MidNite Solar MNKID-B User Manual

What does my kit come with?
1pc MNKID-B 30-amp MPPT Charge Controller
1pc MNBIGBABY- 4 position
breaker box 2 pcs
MNEPV30- PV and battery breaker
1 pc GFP63 Ground Fault Protection Breaker
2pcs each Strain Relief wire protectors/Conduit Adapters
Midnite Kid Basic Solar Charging Kit
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Midnite Kid Basic Solar Charging Kit
1 pc MNBTS Battery Temperature Sensor
1- 4 foot pc Flexible Conduit
1 pc MNSBB-W Bus bar for PV negative with white insulated standoffs and mounting screws. Red and black not included with this kit
1 pc MNSBBN uninsulated ground bus bar with mounting screws
2 pcs 5 feet of Red and 5 feet of Black #10 THHN wire
1 pc
MNWRENCH
MNWRENCH for tightening strain reliefs
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Midnite Kid Basic Solar Charging Kit
What will I need?
Talk to your renewable energy supplier who will help you purchase the solar modules, module mounting hardware and batteries appropriate for your needs. Then use the Midnite Solar KID Charging Kit to tie it all together as a safe and reliable system.
Solar modules- what to buy
The KID is an MPPT "Maximum Power Point Tracking" charge controller. This type of controller optimizes the match between the solar array (PV panels), and the battery bank. To put it simply, they convert a higher voltage DC output from solar panels down to the lower voltage needed to charge the batteries. Because of this your options for solar panels open up dramatically.
Solar modules- how much wattage can the Kid handle?
The Kid has a maximum output to the battery of 30 amps. Because the solar modules rarely produce their rated wattage, it is common to oversize the array by 20% or so. The following wattage ratings are approximations only and it is strongly recommended that you use the Kid string sizing tool found on the Midnite Solar website at: http://www.midnitesolar.com/sizingTool_kid/index.php
On a 12-volt battery the Kid can handle ~ 500 watts.
On 24-volt battery the Kid can handle ~ 1000 watts.
On a 48 volt battery the Kid can handle ~ 1500 watts.
Tools needed-
Appropriate screwdrivers for connectors and mounting screws Multimeter Wire Stripper Wire cutters Hammer with a punch or screwdriver for removing knockouts The Kid and Big Baby installation manuals (please read these!)
**SAFETY NOTICE**
DO NOT HOOK UP THE WIRES TO YOUR PV PANELS UNTIL THE REST OF THE WIRING IS DONE THIS WILL BE
THE LAST STEP IN YOUR ASSEMBLY. KEEPING ALL BREAKERS OFF IS ALSO RECOMMENDED
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Midnite Kid Basic Solar Charging Kit
(HINT) When removing the knockouts, make sure to only remove the minimum amount needed for the threaded portion of the strain relief.
Gently tap on the screw driver or punch with a hammer until the circle plug starts to bend inward. Move to the opposite side of the circle and do the same. Work the plug back and forth until it comes loose. Once the knock out is removed you can install the wiring Strain Relief.
Planning Ahead:
Things to consider when selecting a location for the BIG BABY and KID:
Length of wire- The longer the wire the more voltage drop (power loss) you will have. If you need to run a long distance, it is recommended to use a larger size wire for that specific connection. The KID wall mount terminals will hold a maximum wire size of #8, the internal terminals will accept a maximum wire size of #10. If your wire run requires wire larger than #10, the best place to transition down to #10 is inside the Big Baby Box. The circuit breakers can accept up to a #6 wire. There are several handy online wire sizing calculators available. Here's one example:
http://www.calculator.net/voltage-drop-calculator.html
Environment- The BIG BABY and KID should both be mounted indoors or in a protected space. Neither of them are intended for outdoor applications. You will be using flex conduit to protect the wires going from the BIG BABY to the MNKID. If you plan on locating these two further away than 4 feet you will need to provide your own conduit.
Ease of wiring- Think ahead on how each component will connect to the next. Allow ample room for routing of wires and access to frequently accessed devices. We recommend placing the BIG BABY directly under the MNKID.
Component Mounting- There are mounting holes in the back of the Big Baby and the KID has 4 mounting holes located in each of the four outer corners of the plastic case. Please consult your KID manual or see
http://www.midnitesolar.com/pdfs/10-293-1_REV-E_KIDManual.pdf for additional instructions on how to
mount and set up the KID.
Installation:
Knockouts and Strain Reliefs
The Big Baby has knockouts at the top and bottom that you will need to remove to run your wires through. Take a screwdriver or punch and place it on the outer edge of the circle you are knocking out, taking care to avoid the small attaching points. To reduce the risk of bending the top and bottom of the Big Baby Box during knock out removal, it is best to have the front cover installed for providing additional support.
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