighten or replace as needed.
Connecting The Clamps
Connect the charging clamps to the battery in accordance with all precautions and safety instructions. Do not connect
either clamp to the vehicle’s chassis.
Connect the clamps to the battery posts: negative (–) black clamp to the negative (–) post; positive (+) red clamp to the positive (+) post.
If the clamps are not making good contact with the battery posts, the screen displays CHECK CLAMP CONNECTIONS. Make sure that both jaws of each charging clamp come in good contact with the battery posts. If you accidentally reverse the clamp connections, the charger sounds an alarm and displays REVERSE CLAMPS.
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GRX-3003P EST AMP
Chapter 3: Charge
Chapter 3: Charge
Automatically tests, charges, and provides battery de-
cision using the information you select in a series of screens. This is considered the main function of the Battery Diagnostic Station.
Diagnostic Charging
Before performing a diagnostic charge on a battery
installed in a vehicle, make sure all vehicle accessory loads are o, the key is not in the ignition, and the doors are closed.
1. From the Main Menu, highlight the CHARGING icon and press SELECT.
2. Highlight the DIAGNOSTIC icon and press NEXT.
3. Enter the Battery Number (if applicable, 10 digit max.) and press NEXT.
4. Use or responding number keys to select the
1 TOP POST 2 SIDE POST 3 JUMP START POST
and press NEXT to continue, or press the cor-
POST TYPE.
7. Use the keypad to enter the BATTERY RATING or select the appropriate JIS number from the displayed list.
330 EN
8. Use the keypad to enter the BATTERY Ah.
? AH
The Diagnostic Charge will now begin. The Diagnostic Charging mode has several individual charge cycles such as; Hard To Charge, Bulk Charge, Top-O Mode and Extended Charge. All these modes will be performed automatically with one intention; determine the State-of-Health of the battery and bringing it to a full State-of-Charge.
Initial Analysis
The GRX rst analyzes the battery to nd out its original state. Based on this the charger really starts charging. This initial test is done with both Conductance and a Load cycle and depending of the condition we also use a Deep Scan procedure.
Step 1:
The GRX tests the battery with conductance.
5. Use or
and press NEXT to continue, or press the cor-
responding number keys to select
1 REGULAR 2 AGM 3 SPIRAL
6. Use or
and press NEXT to continue, or press the corre­sponding number keys to select ing option.
1 CCA 5 SAE 2 CA 6 IEC 3 JIS 7 EN 4 DIN 8 MCA
Rating Unit Range
CCA 100 - 1700
DIN 100 - 1000
IEC 100 - 1000
EN 100 - 1700
the BATTERY TYPE.
Step 2: If needed!
The GRX tests the battery with a Deep Scan.
a battery standard charg-
Step 3:
The GRX applies a load and monitor the battery’s response
IMPORTANT: It is important to input the correct
charge parameters. If you use the wrong param­eters, an inaccurate result will occur.
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15
Chapter 3: Charge
GRX-3003P EST AMP
Step 4:
The GRX performs a nal conductance test.
Once the GRX determines that the battery is healthy, needs charging, and is safe to charge, it proceeds.
During the charging session, the GRX provides updates of the charging voltage, charging current, remaining time to charge and the amount of charge replenished into the battery in amp-hours.
The GRX continues to test the battery throughout the charge cycle and may determine at some point that the battery needs to be replaced even though the remaining time to charge is not up yet.
NOTE: The actual time needed to charge the battery
may be less than the estimated time depending on the battery’s charge acceptance and condition during the charge.
Before and during the charge cycle the battery is tested with both Conductance and a Load bounce.
Hard To Charge Mode (HTC) Mode
The GRX uses the rst portion of the total charge cycle to closely monitor the acceptance of charge current and energy going in to the battery.
Aborting A Charge Session
If you need to abort the charging session, press STOP until the charge session is aborted. After aborting, the charge data is displayed. Press END to return to the Main Menu.
