MidNite Solar 10-269-1 User Manual

MidNite Solar Communication Adapter
User Manual
P/N 10-269-1 Rev-A
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MidNite Solar Communication Adapter User Manual Rev A
APPLICATION and DESCRIPTION of OPERATION
MidNite Solar’s Communication Adapter is a software protocol converter for creating a communications link between SMA’s Sunny Island inverter and MidNite Solar’s Classic charge controllers, which allows
these products to work together as a system. Translating Midnite Solar’s communication protocol into SMA format, and vice-versa, allows up to four Classics to communicate with a single Sunny Island inverter. As a system the Classics are able to report their energy production data, (i.e. - voltage, current and power), to the Sunny Island and from there on to the Sunny WebBox, in a similar manner as SMA’s charge controllers report their power production. Going the other way the Sunny Island inverter acts as the system controller, telling the Classics the appropriate voltage set point for the battery state of charge at the time.
The Communication Adapter intercepts PV and battery status messages formatted in the Classic controller’s native protocol, MODBUS, and translates them into SMA’s packet protocol, ComSync. Then the Communication Adapter forwards them to the Sunny Island. Going the other way, the Communication Adapter receives and translates battery charge voltage set points initiated by the Sunny Island into MODBUS packets and sends them to the Classics. This allows the connection of up to four Classics to each Sunny Island inverter in a similar manner as SMAs charge controllers are connected into larger systems. In the Classic, a special SMA mode allows the battery absorb, float and equalize charge settings to be received from the Sunny Island inverter.
BEFORE GETTING STARTED
Refer to the System Overview Diagram when planning the system. Up to four Classics may be connected to each Sunny Island inverter. MODBUS communication cables are connected between each Classic, then a final MODBUS cable is connected from the first Classic to the Communication Adapter. An 8-pin Ethernet-style cable is used for ComSync and is connected from the Communication Adapter to the Sunny Island. The Communication Adapter gets its power from the first Classic. There is no wall transformer or connections other than the MODBUS and ComSync cables.
NOTE The System Overview Drawing is simplified for instructional purposes. The wiring details may vary according to the installation requirements. All wiring must be performed in accordance with local codes. Professional installation is recommended.
MOUNTING
The MidNite Solar Communication Adapter is designed for indoor installation only and is provided with flanges for wall mounting. Mount the unit in a convenient location between the Classics and the Sunny Island inverter. There are LED indicators along the front edge of the unit, so pick a location and height so that the front side CAN cable (RJ-45) connectors can be visible. Avoid a lot of excess cable length to minimize the chance of stray noise pick-up.
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MidNite Solar Communication Adapter User Manual Rev A
Place CON 7 terminaton jumper on ONE of the pins if used in the middle of the bus.
TERMINATION JUMPERS
Typical Wall Mounted Connections
SMA’s ComSync cable conforms to the CAN bus specification, a very fast and reliable system developed by Bosch for vehicle applications. Most CAN devices have an IN and an OUT connector and a provision for terminating the bus, a 120 ohm resistor at each end of the bus. The bus connects a linear string of CAN devices into a network. If a device is located in the middle of the bus, no termination is used. The two end device require a terminator. The Sunny Island uses a terminator that looks like an RJ-45 connector without a cable. If the Sunny Island is the last device on one end of the bus, plug the terminator into the RJ-45 receptacle on the Sunny Island that isn’t connected to another CAN device.
The vast majority of applications the Communication Adapter will be the last device on the ComSync bus so the CANBUS OUT jack will be unused. For this reason the Communication Adapter’s bus termination resistor is internal. If the system design requires CAN devices to be connected to both connectors, you must remove the cover from the unit and place the termination jumper, CON 7, on one of the pins only.
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