All rights reserved. No part of this publication may be reproduced, transmitted,
transcribed, stored in a retrieval system, or translated into any language without the
written permission of Midland Radio Corporation.
No part of any copyrighted computer programs contained in the products referred to in
this manual may be copied or reproduced without the express written consent of Midland
Radio Corporation.
Midland Radio Corporation reserves the right to change the products described in this
manual without prior notice.
This manual is designed to facilitate the set-up and service of the Midland 91-1060 / 1110
91-4050 / 91-4100 P25 Base Tech III series. As necessary, service manual supplements
will be published and distributed on the following forms:
Manual Addition (MA) For supplemental information useful in product
service or improvement. Printed on BLUE
paper.
Change Notice (CN) For details about changes made during
production by model and serial number. Printed
on YELLOW paper.
Manual Correction (MC) For correcting literature errors not related to
production changes. Printed on GREEN paper.
Technical Bulletin (TB) For solutions to field problems and tips for
performance improvement. Printed on PINK
paper.
Comments or suggestions concerning areas of manual improvemen t are welcome.
Manual Supplement Information ii
Table of Contents iii
Acronyms and Abbreviations iv
GENERAL INFORMATION
Specifications 1-2
Accessories 3-4
PREPARATION
Alignment 5-12
CIRCUIT DESCRIPTION
Description 13-18
DIAGRAMS
VHF/ UHF General Block Diagrams 19-22
Front Panel Unit Schematic 23
Analog Logic Unit Schematic 24
VHF RX Main Unit Schematic 25
VHF RX VCO Unit Schematic 26
VHF TX Main Unit Schematic 27
UHF RX Main Unit Schematic 28
UHF RX VCO Unit Schematic 29
UHF TX Main Unit Schematic 30
Front Panel Unit Layout 31
Analog Logic Unit Layout 32
VHF RX Main Unit Layouts 33
VHF RX VCO Unit Layout 33
VHF TX Main Unit Layouts 34
UHF RX Main Unit Layouts 35
UHF RX VCO Unit Layout 35
UHF TX Main Unit Layouts 36
Chassis Exploded View 37
Palm Microphone Schematic 39
PARTS
Low Current Specific Parts List…………….. 40-56
Replacement Parts Ordering 57
Below is a list of common electrical abbreviations used in documentation.
CTCSS --------------------- Continuous Tone-Controlled Squelch System
DCS (or CDCSS) --------- Continuous Digital-Controlled Squelch System
EEPROM ------------------ Electrically Erasable Programmable Read Only
Memory
MIL SPEC ------------------ Military Specification
RX --------------------------- Receive
TX --------------------------- Transmit
SINAD ---------------------- The ratio in decibels of signal + noise +
distortion to noise + distortion
VCO ------------------------ Voltage Controlled Oscillator
TCXO ---------------------- Temperature Compensated Crystal Oscillator
PLL ------------------------- Phase Locked Loop
Frequency Range:A Band: 136-156 MHz, B Band: 146-174 MHz
Number of Channels:500 channels with name, 10 groups of 50 channels
Channel Spacing: FM 12.5 / 20 / 25 / 30 kHz
Digital C4FM
Operation Mode:Simplex / Duplex / Full Duplex/ Repeat
Antenna Impedance:50 ohm unbalanced
Power Supply:DC 13.6 V, negative ground only
Consumption: <120mA Standby
@RX ~1 A @TX≤ 12 A (60W), ≤ 20 A (110W)
Environmental Conditions:-30 to +60 degrees C, 95% humidity @ 35C
Dimensions:18.2” (w) x 3.4” (h) x 14.2” (d), (462 mm x 88 mm x 360 mm)
Weight:24 lbs (11 kgs)
Transmitter
Output Power:(91-1060) 25-60 W, continuous
(91-1110) 5-110 W, continuous
Switchable Bandwidth:Full Sub Band
Maximum Deviation:± 5kHz (wide band), ± 2.5 kHz (narrow band)
Frequency Stability:≤1.5 ppm std, 10 MHz external optional
Frequency Response:+1 dB / -3 dB, 300-3000 Hz, 1 kHz reference
FM Hum and Noise:≤ 50 dB @1kHz 70% mod., ≤ 50 dB Digital mode
Modulation Distortion:≤ 3%
Spurious & Harmonics:≤ 0.25µW (≥ 80 dBc)
Receiver
Switchable Bandwidth: Full Sub Band
IF Frequencies: 1
Frequency Stability: ≤1.5 ppm
Sensitivity: ≤ 0.40 µV @ 20 dB N.Q., ≤ 0.30 µV @ 12 dB SINAD
≤ 0.30µV, Digital 5% BER Squelch Sensitivity: ≤ 0.25 µV
Selectivity: ≥ 85 dB @ 25 kHz, ≥ 80 dB @ 12.5 kHz (TIA-603)
≥ 80 dB Digital Intermodulation: ≥ 85 dB
Spurious Response: ≥ 100 dB
AF Response: +1 / -3 dB, 300-3000 Hz, 1 kHz reference
AF Distortion: ≤ 3% @ 1 kHz 60% mod.