Completing A Charge Session
The charge session is complete when the proper amount of charge is put back into the battery or the remaining estimated time to charge counts down to zero.
IMPORTANT: When you start a new test, the last bat-
tery test in memory will be overwritten. Remember to record or print the results if you need to retain them.
Good Battery Decision
A Good Battery decision is displayed in two screens. Use or to scroll to each screen. To return to the Main Menu, press
EXIT. To print, press PRINT.
Battery
decision
Replaced
AMP Hours
Charging
Time
Measured
voltage
Measured
capacity
During this mode the charger continuously analyzes the battery to make a decision as quickly as possible.
Bulk Charge Mode / Fill Mode
Following this HTC Mode process the GRX will continue charging in the Bulk Mode. During this charge cycle the clock will indicate how much more charge time is needed.
Top-Off Mode
When the battery is suciently charged to be returned to the vehicle it will indicate this with an audible signal as well as text on the display. If the STOP key is not pressed the charger will continue to charge to ll the battery even more.
This mode occurs automatically at the end of the charge cycle to allow the charger to ll a good battery to capacity. Top­O Mode ends when the battery’s acceptance of the charge current goes below 2 amps, or when you press the STOP button.
Good
Replace
Range
Range
Replace Battery Decisions
In addition to the Battery Decision and State-Of-Health screens, a REPLACE BATTERY or BAD CELL-REPLACE decision will generate a Test Code. The results of a REPLACE BATTERY or BAD CELL-REPLACE test are then displayed in three screens. Use or to scroll to each screen. To return to the Main Menu, press EXIT. To print, press PRINT.
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GRX-3003P EST AMP
The charger will print out the test results including the Test Code.
Chapter 3: Charge
Battery
decision
Replaced
AMP Hours
Charging
Time
Replace
Range
Measured
voltage
Measured
capacity
Good
Range
State-of-Health (SOH)
A factor that aects a battery’s ability to crank an engine is its actual condition or State-of-Health (SOH). It is a measure of the battery’s condition relative to a fresh battery.
A State-of-Health problem is most often the result of normal wear-out mechanisms, which are dependant on vehicle needs, climate, and operating conditions. This results in irreversible physical and chemical changes until eventually the battery can no longer hold a charge and supply the power necessary to start the car and provide auxiliary power to the electrical system.
As the battery approaches end of life, its deterioration accelerates, until it nally fails to start the vehicle. Before failing, the battery may start the vehicle under normal conditions but may not be able to operate in more extreme conditions. Extreme heat or cold could expose a weak battery and cause it to fail.
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17
Chapter 4: System Test
GRX-3003P EST AMP
Chapter 4: System Test
The System Test function tests a vehicle’s battery,
starter, and charging systems.
NOTE: The System Test function requires the EST
software.
If you use the ARROW keys to select option buttons, press NEXT to continue to the next step.
NOTE: When you start a new test, the last test results
in memory are overwritten.
1. In the Main Menu select the SYSTEM TEST icon and press NEXT to continue.
2. If the DMM module is installed, use or Clamp availabilty corresponding number key
and press NEXT to continue, or press the
.
to select
Amp
1 AVAILABLE 2 NOT AVAILABLE
3. Use or responding number keys to select
and press NEXT to continue, or press the cor-
the POST TYPE.
1 TOP POST 2 SIDE POST 3 JUMP START POST
4. Use or responding number keys to select the
and press NEXT to continue, or press the cor-
BATTERY TYPE.
1 REGULAR 2 AGM 3 SPIRAL
5. Use or responding number keys to select
and press NEXT to continue, or press the cor-
the STANDARD.
