Midmark DM-FTC001, DM-FTC003, DM-FTC004, DM-FTC002 Installation Instructions Manual

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RECOMMENDED TOOLS
• Screwdriver, straight blade and phillips.
• Level
• Tape Measure
• 1/4" socket and ratchet
• Open end / box end wrenches
• 3/8" masonary bit
• Hammer drill
RECOMMENDED FASTENERS (Supplied)
Wood Floor
042-0209-00 Screw, Lag (3/8" x 2 1/2") Qty 4 045-0001-00 Washer, Flat (3/8") Qty 4
Concrete Floor
042-0208-00 Anchor, Wedge (3/8" x 3 1/2") Qty 4 045-0001-00 Washer, Flat (3/8") Qty 4
Brackets / Shims
050-5812-X0 Anchor, Mounting Clip Qty 4 053-1242-00 Shims Qty 4
ADDITIONAL HARDWARE (Supplied)
040-0010-12 Mounting Screws (10-24 x 5/8") Qty 4 045-0001-08 Lockwashers, Internal (#10) Qty 4 040-0010-48 Particle Bd. Screws (#10 x 5/8") Qty 4 053-0668-00 Shelf Clips Qty 4 / shelf
TASK LIGHT CONFIGURATIONS
Task Light w/ RH Clock & LH Viewer Task Light w/ Clock-RH Mounted Task Light w/ Clock-LH Mounted Task Light (Full) Task Light w/ LH Clock & RH Viewer Task Light w/ RH Filler Panel Task Light w/ LH Filler Panel
DA135400i
Shown with: Task Light, Right-hand Clock and Left-hand Viewer.
MODEL: DM-FTC001,
002, 003, 004
Installation
Instructions
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Electrical
Supply
120 VAC / 15 Amp / 60 Cycle
3-wire, Dedicated Circuit
Cabinet
Electrical
Terminal
Box
Outlets
Vacuum
Supply
Air
Supply
Water
Supply
Back
Finished Floor
Front
Top View of Base
Right Side Plumbin g
Rough-In Perimeter
NOTE Midmark Casework unit must be connected to a dedicated circuit breaker rated 15 amps, 120 VAC. Failure to comply could result in a n ov e r load of the electrical circuit and / or components. All electrical and plumbing connections must be made by a licensed electrician and plumbing contractor fol­lowing applicable local, city, and national codes.
Midmark Casework unit contains 4 electrical duplex outlets, which are rated at a combined 15 amps
. This rating must be taken into account when plugging device(s) into the available outlets.
Figure 1
Floor Layout (as applicable)
A - The floor layout (Figure 1).
NOTE
A full size pre-installation Floor Template (003-1270-00 ) and Wall Template (003-1352-00) are available upon request or refer to rough-in dimensions on next page (Figure 2 & 3).
B - Have licensed electrical and
plumbing contractors position and install electrical outle t receptacles and related plumb­ing using the pre-installation template or layout (Figure 1).
NOTE
Assure floor is of such construc­tion that the unit(s) will be ade­quately supported and anchored. If necessary, contact a licensed contractor to reinforce the floor-
Page 3
Page 3 of 16
Figure 3
Figure 2
DA155800i
A
B
B
C
D
E
A
Air
Water
Vacuum
F
G
H
I
42 1/2 in
(107.9 cm)
[Metal to Metal]
or
44 1/4 in
(112.4 cm)
[Panel to Panel]
21 in
(53.4 cm)
J
"A"
10 3/8"
(26.4 cm)
"F"
3"
(7.6 cm)
"B" [M to M]
3"
(7.6 cm)
"G"
15 1/2"
(39.4 cm)
"C"
1 1/8"
(2.9 cm)
"H"
2 1/2"
(6.4 cm)
"D"
6 3/16"
(15.7 cm)
"I"
12"
(30.5 cm)
"E"
7 3/8"
(18.7 cm)
"J"
6"
(15.2 cm)
"B" [P to P]
4"
(10.1 cm)
DA155900i
Air
Water
Vacuum
A
B
C
D
E
F
J
K
42 1/2 in
(107.9 cm)
[Metal to Metal]
or
44 1/4 in
(112.4 cm)
[Panel to Panel]
31.06 in
(78.9 cm)
A
G
H
I
3"
(7.6 cm)
"K"
3/4"
(1.9 cm)
"B"
9 1/2"
(24.1 cm)
"G"
11 1/8"
(28.3 cm)
"C"
3 3/4"
(9.5 cm)
"H"
11 5/8"
(29.5 cm)
"D"
3 1/4"
(8.3 cm)
"I"
26"
(30.5 cm)
"E"
8"
(20.3 cm)
"J"
4 1/8"
(10.5 cm)
"F"
12"
(30.5 cm)
4"
(10.1 cm)
"A" [M to M] "A" [P to P]
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Page 4 of 16
Unpacking
NOTE
Inspect all components for ship­ping damage. A concealed damage report must be f iled with the carrier by the pers on receiving the goods within 15 days of delivery.