Frequency Range:A Band: 400-435 MHz, B Band: 440-475 MHz
C Band: 465-500 MHz, D Band: 485-520 MHz
Number of Channels:500 channels with name, 10 groups of 50 channels
Channel Spacing:FM 12.5 / 20 / 25 / 30 kHz; Digital C4FM
Operation Mode:Simplex / Duplex / Full Duplex/ Repeat
Antenna Impedance:50 ohm unbalanced
Power Supply:DC 13.6 V negative ground only
Consumption: <120mA Standby
@RX ~1 A
@TX≤ 12 A (60W), ≤ 20 A (110W)
Environmental Conditions:-30 to +60 degrees C, 95% humidity @ 35C
Dimensions:462 mm (w) x 88 mm (h) x 360 mm (d); 18.2” x 3.4” x 14.2”
Weight:11 kg (24 lbs.)
Transmitter
Output Power: (91-4050) 25-50W continuous
(91-4100) 2-100W continuous
Switchable Bandwidth:Full sub band
Maximum Deviation:± 5 kHz (wide band); ± 2.5 kHz (narrow band)
Frequency Stability:≤1.5 ppm std, 10 MHz external optional
Frequency Response:Within +1, -3dB, 300-3000Hz
FM Hum and Noise:≥ 50 dB @1 kHz 60% mod.; ≥ 50 dB Digital
Modulation Distortion:≤ 3%
Spurious & Harmonics:≤ 0.25 µW (-80 dBc)
Receiver
Switchable Bandwidth: Full sub band
IF Frequencies: 1
Frequency Stability: ≤1.5 ppm
Sensitivity: ≤ 0.40 µV for 20 dB N.Q./ ≤ 0.30 µV for 12 dB SINAD
< 0.30 µV Digital 5% BER
Squelch Sensitivity: ≤ 0.25 µV
Selectivity: ≥ 85 dB @ 25 kHz; ≥ 80 dB @ 12.5 kHz (TIA-603);
Intermodulation: ≥ 85 dB
Spurious Response: ≥ 100 dB
AF Response: +1 / -3 dB, 300-3000 Hz, 1 kHz ref.
AF Distortion: ≤ 3% @ 1 kHz 60% mod.
Audio Output (<2% distortion): 7.5 Watts @ 8 Ώ/ 10 Watts @ 4 ΏSignal to Noise Ratio: ≥ 50 dB @ 1kHz 60% mod. (45 dB at narrow)
Both selectors have been pre-tuned at the factory, so no alignment is require d.
2. FVR001 Tight Squelch Level
This potentiometer allows adjustment to the tight squelch level.
3. FVR002 De-mod out Bias Level
This potentiometer allows adjustment to the level of DC Bias on the De-Mod output.
4. L303 VCO Alignment
The VCO has been aligned at the factory to cover full sub-band. However, if you need to re-adjust VCO
after a repair, set the VCO voltage to 10.5 V at the highest end of the sub b and using L303. The VCO
cover must be removed for access.
Note that tuning slug may be glued and breakage could occur.
5. RX 0-dBm Level Adjustment
This is 600 ohm audio available on pins 20 and 21 of the EXT Option port. It is electronically a djuste d.