1 CCA 5 EN 2 JIS 3 DIN 4 IEC
Rating Unit Range
CCA 100 - 1700
DIN 100 - 1000
IEC 100 - 1000
EN 100 - 1700
6. Use the keypad to enter the BATTERY RATING or select the appropriate JIS number from the displayed list.
500 CCA
7. Use the keypad to enter the BATTERY AH.
? AH
8. When prompted, start the vehicle’s engine.
NOTE: In some cases, the GRX may not detect the
vehicle’s starting prole and will display the op­tions STARTED and NO START. Select STARTED, to continue with an alternator test. Select NO START to end the test process.
9. CHECKING FOR ALTERNATOR OUTPUT: The analyzer is test­ing for alternator voltage.
10. TURN ALL VEHICLE LOADS OFF, IDLE ENGINE: Turn o ve­hicle loads (blowers, interior light, radio, etc.) and idle the engine. Press NEXT to continue.
11. REV ENGINE WITH LOADS OFF FOR 5 SECONDS: Rev the engine with the loads o. Gradually increase the rpm until the analyzer tells you to HOLD the rev level as the bar on the display moves to the right.
NOTE: Some 8-cylinder and older vehicles idle at
a high level after starting, allowing the analyzer to detect the rev automatically.
12. ACQUIRING DATA....HOLD ENGINE RPM: Continue to hold
the rpm while the analyzer takes system measurements.
13. ENGINE REV DETECTED, IDLE ENGINE: The analyzer has de­tected the rev. Press NEXT to continue.
14. TESTING ALTERNATOR AT IDLE, LOADS OFF: The analyzer will next test the engine at idle for comparison to other readings, and then test the diode ripple. Excessive ripple usually means one or more diodes have failed in the alter­nator or there is stator damage.
15. TURN HIGH BEAMS AND BLOWER MOTOR ON, IDLE EN­GINE: After a few seconds, the analyzer will ask you to turn on the accessory loads. It will determine if the charging system is able to provide enough current for the demands of the electrical system.
IMPORTANT:
Turn on the high-beam headlights and the blower to high. Do not use cyclical loads such as air conditioning or windshield wipers
.
IMPORTANT: It is important to input the correct
charge parameters. If you use the wrong param­eters, an inaccurate result will occur.
16. TESTING ALTERNATOR AT IDLE, LOADS ON: The analyzer will determine if the charging system is able to provide sucient current for the demands of the vehicle’s electri­cal system.
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GRX-3003P EST AMP
Chapter 4: System Test
17. REV ENGINE WITH LOADS ON FOR 5 SECONDS: The ana­lyzer will test the charging system with the loads on and prompt you to rev the engine. Gradually increase the rev until the analyzer tells you to HOLD the rev level as the bar on the display moves to the right.
18. ACQUIRING DATA....HOLD ENGINE RPM: Continue to hold
the rpm while the analyzer takes system measurements.
19. ENGINE REV DETECTED, IDLE ENGINE: The analyzer has de­tected the rev. Press NEXT to continue.
20. ANALYZING CHARGING SYSTEM DATA: The analyzer is completing its nal analysis of the charging system data.
21. TURN OFF LOADS AND ENGINE: Press NEXT to display the results.
Test Results-Starter System
Average cranking
voltage
Average cranking
current if amp clamp is used
Cranking time
in seconds
Test Results-Charging System
Loads-off
DC voltage
at rev
Loads-off current at
rev
if amp clamp
is used
Normal DC
voltage
range
Peak-to-peak
AC voltage
Screen 5 of 5
Charging System Decision
Decision
Loads-on
DC voltage
at rev Loads-on current at
rev
if amp clamp
is used
Bar graph of
DC voltage
within
normal
range (loads
on and off)
Graph
of diode
waveform
Y axis = System
performance:
cranking voltage
X axis = Time
Decision Action
CRANKING NORMAL
LOW VOLTAGE
CHARGE BATTERY
REPLACE BATTERY
NO START The engine didn’t start and the test was
CRANKING SKIPPED
SIDE POST TEST
JUMP START POST
The starter voltage is normal and the battery is fully charged.
The starter voltage is low and the battery is fully charged.