A - Remove the shrink wrap, strap-
ping and cardboard filler
B - If supplied, remove the solid
panels and shelves.
C - Remove the base and midsec-
tion assembly from the skid and place in position on floor.
D - Remove the Overhead Section
from the carton.
DA176200i
Figure 4
Solid Panel
Overhead
Page 5
Page 5 of 16
Figure 5
Setting Up
NOTE
If applicable, refer to 2” Drawer Removal on next page as removal is different.
A- If necessary , remove the drawers by
pulling the drawer outward until it meets resistance.
B- On both sides of drawer, pull outward
until locking slots (1) on drawer are free of tabs (2) on drawer glides (3).
C- Lift drawer upward (4) while pulling
outward to free rear of drawer from hooks (5) on glide.
D - On base sections that have doors,
open door and remove bottom shelf.
NOTE
When reinstalling drawers assure back of drawer is positioned beneath hooks (4) on glides and tabs (2) on glide snap into locking slots (1) on drawer.
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Page 6 of 16
Removal of the 2" (5 cm) Drawer.
To remove drawer and front slide:
A - While lifting or pushing down release lever,
one is on each si de, slide rail and drawer from slide.
To remove drawer tray and front:
B - Remove four screws, then slide drawe r tray
and front from channel.
To remove slides:
C - Remove four screws, then remove slides.
DA134900i
Release Lever
Figure 6
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Side Storage Unit
NOTE
The Side Storage false bottom panel will have to be removed or, the entire unit, to install the anchor mounting clips.
A - Open the doors and lift out t he false botto m
panel.
B - If necessary, remove the four screws and
pull out the Side Storage Unit.
DA135500i
Figure 7
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Page 8 of 16
21"
(53.3 cm)
42.5"
(108 cm)
Figure 8
Anchor Mounting Clip
4" (10 cm) Maximum
4" (10 cm) Maximum
Anchor Mounting Clip
Anchor
Mounting
Clip
4" (10 cm) Maximum
Anchor
Mounting
Clip
4" (10 cm) Maximum
Locating Anchor Mounting Clips and Bolts
A - Place the Anchor Mounting Clips as
close as possible (within 4" [10 cm]) to the corners without inte rfering w ith the level bolts. Figure 4 shows suggested locations of the four mounting clips.
NOTE
The holddown bolts for th e anchors should be placed as close as possi­ble to the sub-base lip.
B - Using the Anchor Mounting Clips as
templates, place location marks for the hold-down bolts on the floor.
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Page 9 of 16
Figure 9
Non-Concrete
Concrete
Shim
Lower
Raise
1/2" (1.3 cm)
Maximum
Sub-base
Sub-base
Anchor
Mounting
Clip
9/32"
Diameter
2"
(5.1 cm)
3/8"
Diameter
Installing Anchor Mounting Clips and Leveling.
A - Using the appropriate drill bit
(3/8" masonary or 9/32" wood bit) drill holes at each location per specification in Figure 5.
B - Loosely install the Anchor
Mounting Clips.
C - Using a 1/4" socket and
ratchet, adjust leveling screws in each corner until cabinet is level.
NOTE
Do not adjust leveling screws more than 1/2" (1.3 cm) to pre­vent loss of stability.
D - Insert shims beneath area of
anchor and tighten each bolt.
E -Trim any excess shim material
that may protrude beyond base.
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Page 10 of 16
DA176300i
A
B
C
E
E
F
A
D
Figure 10
Installing Overhead Section (If Required)
A - Remove Side Panels and Receptacle
Enclosure Covers.
B - Position Overhea d Section in place
on top of Midsection, aligning mount­ing holes.
NOTE
If unit is equipped with an under-cab­inet light, and clock / timer it will be necessary to make plug connections.
C - Connect the plugs from the Over-
head Section and Midsection.
D - Secure Overhead Section to
Midsection with four 10-24 x 5/8" (040-0010-12) screws, four #10 lock­washers (045-0001-08 ).
E - Install the rece ptacle enclosure and
side panels.
F - Install the four particle board screws.
The four particle board screws
must
be installed for stability.