Ground TP-2 on the Analog Logic Unit PCB, and power-up the radio. See Figure 3 on page 6. The
station is now in Adjust Mode. Release TP-2 from ground. The di splay should look as follows:
RXNS <Adjust>
TXN RX 0dbm Out
C0001 27 / 31 AA
Use the “A” and “B” keys on the front panel to adjust the level up or down. Pressing the “#” key will
change the mode you are adjusting. The “A” key will increase the level while the “B” key will decrease
the level. You will be able to monitor the output if the station is recei v ing a valid carrier and signaling.
Cycle power to the radio to return to normal operation.
NOTE: The other ADJUST Modes are in order of appearance:
RX 0 dbm
REPEA T DE VI
DIGITAL DEVI
ANALOG DEVI
TONE DEVI
CTC DEVI WID
CTC DEVI NRW
This potentiometer sets modulation balance below 300 Hz. Carefully align this potentiometer to obt ain
flat deviation from the lowest to the highest frequency programmed in the transmitter.
2) FVR202 Sub-Audible Modu lation Deviation
This potentiometer determines low frequency (below 300Hz) deviation. When POCSAG an d DCS are
used, it may be necessary to readjust to have enough deviation and fidelity at lower frequencies.
FVR201 and FVR202 are used together to adjust amplitude and fidelity of square wave output of the
transmitter in Analog Mode.
3) FVR203 Carrier Frequency Trim
This potentiometer adjusts carrier frequency. Its range will allow for +/- 200 Hz adjustment from the
desired (programmed) frequency.
4) FVR204 Exciter Output Power
This potentiometer adjusts the exciter’s output power level. This is nominally 80 mW.
5) L303 VCO Alignment
The VCO has already been aligned at the factory. However, if you need to re-adjust VCO af ter a rep air,
set the VCO voltage to 10.5 V at TP301 at the highest end of the sub band using L303.. This p art can be
found beneath the cover. See Figure 2. Note that tuning slug may be glued and breakage could
occur.
VCO L303
FVR204
Output Power
(under cover)
TP301)
FVR203
Frequency Trim
FVR201
Sub-Audible
Balance
FVR202
Sub-Audible
Deviation
Figure 2: Exciter Module (TX Main Unit) Alignment Adjustments
Entering & Exiting Alignment Adjustment Mode
a) If not already, power off the radio.
Alignment Procedures
Low Current Base Tech 3.5
TP2
lignment Mode
b) Terminate the radio TX port into a 50 ohm load rated for at least 150 Watts.
c) Place the Local / Remote Switch (on the front panel of the 71-8885 Deluxe Option Housing if
equipped) into the Local position.
d) Ground TP2 on the Analog Logic Unit PCB (the nearby PA Unit chassis is a good ground point.)
e) Apply power to the radio. The radio should power-on directly into the Adjust mode (indicated by
“<Adjust>” displayed on-screen.) If the radio displays an error message on the fourth line of the
LCD, check that the Local / Remote Switch is in the Local position.
f) Open the ground connection to TP2.
g) When the desired alignment procedures have been conducted, remove powe r from the radio to exit
the adjustment mode. Changes made during alignment will be a utomatically stored when e ntered.
h) The following adjustment are available in order of appearance:
8) Maximum Analog Deviation Limiting Alignment (Base Station and Repeater)
a) Press the “#” key on the Front Panel until second line of the LCD displays “ANALOG DEVI.”
b) Apply a 1 kHz tone at the microphone input at a level required to obtain 60% system deviation. Use
pins 1 and 2 (pin 2 = ground).
c) Activate PTT by grounding pin 4 of the microphone jack. Note the audio generator level setting.
d) Increase the audio level by 20 dB (equivalent to 10x voltage increase).
e) Press the “A” key to increa se or the “B” key to decrease the system deviation until it is just below
±4.5 kHz without CTCSS modulation or ±4.7 kHz with CTCSS modulation (25 / 30 kHz channel
spacing) or ±2.3 kHz without CTCSS modulation or ±2.5 kHz with CTCSS modulation (12.5 / 15
kHz channel spacing). The radio is in limiting at this point, so distortion will be higher according to
the service monitor. Deviation should be measured with at least a 50 Hz to 15 kHz filter enabled (no
higher than 20 kHz).
f) Deactivate the transmitter.