The starter voltage is low and the battery is discharged. Fully charge the battery and repeat the starter system test.
(If the battery test result was REPLACE or BAD CELL.) The battery must be replaced before testing the starter.
aborted.
The GRX didn’t detect the vehicle’s starting
prole and skipped the Starter Test.
Test data was inconclusive using the side post. Retest using side post adapters.
Data was inconclusive using the jump start post. Retest at the battery terminals.
Decision Action
NO PROBLEMS
NO VOLTAGE
LOW VOLTAGE
HIGH VOLTAGE
Decision Action
EXCESSIVE RIPPLE
OPEN PHASE
OPEN DIODE
SHORTED DIODE
The system is showing normal output from the alternator. No problem detected.
9 Ensure alternator is rotating when engine is
running.
9 Check alternator connections especially to the
battery. If loose or heavily corroded, clean or replace and retest.
9 If the belts and connections are in good
working condition, replace the alternator.
9 For REPLACE decision with a HIGH
OUTPUT decision, check battery for uid
spewing through the vent caps causing low electrolyte levels and will harm the battery.
Diode Decision
One or more alternator diodes are not functioning or stator is damaged, shown by excessive AC ripple current to the battery.
9 Conrm alternator mounting is sturdy and
belts are functioning properly. If okay, re­place the alternator.
Replace the alternator.
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Chapter 5: Power Supply
GRX-3003P EST AMP
Chapter 5: Power Supply
The Power Supply function should be used when a
vehicle comes in for regular maintenance or ECU re­ashing.
Re-ashing an ECU can take up to several hours and during that period a lot of current can be drawn from the battery. To support the battery during this process you use the power supply function.
Always make sure that when you work on the vehicle the charger is switched in to the Power Supply function so that you ensure that when the work is done the battery’s state of charge is maintained at a healthy level.
1. In the Main Menu select the POWER SUPPLY icon and press NEXT to continue.
2. Use  or  responding number keys to select
and press NEXT to continue, or press the cor-
the POST TYPE.
1 TOP POST 2 SIDE POST 3 JUMP START POST
2. Use or responding number keys to select the
and press NEXT to continue, or press the cor-
BATTERY TYPE.
4. Use the keypad to enter the BATTERY RATING or select the appropriate JIS number from the displayed list.
500 CCA
5. Use the keypad to enter the BATTERY AH.
? AH
If you SKIP the AH value, the charger will use the default value dened under the Utility Menu. See Power Supply Voltage under the Utility Menu for more information.
The charger now enters the Power Supply mode.
The GRX will test the battery with conductance.
The next step is to apply an electrical load and test the response.
1 REGULAR 2 AGM 3 SPIRAL
3. Use or
and press NEXT to continue, or press the cor-
responding number keys to select
1 CCA 5 SAE 2 CA 6 IEC 3 JIS 7 EN 4 DIN 8 MCA
Rating Unit Range
CCA 100 - 1700
DIN 100 - 1000
IEC 100 - 1000
EN 100 - 1700
IMPORTANT: It is important to input the correct
charge parameters. If you use the wrong param­eters, an inaccurate result will occur.
the STANDARD.
When the battery has a low state of charge the charger will ask you if you want to charge the battery rst prior to starting the power supply function. It is advised to do this because ECU programming with a battery in a low state of charge can cause damage to the ECU when the battery voltage drops below a certain limit.
BATTERY MUST BE CHARGED BEFORE
ENTERING THIS MODE.
CHARGE NOW?
If YES is selected the battery will be charged in the Diagnostic Charge mode until it is ready. It will automatically jump back to the Power Supply screen and maintains the battery with the selected voltage threshold.
If NO is selected you will jump back to the MAIN menu.
In case of a defective battery an UNABLE TO CHARGE message will appear.
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GRX-3003P EST AMP
Chapter 6: Print / View
Chapter 6: Print / View
The Print/View Menu enables you to view and print
the results of the charge cycles before you perform another cycle and overwrite the results in memory.