Page 11
Page 11 of 16
DA106400i
A
B
See Note
Figure 11
Install and Adjust Doors and / or Panels and Shelves
NOTE
If a solid panel is used in place of th e rear doors, place the panel in position by aligning the screws in the panel with the keyhole slots on the mounting brackets. Assure screws are at bottom of keyhole slots then tighten them.
A - Place doors in position on U pp er Se cti on
and secure each hinge with 10-24 x 5/8" screw, and internal tooth lockwasher, then check door for adjust­ment. Gap between doors should be approxi­mately 1/16" (.16 cm).
NOTE
Refer to Hinge Adjustments for proper adjustment procedures.
B - Install shelf brackets at desired height of
shelf.
Page 12
Page 12 of 16
Hinge Adjustments.
NOTE
For adjustment on a specific hinge, refer to illustration.
A - Side Adjustment
Turn screw (A) until door is in desired
position.
B - Height Adjustment
Loosen screw (B) approximately 1/4 turn,
reposition door, then tighten screw.
C - Depth Adjustment
Loosen screw (C), reposition door, then
tighten screw.
A
A
A
A
A
B
B
A
B
B
C
C
A
• Bi-Fold Doors
• Base Doors
• Upper Doors
• Base Doors
Figure 12
Page 13
Page 13 of 16
DA135601i
B
C
A
D
A
D
B
Figure 13
MidSection Full Monitor Shelf
A - Remove the accessory panel (two screws
and screw covers).
B - Place the shelf in position, inserting the
mounting screws in the keyhole slots of the side brackets. Tighten the mounting screws.
C - Install the three mounting screws in the
rear bracket.
D - Install the accessory panel (two screws),
then place the scr ew covers over the screw heads.
Page 14
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120V
(Com)
(12 V)
(12 V)
Transformer
DA106002i
015-1814-00
015-1814-00
003-1271-00 Rev.D
Midmark 12:00 FSC
Wiring Diagram
w/ Task Light and Timer
120 VAC / 15 Amp / 60 Cycle
BN
BK
BK
Ground
Ground
WH
BK
GN
On / Off Switch
Ground
Task Light
BK
WH
015-1576-00
015-1846-01
BN
015-1846-00
18", 15 Watt Lamp (F15T8) 36", 25 Watt Lamp (F25T8)
Wire Nut
Ballast
Models: DM-FTC001 & 002
GN/YL
WH
BL
GN/YL
GN/YL
BN
BL
GN/YL
BK
GN/YL
WH
WH
WH
GN
BK
BK
WH
BK
BK
BK
BK
WH
WH
WH
GN
GN
GN/YL
BN
GN/YL
BL
BN
BL
GN/YL
GN/YL
GN/YL
BN
BL
GN/YL
BN
BL
GN/YL
GN/YL
BK
BK
WH
WH
WH
BK
BK
BK
BK
GN/YL
GN
GN/YL
GN
WH
BN
BL
BK
BK
BK
BK
Clock / Timer Control Board
WH
BK
BN
BL
015-1846-01
Figure 14
Electrical Schematics.
(Refer to Figures 14, 15, 16 and 17).
NOTE
Only Licensed Electri­cians following local elec­trical codes should install and connect the electrical supply power. Midmark cannot be held responsi­ble for installations th at do not conform to local codes.
Page 15
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Wire Nut
Wire Nut
DA107402i
015-1814-00
015-1814-00
003-1271-00 Rev.E
Ground
Ground
GN
GN/YL
BN
BK
GN/YL
BK
BN
015-1846-00
Task Light
GN/YL
On / Off Switch
015-1582-00
Ground
WH
Ballast
BN
BL
BK
GN
18", 15 Watt Bulb (F15T8) 36", 25 Watt Bulb (F025T8)
015-1846-00
BL
BR
GN/YL
Ground
WH
WH
BR
GN/YL
WH
GN/YL
BK
BK
WH
WH
WH
WH
WH
GN
GN/YL
BK
WH
GN/YL
GN
GN
WH
BK
BK
BN
BL
GN/YL
GN/YL
GN/YL
GN
BL
BN
BL
GN/YL
BL
BN
BK
WH
GN/YL
GN
Ground
WH
BK
BK
BK
BL
Figure 15
Figure 16
Page 16
Page 16 of 16
DA134001i
GN/YL
003-1271-00 Rev.E
Ground
Ground
WH
Wire Nut
WH
WH
BK
GN/YL
GN/YL
BK
BK
WH
BK
Figure 17
Midmark Corporation 60 Vista Drive P.O. Box 286 Versailles, Ohio 45380-0286 937-526-3662 Fax 937-526-5542 midmark.com
003-1263-00 Rev. I (2/06)
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