9) Analog Repeater Deviation Alignment (This should be checked AFTE R St ep 8 has been accomplished)
a) Press the “#” key on the Front Panel until second line of the LCD displays “REPEAT DEVI.”
b) Set the radio to a channel programmed for repeat mode (wide or narrow band).
c) Inject a -47 dBm ± 3 dB RF signal modulated with a 1 kHz tone into the receiver input at 60%
system deviation. Enable sub-audible signaling if the radio (repeater) is configured as so.
d) At this time, the radio (repeater) should be transmitting.
e) Measure the transmitter deviation level. Enable audio filtering of 300 Hz to 3 kHz if sub-audio
signaling is present. If sub-audio signaling can not be filtered, set the radio to a channel
programmed without sub-audio signaling enabled, and disable sub-audible signaling on the signal
source.
f) Press the “A” key to increase or the “B” key to decrease the repeater transmitter deviation until it is
60% ± 5% system deviation.
g) Remove the RF signal.
10) Analog CWID/DTMF Deviation Alignment
a) To best perform this alignment, it is preferred to program a radio channel to the desired operational
parameters intended for daily operation. It is typical that this channel is to also transmit the normal
CWID tone sequence. If no channel has been programmed as described, continue with the
remaining steps.
b) Press the “#” key on the Front Panel until second line of the LCD displays “TONE DEVI.”
c) Activate PTT.
d) Press the “A” key to increa se or the “B” key to decrease the CWID transmitter deviation until it is
11) CTCSS Deviation Alignment
a) Press the “#” key on the Front Panel unti l the second line of the LCD displays “CTC DEVI WID.”
b) Activate PTT.
c) While monitoring peak FM deviation, adjust the deviation level to obtain 500 Hz ± 10 Hz positive
and negative peak deviation. Enable audio filtering below 300 Hz only. Press the “A” key to
increase or the “B” key to decrease the transmitter wideband CTCSS deviation level.
d) Deactivate PTT.
e) . Press the “#” key on the Front Panel until the second line of the LCD displays “CTC DEVI NRW.
f) Activate PTT.
g) While monitoring peak FM deviation, adjust the deviation level to obtain 250 Hz ± 10 Hz positive
and negative peak deviation. Enable audio filtering below 300 Hz only . Press the “A” key to increase
or the “B” key to decrease the transmitter narrowband CTCSS deviation level.
h) Deactivate PTT.
12) C4FM Digital Deviation Alignment
a) Press the “#” key on the Front Panel unti l the second line of the LCD displays “DIGITAL DEVI.”
b) Activate PTT.
c) While monitoring peak FM deviation, adjust the deviation level to obtain 2827 Hz ± 283 Hz positive
and negative peak deviation. Press the “A” key to increase or the “B” key to decrease the
transmitter C4FM digital deviation level.
d) Deactivate PTT.
e) Exit alignment mode by cycling power to the radio.
f) After radio reset is complete, press the Shift key followed by the numbe r 0 key.
g) Press the number 2 key to transmit the Standard Transmitter Sym bol Rate Pattern.
h) Activate PTT.
i) Monitor peak FM deviation. Verify that both positive and negative peak deviation levels each fall
within 2544 Hz to 3111 Hz deviation.
j) Press the number 3 key to transmit the Standard Transmitter Low Deviation Pattern.
k) Monitor peak FM deviation. V erify that both positive and negative peak deviation levels each fall
1 Alignment
This is to set volume level by pulse code switch. Press on
Press again, and the backlight lighting level can be se
Press a third time, and the backlight timer ca
n be set.
t.
VR401 Transmitter Hi-Power Alignment
ce and Noise Squelch can be set.
This potentiometer allows for fine adjustment of the High-Power level of the transmitter output whe n
the radio is set to High-Power Mode. S tation will indicate
in the right side of the display when in
High-Power Mode. Press “SHIFT,” then “2” to toggle transmitter Power Mode.
Note: “TX Power Change” MUST be enabled in software programming to toggle TX Power
from the Front Panel.
3) FVR402 Transmitter Low-Power Alignment
This potentiometer allows for fine adjustment of the Low-Power level of the transmitter output when
the radio is set to Low-Power Mode. The station must be on a low-power channel, or the station
must be placed in the Low-Power Mode. Press “SHIFT,” then “2” to toggle transmitter Power Mode.