View Test
VIEW TEST gives you the option of viewing and print-
ing the results from the last performed. To print the results, select PRINT.
To return to the Main Menu, press END.
Totals
This gives you the option of viewing the statistical
data collected for all the charge cycles in various ways or to reset the counters.
1. In the Main Menu select the POWER SUPPLY icon and press NEXT to continue.
Totals By Decision
The TOTALS BY DECISION shows the total number of completed tests by battery decision since the last time the totals were reset to 0.
Press EXIT to return to the TOTALS menu.
Average Charge Time
This allows you to look at all the charge cycles and the average charge time to come to a decision.
Clear Counters
2. Use or
and press NEXT to continue, or press the cor­responding number keys to select the TOTALS you want to view.
1 TOTALS BY DECISION 2 AVG CHARGE TIME 3 CLEAR COUNTERS
Press YES to clear the counters or NO to cancel.
Version Info
The VERSION INFO utility displays the current soft-
ware version, the software release date and the serial number of the charger.
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21
Chapter 7: Utility Menu
GRX-3003P EST AMP
Chapter 7: Utility Menu
The Utility menu has several functions to customize
the use of your GRX from the language of the user in­terface to the contrast of the display.
1. From the Main Menu, highlight the UTILITY icon and press SELECT.
The Utility menu is displayed on the screen.
2. Use or responding number keys to select
and press NEXT to continue, or press the cor-
the icon for the function
you want to edit and press SELECT.
Cong Charger
The CONFIG CHARGER option lets you make adjust-
ments Mode, Time, Format, and Date functions of the charger.
DATE AND TIME
WRITE FAIL TEMPERATURE UNITS ENABLE BMIS
Date and Time Menu
Time
1. Use
or
to highlight the hour, minutes, or AM or PM. To
rapidly scroll, hold down or .
9 : 19 PM
2. Press SAVE to save your setting, or press BACK to return to the CLOCK ADJUST screen.
Format
Use or sponding number keys to select the date format
and press NEXT to continue, or press the corre-
.
1. Select the format of the date.
1 MM/DD/YYYY (month/day/year) 2 DD/MM/YYYY (day/month/year)
2. If you used the ARROW keys, press SAVE to save your set- ting or BACK to return to the CLOCK ADJUST screen with­out saving the changes.
Date
1. Use the ARROW keys to highlight the month, day, or year. To rapidly scroll, hold down or .
Use the ARROW keys to select one of the following items followed by ADJUST.
Mode
Use or or use the keypad to select the desired mode.
1. Use or sponding number keys to select
and press NEXT to continue, or press the corre-
AM/PM or 24-hour mode.
1 AM/PM 2 24 HOUR
2. If you used the ARROW keys, press SAVE to save your set- ting or BACK to return to the CLOCK ADJUST screen with­out saving the changes.
If you use the keypad, no additional keypress is needed to save your selection.
12 / 11 / 2012
2. Press SAVE to save your setting or BACK to return to the menu screen without saving the changes.
Write Fail
After each measurement the test results are stored on the data card. In case the data cannot be stored on to the card you can select the way this is notied to the operator.
1. Use or
and press NEXT to continue, or press the cor­responding number keys to select the option button of your choice.
1 ASK (ask to continue when results not stored) 2 IGNORE (not stored and operator not notied) 3 FORCE (only when data card is entered)
2. Press SAVE to save your setting or BACK to return to the menu screen without saving the changes.
If you use the keypad to enter the number preceding the option button, no additional keypress is needed to save your selection.
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GRX-3003P EST AMP
Chapter 7: Utility Menu
Temperature Units
1. Use or responding number keys to select the TEMP UNITS
and press NEXT to continue, or press the cor-
.
1 DEGREES C 2 DEGREES F
2. Press SAVE to save your setting or BACK to return to the menu screen without saving the changes.
If you use the alphanumeric keypad to enter the number preceding the option button, no additional keypress is needed to save your selection.
Power Supply Voltage
This function lets you adjust the voltage used by the
charger when it is in Power Supply mode.
1. Use or to select the required POWER SUPPLY VOLTAGE.
13.60 V
2. Press SAVE to save your setting or BACK to return to the menu screen without saving the changes.
Display
Language
The LANGUAGE utility allows you to select a language
for the display and printouts. To set your preference:
1. Use or or use the keypad to move the dot to the op­tion button of your choice.
1 ENGLISH 2 FRANÇAIS 3 ESPAÑOL 4 PORTUGUĒS
2. If you used the ARROW keys, press SAVE to save your set- ting or BACK to return to the Setup Menu without saving the changes.
If you use the alphanumeric keypad to enter the number preceding the option button, no additional keypress is needed to save your selection.
Shop
The SHOP utility allows you to create a header for
your printed test results showing your business loca­tion information.
The DISPLAY option allows you to adjust the contrast
of the text on the display.
Contrast Level
The contrast level is 0 (lightest) to 10 (darkest). To change it:
1. Press or to change the contrast.
9 (1-10)
2. Press SAVE to save your setting or BACK to return to the menu without saving the changes.
Its three information screens contain 8 lines of text with a maximum of 17 characters per line.
Screen 1 Screen 2 Screen 3
1–YOUR SHOP NAME —5–YOUR COUNTRY
2–1000 ANY STREET 6–YOUR PHONE NUMBER 10–
3–YOUR TOWN, STATE 7–WWW.WEBSITE.COM 11–
4–YOUR POSTAL CODE 8– 12–
9–
—
Use the template in the Appendix of this manual to edit and center your header.
To create or overwrite a header:
1. Press or to highlight the line you want to change. The cursor will be blinking to the right of the last charac­ter in the line. (The cursor won’t be visible if all character spaces are lled.)
2. To erase a character, press .
3. Insert a character by pressing the alphanumeric key associ­ated with the character as many times as needed. You can center text by inserting blank spaces with . If you pause momentarily, the cursor will automatically move to the right.
NOTE: Be sure to erase any default characters on unused lines by pressing .
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23
Chapter 7: Utility Menu
Coupon
The COUPON utility allows you to print one of the
three custom coupons or messages created in the EDIT COUPON utility. You also have the option of hav­ing no coupon print.
1. Use or or press the corresponding number key select the desired option.
1 COUPON 1 2 COUPON 2 3 COUPON 3 4 NO COUPON PRINTED
2. If you used the ARROW keys, press SAVE to save your setting or BACK to return to the COUPON SELECT screen without saving the changes.
If you use the keypad to enter the number preceding the option button, no additional keypress is needed to save your selection.
3. Press SAVE to save your setting or BACK to return to the SHOP INFO screen without saving the changes.
GRX-3003P EST AMP
Format Card
Select this utility to format a data card to receive data
or erase all data on the card. The charger will warn you before formatting the disk and ask you if you want to continue. When a new blank data card is used you always have to use this function before the tester can write to the card.
Update
As software updates become available you’ll be able
to use this utility to update the charger software us­ing les on an SD-type data card. The use of a special formatted disk is required for this action.
The software needs to be placed on the SD-type card and the card needs to be inserted in the dedicated slot.
When nished the charger will prompt you to remove the card and reboot.
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GRX-3003P EST AMP
Chapter 8: Amp Clamp
Measures magnitude and ow of the current in a cir-
cuit. The volts/amp meter simultaneously measures charging voltage and charging current. Requires EST
software, DMM Module, and Amp Clamp.
1. Connect the amp clamp to the analyzer’s accessories port.
2. At the Main Menu select the Amp Clamp icon.
3. Select the amp clamp range and press NEXT to continue. The meter will zero out.
1 70 AMP MAX. 2 700 AMP MAX.
4. Place the clamp around the negative (–) cable.
5. The tester displays the measurement.
6. To return to the METERS menu, press END.
Chapter 8: Amp Clamp
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25
Appendix
Shop And Header Templates
Line 1
Line 2
Line 3
Line 4
Line 5
Line 6
Line 7
Line 8
Line 1
Line 2
GRX-3003P EST AMP
Appendix
Line 3
Line 4
Line 5
Line 6
Line 7
Line 8
Printer Problems
The internal printer will not print
• Verify that the paper is properly installed.
Changing Printer Paper
Replacement rolls of thermal printing paper (2¼” x 17/8“) are available at most oce supply stores.
1. Unlatch printer door.
2. Remove the spent roll.
3. Insert new roll with paper feeding from the bottom of roll.
4. Pull paper past the serrated edge of the paper slot.
5. Close and latch door. Do not pull the paper straight out
of the printer.
Warning Messages
Message Action
Reverse
Connection
Check Clamp
Connection
Frozen
Battery
Battery
Temperature
Above Limit
Reconnect the clamps correctly.
Make sure the clamps and battery terminals are clean and both sides of the clamps are gripping the terminals. A poor connection will prevent charging.
Thaw the battery and try to charge it later.
Never charging a frozen battery!
The charger monitors the temperature in the clamps during any process. If the temperature goes above the programmed limit the process needs to be stopped to prevent any unsafe condition.
Display Problems
The display does not turn on
• Conrm power cord is plugged in powe switch is ON.
The display is dim
• Contrast needs to be adjusted (Utility Menu/Display Icon).
26
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PATENTS
This product is made by Midtronics, Inc., and is protected by one or more U.S. and foreign patents. For specic patent information, contact Midtronics, Inc. at +1 630 323-2800.
LIMITED WARRANTY
Midtronics products are warranted to be free of defects in materials and workmanship for a period of one (1) year from date of purchase. Midtronics will, at our option, repair or replace the unit with a re-manufactured unit. This limited warranty applies only to Midtronics products, and does not cover any other equipment, static damage, water damage, overvoltage damage, dropping the unit, or damage resulting from extraneous causes including owner misuse. Midtronics is not liable for any incidental or consequential damages for breach of this warranty. The warranty is void if owner attempts to disassemble the unit or to modify the cable assembly.
SERVICE
To obtain service, contact Midtronics at 1-630-323-2800. Have your model and serial numbers ready. This rst step is critical as we will trouble-shoot the problem(s) over the phone, and many perceived problems are in fact resolved during this step. If the problem cannot be resolved, then the CS Agent will issue you a Return Material Authorization or RMA. This number becomes your tracking number. The nal step is to return the unit to Midtronics freight prepaid (you pay), to the attention of the RMA number obtained.
In USA:
Midtronics, Inc. Attn: RMA # xxxxx (this is the RMA number that you must obtain from Midtronics) 7000 Monroe St. Willowbrook, IL 60527
If Midtronics determines that the failure was caused by misuse, alteration, accident, or abnormal condition of operation or handling, purchaser will be billed for the repaired product and it will be returned freight prepaid with shipping & handling charges added to the invoice. Midtronics products beyond the warranty period are subject to the repair charges in place at that time.
www.midtronics.com
Corporate Headquarters
Willowbrook, IL USA Phone: 1.630.323.2800
Canadian Inquiries Toll Free: +1 1 866 592 8053
Midtronics b.v.
European Headquarters Houten, The Netherlands Serving Europe, Africa, the Middle East, and The Netherlands Phone: +31 306 868 150
Midtronics China
China Operations Shenzhen, China Phone: +86 755 8202 2036
Midtronics India
Navi Mumbai, India Phone: +91 22 27564103/1513
Asia/Pacíc (excluding China)
Contact Corporate Headquarters
Phone: +1.630.323.2800
167-000483EN-B 11/13 ©2013 Midtronics, Inc. All rights reserved.
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